-----BEGIN PRIVACY-ENHANCED MESSAGE----- Proc-Type: 2001,MIC-CLEAR Originator-Name: webmaster@www.sec.gov Originator-Key-Asymmetric: MFgwCgYEVQgBAQICAf8DSgAwRwJAW2sNKK9AVtBzYZmr6aGjlWyK3XmZv3dTINen TWSM7vrzLADbmYQaionwg5sDW3P6oaM5D3tdezXMm7z1T+B+twIDAQAB MIC-Info: RSA-MD5,RSA, PcANW0Rf0MTWn4ivinASZoBGF0xC2D5y+ugjd6u/DXccP3dSGHVBRMj8iyrRIERe 2Ezuvi3DFlD4Ubfqz1hecw== 0000905894-00-000002.txt : 20000331 0000905894-00-000002.hdr.sgml : 20000331 ACCESSION NUMBER: 0000905894-00-000002 CONFORMED SUBMISSION TYPE: 10-K PUBLIC DOCUMENT COUNT: 9 CONFORMED PERIOD OF REPORT: 19991231 FILED AS OF DATE: 20000330 FILER: COMPANY DATA: COMPANY CONFORMED NAME: KEYSTONE CONSOLIDATED INDUSTRIES INC CENTRAL INDEX KEY: 0000055604 STANDARD INDUSTRIAL CLASSIFICATION: STEEL WORKS, BLAST FURNACES ROLLING MILLS (COKE OVENS) [3312] IRS NUMBER: 370364250 STATE OF INCORPORATION: DE FISCAL YEAR END: 1231 FILING VALUES: FORM TYPE: 10-K SEC ACT: SEC FILE NUMBER: 001-03919 FILM NUMBER: 588746 BUSINESS ADDRESS: STREET 1: 5430 LBJ FWY STE 1740 STREET 2: THREE LINCOLN CENTRE CITY: DALLAS STATE: TX ZIP: 75240 BUSINESS PHONE: 2144580028 MAIL ADDRESS: STREET 1: 5430 LBJ FWY STE 1740 STREET 2: THREE LINCOLN CENTRE CITY: DALLAS STATE: TX ZIP: 75240 FORMER COMPANY: FORMER CONFORMED NAME: KEYSTONE STEEL & WIRE CO DATE OF NAME CHANGE: 19710506 10-K 1 KEYSTONE CONSOLIDATED INDUSTRIES, INC. FORM 10-K SECURITIES AND EXCHANGE COMMISSION Washington, D.C. 20549 FORM 10-K X ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE - --- ACT OF 1934 - For the fiscal year ended December 31, 1999 Commission file number 1-3919 --------------- Keystone Consolidated Industries, Inc. ------------------------------------------------------------------------------ (Exact name of registrant as specified in its charter) Delaware 37-0364250 - --------------------------------- ----------------- (State or other jurisdiction of (IRS Employer incorporation or organization) identification No.) 5430 LBJ Freeway, Suite 1740 Three Lincoln Centre, Dallas, TX 75240-2697 - ---------------------------------------- ------------------- (Address of principal executive offices) (Zip Code) Registrant's telephone number, including area code: (972) 458-0028 ----------------------- Securities registered pursuant to Section 12(b) of the Act: Name of each exchange Title of each class on which registered ------------------------ ---------------------- Common Stock, $1 par value New York Stock Exchange Securities registered pursuant to Section 12(g) of the Act: None. Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months and (2) has been subject to such filing requirements for the past 90 days. Yes X No --- --- Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrant's knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. [X] As of March 20, 2000, 10,060,186 shares of common stock were outstanding. The aggregate market value of the 5,069,713 shares of voting stock held by nonaffiliates of the Registrant, as of such date, was approximately $24.4 million. Documents incorporated by reference The information required by Part III is incorporated by reference from the Registrant's definitive proxy statement to be filed with the Securities and Exchange Commission pursuant to Regulation 14A not later than 120 days after the end of the fiscal year covered by this report. PART I ITEM 1. BUSINESS. General Keystone Consolidated Industries, Inc. ("Keystone" or the "Company") believes it is a leading manufacturer of steel fabricated wire products, industrial wire and carbon steel rod for the agricultural, industrial, construction, original equipment manufacturer and retail consumer markets, and believes it is the third largest manufacturer of fabricated wire products and industrial wire in the United States based on tons shipped (459,000 in 1999). The Company is vertically integrated, converting substantially all of its fabricated wire products and industrial wire from carbon steel rod produced in its steel mini-mill. The Company's vertical integration has historically allowed it to benefit from the higher and more stable margins associated with fabricated wire products as compared to carbon steel rod, as well as from lower production costs of carbon steel rod as compared to wire fabricators which purchase rod in the open market. Moreover, management believes Keystone's downstream fabricated wire products and industrial wire businesses better insulate it from the effects of rod imports and increases in domestic rod production capacity as compared to non-integrated rod producers. In 1999, the Company had net sales of $356 million. Approximately 79% of the Company's net sales were generated from sales of fabricated wire products and industrial wire with the balance generated primarily from sales of rod not used in the Company's downstream operations. The Company's fabricated wire products, which comprised 60% of its 1999 net sales, include fencing, barbed wire, welded and woven hardware cloth, welded and woven wire mesh and nails. These products are sold to agricultural, construction, industrial, consumer do-it-yourself and other end-user markets. The Company serves these markets through distributors, agricultural retailers, building supply centers and consumer do-it-yourself chains such as The Home Depot, Inc., Lowe's Companies, Inc., Tractor Supply Co., and Ace Hardware Corporation. A significant proportion of these products are sold to agricultural, consumer do-it-yourself and other end-user markets which in management's opinion are typically less cyclical than many steel consuming end-use markets such as the automotive, construction, appliance and machinery manufacturing industries. Management believes the Company's ability to service these customers with a wide range of fabricated wire products through multiple production and distribution locations provides it a competitive advantage in accessing these growing and less cyclical markets. Approximately 60% of the Company's fabricated wire products net sales are generated by sales under the RED BRAND trademark, a widely recognized brand name in the agricultural and construction fencing marketplaces for more than 75 years. The Company also sells industrial wire, an intermediate product used in the manufacture of fabricated wire products, to third parties who are generally not in competition with the Company. The Company's industrial wire customers include manufacturers of nails, coat hangers, barbecue grills, air conditioners, tools, containers, refrigerators and other appliances. In 1999, net sales of industrial wire accounted for 19% of Company net sales. In addition, the Company also sells carbon steel rod into the open market which it is not able to consume in its downstream fabricated wire products and industrial wire operations. During 1999, open market sales of rod accounted for 17% of Company net sales. Beginning in January 1999, Keystone is also engaged in the distribution of wire, plastic and wood lawn and garden products to retailers through its 51% owned subsidiary Garden Zone LLC ("Garden Zone"). During 1999, sales by Garden Zone accounted for 3% of Company net sales. In addition, in August 1999, Keystone also became engaged in scrap recycling through its unconsolidated 50% interest in Alter Recycling Company, L.L.C. ("ARC"). See Note 2 to the Consolidated Financial Statements. See "Business -- Products, Markets and Distributions" and Notes 2 and 12 to the Consolidated Financial Statements. The Company's operating strategy is to enhance profitability by: o Establishing a leading position as a supplier of choice among its fabricated wire products and industrial wire customers by offering a broad product line and by satisfying growing customer quality and service requirements; o Shifting its product mix towards higher margin, value-added fabricated wire products; o Achieving manufacturing cost savings and production efficiencies through capital improvements and investment in new and upgraded steel and wire production equipment; and o Increasing vertical integration through internal growth and selective acquisitions of fabricated wire products manufacturing facilities. During December 1998, the Company substantially completed a two-year $75 million capital improvements plan to upgrade certain of its plant and equipment and eliminate production capacity bottlenecks in order to reduce costs and improve production efficiency. The principal components of Keystone's capital improvements plan included reconfiguring its electric arc furnace, replacing its billet caster and upgrading its wire and rod mills. As a result of these capital improvements, beginning in 1999, the Company expected to increase its annual billet production capacity to 1 million tons from 655,000 tons. However, during 1999, Keystone experienced production problems related to the start-up of the new equipment. Keystone believes it has identified the start-up problems and expects to have these problems resolved and the equipment performing at the desired levels during the 2000 first quarter. In addition, although Keystone's new billet production capacity will be 1 million tons, the Company is presently limited by its Illinois Environmental Protection Agency construction permit to annual billet production of 820,000 tons. Keystone has applied for