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Segment Information
6 Months Ended
Jun. 30, 2013
Segment Reporting [Abstract]  
Segment Information
10. Segment Information
 
The Company’s reportable segments are Performance Materials, Thermal/Acoustical Metals, and Thermal/Acoustical Fibers. The Performance Materials segment reports the results of the Industrial Filtration, Industrial Thermal Insulation, and Life Sciences Filtration businesses. The Thermal/Acoustical Metals segment reports the results of Lydall’s automotive business which includes metal parts and related tooling. The Thermal/Acoustical Fibers segment reports the results of Lydall’s automotive business, which includes fiber parts and related tooling. Other Products and Services (“OPS”) includes Life Sciences Vital Fluids.
 
Performance Materials Segment
 
The Performance Materials segment includes filtration media solutions for air, fluid power, and industrial applications (“Industrial Filtration”), air and liquid life science applications (“Life Sciences Filtration”), and industrial thermal insulation solutions for building products, appliances, and energy and industrial markets (“Industrial Thermal Insulation”).
 
Industrial Filtration products include LydAir® MG (Micro-Glass) Air Filtration Media, LydAir® MB (Melt Blown) Air Filtration Media, LydAir® SC (Synthetic Composite) Air Filtration Media, and Arioso™ Membrane Composite Media. These products constitute the critical media component of clean-air systems for applications in clean-space, commercial, industrial and residential HVAC, power generation, and industrial processes. Lydall has leveraged its extensive technical expertise and applications knowledge into a suite of media products covering the vast liquid filtration landscape across the engine and industrial fields. The LyPore® Liquid Filtration Media and activated carbon containing ActiPure® Filtration Media series address a variety of application needs in fluid power, including hydraulic filters, air-water and air-oil coalescing, industrial fluid processes, diesel filtration and fuel filtration.
 
Life Sciences Filtration products include the LyPore® and ActiPure® Filtration Media developed to meet the requirements of life science applications, including biopharmaceutical pre-filtration and clarification, diagnostic and analytical testing, respiratory protection, life protection, medical air filtration, drinking water filtration and high purity process filtration such as that found in food and beverage and medical applications. Lydall also offers Solupor® Membrane specialty microporous membranes that are utilized in various markets and applications, including air and liquid filtration and transdermal drug delivery. Solupor® membranes are made from ultra-high molecular weight polyethylene and incorporate a unique combination of mechanical strength, chemical inertness, and high porosity in a unique open structure.
 
Industrial Thermal Insulation products are high performance nonwoven veils, papers, mats and specialty composites for the building products, appliance, and energy and industrial markets. The Manniglas® Thermal Insulation brand is diverse in its product application ranging from high temperature seals and gaskets in ovens and ranges to specialty veils for HVAC and cavity wall insulation. appLY® Mat Needled Glass Mats have been developed to expand Lydall’s high temperature technology portfolio for broad application into the appliance market and supplements the Lytherm® Insulation Media product brand, traditionally utilized in the industrial market for kilns and furnaces used in metal processing. Lydall’s Cryotherm® Super-Insulating Media, CRS-Wrap® Super-Insulating Media and Cryo-LiteTM Cryogenic Insulation products are industry standards for state-of-the-art cryogenic insulation designs used by manufacturers of cryogenic equipment for liquid gas storage, piping, and transportation.
 
Thermal/Acoustical Metals Segment
 
The Thermal/Acoustical Metals segment offers a range of innovative engineered products to assist in noise and heat abatement within the transportation sector. Lydall products are found in the underbody (tunnel, fuel tank, exhaust, rear muffler, and spare tire) and under hood (engine compartment, turbo charger, and manifolds) of cars, vans, trucks, SUVs, heavy duty trucks and recreational vehicles.
 
Thermal/Acoustical Metals segment products are stamped metal combinations which provide thermal and acoustical shielding solutions for the global automotive and truck markets. Thermal/Acoustical Metals products include AMS® shield which is an all metal shield designed to be used in various vehicle applications, and Direct Exhaust Mount Heat shields which are mounted to high temperature surfaces like exhaust down-pipes or engine manifolds using aluminized and stainless steel with high performance heat absorbing metals. The recently developed and patented CLD (constraint layer damped) material used in our heat shields is a lightweight material with characteristics to reduce vibration and parasitic noise on powertrain mounted heat shields.
 
Thermal/Acoustical Fibers Segment
 
The Thermal/Acoustical Fibers segment offers a line of innovative engineered products to assist in noise and heat abatement within the transportation sector. Lydall products are found in the interior (dash insulators), underbody (wheel well, fuel tank, exhaust) and under hood (engine compartment) of cars, trucks, SUV’s, heavy duty trucks and recreational vehicles.
 
