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Segment Information
12 Months Ended
Dec. 31, 2013
Segment Reporting [Abstract]  
Segment Information

10. Segment Information

 
The Company’s reportable segments are Performance Materials, Thermal/Acoustical Metals, and Thermal/Acoustical Fibers. The Performance Materials segment reports the results of the Company’s Filtration, Thermal Insulation, and Life Sciences Filtration businesses. The Thermal/Acoustical Metals segment reports the results of the Company’s metal-based automotive business. The Thermal/Acoustical Fibers segment reports the results of the Company’s fiber-based automotive business. Other Products and Services (“OPS”) includes Life Sciences Vital Fluids.

 

Performance Materials Segment

 

The Performance Materials segment includes filtration media solutions for air, fluid power, and industrial applications (“Filtration”), air and liquid life science applications (“Life Sciences Filtration”), and thermal insulation solutions for building products, appliances, and energy and industrial markets (“Thermal Insulation”). Filtration products include LydAir® MG (Micro-Glass) Air Filtration Media, LydAir® MB (Melt Blown) Air Filtration Media, LydAir® SC (Synthetic Composite) Air Filtration Media, and AriosoTM Membrane Composite Media. These products constitute the critical media components of clean-air systems for applications in clean-space, commercial, industrial and residential HVAC, power generation, and industrial processes. Lydall has leveraged its extensive technical expertise and applications knowledge into a suite of media products covering the vast liquid filtration landscape across the engine and industrial fields. The LyPore® Liquid Filtration Media series address a variety of application needs in fluid power, including hydraulic filters, air-water and air-oil coalescing, industrial fluid processes and diesel fuel filtration.
 
Life Sciences Filtration products have been developed to meet the requirements of life science applications, including biopharmaceutical pre-filtration and clarification, diagnostic and analytical testing, respiratory protection, life protection, medical air filtration, drinking water filtration and high purity process filtration such as that found in food and beverage and medical applications. Lydall also offers Solupor® Membrane specialty microporous membranes that are utilized in various markets and applications, including air and liquid filtration and transdermal drug delivery. Solupor® membranes are made from ultra-high molecular weight polyethylene and incorporate a unique combination of mechanical strength, chemical inertness, and high porosity in a unique open structure.
 
Thermal Insulation products are high performance non-woven veils, papers, mats and specialty composites for the building products, appliance, and energy and industrial fields. The Manniglas® Thermal Insulation brand is diverse in its product application, ranging from high temperature seals and gaskets in ovens to specialty veils for HVAC and cavity wall insulation. The appLY® Needled Glass Mats have been developed to expand Lydall’s high temperature technology portfolio for broad application into the appliance market and supplements the Lytherm® Insulation Media product brand, traditionally utilized in the industrial market for kilns and furnaces used in metal processing. Lydall’s Cryotherm® Super-Insulating Media, CRS-Wrap® Super-Insulating Media and Cryo-LiteTM Cryogenic Insulation products are industry standards for state-of-the-art cryogenic insulation designs used by manufacturers of cryogenic equipment for liquid gas storage, piping, and transportation.
 

Thermal/Acoustical Metals Segment

 

The Thermal/Acoustical Metals segment offers a full range of innovative engineered products to assist in noise and heat abatement within the transportation sector. Lydall products are found in the underbody (tunnel, fuel tank, exhaust, rear muffler, and spare tire) and under hood (engine compartment, turbo charger, and manifolds) of cars, trucks, SUVs, heavy duty trucks and recreational vehicles.
 
Thermal/Acoustical Metals segment products are stamped metal combinations which provide thermal and acoustical shielding solutions for the global automotive and truck markets. Thermal/Acoustical Metals products include AMS® which is an all metal shield designed to be used in various vehicle applications, and Direct Exhaust Mount Heat shields, which are mounted to high temperature surfaces like exhaust down-pipes or engine manifolds using aluminized and stainless steel with high performance heat absorbing metals. Additionally, a patented CLD (constraint layer damped) material is a lightweight material with characteristics to reduce vibration and parasitic noise on powertrain mounted heat shields.
 