modifications to its permit to allow billet production of the 1 million ton capacity and expects to have that permit approved by September 30, 2000. The Company is the successor to Keystone Steel & Wire Company, which was founded in 1889. Contran Corporation ("Contran") and other entities controlled by Mr. Harold C. Simmons, beneficially own approximately 50% of the Company. Substantially all of Contran's outstanding voting stock is held either by trusts established for the benefit of certain children and grandchildren of Mr. Simmons, of which Mr. Simmons is sole trustee, or by Mr. Simmons directly. The Company may be deemed to be controlled by Contran and Mr. Simmons. As provided by the safe harbor provisions of the Private Securities Litigation Reform Act of 1995, the Company cautions that the statements in this Annual Report on Form 10-K relating to matters that are not historical facts including, but not limited to, statements found in this Item 1 - "Business", Item 3 - "Legal Proceedings", Item 7 - "Management's Discussion And Analysis Of Financial Condition And Results Of Operations", and Item 7A - "Quantitative and Qualitative Disclosures About Market Risk", are forward looking statements that represent management's belief and assumptions based on currently available information. Forward-looking statements can be identified by the use of words such as "believes", "intends", "may", "should", "anticipates", "expected", or comparable terminology, or by discussions of strategies or trends. Although the Company believes the expectations reflected in such forward-looking statements are reasonable, it cannot give any assurance that these expectations will prove to be correct. Such statements by their nature involve substantial risks and uncertainties that could significantly impact expected results, and actual future results could differ materially from those described in such forward-looking statements. While it is not possible to identify all factors, Keystone continues to face many risks and uncertainties. Among the factors that could cause actual future results to differ materially are the risks and uncertainties discussed in this Annual Report and those described from time to time in the Company's other filings with the Securities and Exchange Commission, including, but not limited to, cost of raw materials, future supply and demand for the Company's products (including cyclicality thereof), customer inventory levels, general economic conditions, competitive products and substitute products, customer and competitor strategies, the impact of pricing and production decisions, the possibility of labor disruptions, environmental matters, government regulations and possible changes therein, the ultimate resolution of pending litigation, successful implementation of the Company's capital improvements plan, international trade policies of the United States and certain foreign countries and any possible future litigation as discussed in this Annual Report, including, without limitation, the sections referenced above. Should one or more of these risks materialize (or the consequences of such a development worsen), or should the underlying assumptions prove incorrect, actual results could differ materially from those forecasted or expected. The Company disclaims any intention or obligation to update or revise any forward-looking statement whether as a result of new information, future events or otherwise. Manufacturing The Company's manufacturing operations consist of an electric arc furnace mini-mill, a rod mill and six wire and wire product fabrication facilities. The manufacturing process commences in Peoria, Illinois with scrap steel being loaded into an electric arc furnace and converted into molten steel. The molten steel is then transferred to a ladle refining furnace where chemistries and temperatures are monitored and adjusted to specifications prior to casting. The molten steel is then transferred from the ladle refining furnace into a six-strand continuous casting machine from which it emerges in five-inch square strands that are cut to predetermined lengths and are referred to as billets. These billets, along with any billets purchased from outside suppliers, are then transferred to the adjoining rod mill. Upon entering the rod mill, the billets are brought to rolling temperature in a reheat furnace and are fed to the rolling mill, where they are finished to a variety of diameters and specifications. After rolling, the rod is coiled and cooled. After cooling, the coiled rod passes through inspection stations for metallurgical, surface and diameter checks. Finished coils are compacted and tied, and either transferred to the Company's other facilities for processing into wire, nails and other fabricated wire products or shipped to rod customers. While the Company does not maintain a significant "shelf" inventory of finished rod, it generally has on hand approximately a one-month supply of fabricated wire and wire products inventory which enables the Company to fill customer orders and respond to shifts in product demand. Products, Markets and Distribution The following table sets forth certain information with respect to the Company's steel and wire product mix in each of the last three years.
Year Ended December 31, 1997 1998 1999 ---------------- ---------------- ----------- Percent Percent Percent Percent Percent Percent of Tons Of of Tons of of Tons of Product Shipped Sales Shipped Sales Shipped Sales - ----------------- ------- ------ ------- ----- ------- ----- Fabricated wire products .......... 32.3% 47.4% 46.1% 60.4% 45.2% 62.5% Industrial wire ..... 25.1 24.8 24.0 22.6 20.7 19.4 Carbon steel rod .... 42.6 27.8 29.9 17.0 34.1 18.1 ----- ----- ----- ----- ----- ----- 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% ===== ===== ===== ===== ===== =====
Fabricated Wire Products. The Company is one of the leading suppliers in the United States of agricultural fencing, barbed wire, stockade panels and a variety of welded and woven wire mesh, fabric and netting for agricultural, construction and industrial applications. The Company produces these products at its Peoria, Illinois, Sherman, Texas and Caldwell, Texas facilities. These products are distributed by the Company through farm supply distributors, agricultural retailers, building supply centers, building and industrial materials distributors and consumer do-it-yourself chains such as The Home Depot, Inc., Lowe's Companies, Inc., Tractor Supply Co., and Ace Hardware Corporation. Many of the Company's fencing and related wire products are marketed under the Company's RED BRAND label, a recognized trademark of the Company for more than 75 years. As part of its marketing strategy, the Company designs merchandise packaging, and supportive product literature for marketing many of these products to the retail consumer market. The Company also manufactures products for residential and commercial construction, including bulk, packaged and collated nails, rebar ty wire, stucco netting, welded wire mesh, forms and reinforcing building fabric at its Peoria, Illinois; Sherman, Texas; Caldwell, Texas; Springdale, Arkansas; Hortonville, Wisconsin and Upper Sandusky, Ohio facilities. The primary customers for these products are construction contractors and building materials manufacturers and distributors. The Company sells approximately 50% of its nails through PrimeSource, Inc., one of the largest nail distributors in the United States, under PrimeSource's Grip-Rite label. The Company continuously evaluates opportunities to expand its downstream fabricated wire products operations. During 1994, the Company purchased a 20% stake in Engineered Wire Products, Inc. ("EWP") a joint venture with a manufacturer and distributor of wire mesh for use primarily in highway and road construction. During 1997, 14% of Keystone's rod sales were to EWP. In December 1997, Keystone purchased the 80% of EWP not already owned by the Company. Management believes EWP broadens its fabricated wire product line and provides an opportunity to shift additional rod production to a higher margin, value-added fabricated wire product. The Company believes its fabricated wire products are less susceptible than industrial wire or rod to the cyclical nature of the steel business because the commodity-priced raw materials used in such products, such as scrap steel, represent a lower percentage of the total cost of such value-added products when compared to rod or other less value-added products. As a result of the acquisition of EWP, the Company was able to convert its lower-margin rod sales to EWP, into higher-margin fabricated wire product sales. However, this change in product mix between 1997 and 1998 resulted in a decline in overall fabricated wire product selling prices as EWP's fabricated wire products sell for lower prices than do Keystone's other fabricated wire products. Industrial Wire. The Company is one of the largest manufacturers of industrial wire in the United States. At its Peoria, Illinois, Hortonville, Wisconsin, Sherman, Texas and Caldwell, Texas facilities, the Company produces custom-drawn industrial wire in a variety of gauges, finishes and packages for further consumption by the Company's fabricated wire products operations