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Segment Information
12 Months Ended
Dec. 31, 2014
Segment Reporting [Abstract]  
Segment Information
Segment Information

On February 20, 2014, the Company acquired the Industrial Filtration business from Andrew Industries Limited, which is being reported as a separate reportable segment since the acquisition date. Segment information is consistent with how management reviews the businesses, makes investing and resource allocation decisions and assesses operating performance.
 
The Company’s reportable segments are Performance Materials, Industrial Filtration, Thermal/Acoustical Metals, and Thermal/Acoustical Fibers. Other Products and Services (“OPS”) includes Life Sciences Vital Fluids.

Performance Materials Segment

The Performance Materials segment includes filtration media solutions primarily for air, fluid power, and industrial applications (“Filtration”), air and liquid life science applications (“Life Sciences Filtration”), and thermal insulation solutions for building products, appliances, and energy and industrial markets (“Thermal Insulation”).

Filtration products include LydAir® MG (Micro-Glass) Air Filtration Media, LydAir® MB (Melt Blown) Air Filtration Media, LydAir® SC (Synthetic Composite) Air Filtration Media, and Arioso Membrane Composite Media. These products constitute the critical media component of clean-air systems for applications in clean-space, commercial, industrial and residential HVAC, power generation, and industrial processes. Lydall has leveraged its extensive technical expertise and applications knowledge into a suite of media products covering the vast liquid filtration landscape across the engine and industrial fields. The LyPore® Liquid Filtration Media series address a variety of application needs in fluid power including hydraulic filters, air-water and air-oil coalescing, industrial fluid processes and diesel fuel filtration.

Life Sciences Filtration products have been developed to meet the requirements of life science applications including biopharmaceutical pre-filtration and clarification, diagnostic and analytical testing, respiratory protection, life protection, medical air filtration, drinking water filtration and high purity process filtration such as that found in food and beverage and medical applications. Lydall also offers Solupor® Membrane specialty microporous membranes that are utilized in various markets and applications including air and liquid filtration and transdermal drug delivery. Solupor® membranes are made from ultra-high molecular weight polyethylene and incorporate a unique combination of mechanical strength, chemical inertness, and high porosity in a unique open structure.

Thermal Insulation products are high performance non-woven veils, papers, mats and specialty composites for the building products, appliance, and energy and industrial markets. The Manniglas® Thermal Insulation brand is diverse in its product application ranging from high temperature seals and gaskets in ovens and ranges to specialty veils for HVAC and cavity wall insulation. The appLY® Mat Needled Glass Mats have been developed to expand Lydall’s high temperature technology portfolio for broad application into the appliance market and supplements the Lytherm® Insulation Media product brand, traditionally utilized in the industrial market for kilns and furnaces used in metal processing. Lydall’s Cryotherm® Super-Insulating Media, CRS-Wrap® Super-Insulating Media and Cryo-Lite Cryogenic Insulation products are industry standards for state-of-the-art cryogenic insulation designs used by manufacturers of cryogenic equipment for liquid gas storage, piping, and transportation.




Industrial Filtration Segment

The Industrial Filtration segment includes non-woven felt media and filter bags used primarily in industrial air and liquid filtration applications. Non-woven filter media is the most commonly used filter technology to satisfy increasing emission control regulations in a wide range of industries, including power, cement, steel, asphalt, incineration, mining, food, and pharmaceutical. The business also produces non-woven media that is used in automotive and other commercial applications.

Industrial Filtration segment products include air and liquid filtration media sold under the brand names Fiberlox® high performance filtration felts, Checkstatic™ conductive filtration felts, Microfelt® high efficiency filtration felts, Pleatlox® pleatable filtration felts, Ultratech™ PTFE filtration felts, Powertech® and Powerlox® power generation filtration felts, Microcap® high efficiency liquid filtration felts, Duotech membrane composite filtration felts, along with traditional scrim supported filtration felts. Industrial Filtration also offers extensive finishing and coating capabilities which provide custom engineered properties tailored to meet the most demanding filtration applications. The business leverages a wide range of fiber types and extensive technical capabilities to provide filtration products that meet our customers’ needs across a variety of applications providing both high filtration performance and durability.

Thermal/Acoustical Metals Segment

The Thermal/Acoustical Metals segment offers a full range of innovative engineered products to assist in noise and heat abatement within the transportation sector. Lydall products are found in underbody (tunnel, fuel tank, exhaust, rear muffler and spare tire) and under hood (engine compartment, turbo charger, and manifolds) of cars, trucks, SUVs, heavy duty trucks and recreational vehicles.