Thermal/Acoustical Fibers Segment

 

The Thermal/Acoustical Fibers segment offers a line of innovative engineered products to assist in noise and heat abatement within the transportation sector. Lydall products are found in the interior (dash insulators), underbody (wheel well, fuel tank, and exhaust) and under hood (engine compartment) of cars, vans, trucks, SUVs, heavy duty trucks and recreational vehicles.
 
Thermal/Acoustical Fibers segment products offer thermal and acoustical insulating solutions comprised of organic and inorganic fiber composites for the automotive and truck markets primarily in North America. Lydall’s dBCore® composite is a lightweight acoustical composite that emphasizes absorption principles over heavy-mass type systems. Lydall’s dBLyte®is a high-performance acoustical barrier with sound absorption and blocking properties and can be used throughout a vehicle’s interior to minimize intrusive noise from an engine compartment and road. Lydall’s ZeroClearance® barrier is an innovative thermal solution that utilizes an adhesive backing for attachment and is ideal for protecting floor sheet metal from excessive exhaust heat. Lydall’s specially engineered wheel wells provide a solution with weight reduction and superior noise suppression capabilities over conventional designs.
 
Thermal/Acoustical Metals segment and Thermal/Acoustical Fibers segment operating results include allocations of certain costs shared between the segments.
 

Other Products and Services

 

The Life Sciences Vital Fluids business offers specialty products for blood filtration devices, blood transfusion single-use containers and the design and manufacture of single-use solutions for cell growth, frozen storage and fluid handling, as well as equipment for bioprocessing applications.
 
Net sales by segment and for OPS, as well as reconciling items, to equal to consolidated net sales for the years ended December 31, 2013, 2012, and 2011 were as follows:
 
Consolidated Net Sales
 
For the Years Ended
December 31,
 
In thousands
 
2013
 
2012
 
2011
 
Performance Materials Segment:
 
 
 
 
 
 
 
 
 
 
Filtration
 
$
64,752
 
$
68,379
 
$
72,888
 
Thermal Insulation
 
 
36,929
 
 
38,449
 
 
47,299
 
Life Sciences Filtration
 
 
10,320
 
 
11,207
 
 
13,872
 
Performance Materials Segment net sales
 
 
112,001
 
 
118,035
 
 
134,059
 
Thermal/Acoustical Metals Segment
 
 
 
 
 
 
 
 
 
 
Metal parts
 
 
135,833
 
 
136,276
 
 
142,646
 
Tooling
 
 
22,573
 
 
17,645
 
 
13,290
 
Thermal/Acoustical Metals Segment net sales
 
 
158,406
 
 
153,921
 
 
155,936
 
Thermal/Acoustical Fibers Segment:
 
 
 
 
 
 
 
 
 
 
Fiber parts
 
 
105,876
 
 
93,519
 
 
79,631
 
Tooling
 
 
8,444
 
 
917
 
 
2,116
 
Thermal/Acoustical Fibers Segment net sales
 
 
114,320
 
 
94,436
 
 
81,747
 
Other Products and Services:
 
 
 
 
 
 
 
 
 
 
Life Sciences Vital Fluids
 
 
17,175
 
 
16,853
 
 
14,670
 
Other Products and Services net sales
 
 
17,175
 
 
16,853
 
 
14,670
 
Eliminations and Other
 
 
(3,933)
 
 
(4,321)
 
 
(2,824)
 
Consolidated Net Sales
 
$
397,969
 
$
378,924
 
$
383,588
 
Operating income from continuing operations by segment and for OPS and Corporate Office Expenses for the years ended December 31, 2013, 2012, and 2011 were as follows:
 
Operating Income from Continuing Operations
 
For the Years Ended
December 31,
 
In thousands
 
2013
 
2012
 
2011
 
Performance Materials Segment
 
$
9,462
 
$
10,400
 
$
18,194
 
Thermal/Acoustical Metals Segment
 
 
14,088
 
 
14,708
 
 
15,915
 
Thermal/Acoustical Fibers Segment
 
 
21,486
 
 
12,851
 
 
(3,055)
 
Other Products and Services:
 
 
 
 
 
 
 
 
 
 
Life Sciences Vital Fluids
 
 
778
 
 
1,190
 
 
(1,040)
 
Corporate Office Expenses
 
 
(17,101)
 
 
(17,771)
 