or for sale to industrial fabrication and original equipment manufacturer customers. The Company's drawn wire is used by customers in the production of a broad range of finished goods, including nails, coat hangers, barbecue grills, air conditioners, tools, containers, refrigerators and other appliances. Management believes that with a few exceptions, its industrial wire customers do not generally compete with the Company. Carbon Steel Rod. The Company produces low carbon steel rod at its rod mill located in Peoria, Illinois. Low carbon steel rod, with carbon content of up to 0.38%, is more easily shaped and formed than higher carbon rod and is suitable for a variety of applications where ease of forming is a consideration. Although Keystone's six wire fabrication facilities on occasion buy rod from outside suppliers, during 1999, approximately 65% of the rod manufactured by the Company was used internally to produce wire and fabricated wire products. The remainder of the Company's rod production was sold directly to producers of construction products, fabricated wire products and industrial wire, including products similar to those manufactured by the Company. Industry and Competition The fabricated wire products, industrial wire and carbon steel rod businesses in the United States are highly competitive and are comprised primarily of several large mini-mill rod producers, many small independent wire companies and a few large diversified rod and wire producers, such as the Company. Keystone's principal competitors in the fabricated wire products and industrial wire markets are Insteel, Leggett and Platt, Deacero, Merchants Metals, Inc. and Davis Wire Corporation. Competition in the fabricated wire product and industrial wire markets is based on a variety of factors, including channels of distribution, price, delivery performance, product quality, service, and brand name preference. Since carbon steel rod is a commodity steel product, management believes the domestic rod market is more competitive than the fabricated wire products and industrial wire markets, and price is the primary competitive factor. Among Keystone's principal domestic carbon steel rod competitors are North Star Steel, Co-Steel Raritan, GS Industries and Rocky Mountain Steel. The Company also competes with many small independent wire companies who purchase rod from domestic and foreign sources. Due to the breadth of Keystone's fabricated wire products and industrial wire offerings, its ability to service diverse geographic and product markets, and the low relative cost of its internal supply of rod, the Company believes it is well positioned to compete effectively with non-diversified rod producers and wire companies. Foreign steel and industrial wire producers also compete with the Company and other domestic producers. The domestic steel rod industry continues to experience consolidation. In addition, worldwide overcapacity in the steel industry continues to exist and imports of rod and certain wire products in recent years have increased significantly. In an effort to stem increasing levels of imported rod, in December 1998, Keystone, joined by six other companies (representing more than 75% of the market), and a labor union petitioned the U.S. International Trade Commission (the "ITC") seeking relief under Section 201 of the Trade Act of 1974. During 1999, the ITC recommended President Clinton impose a 15% tariff on all foreign rod imports except for those from Canada, Mexico and certain other countries covered under trade acts. In February 2000, the President announced the implementation of a Tariff-Rate Quota ("TRQ") for three years. The tariff will be imposed on wire rod imports from countries subject to the TRQ once imports initially exceed 1.6 million net tons. This level will be increased by two percent in years two and three. The tariff rate will be 10% in the first year, 7.5% in the second year and 5% in the third year. The Company does not anticipate that the TRQ will have a major impact on the industry. Keystone believes its facilities are well located to serve markets throughout the continental United States, with principal markets located in the Midwestern, Southwestern and Southeastern regions. Close proximity to its customer base provides the Company with certain advantages over foreign and certain domestic competition including reduced shipping costs, improved customer service and shortened delivery times. The Company believes higher transportation costs and the lack of local distribution centers tend to limit foreign producers' penetration of the Company's principal fabricated wire products and industrial wire markets, but there can be no assurance this will continue to be the case. The Company has implemented a direct order/inventory control system that is designed to enhance its ability to serve high volume, retail customers. Keystone believes this system will provide the Company with a competitive advantage in the service of its major retail customers. Raw Materials and Energy The principal raw material used in Keystone's operations is scrap steel. The Company's steel mill is located close to numerous sources of high density automobile, industrial and railroad scrap, all of which are currently available from numerous sources. The purchase of scrap steel is highly competitive and its price volatility is influenced by periodic shortages, freight costs, weather, and other conditions beyond the control of the Company. The cost of scrap can fluctuate significantly and product selling prices cannot always be adjusted, especially in the short-term, to recover the costs of increases in scrap prices. The Company has not entered into any long-term contracts for the purchase or supply of scrap steel and it is, therefore, subject to the price fluctuation of scrap steel. See "Management's Discussion and Analysis of Financial Condition and Results of Operations." Keystone's manufacturing processes consume large amounts of energy in the form of electricity and natural gas. The Company purchases electrical energy for its Peoria facility from a utility under an interruptible service contract which provides for more economical electricity rates but allows the utility to refuse or interrupt power to the Company's manufacturing facilities. The utility has in the past, and may in the future, refuse or interrupt service to the Company resulting in decreased production and increased costs associated with the related downtime. In addition, the utility has the right to pass through certain of its costs to consumers through fuel adjustment charges. During the 1999 third quarter, the Company received an unexpected $2.2 million fuel adjustment charge from the Peoria plant's electricity provider. The charge is payable in 12 equal installments beginning in January 2000. The utility may in the future bill the Company for fuel adjustment charges. Trademarks The Company has registered the trademark RED BRAND for field fence and related products. Adopted by Keystone in 1924, the RED BRAND trademark has been widely advertised and enjoys high levels of market recognition. The Company also maintains other trademarks for various products which have been promoted in their respective markets. Employment Keystone currently employs approximately 1,980 people, of whom approximately 1,160 are represented by the Independent Steel Workers' Alliance ("ISWA") at its Peoria, Illinois facilities, approximately 160 are represented by the International Association of Machinists and Aerospace Workers (Local 1570) ("IAMAW") at its Sherman, Texas facilities and approximately 80 are represented by Local Union #40, An Affiliate to the International Brotherhood of Teamsters' Chauffeurs Warehousemen And Helpers of America, AFL-CIO ("IBTCWHA") at its Upper Sandusky, Ohio facility. The current collective bargaining agreements with the ISWA, IAMAW and IBTCWHA expire in May 2002, March 2000 and November 2001, respectively. Keystone has begun discussions with the IAMAW concerning the renewal of its collective bargaining agreement and entered into a contract extension to April 15, 2000. The Company believes its relationship with its employees are good. See "Management's Discussion and Analysis of Financial Condition and Results of Operations." Customers The Company sells its products to customers in the agricultural, industrial, construction, commercial, original equipment manufacturer and retail markets primarily in the Midwestern, Southwestern and Southeastern regions of the United States. Customers vary considerably by product and management believes Keystone's ability to offer a broad range of product represents a competitive advantage in servicing the diverse needs of its customers. A listing of end-user markets by products follows: Product Principal Markets Served - ------------------------- ------------------------------------------ Fencing products Agricultural, construction, do-it-yourself retailers Wire mesh products Agricultural, construction Nails Construction, do-it-yourself retailers Industrial wire Producers of fabricated wire products Carbon steel rod Producers of industrial wire and fabricated wire products Lawn and garden products Do-it-yourself retailers Keystone's industrial wire customers include manufacturers and producers