Thermal/Acoustical Metals segment products are stamped metal combinations which provide thermal and acoustical shielding solutions for the global automotive and truck markets. Thermal/Acoustical Metals products include AMS®, which is an all metal shield designed to be used in various vehicle applications, and Direct Exhaust Mount Heat shields, which are mounted to high temperature surfaces like exhaust down-pipes or engine manifolds using aluminized and stainless steel with high performance heat absorbing materials. Additionally, a patented CLD (constraint layer damped) material is a lightweight material with characteristics to reduce vibration and parasitic noise on powertrain mounted heat shields.

Thermal/Acoustical Fibers Segment

The Thermal/Acoustical Fibers segment offers a full line of innovative engineered products to assist in noise and heat abatement within the transportation sector. Lydall products are found in the interior (dash insulators), underbody (wheel well, fuel tank, exhaust) and under hood (engine compartment) of cars, trucks, SUVs, heavy duty trucks and recreational vehicles.

Thermal/Acoustical Fibers segment products offer thermal and acoustical insulating solutions comprised of organic and inorganic fiber composites for the automotive and truck markets primarily in North America. Lydall’s dBCore® is a lightweight acoustical composite that emphasizes absorption principles over heavy-mass type systems. Lydall’s dBLyte® is a high-performance acoustical barrier with sound absorption and blocking properties and can be used throughout a vehicle’s interior to minimize intrusive noise from an engine compartment and road. Lydall’s ZeroClearance® is an innovative thermal solution that utilizes an adhesive backing for attachment and is used to protect vehicle components from excessive heat. Lydall’s specially engineered wheel wells provide a solution with weight reduction and superior noise suppression capabilities over conventional designs.

Thermal/Acoustical Metals segment and Thermal/Acoustical Fibers segment operating results include allocations of certain costs shared between the segments.

Other Products and Services

The Life Sciences Vital Fluids business offered specialty products for blood filtration devices, blood transfusion single-use containers and the design and manufacture of single-use solutions for cell growth, frozen storage and fluid handling, as well as equipment for bioprocessing applications.


On January 30, 2015 the Company sold all of the outstanding shares of common stock of its Vital Fluids business, reported as Other Products and Services, for a cash purchase price of $29.9 million, subject to a post-closing adjustment (the "Disposition"). The Disposition was completed pursuant to a Stock Purchase and Sale Agreement, dated January 30, 2015, by and among the Company, and the Buyer. The Company expects to recognize an after tax gain on the sale of this business of approximately $10 to $12 million in the first quarter of 2015.

Net sales by segment and for OPS, as well as reconciling items, to equal to consolidated net sales for the years ended December 31, 2014, 2013, and 2012 were as follows:

Consolidated Net Sales
For the Years Ended December 31,
In thousands
2014
 
2013
 
2012
Performance Materials Segment:
 
 
 
 
 
Filtration
$
71,648

 
$
64,752

 
$
68,379

Thermal Insulation
31,404

 
36,929

 
38,449

Life Sciences Filtration
12,814

 
10,320

 
11,207

Performance Materials Segment net sales
115,866

 
112,001

 
118,035

Industrial Filtration Segment:
 
 
 
 
 
Industrial Filtration
112,220

 

 

Industrial Filtration net sales
112,220

 

 

Thermal/Acoustical Metals Segment:
 
 
 
 
 
Metal parts
145,135

 
135,833

 
136,276

Tooling
19,130

 
22,573

 
17,645

Thermal/Acoustical Metals Segment net sales
164,265

 
158,406

 
153,921

Thermal/Acoustical Fibers Segment:
 
 
 
 
 
Fiber parts
124,458

 
105,876

 
93,519

Tooling
4,133

 
8,444

 
917

Thermal/Acoustical Fibers Segment net sales
128,591

 
114,320

 
94,436

Other Products and Services:
 
 
 
 
 
Life Sciences Vital Fluids
19,682

 
17,175

 
16,853

Other Products and Services net sales
19,682

 
17,175

 
16,853

Eliminations and Other
(4,795
)
 
(3,933
)
 
(4,321
)
Consolidated Net Sales
$
535,829

 
$
397,969

 
$
378,924


Operating income by segment and for OPS and Corporate Office Expenses for the years ended December 31, 2014, 2013, and 2012 were as follows:
Operating Income
For the Years Ended December 31,
In thousands
2014
 
2013
 
2012
Performance Materials Segment
$
9,706

 
$
9,462

 
$
10,400

Industrial Filtration Segment
6,412

 

 

