XML 29 R9.htm IDEA: XBRL DOCUMENT v2.4.0.6
Business segment information
12 Months Ended
Dec. 31, 2012
Business segment information

Note 2 – Business segment information:

Our operating segments are organized by our manufacturing facilities and include three reportable segments. Each operating segment is separately managed, and each operating segment represents a strategic business unit offering different products as follows:

 

   

Keystone Steel & Wire (“KSW”), located in Peoria, Illinois, operates an electric arc furnace mini-mill, rod mill, industrial wire mill and wire fabrication facilities and manufactures and sells wire rod, coiled rebar, industrial wire, fabricated wire and other products to agricultural, industrial, construction, commercial, original equipment manufacturers and retail consumer markets;

 

   

Engineered Wire Products, Inc. (“EWP”), located in Upper Sandusky, Ohio, primarily manufactures and sells wire mesh in both roll and sheet form that is utilized as reinforcement in concrete construction products including pipe, pre-cast boxes and applications for use in roadways, buildings and bridges; and

 

   

Keystone-Calumet, Inc. (“Calumet”), located in Chicago Heights, Illinois, manufactures and sells merchant and special bar quality products and special sections in carbon and alloy steel grades for use in agricultural, cold drawn, construction, industrial chain, service centers and transportation applications as well as in the production of a wide variety of products by original equipment manufacturers.

Calumet’s primary raw material is billet and EWP’s primary raw material is wire rod. Both Calumet and EWP source the majority of their primary raw material requirements from KSW. Sales between reportable segments are generally recorded at prices that approximate market prices to third-party customers.

 

The accounting policies of our segments are the same as those described in the summary of significant accounting policies except that no defined benefit pension or OPEB expense or credits are recognized and the elimination of intercompany profit or loss on ending inventory balances is not allocated to each segment.

 

     Years ended December 31,  
     2010     2011     2012  
     (In thousands)  

Net sales:

      

KSW

   $ 433,729      $ 544,011      $ 520,207   

EWP

     41,310        55,928        59,468   

Calumet

     22,987        30,905        28,543   

Elimination of intersegment sales

     (47,281     (66,859     (60,561
  

 

 

   

 

 

   

 

 

 

Total net sales

   $ 450,745      $ 563,985      $ 547,657   
  

 

 

   

 

 

   

 

 

 

Operating income (loss):

      

KSW

   $ 15,111      $ 22,302      $ 23,037   

EWP

     (362     1,840        3,004   

Calumet

     97        149        (3,192

Defined benefit pension credit

     4,654        24,388        6,858   

OPEB credit

     5,258        5,799        6,075   

Other(1)

     (2,873     (2,910     (1,884
  

 

 

   

 

 

   

 

 

 

Total operating income

     21,885        51,568        33,898   

Nonoperating income (expense):

      

Interest expense

     (1,863     (1,218     (1,213

Other, net

     637        699        (518
  

 

 

   

 

 

   

 

 

 

Income before income taxes

   $ 20,659      $ 51,049      $ 32,167   
  

 

 

   

 

 

   

 

 

 

 

(1) 

Other items primarily consist of the elimination of intercompany profit or loss on ending inventory balances and general corporate expenses.

Substantially all of our assets are located in the United States. Segment assets are comprised of all assets attributable to each reportable operating segment. Corporate assets consist principally of the pension asset, deferred tax assets and corporate property, plant and equipment.

 

     December 31,  
     2010      2011      2012  
     (In thousands)  

Total assets:

        

KSW

   $ 165,350       $ 192,270       $ 193,148   

EWP

     23,757         28,069         31,536   

Calumet

     14,820         18,865         15,904   

Corporate

     168,552         88,743         120,241   
  

 

 

    

 

 

    

 

 

 

Total

   $ 372,479       $ 327,947       $ 360,829   
  

 

 

    

 

 

    

 

 

 

 

     Years ended December 31,  
     2010      2011      2012  
     (In thousands)  

Depreciation:

        

KSW

   $ 9,874       $ 9,160       $ 9,364   

EWP

     1,593         1,397         1,271   

Calumet

     481         576         702   

Corporate

     114         101         69   
  

 

 

    

 

 

    

 

 

 

Total

   $ 12,062       $ 11,234       $ 11,406   
  

 

 

    

 

 

    

 

 

 

Capital expenditures:

        

KSW

   $ 13,456       $ 14,720       $ 12,311   

EWP

     528         289         648   

Calumet

     953         1,470         1,137   
  

 

 

    

 

 

    

 

 

 

Total

   $   14,937       $   16,479       $   14,096   
  

 

 

    

 

 

    

 

 

 

Most of our products are distributed in the Midwestern and Southeastern regions of the United States. Information concerning geographic concentration of net sales based on location of customer is as follows:

 

     Years ended December 31,  
     2010      2011      2012  
     (In thousands)  

United States

   $ 446,972       $ 559,510       $ 542,000   

Canada

     2,982         3,669         5,075   

Other

     791         806         582   
  

 

 

    

 

 

    

 

 

 

Total

   $ 450,745       $ 563,985       $ 547,657