of nails, coat hangers, barbecue grills, air conditioners, tools, containers, refrigerators and other appliances. With few exceptions, these customers are generally not in competition with the Company. Keystone's rod customers include other downstream industrial wire and fabricated wire products companies including manufacturers of products similar to those manufactured by the Company. The Company's ten largest customers represented approximately one-third of Keystone's net sales in each of the past three years. No single customer accounted for more than 8% of the Company's net sales during each of 1997, 1998 or 1999. Keystone's fabricated wire products, industrial wire and rod business is not dependent upon a single customer or a few customers, the loss of any one, or a few, of which would have a material adverse effect on its business. Backlog The Company's backlog of unfilled cancelable fabricated wire products, industrial wire and rod purchase orders, for delivery generally within three months, approximated $28 million at both December 31, 1998 and December 31, 1999. Keystone believes backlog is not a significant factor in its business, and all of the backlog at December 31, 1999 will be shipped during 2000. Household cleaning products DeSoto, Inc. ("DeSoto"), a wholly owned subsidiary of Keystone, operated a division that manufactured household cleaning products (primarily powdered and liquid laundry detergents) at a facility located in Joliet, Illinois ("Joliet"). Keystone acquired DeSoto in September 1996. In January 1999, DeSoto sold the Joliet division and Keystone changed DeSoto's name to Sherman Wire Company. For the years ended December 31, 1997 and 1998, Joliet had net sales of $14 million and $10 million, respectively. Joliet manufactured most products on a make and ship basis, and, as such, overall levels of raw materials and finished goods inventories maintained by Joliet were relatively nominal. Approximately 85% of Joliet's sales for 1997 and 1998 were to a single customer. Environmental Matters Keystone's production facilities are affected by a variety of environmental laws and regulations, including laws governing the discharge of water pollutants and air contaminants, the generation, transportation, storage, treatment and disposal of solid wastes and hazardous substances and the handling of toxic substances, including certain substances used in, or generated by, the Company's manufacturing operations. Many of these laws and regulations require permits to operate the facilities to which they pertain. Denial, revocation, suspension or expiration of such permits could impair the ability of the affected facility to continue operations. The Company records liabilities related to environmental issues at such time as information becomes available and is sufficient to support a reasonable estimate of a range of loss. If Keystone is unable to determine that a single amount in an estimated range is more likely, the minimum amount of the range is recorded. Costs of future expenditures for environmental remediation obligations are not discounted to their present value. Recoveries of environmental remediation costs from other parties are recorded as assets when their receipt is deemed probable. Keystone believes its current operating facilities are in material compliance with all presently applicable federal, state and local laws regulating the discharge of materials into the environment, or otherwise relating to the protection of the environment. Environmental legislation and regulations have changed rapidly in recent years and the Company may be subject to increasingly stringent environmental standards in the future. Information in Note 13 to the Consolidated Financial Statements is incorporated herein by reference. ITEM 2. PROPERTIES. The Company's principal executive offices are located in approximately 3,200 square feet of leased space at 5430 LBJ Freeway, Dallas, Texas 75240-2697. Keystone's fabricated wire products, industrial wire and rod production facilities utilize approximately 2.6 million square feet for manufacturing and office space, approximately 77% of which is located at the Company's Peoria, Illinois facility. The following table sets forth the location, size and general product types produced for each of the Company's steel and wire facilities, all of which are owned by the Company.
Approximate Size Facility Name Location (Square Feet) Products Produced - ------------------------ ---------------- ------------- -------------------------------------- Keystone Steel & Wire Peoria, IL 2,012,000 Fabricated wire products, industrial wire, carbon steel rod Sherman Wire Sherman, TX 299,000 Fabricated wire products and industrial wire Engineered Wire Products Upper Sandusky, OH 83,000 Fabricated wire products Keystone Fasteners Springdale, AR 76,000 Fabricated wire products Fox Valley Steel & Wire Hortonville, WI 74,000 Fabricated wire products and industrial wire Sherman Wire of Caldwell Caldwell, TX 73,000 Fabricated wire products and industrial wire
The Company believes all of its facilities are well maintained and satisfactory for their intended purposes. ITEM 3. LEGAL PROCEEDINGS. Keystone is involved in various legal proceedings. Information required by this Item is included in Notes 13 and 15 to the Consolidated Financial Statements, which information is incorporated herein by reference. ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS. No matters were submitted to a vote of security holders during the quarter ended December 31, 1999. PART II ITEM 5. MARKET FOR REGISTRANT'S COMMON EQUITY AND RELATED STOCKHOLDER MATTERS. Keystone's common stock is listed and traded on the New York Stock Exchange (symbol: KES). The number of holders of record of the Company's common stock as of March 20, 2000 was 1,613. The following table sets forth the high and low closing sales prices of the Company's common stock for the calendar years indicated, according to published sources.
High Low ---- --- 1999 First quarter ............................. $ 9.75 $ 5.50 Second quarter ............................ 7.94 6.50 Third quarter ............................. 6.56 4.19 Fourth quarter ............................ 6.13 3.88 1998 First quarter ............................. $12.38 $ 11.06 Second quarter ............................ 12.44 11.00 Third quarter ............................. 12.94 7.06 Fourth quarter ............................ 8.13 6.63
The Company has not paid cash dividends on its common stock since 1977. The Company is subject to certain covenants under its commercial revolving credit facilities and the indenture related to its Senior Secured Notes that restrict its ability to pay dividends, including a prohibition against the payment of dividends on its common stock without lender consent. ITEM 6. SELECTED FINANCIAL DATA. The following selected consolidated financial data should be read in conjunction with the Consolidated Financial Statements and Item 7 -- "Management's Discussion And Analysis Of Financial Condition And Results Of Operations."
Years ended December 31, ----------------------------------------------------------------- 1995 1996 1997 1998 1999 ---- ---- ---- ---- ---- (In thousands, except per share and per ton amounts) Statement of Operations Data: Net sales $345,657 $331,175 $354,073 $370,022 $355,688 Cost of goods sold 312,909 298,268 316,599 339,625 332,644 Gross profit 32,748 32,907 37,474 30,397 23,044 Selling expenses 4,367 3,855 4,628 6,042 6,845 General and administrative expenses 17,185 22,779 17,918 19,139 20,850 Operating income 11,141 10,662 23,292 13,033 2,578 Interest expense 3,385 3,741 7,612 10,460 14,058 Income (loss) before income taxes $ 8,078 $ 4,240 $ 16,909 $ 5,006 $(12,238) Provision (benefit) for income taxes 3,191 1,656 4,541 1,095 (4,754) -------- -------- -------- --------- --------- Net income (loss) $ 4,887 $ 2,584 $ 12,368 $ 3,911 $ (7,484) ======== ======== ======== ======= -------- Net income (loss) available for common shares (1) $ 4,887 $ 2,514 $ 12,088 $ 3,754 $ (7,484) ======== ======== ======== ======= ======== Basic net income (loss) available for common shares per share $ .87 $ .38 $ 1.30 $ .41 $ (.75) ======= ======= ======== ======== ======== Diluted net income (loss) available for common shares per share $ .86 $ .38 $ 1.28 $ .40 $ (.75) ======= ======= ======== ======== ======= Weighted average common and common equivalent shares outstanding : Basic 5,633 6,554 9,271 9,544 9,904 ======== ======== ======== ======== ======== Diluted 5,654 6,560 9,435 9,669 9,904 ======== ======== ======== ======== ======== Other Financial Data: Cash contributions to defined benefit pension plans $ 18,702 $ 9,664 $ - $ - $ - Capital expenditures 18,208 18,992 26,294 64,541 16,873 Depreciation and amortization 11,961 12,425 12,815 20,140 21,051 Other Steel and Wire Products Operating Data: Shipments (in tons): Fabricated wire products 242 222 225 327 315 Industrial wire 164 159 175 170 144 Carbon steel rod 287 307 297 212 237 -------- -------- -------- -------- -------- Total 693 688 697 709 696 ======== ======== ======== ======== ======== Average selling prices (per ton): Fabricated wire products $ 707 $ 716 $ 710 $ 662 $ 683 Industrial wire 492 478 478 476 462 Carbon steel rod 322 298 317 288 261 Steel and wire products in total 497 475 484 506 493 Average total production cost per ton $ 452 $ 430 $ 437 $ 464 $ 461 Average scrap purchase cost per ton 128 125 122 110 94
