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Segment Information
9 Months Ended
Sep. 30, 2015
Segment Reporting [Abstract]  
Segment Information
Segment Information
 
On February 20, 2014, the Company acquired the Industrial Filtration business from Andrew Industries Limited, which is being reported as a separate reportable segment since the acquisition date. Segment information is consistent with how management reviews the businesses, makes investing and resource allocation decisions and assesses operating performance.
 
The Company’s reportable segments are Performance Materials, Industrial Filtration, Thermal/Acoustical Metals, and Thermal/Acoustical Fibers. Other Products and Services (“OPS”) included Life Sciences Vital Fluids, which was sold on January 30, 2015.
 
Performance Materials Segment
 
The Performance Materials segment includes filtration media solutions primarily for air, fluid power, and industrial applications (“Filtration”), air and liquid life science applications (“Life Sciences Filtration”), and thermal insulation solutions for building products, appliances, and energy and industrial markets (“Thermal Insulation”). Filtration products include LydAir® MG (Micro-Glass) Air Filtration Media, LydAir® MB (Melt Blown) Air Filtration Media, LydAir® SC (Synthetic Composite) Air Filtration Media, and Arioso™ Membrane Composite Media. These products constitute the critical media component of clean-air systems for applications in clean-space, commercial, industrial and residential HVAC, power generation, and industrial processes. Lydall has leveraged its extensive technical expertise and applications knowledge into a suite of media products covering the vast liquid filtration landscape across the engine and industrial fields. The LyPore® Liquid Filtration Media series address a variety of application needs in fluid power including hydraulic filters, air-water and air-oil coalescing, industrial fluid processes and diesel fuel filtration.
 
Industrial Filtration Segment
 
The Industrial Filtration segment includes non-woven felt media and filter bags used primarily in industrial air and liquid filtration applications. Non-woven filter media is the most commonly used filter technology to satisfy increasing emission control regulations in a wide range of industries, including power, cement, steel, asphalt, incineration, mining, food, and pharmaceutical. The business also produces non-woven rolled good media that is used in automotive and other commercial applications.
 
Industrial Filtration segment products include air and liquid filtration media sold under the brand names Fiberlox® high performance filtration felts, Checkstatic™ conductive filtration felts, Microfelt® high efficiency filtration felts, Pleatlox® pleatable filtration felts, Ultratech™ PTFE filtration felts, Powertech® and Powerlox® power generation filtration felts, Microcap® high efficiency liquid filtration felts, Duotech membrane composite filtration felts, along with traditional scrim supported filtration felts. Industrial Filtration also offers extensive finishing and coating capabilities which provide custom engineered properties tailored to meet the most demanding filtration applications. The business leverages a wide range of fiber types and extensive technical capabilities to provide filtration products that meet our customers’ needs across a variety of applications providing both high filtration performance and durability.
 
Thermal/Acoustical Metals Segment
 
The Thermal/Acoustical Metals segment offers a full range of innovative engineered products to assist in noise and heat abatement within the transportation sector. Lydall products are found in the underbody (tunnel, fuel tank, exhaust, rear muffler and spare tire) and under hood (engine compartment, turbo charger, and manifolds) of cars, trucks, SUVs, heavy duty trucks and recreational vehicles.
 
Thermal/Acoustical Metals segment products are stamped metal combinations which provide thermal and acoustical shielding solutions for the global automotive and truck markets. Thermal/Acoustical Metals products include AMS®, which is an all metal shield designed to be used in various vehicle applications, and Direct Exhaust Mount Heat shields, which are mounted to high temperature surfaces like exhaust down-pipes or engine manifolds using aluminized and stainless steel with high performance heat absorbing materials. Additionally, a patented CLD (constraint layer damped) material is a lightweight material with characteristics to reduce vibration and parasitic noise on powertrain mounted heat shields.
 
Thermal/Acoustical Fibers Segment
 
The Thermal/Acoustical Fibers segment offers a full line of innovative engineered products to assist in noise and heat abatement within the transportation sector. Lydall products are found in the interior (dash insulators, cabin flooring), underbody (wheel well, aerodynamic belly pan, fuel tank, exhaust) and under hood (engine compartment) of cars, trucks, SUVs, heavy duty trucks and recreational vehicles.
 
Thermal/Acoustical Fibers segment products offer thermal and acoustical insulating solutions comprised of organic and inorganic fiber composites for the automotive and truck markets primarily in North America. Lydall’s dBCore® is a lightweight acoustical composite that emphasizes absorption principles over heavy-mass type systems. Lydall’s dBLyte® is a high-performance acoustical barrier with sound absorption and blocking properties and can be used throughout a vehicle’s interior to minimize intrusive noise from an engine compartment and road. Lydall’s ZeroClearance® is an innovative thermal solution that utilizes an adhesive backing for attachment and is used to protect vehicle components from excessive heat. Lydall’s specially engineered products provide a solution that provides weight reduction, superior noise suppression, and increased durability over conventional designs.
 