Thermal/Acoustical Fibers segment products offer thermal and acoustical insulating solutions comprised of organic and inorganic fiber composites for the automotive and truck markets primarily in North America. Lydall’s dBCore® composite is a lightweight acoustical composite that emphasizes absorption principles over heavy-mass type systems. Lydall’s dBLyte® barrier is a high-performance acoustical barrier with sound absorption and blocking properties and can be used throughout a vehicle’s interior to minimize intrusive noise from an engine compartment and road. Lydall’s ZeroClearance® is an innovative thermal solution that utilizes an adhesive backing for attachment and is ideal for protecting floor sheet metal from excessive exhaust heat. Lydall’s specially engineered wheel wells provide a solution with weight reduction and superior noise suppression capabilities over conventional designs.
 
Thermal/Acoustical Metals segment and Thermal/Acoustical Fibers segment operating results include allocations of certain costs shared between the segments.
 
Other Products and Services
 
The Life Sciences Vital Fluids business offers specialty products for blood filtration devices, blood transfusion single-use containers and bioprocessing single-use containers and products for containment of media, buffers and bulk intermediates used in biotech, pharmaceutical and diagnostic reagent manufacturing processes.
 
The tables below present net sales and operating income by segment for the quarter and six months ended June 30, 2013 and 2012, and also a reconciliation of total segment net sales and operating income to total consolidated net sales and operating income.
 
Consolidated net sales by segment:
 
 
 
Quarter Ended
 
Six Months Ended
 
 
June 30,
 
June 30,
In thousands
 
2013
 
2012
 
2013
 
2012
Performance Materials Segment:
 
 
 
 
 
 
 
 
 
 
 
 
Industrial Filtration
 
$
17,903
 
$
18,109
 
$
34,553
 
$
36,285
Industrial Thermal Insulation
 
 
8,579
 
 
11,119
 
 
16,735
 
 
19,850
Life Sciences Filtration
 
 
2,486
 
 
3,295
 
 
5,163
 
 
5,476
Performance Materials Segment net sales
 
 
28,968
 
 
32,523
 
 
56,451
 
 
61,611
 
 
 
 
 
 
 
 
 
 
 
 
 
Thermal/Acoustical Metals Segment:
 
 
 
 
 
 
 
 
 
 
 
 
Metal parts
 
 
35,957
 
 
35,738
 
 
69,066
 
 
73,546
Tooling
 
 
4,963
 
 
1,947
 
 
12,056
 
 
6,252
Thermal/Acoustical Metals Segment net sales
 
 
40,920
 
 
37,685
 
 
81,122
 
 
79,798
 
 
 
 
 
 
 
 
 
 
 
 
 
Thermal/Acoustical Fibers Segment:
 
 
 
 
 
 
 
 
 
 
 
 
Fiber parts
 
 
26,458
 
 
24,191
 
 
54,242
 
 
46,337
Tooling
 
 
1,501
 
 
719
 
 
1,644
 
 
745
Thermal/Acoustical Fibers Segment net sales
 
 
27,959
 
 
24,910
 
 
55,886
 
 
47,082
 
 
 
 
 
 
 
 
 
 
 
 
 
Other Products and Services:
 
 
 
 
 
 
 
 
 
 
 
 
Life Sciences Vital Fluids
 
 
4,263
 
 
3,749
 
 
8,570
 
 
7,980
Other Products and Services net sales
 
 
4,263
 
 
3,749
 
 
8,570
 
 
7,980
Eliminations and Other
 
 
(1,059)
 
 
(1,332)
 
 
(1,949)
 
 
(2,182)
Consolidated Net Sales
 
$
101,051
 
$
97,535
 
$
200,080
 
$
194,289
   
Operating income by segment:
 
 
 
Quarter Ended
 
Six Months Ended
 
 
June 30,
 
June 30,
In thousands
 
2013
 
2012
 
2013
 
2012
Performance Materials
 
$
3,271
 
$
4,982
 
$
4,548
 
$
7,102
Thermal/Acoustical Metals
 
 
4,431
 
 
4,050
 
 
7,449
 
 
9,117
Thermal/Acoustical Fibers
 
 
5,432
 
 
3,382
 
 
11,586
 
 
5,611
Other Products and Services
 
 
125
 
 
211
 
 
481
 
 
520
Corporate Office Expenses
 
 
(3,738)
 
 
(3,882)
 
 
(8,026)
 
 
(8,205)
Consolidated Operating Income
 
$
9,521
 
$
8,743
 
$
16,038
 
$
14,145