As of December 31, --------------------------------------------------------------------- 1995 1996 1997 1998 1999 ---- ---- ---- ---- ---- (In thousands) Balance Sheet Data: Working capital (deficit) (2) $ (6,861) $(15,907) $ 52,684 $ 555 $(13,920) Property, plant and equipment, net 86,436 92,608 112,754 156,100 150,156 Total assets 198,822 302,368 374,131 405,857 410,918 Total debt 29,945 51,780 106,844 131,764 146,857 Redeemable preferred stock - 3,500 3,500 - - Stockholders' equity (deficit) (37,493) 31,170 44,211 53,077 46,315
(1) Includes dividends on preferred stock of $70,000, $280,000 and $157,000 in 1996, 1997 and 1998, respectively. (2) Working capital (deficit) represents current assets minus current liabilities. ITEM 7. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS. General The Company believes it is a leading manufacturer of fabricated wire products, industrial wire and carbon steel rod for the agricultural, industrial, construction, original equipment manufacturer and retail consumer markets and believes it is the third largest manufacturer of fabricated wire products and industrial wire in the United States based on tons shipped (459,000 in 1999). Keystone's operations benefit from vertical integration as the Company's mini-mill supplies carbon steel rod produced from scrap steel to its downstream fabricated wire products and industrial wire operations. These downstream fabrication operations accounted for 79% of 1999 net sales. The Company's fabricated wire products typically yield higher and less volatile gross margins compared to rod. Management believes Keystone's fabricated wire businesses insulate it better than other rod producers from the effects of rod imports and new domestic rod production capacity. Moreover, the Company's rod production costs have generally been below the market price for rod providing a significant cost advantage over wire producers who purchase rod as a raw material. During December 1998, the Company substantially completed a two-year $75 million capital improvements plan to upgrade certain of its plant and equipment and eliminate production capacity bottlenecks in order to reduce costs and improve production efficiency. The principal components of Keystone's capital improvements plan included reconfiguring its electric arc furnace, replacing its billet caster and upgrading its wire and rod mills. As a result of these capital improvements, beginning in 1999, the Company expected to increase its annual billet production capacity to 1 million tons from 655,000 tons. However, during 1999, Keystone experienced production problems related to the start-up of the new equipment. Keystone believes it has identified the start-up problems and expects to have these problems resolved and the equipment performing at the desired levels during the 2000 first quarter. In addition, although Keystone's new billet production capacity will be 1 million tons, the Company is presently limited by its Illinois Environmental Protection Agency construction permit to annual billet production of 820,000 tons. Keystone has applied for modifications to its permit to allow production of the 1 million ton capacity and expects to have that permit approved by September 30, 2000. The Company's steel making operations, together with billet purchases of 45,000 tons and 38,000 tons in 1999 and 1998, respectively, provided 728,000 tons and 679,000 tons of billets in 1999 and 1998, respectively. The current estimated annual production capacity of the Company's rod mill is 750,000 tons. The higher billet production and purchase volumes in 1999, resulted in rod production increasing 3% from 670,000 tons (89% of estimated capacity) in 1998 to 687,000 tons (92% of estimated capacity). Despite the potential increase in billet production capacity to 1 million tons, Keystone's rod production is constrained by the 750,000 ton capacity of its rod mill. The Company anticipates any excess billet production will be sold externally. Keystone's estimated current fabricated wire products and industrial wire production capacity is 589,000 tons. Utilization of the Company's annual fabricated wire products and industrial wire production capacity aggregated 82% in 1997, 85% in 1998 and 84% in 1999. In November 1994, the Company entered into a joint venture agreement and formed Engineered Wire Products, Inc. ("EWP") with Keystone owning a 20% equity interest in EWP. In December 1997, Keystone purchased the 80% of EWP not already owned by Keystone (the "EWP Acquisition"). As part of the joint venture agreement, Keystone supplied EWP with the majority of EWP's rod requirements. EWP then converted the rod to fabricated wire products which were primarily used in the concrete pipe and road construction businesses. During 1997, Keystone shipped 41,000 tons of rod to EWP. As a result of the acquisition of EWP, Keystone was able to convert its lower-margin rod sales to EWP, into higher-margin fabricated wire product sales. This change in product mix between 1997 and 1998 resulted in a decline in overall fabricated wire product selling prices as EWP's fabricated wire products sell for lower prices than do Keystone's other fabricated wire products. The Company's profitability is dependent in large part on its ability to utilize effectively its production capacity, which is affected by the availability of raw material, plant efficiency and other production factors and to control its manufacturing costs, which are comprised primarily of raw materials, energy and labor costs. Keystone's primary raw material is scrap steel. The price of scrap steel is highly volatile and scrap steel prices are affected by periodic shortages, freight costs, weather and other conditions largely beyond the control of the Company. Scrap prices can vary widely from period to period. The average per ton price paid for scrap by the Company was $122 in 1997, $110 in 1998 and $94 in 1999. Keystone's product selling prices cannot always be adjusted, especially in the short-term, to recover the costs of any increases in scrap prices. The domestic steel rod industry continues to experience consolidation. In addition, worldwide overcapacity in the steel industry continues to exist and imports of rod and certain wire products in recent years have increased significantly. In an effort to stem increasing levels of imported rod, in December 1998, Keystone, joined by six other companies (representing more than 75% of the market), and a labor union petitioned the U.S. International Trade Commission (the "ITC") seeking relief under Section 201 of the Trade Act of 1974. During the 1999 second quarter, the ITC recommended President Clinton impose a 15% tariff on all foreign rod imports except for those from Canada, Mexico and certain other countries covered under trade acts. In February 2000, the President announced the implementation of a Tariff-Rate Quota ("TRQ") for three years. The tariff will be imposed on wire rod imports from countries subject to the TRQ once imports initially exceed 1.6 million net tons. This level will be increased by two percent in years two and three. The tariff rate will be 10% in the first year, 7.5% in the second year and 5% in the third year. The Company does not anticipate that the TRQ will have a major impact on the industry. Keystone consumes a significant amount of energy in its manufacturing operations and, accordingly, its profitability can also be adversely affected by the volatility in the price of coal, oil and natural gas resulting in increased energy, transportation, freight, scrap and supply costs. The Company purchases electrical energy for its Peoria, Illinois facility from a utility under an interruptible service contract which provides for more economical electricity rates but allows the utility to refuse or interrupt power to its manufacturing facilities. The utility has in the past, and may in the future, refuse or interrupt service to Keystone resulting in decreased production and increased costs associated with the related downtime. In addition, the utility has the right to pass through certain of its costs to consumers through fuel adjustment charges. During the 1999 third quarter, the Company received an unexpected $2.2 million fuel-adjustment charge from the Peoria plant's electricity provider. The utility may in the future bill the Company for additional fuel adjustment charges. The Company was previously engaged in the manufacture and packaging of household cleaning products through the Joliet division of its subsidiary DeSoto, Inc. In January 1999, DeSoto sold such operations. Beginning in 1999, Keystone is also engaged in the marketing and distribution of wire, wood and plastic products to the consumer lawn and garden market, and the operation of a scrap recycling facility. These operations were insignificant when compared to the consolidated operations of the Company. As such, the results of their operations are not separately addressed in the discussion that follows. Results Of Operations The following table sets forth Keystone's steel and wire production and sales volume data for the periods indicated.