 
(13,826)
 
Consolidated Operating Income from
Continuing Operations
 
$
28,713
 
$
21,378
 
$
16,188
 
 
Operating results were impacted by a net gain on sale of a product line in the Performance Materials segment of $ 0.8 million in 2012 and $ 1.6 million in 2011 and a loss on disposal of assets in Corporate Office Expenses and the Performance Materials segment of $ 1.5 million and $ 0.3 million in 2012, respectively. Total assets by segment and for OPS and the Corporate Office were as follows at December 31, 2013, 2012 and 2011:
 
Total Assets
 
December 31,
 
In thousands
 
2013
 
2012
 
2011
 
Performance Materials Segment
 
$
74,838
 
$
74,119
 
$
71,379
 
Thermal/Acoustical Metals Segment
 
 
104,908
 
 
96,019
 
 
93,921
 
Thermal/Acoustical Fibers Segment
 
 
30,176
 
 
26,830
 
 
28,844
 
Other Products and Services
 
 
11,866
 
 
11,195
 
 
11,064
 
Corporate Office
 
 
52,897
 
 
43,753
 
 
29,977
 
Total Assets
 
$
274,685
 
$
251,916
 
$
235,185
 
Total capital expenditures and depreciation and amortization by segment and for OPS and the Corporate Office for the years ended December 31, 2013, 2012 and 2011 were as follows:
 
 
 
Capital Expenditures
 
Depreciation and Amortization
 
In thousands
 
2013
 
2012
 
2011
 
2013
 
2012
 
2011
 
Performance Materials Segment
 
$
4,604
 
$
5,231
 
$
3,801
 
$
4,667
 
$
5,290
 
$
5,718
 
Thermal/Acoustical Metals Segment
 
 
6,027
 
 
4,063
 
 
2,413
 
 
4,777
 
 
5,019
 
 
5,210
 
Thermal/Acoustical Fibers Segment
 
 
1,887
 
 
1,033
 
 
1,148
 
 
2,217
 
 
2,324
 
 
2,536
 
Other Products and Services
 
 
243
 
 
128
 
 
270
 
 
588
 
 
596
 
 
726
 
Corporate Office
 
 
1,065
 
 
949
 
 
1,252
 
 
344
 
 
343
 
 
288
 
Total
 
$
13,826
 
$
11,404
 
$
8,884
 
$
12,593
 
$
13,572
 
$
14,478
 
Net sales by geographic area for the years ended December 31, 2013, 2012 and 2011 and long-lived asset information by geographic area as of December 31, 2013, 2012, and 2011 were as follows:
 
 
 
Net Sales
 
Long-Lived Assets
 
In thousands
 
2013
 
2012
 
2011
 
2013
 
2012
 
2011
 
United States
 
$
269,989
 
$
251,695
 
$
239,101
 
$
48,787
 
$
45,979
 
$
48,803
 
France
 
 
47,831
 
 
52,517
 
 
58,974
 
 
16,436
 
 
17,463
 
 
17,621
 
Germany
 
 
77,229
 
 
71,896
 
 
81,424
 
 
13,287
 
 
13,542
 
 
14,065
 
Other
 
 
2,920
 
 
2,816
 
 
4,089
 
 
1,815
 
 
1,024
 
 
1,280
 
Total
 
$
397,969
 
$
378,924
 
$
383,588
 
$
80,325
 
$
78,008
 
$
81,769
 
Foreign sales are based on the country in which the sales originated (i.e., where the Company’s legal entity is domiciled). Sales to Ford Motor Company in 2013, 2012, and 2011 were $ 79.7 million, $ 71.2 million, and $ 62.2 million respectively and accounted for 20.0%, 18.8%, and 16.2% of Lydall’s net sales in the years ended December 31, 2013, 2012, and 2011, respectively. Sales to Chrysler Group LLC in 2013 and 2012 were $ 43.5 million and $ 38.0 million, respectively and accounted for 10.9% and 10.0% of Lydall’s net sales in the years ended December 31, 2013 and 2012, respectively. These sales were reported in the Thermal/Acoustical Metal and Thermal/Acoustical Fiber segments. No other customers accounted for more than 10.0% of total net sales in 2013, 2012, and 2011.