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Business Segment Information
6 Months Ended
Jun. 30, 2011
Business Segment Information  
Business Segment Information

Note 3 – Business segment information:

Our operating segments are organized by our manufacturing facilities and include three reportable segments:

 

   

Keystone Steel & Wire ("KSW"), located in Peoria, Illinois, operates an electric arc furnace mini-mill, rod mill, industrial wire mill and wire product fabrication facilities and manufactures and sells wire rod, coiled rebar, industrial wire, fabricated wire and other products to agricultural, industrial, construction, commercial, original equipment manufacturers and retail consumer markets;

 

   

Engineered Wire Products, Inc. ("EWP"), located in Upper Sandusky, Ohio, manufactures and sells wire mesh in both roll and sheet form that is utilized as reinforcement in concrete construction products including pipe, pre-cast boxes and applications for use in roadways, buildings and bridges; and

 

   

Keystone-Calumet, Inc. ("Calumet"), located in Chicago Heights, Illinois, manufactures and sells merchant and special bar quality products and special sections in carbon and alloy steel grades for use in agricultural, cold drawn, construction, industrial chain, service centers and transportation applications as well as in the production of a wide variety of products by original equipment manufacturers.

We are vertically integrated, converting substantially all of our products from billets produced in KSW's steel mini-mill. Calumet's primary raw material is billet and EWP's primary raw material is wire rod. Both Calumet and EWP source the majority of their primary raw material requirements from KSW.

 

     Three months ended
June 30,
    Six months  ended
June 30,
 
     (In thousands)     (In thousands)  
    

2010

   

2011

   

2010

   

2011

 

Net sales:

        

KSW

     $130,892        $149,682        $233,382        $285,019   

EWP

     12,991        17,368        20,367        28,410   

Calumet

     5,735        9,515        9,986        15,912   

Elimination of intersegment sales

     (14,648     (20,610     (29,022     (39,223
  

 

 

   

 

 

   

 

 

   

 

 

 

Total net sales

     $134,970        $155,955        $234,713        $290,118   
  

 

 

   

 

 

   

 

 

   

 

 

 

Operating income:

        

KSW

     $    8,533        $    8,745        $  15,518        $  17,555   

EWP

     873        903        510        685   

Calumet

     499        336        646        436   

Pension credit

     1,209        4,750        2,421        9,500   

OPEB credit

     1,345        1,299        2,687        2,599   

Other(1)

     (979     (1,192     (2,827     (2,194
  

 

 

   

 

 

   

 

 

   

 

 

 

Total operating income

     11,480        14,841        18,955        28,581   

Non operating income (expense):

        

Interest expense

     (622     (328     (1,065     (603

Other income, net

     83        425        147        548   
  

 

 

   

 

 

   

 

 

   

 

 

 

Income before income taxes

     $  10,941        $  14,938        $  18,037        $  28,526   
  

 

 

   

 

 

   

 

 

   

 

 

 

(1) Other items primarily consist of the elimination of intercompany profit or loss on ending inventory balances and general corporate expenses.

On a quarterly basis, we estimate our LIFO reserve balances that would be required at the end of the year based on projections of year-end inventory quantities and costs, and we record a pro-rated, year-to-date change in our LIFO reserve balances from the prior year-end based on these projections. Changes in LIFO reserves are reflected in cost of goods sold. The changes in KSW's and EWP's LIFO inventory reserve balances for the 2010 and 2011 periods are presented in the table below.

 

     Increase (decrease) in LIFO reserve  
    

Three months ended

      June 30,      

    

Six months ended

      June 30,      

 
     2010     2011      2010     2011  
     (In thousands)  

KSW

     $  (328     $   732         $ (22     $   863   

EWP

     63        453         157        782   
  

 

 

   

 

 

    

 

 

   

 

 

 

Total

     $  (265     $1,185         $135        $1,645   
  

 

 

   

 

 

    

 

 

   

 

 

 

During the second quarter of 2011, we increased KSW's and EWP's LIFO inventory reserve balances primarily due to an increase in our estimated raw material costs expected to be in inventory as of the end of the year.