Years Ended December 31, --------------------------- 1997 1998 1999 ---- ---- ---- (In thousands of tons) Production volume: Billets: Produced ..................................... 665 640 683 Purchased .................................... 67 38 45 Carbon steel rod ............................... 719 670 687 Sales volume: Fabricated wire products ....................... 225 327 315 Industrial wire ................................ 175 170 144 Carbon steel rod ............................... 297 212 237 --- --- --- 697 709 696 === === ===
The following table sets forth the components of the Company's net sales for the periods indicated.
Years Ended December 31, -------------------------------- 1997 1998 1999 ---- ---- ---- (In millions) Steel and wire products: Fabricated wire products .............. $ 159.9 $ 216.6 $ 214.7 Industrial wire ....................... 83.8 81.0 66.6 Carbon steel rod ...................... 94.0 61.1 62.0 Other ................................. 2.4 1.3 1.4 -------- ------ ------ 340.1 360.0 344.7 Lawn and garden products ................ -- -- 11.0 Household cleaning products ............. 14.0 10.0 - -------- ------ ------ $ 354.1 $ 370.0 $ 355.7 ======== ====== ======
The following table sets forth selected operating data of Keystone as a percentage of net sales for the periods indicated.
Years Ended December 31, -------------------------- 1997 1998 1999 ---- ---- ---- Net sales ..................................... 100.0% 100.0% 100.0% Cost of goods sold ............................ 89.4 91.8 93.5 Gross profit .................................. 10.6 8.2 6.5 Selling expenses .............................. 1.3 1.6 1.9 General and administrative expense ............ 5.1 5.2 5.9 Overfunded defined benefit pension credit ..... (1.8) (2.6) (1.6) Income (loss) before income taxes ............. 4.8% 1.4% (3.4)% Provision (benefit) for income taxes .......... 1.3 .3 (1.3) ----- ----- ----- Net income (loss) ............................. 3.5% 1.1% (2.1)% ===== ===== =====
Year ended December 31, 1999 compared to year ended December 31, 1998 Net sales declined 3.9% in 1999 from 1998 due primarily to a 2% decline in overall steel and wire product selling prices and a 1.9% decline in volume. During 1999, fabricated wire products represented 60% of net sales as compared to 59% in 1998; industrial wire declined to 19% of net sales in 1999 as compared to 22% in 1998; and carbon steel rod sales in 1999, as a percentage of net sales, were unchanged from the 1998 level at 17%. The 2% decline in overall product selling prices ($12 per ton) adversely impacted net sales by $8.4 million. Fabricated wire products selling prices increased 3% while shipments declined 4% in 1999 as compared to 1998. Industrial wire selling prices declined 3% in 1999 when compared to 1998 while shipments declined 15%. Carbon steel rod selling prices declined 9% while shipments increased 12% as compared to 1998. Gross profit declined approximately 24% to $23.0 million in 1999 from $30.4 million in 1998. Gross margin declined to 6.5% from 8.2% in 1998 as lower scrap costs, Keystone's primary raw material, were more than offset by lower overall selling prices, and higher production costs. The higher production costs were due primarily to increased costs associated with the start-up of the Company's capital projects that were completed during 1998, weather related issues in the first quarter of 1999, purchased billet costs, a $1.7 million charge due to a change in the manner in which vacation time was earned for employees covered by a new labor union contract at the Company's Peoria facility, an unexpected $2.2 million fuel adjustment charge from the Peoria plant's electricity provider and a $1.6 million charge in connection with the write-off of certain production equipment at the Peoria facility. During the fourth quarter of 1999, the Company determined that certain infrastructure-related equipment would need to be replaced at the end of the year as a result of the start-up of certain capital projects, and Keystone charged the equipment's remaining net book value to depreciation expense in 1999. In addition, Keystone recorded a $2.7 million benefit during 1999 as a result of favorable legal settlements with certain electrode vendors related to alleged price fixing. The Company received similar settlements in 1998 totaling $2.7 million and does not anticipate it will receive any further electrode settlements. Keystone believes the start-up issues related to new equipment have been identified and that these issues will be resolved and the equipment performing at the desired levels by the end of the first quarter of 2000. However, the Company believes these problems will continue to adversely impact earnings during the first quarter of 2000. Keystone's scrap costs declined 15% during 1999 as compared to 1998. During 1999, the Company purchased 768,000 tons of scrap at an average price of $94 per ton as compared to 1998 purchases of 716,000 at an average price of $110 per ton. Keystone expects average scrap costs in 2000 will exceed 1999 average costs. The Company also purchased 45,000 tons of billets during 1999 at an average cost of $195 per ton as compared to 38,000 tons of billets in 1998 at an average price of $196 per ton. Keystone does not anticipate purchasing any billets during 2000. Selling expenses increased 13% to $6.8 million in 1999 from $6.0 million in 1998 primarily as a result of the higher selling expenses associated with the Company's lawn and garden products segment. General and administrative expenses increased 9% to $20.9 million in 1999 from $19.1 million in 1998 primarily due to higher general insurance expense, costs associated with the start-up of the Company's lawn and garden products segment, unfavorable legal settlements and higher environmental charges. In addition, 1998 included a legal fee reimbursement of $380,000. During 1999, Keystone recorded a non-cash pension credit of $5.6 million as compared to $9.4 million in 1998. The lower pension credit was primarily the result of increased pension benefits included in the Company's May 1999 labor contract with the Peoria facility's union. The Company currently estimates, for financial reporting purposes, that it will recognize a non-cash pension credit of approximately $3 million in 2000 and, does not anticipate cash contributions for defined benefit pension plan fundings will be required in 2000. However, future variances from assumed actuarial rates, including the rate of return on pension plan assets, may result in increases or decreases in pension expense or credit and future funding requirements. See Note 7 to the Consolidated Financial Statements. Interest expense during 1999 was higher than 1998 due principally to higher borrowing levels partially offset by lower interest rates. Average borrowings by the Company under its revolving credit facilities, EWP term loan and Senior Secured Notes approximated $142.7 million during 1999 as compared to $110.8 million in 1998. During 1999, the average interest rate paid by the Company was 9.3% per annum as compared to 9.6% per annum in 1998. At December 31, 1999, the Company's financial statements reflected total accrued liabilities of $18.2 million to cover estimated remediation costs arising from environmental issues. Although Keystone has established an accrual for estimated future required environmental remediation costs, there is no assurance regarding the ultimate cost of remedial measures that might eventually be required by environmental authorities or that additional environmental hazards, requiring further remedial expenditures, might not be asserted by such authorities or private parties. Accordingly, the costs of remedial measures may exceed the amounts accrued. See Note 13 to the Consolidated Financial Statements. The effective tax rates in 1999 and 1998 were 39% and 21.9%, respectively. The principal reasons for the difference between the U.S. federal statutory income tax rate and the Company's effective income tax rates are explained in Note 5 to the Consolidated Financial Statements. The Company's deferred tax position at December 31, 1999 is also explained in Note 5 to the Consolidated Financial Statements and in "-- Liquidity and Capital Resources." As a result of the items discussed above, Keystone incurred a net loss of $7.5 million during 1999 as compared to net income in 1998 of $3.9 million. Year ended December 31, 1998 compared to year ended December 31, 1997 Net sales increased 4.5% in 1998 from 1997. During 1998, fabricated wire products represented 59% of net sales as compared to 45% in 1997; industrial wire declined to 22% of net sales in 1998 as compared to 24% in 1997; and carbon steel rod comprised 17% of 1998 net sales as compared to 27% in 1997. The primary reason for the change in product mix was the EWP Acquisition in December 1997. Keystone supplied EWP with the majority of EWP's rod requirements prior to the acquisition. As a result of the EWP Acquisition those sales are now reflected as sales of fabricated wire products. Fabricated wire products selling prices declined 7% while shipments increased 45% in 1998 as compared to 1997. The primary reason for the decline in fabricated wire product selling prices during 1998 was the EWP Acquisition. EWP's fabricated wire products sell for lower overall prices than do the remainder of the Company's fabricated wire products. Industrial