Thermal/Acoustical Metals Segment
13,823

 
14,088

 
14,708

Thermal/Acoustical Fibers Segment
29,167

 
21,486

 
12,851

Other Products and Services:
 
 
 
 
 
Life Sciences Vital Fluids
1,582

 
778

 
1,190

Corporate Office Expenses
(26,642
)
 
(17,101
)
 
(17,771
)
Consolidated Operating Income
$
34,048

 
$
28,713

 
$
21,378



Operating results in 2014 were negatively impacted by $2.1 million of purchase accounting adjustments relating to inventory step-up for the Industrial Filtration segment and a $2.9 million commission settlement within the T/A Metals segment. Corporate Office Expenses in 2014 were negatively impacted by a $4.9 million non-cash pension plan settlement charge and $2.6 million of transaction related costs. Corporate Office Expenses in 2013 were impacted by $1.2 million of transaction related costs. Operating results in 2012 were impacted by a net gain on sale of a product line in the Performance Materials segment of $0.8 million and a loss on disposal of assets in Corporate Office Expenses and the Performance Materials segment of $1.5 million and $0.3 million, respectively.

Total assets by segment and for OPS and the Corporate Office were as follows at December 31, 2014, 2013 and 2012:
Total Assets
December 31,
In thousands
2014
 
2013
 
2012
Performance Materials Segment
$
71,325

 
$
74,838

 
$
74,119

Industrial Filtration Segment
100,201

 

 

Thermal/Acoustical Metals Segment
106,210

 
104,908

 
96,019

Thermal/Acoustical Fibers Segment
33,109

 
30,176

 
26,830

Other Products and Services
11,580

 
11,866

 
11,195

Corporate Office
39,345

 
52,897

 
43,753

Total Assets
$
361,770

 
$
274,685

 
$
251,916


Total capital expenditures and depreciation and amortization by segment and for OPS and the Corporate Office for the years ended December 31, 2014, 2013 and 2012 were as follows:
 
Capital Expenditures
 
Depreciation and Amortization
In thousands
2014
 
2013
 
2012
 
2014
 
2013
 
2012
Performance Materials Segment
$
4,124

 
$
4,604

 
$
5,231

 
$
4,654

 
$
4,667

 
$
5,290

Industrial Filtration Segment
1,804

 

 

 
4,536

 

 

Thermal/Acoustical Metals Segment
8,544

 
6,027

 
4,063

 
4,578

 
4,777

 
5,019

Thermal/Acoustical Fibers Segment
3,296

 
1,887

 
1,033

 
2,166

 
2,217

 
2,324

Other Products and Services
574

 
243

 
128

 
804

 
588

 
596

Corporate Office
659

 
1,065

 
949

 
908

 
454

 
453

Total
$
19,001

 
$
13,826

 
$
11,404

 
$
17,646

 
$
12,703

 
$
13,682



Net sales by geographic area for the years ended December 31, 2014, 2013 and 2012 and long-lived asset information by geographic area as of December 31, 2014, 2013, and 2012 were as follows:
 
Net Sales
 
Long-Lived Assets
In thousands
2014
 
2013
 
2012
 
2014
 
2013
 
2012
United States
$
345,864

 
$
269,989

 
$
251,695

 
$
72,832

 
$
48,787

 
$
45,979

France
52,534

 
47,831

 
52,517

 
13,861

 
16,436

 
17,463

Germany
77,896

 
77,229

 
71,896

 
12,366

 
13,287

 
13,542

United Kingdom
26,387

 

 

 
7,601

 

 

China
29,401

 

 

 
11,225

 

 

Other
3,747

 
2,920

 
2,816

 
795

 
1,815

 
1,024

Total
$
535,829

 
$
397,969

 
$
378,924

 
$
118,680

 
$
80,325

 
$
78,008



Foreign sales are based on the country in which the sales originated (i.e., where the Company’s legal entity is domiciled). Sales to Ford Motor Company in 2014, 2013, and 2012 were $88.4 million, $79.7 million, and $71.2 million, respectively, and accounted for 16.5%, 20.0%, and 18.8% of Lydall’s net sales in the years ended December 31, 2014, 2013, and 2012, respectively. Sales to Chrysler Group LLC in 2013 and 2012 were $43.5 million and $38.0 million, respectively and accounted for 10.9% and 10.0% of Lydall's net sales in the years ended December 31, 2013 and 2012, respectively. These sales were reported in the Thermal/Acoustical Metal and Thermal/Acoustical Fiber segments. No other customers accounted for more than 10.0% of total net sales in 2014, 2013, and 2012.