Thermal/Acoustical Metals segment and Thermal/Acoustical Fibers segment operating results include allocations of certain costs shared between the segments.
 
Other Products and Services
 
The Life Sciences Vital Fluids business offered specialty products for blood filtration devices, blood transfusion single-use containers and the design and manufacture of single-use solutions for cell growth, frozen storage and fluid handling, as well as equipment for bioprocessing applications.
 
On January 30, 2015, the Company sold all of the outstanding shares of common stock of its Life Sciences Vital Fluids business for a cash purchase price of $30.1 million (including a $0.2 million post-closing adjustment). The disposition was completed pursuant to a Stock Purchase and Sale Agreement, dated January 30, 2015, by and among the Company, and the Buyer. The Company recognized an after tax gain on the sale of this business of approximately $11.8 million in the first quarter of 2015.

The tables below present net sales and operating income by segment for the quarters and nine months ended September 30, 2015 and 2014, and also a reconciliation of total segment net sales and operating income to total consolidated net sales and operating income.

Consolidated net sales by segment:
 
 
Quarter Ended 
 September 30,
 
Nine Months Ended 
 September 30,
In thousands
 
2015
 
2014
 
  (2)
2015
 
  (3)
2014
Performance Materials Segment:
 
 

 
 

 
 
 
 
Filtration
 
$
16,597

 
$
17,911

 
$
48,140

 
$
55,330

Thermal Insulation
 
6,921

 
7,525

 
21,445

 
24,046

Life Sciences Filtration
 
2,924

 
3,190

 
7,947

 
9,355

Performance Materials Segment net sales
 
26,442

 
28,626

 
77,532

 
88,731

 
 
 
 
 
 
 
 
 
Industrial Filtration Segment:
 
 
 
 
 
 
 
 
Industrial Filtration (1)
 
34,155

 
30,553

 
104,257

 
82,344

Industrial Filtration net sales
 
34,155

 
30,553

 
104,257

 
82,344

 
 
 
 
 
 
 
 
 
Thermal/Acoustical Metals Segment:
 
 
 
 
 
 
 
 
Metal parts
 
35,354

 
35,165

 
106,735

 
110,891

Tooling
 
4,587

 
4,835

 
12,753

 
14,904

Thermal/Acoustical Metals Segment net sales
 
39,941

 
40,000

 
119,488

 
125,795

 
 
 
 
 
 
 
 
 
Thermal/Acoustical Fibers Segment:
 
 
 
 
 
 
 
 
Fiber parts
 
35,042

 
30,807

 
100,740

 
95,791

Tooling
 
639

 
206

 
1,528

 
4,043

Thermal/Acoustical Fibers Segment net sales
 
35,681

 
31,013

 
102,268

 
99,834

 
 
 
 
 
 
 
 
 
Other Products and Services:
 
 
 
 
 
 
 
 
Life Sciences Vital Fluids
 

 
5,164

 
1,671

 
14,752

Other Products and Services net sales
 

 
5,164

 
1,671

 
14,752

     Eliminations and Other (1)
 
(4,979
)
 
(1,129
)
 
(12,109
)
 
(3,210
)
Consolidated Net Sales
 
$
131,240

 
$
134,227

 
$
393,107

 
$
408,246


 
Operating income by segment:
 
 
Quarter Ended 
 September 30,
 
Nine Months Ended 
 September 30,
In thousands
 
2015
 
2014
 
  (2)
2015
 
  (3)
2014
Performance Materials
 
$
2,500

 
$
2,272

 
$
6,071

 
$
7,701

Industrial Filtration
 
3,352

 
1,833

 
11,058

 
4,817

Thermal/Acoustical Metals
 
3,889

 
4,267

 
12,323

 
10,484

Thermal/Acoustical Fibers
 
10,082

 
6,911

 
27,719

 
23,531

Other Products and Services
 

 
537

 
118

 
1,243

Corporate Office Expenses
 
(4,982
)
 
(10,041
)
 
(15,341
)
 
(21,798
)
Consolidated Operating Income
 
$
14,841

 
$
5,779

 
$
41,948

 
$
25,978

 
(1)
Included in the Industrial Filtration segment and Eliminations and Other is $4.1 million and $9.5 million, respectively, in intercompany sales to the T/A Fibers segment for the quarter and nine months ended September 30, 2015.
(2)
Other Products and Services reports results for the period preceding the date of disposition of January 30, 2015.
(3)
Industrial Filtration segment reports results for the period following the date of acquisition of February 20, 2014 through September 30, 2014.