wire prices remained relatively level in 1998 as compared to 1997 prices while shipments declined 3%. Carbon steel rod selling prices declined 9% during 1998 as compared to 1997 while shipments declined 28%. The decline in rod shipments to external customers was due primarily to the EWP Acquisition and an increase in low cost imported rod during 1998. Gross profit declined approximately 19% to $30.4 million in 1998 from $37.5 million in 1997. Gross margin declined to 8.2% from 10.6% in 1997 as higher production costs more than offset higher overall selling prices and lower scrap costs. The higher production costs were due primarily to a new electrical supply contract at the Company's facility in Peoria, Illinois, unplanned equipment outages during the 1998 first quarter, power interruptions during the 1998 second quarter and increased costs associated with the start-up of the Company's capital projects that were completed during the third and fourth quarters of 1998. During 1998, the Company purchased 716,000 tons of scrap at an average price of $110 per ton as compared to 1997 purchases of 697,000 tons at an average price of $122 per ton. The Company purchased 38,000 tons of billets in 1998 at an average price of $196 per ton as compared to 67,000 tons of billets in 1997 at an average price of $238 per ton. Selling expenses increased 31% to $6.0 million in 1998 from $4.6 million in 1997, but remained relatively constant as a percentage of net sales. General and administrative expenses increased 7% to $19.1 million in 1998 as compared to $17.9 million in 1997, but remained relatively constant as a percentage of net sales. During 1998, Keystone recorded a non-cash pension credit of $9.4 million as compared to approximately $6.3 million in 1997. On August 7, 1997 Keystone issued $100 million of 9 5/8% Senior Secured Notes (the "Senior Notes"). As such, interest expense in 1998 was significantly higher than 1997. Average borrowings by the Company under its revolving credit facilities, term loans and the Senior Notes amounted to approximately $110.8 million in 1998 as compared to $32.8 million in 1997. During 1998, the average interest rate paid by Keystone under these debt agreements was 9.6% per annum as compared to 9.4% in 1997. Keystone used $52.4 million of the net proceeds from the issuance of the Senior Notes to repay borrowings under the Company's revolving credit facility and to retire amounts outstanding under the Company's term loan. The effective tax rates in 1998 and 1997 were 21.9% and 26.9%, respectively. As a result of the items discussed above, net income during 1998 declined to $3.9 million from $12.4 million in 1997 and decreased as a percentage of sales to 1.1% from 3.5%. Outlook for 2000 Keystone believes it has identified the start-up problems relative to the new equipment at its Peoria, Illinois steel mill and expects to have these problems resolved and the equipment performing at the desired levels during the 2000 first quarter. However, the Company anticipates these issues will continue to negatively impact 2000 first quarter earnings. Management also believes scrap costs during 2000 will be higher than in 1999; although, management anticipates it will be able to increase its per-ton product selling prices to cover any significant increase in scrap costs. In addition, management believes that due to expected higher debt levels in 2000, interest expense will also be higher than in 1999. As such, operating results during 2000 could be adversely impacted and the Company may incur a net loss during the 2000 first quarter, although management expects the Company to be profitable for calendar 2000. In addition, management anticipates Keystone will receive permits by September 30, 2000 to increase billet production to 1 million tons, and plans to convert these incremental billets, either internally or externally, to carbon steel rod. Sales of this additional carbon steel rod would favorably impact earnings. Liquidity And Capital Resources At December 31, 1999, Keystone had negative working capital of $13.9 million, including $2.0 million of notes payable and current maturities of long-term debt as well as outstanding borrowings under the Company's revolving credit facilities of $44.0 million. The amount of available borrowings under these revolving credit facilities is based on formula-determined amounts of trade receivables and inventories, less the amount of outstanding letters of credit. Under the terms of the indenture related to the Senior Secured Notes, the Company's ability to borrow under its revolving credit facilities may be limited. At December 31, 1999, unused credit available for borrowing under Keystone's $60 million revolving credit facility, which expires December 31, 2001, and EWP's $6 million revolving credit facility, which expires June 30, 2000, and Garden Zone's $4 million revolving credit facility, which expires December 11, 2000, were $15.9 million, $.7 million and $.5 million respectively. The terms of the indenture will permit Keystone to borrow all of the $15.9 million unused credit available under Keystone's $60 million revolving credit facility during the first quarter of 2000. The Company's $60 million revolving credit facility requires daily cash receipts be used to reduce outstanding borrowings, which results in the Company maintaining zero cash balances when there are balances outstanding under this credit facility. During 1999, the Company's operating activities provided approximately $1.1 million of cash, compared to $16.8 million of cash provided by operating activities in 1998. In addition to lower earnings in 1999 as compared to 1998, cash flow from operations decreased in 1999 compared to 1998 due to relative changes in the levels of assets and liabilities. These decreases in cash flow were offset by lower capital expenditures. During 1999, Keystone made capital expenditures of approximately $16.9 million primarily related to upgrades of production equipment at its facility in Peoria, Illinois, as compared to $64.5 million in 1998. During 1997, the Company commenced a $75 million capital improvement plan to upgrade certain of its plant and equipment and eliminate production capacity bottlenecks in order to reduce costs and improve production efficiency. Keystone substantially completed the capital improvement plan during 1998. As such, capital expenditures during 1999 were considerably less than capital expenditures during 1998. Capital expenditures for 2000 are currently estimated to be approximately $15 million and are related primarily to upgrades of, as well as additional, production equipment. These capital expenditures will be funded using borrowing availability under Keystone's revolving credit facilities. At December 31, 1999, the Company's financial statements reflected accrued liabilities of $18.2 million for estimated remediation costs arising from environmental issues. There is no assurance regarding the ultimate cost of remedial measures that might eventually be required by environmental authorities or that additional environmental hazards, requiring further remedial expenditures, might not be asserted by such authorities or private parties. Accordingly, the costs of remedial measures may exceed the amounts accrued. Keystone does not expect to be required to make contributions to its pension plan during 2000. Future variances from assumed actuarial rates, including the rate of return on pension plan assets, may result in increases or decreases to pension expense or credit and funding requirements in future periods. See Note 7 to the Consolidated Financial Statements. The Company incurs significant ongoing costs for plant and equipment and substantial employee medical benefits for both current and retired employees. As such, Keystone is vulnerable to business downturns and increases in costs, and accordingly, routinely compares its liquidity requirements and capital needs against its estimated future operating cash flows. As a result of this process, the Company has in the past, and may in the future, reduce controllable costs, modify product mix, acquire and dispose of businesses, restructure certain indebtedness, and raise additional equity capital. Keystone will continue to evaluate the need for similar actions or other measures in the future in order to meet its obligations. The Company also routinely evaluates acquisitions of interests in, or combinations with, companies related to the Company's current businesses. Keystone intends to consider such acquisition activities in the future and, in connection with this activity, may consider issuing additional equity securities or increasing the indebtedness of the Company. However, Keystone's ability to incur new debt in the future may be limited by the terms of the indenture related to the 9 5/8% Senior Secured Notes. Management believes the cash flows from operations together with available cash and the funds available under the Company's revolving credit facilities will be sufficient to fund the anticipated needs of the Company's operations and capital improvements for the year ending December 31, 2000. This belief is based upon management's assessment of various financial and operational factors, including, but not limited to, assumptions relating to product shipments, product mix and selling prices, production schedules, productivity rates, raw materials, electricity, labor, employee benefits and other fixed and variable costs, interest rates, repayments of long-term debt, capital expenditures, and available borrowings under the Company's revolving credit facilities. However, liabilities under environmental laws and regulations with respect to the clean-up and disposal of wastes, or any significant increases in the cost of providing medical coverage to active and retired employees could have a material adverse effect on the future liquidity, financial condition and results of operations of the Company. Additionally, significant declines in the Company's end-user markets or market share, the inability to maintain satisfactory billet and rod production levels, or other unanticipated costs, if significant, could result in a need for funds greater than the Company currently has available. There can be no assurance the Company would be able to obtain an adequate amount of additional financing. See Notes 13 and 15 to the Consolidated Financial Statements. Year 2000 Issue As a result of certain computer programs being written using two digits rather than four to define the applicable year, certain computer programs that had date-sensitive software may have recognized a date using "00" as the year 1900 rather than the year 2000. This could have resulted in a system failure or miscalculations causing disruptions of operations, including, among other things, a temporary inability to process transactions, send invoices or engage in normal business activities. Over the past few years, the Company has spent time, effort and money in order to address the Year 2000 Issue in an attempt to ensure that its computer systems, both information technology ("IT") systems and non-IT systems involving embedded chip technology, and software applications would function properly after December 31, 1999. This process included, among other things, the identification of all systems and applications potentially affected by the Year 2000 Issue, the determination of which systems and applications required remediation and the completion thereof and the testing of systems and applications following remediation for Year 2000 compliance. In addition, the Company requested confirmation from its major software and hardware vendors, suppliers and customers that they were developing and implementing plans to become, or that they had become, Year 2000 compliant. Contingency plans were also developed to address potential Year 2000 Issues related to business interruption in the event one or more internal systems or the systems of third parties upon which the Company relies ultimately proved not to be Year 2000 compliant. As part of these contingency plans, the Company's steel making facility in Peoria, Illinois temporarily idled its manufacturing facilities shortly before the end of 1999 as an added safeguard against unexpected loss of utility service; and such facilities resumed production shortly after midnight of year-end 1999. After all of the efforts described above, the Company believed its key systems were Year 2000 compliant prior to December 31, 1999. The amount spent by Keystone to address the Year 2000 Issue, excluding the cost of ongoing system upgrades, was not significant. To date in 2000, none of the Company's manufacturing facilities have suffered any downtime due to non-compliant systems, nor have any significant problems associated with the Year 2000 Issue been identified in any of such systems. Keystone will continue to monitor its major systems in order to ensure such systems continue to be Year 2000 compliant. However, based primarily upon the length of time into 2000 which has elapsed without the identification of any significant problems related to the Year 2000 Issue, the Company does not currently expect to experience any significant Year 2000 Issue-related problems. ITEM 7A. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK The Company's exposure to changes in interest rates relates primarily to long-term debt obligations. At December 31, 1999, 97% of the Company's long-term debt was comprised of 9.6% average fixed rate instruments, which minimize earnings volatility related to interest expense. Keystone does not currently participate in interest rate-related derivative financial instruments. The table below presents principal amounts and related weighted-average interest rates by maturity date for the Company's long-term debt obligations.
Contracted Maturity Date Fair Value -------------------- ------------------------------------------- 2000 2001 2002 2003 2004 Thereafter Total December 31, 1999 ---- ---- ---- ---- ---- ---------- ----- ----------------- ($ In thousands) Fixed-rate debt - Principal amount $782 $593 $196 $30 $52 $100,000 $101,653 $93,943 Weighted-average interest rate 8.3% 8.6% 9.0% 9.3% 9.3% 9.6% 9.6% Variable-rate debt- Principal amount $45,204 $ - $ - $ $ - $ - $ 45,204 $45,204 - Weighted-average interest rate 9.2% -% - % - % - % - % 9.2%
At December 31, 1998, long-term debt included fixed-rate debt of $102.2 million (fair value - $97.6 million) with a weighted average interest rate of 9.6% and $29.6 million variable-rate debt which approximated fair value, with a weighted-average interest rate of 8.6%. ITEM 8. FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA. The information called for by this Item is contained in a separate section of this report. See Index of Financial Statements and Financial Statement Schedule on page F-1. ITEM 9. CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL DISCLOSURE. None. PART III ITEM 10. DIRECTORS AND EXECUTIVE OFFICERS OF THE REGISTRANT. The information required by this Item is incorporated by reference to disclosure provided under the captions "Election of Directors" and "Executive Officers" in Keystone's Proxy Statement to be filed with the Securities and Exchange Commission pursuant to Regulation 14A within 120 days after the end of the fiscal year covered by this report (the "Keystone Proxy Statement"). ITEM 11. EXECUTIVE COMPENSATION. The information required by this Item is incorporated by reference to disclosure provided under the caption "Executive Compensation" in the Keystone Proxy Statement. ITEM 12. SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT. The information required by this Item is incorporated by reference to disclosure provided under the caption "Security Ownership" in the Keystone Proxy Statement. ITEM 13. CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS. The information required by this Item is incorporated by reference to disclosure provided under the caption "Certain Business Relationships and Related Transactions" in the Keystone Proxy Statement. See also Note 10 to the Consolidated Financial Statements. PART IV ITEM 14. EXHIBITS, FINANCIAL STATEMENT SCHEDULES, AND REPORTS ON FORM 8-K. (a)(1), (2) The Index of Consolidated Financial Statements and Financial Statement Schedule is included on page F-1 of this report. (a)(3) Exhibits Included as exhibits are the items listed in the Exhibit Index. The Company will furnish a copy of any of the exhibits listed below upon payment of $4.00 per exhibit to cover the costs to the Company in furnishing the exhibits. The Company agrees to furnish to the Commission upon request copies of any instruments not included herein defining the rights of holders of long-term debt of the Company. Exhibit No. Exhibit 3.1 Certificate of Incorporation, as amended and filed with the Secretary of State of Delaware (Incorporated by reference to Exhibit 3.1 to the Registrant's Annual Report on Form 10-K for the year ended December 31, 1990). 3.2 Bylaws of the Company, as amended and restated December 30, 1994 (Incorporated by reference to Exhibit 3.2 to the Registrant's Annual Report on Form 10-K for the year ended December 31, 1994). 4.1 First Amendment to Amended and Restated Revolving Loan And Security Agreement dated as of September 27, 1996 between Registrant and Congress Financial Corporation (Central). (Incorporated by reference to Exhibit 4.1 to Registrant's Quarterly Report on Form 10-Q for the quarter ended September 30, 1996). 4.2 First Amendment to Term Loan and Security Agreement dated as of September 27, 1996 between Registrant and Congress Financial Corporation (Central). (Incorporated by reference to Exhibit 4.2 to Registrant's Quarterly Report on Form 10-Q for the quarter ended September 30, 1996). 4.3 Indenture dated as of August 7, 1997 relating to the Registrant's 9 5/8% Senior Secured Notes due 2007 (Incorporated by reference to Exhibit 4.1 to the Registrant's Form 8-K filed September 4, 1997). 4.4 Fourth Amendment to Amended and Restated Revolving Loan and Security Agreement dated as of December 31, 1999 between Registrant and Congress Financial Corporation (Central). 4.5 Second Amendment to Revolving Loan and Security Agreement dated as of December 31, 1999 between Sherman Wire Company and Congress Financial Corporation (Central). 4.6 Fifth Amendment to Amended and Restated Revolving Loan and Security Agreement dated as of February 3, 2000 between Registrant and Congress Financial Corporation (Central). 10.1 Intercorporate Services Agreement with Contran Corporation dated as of January 1, 1999. 10.2 The Combined Master Retirement Trust between Valhi, Inc. and Harold C. Simmons as restated effective July 1, 1995 (Incorporated by reference to Exhibit 10.2 to the Registrant's Registration Statement on Form S-4 (Registration No. 333-35955)). 10.3* Keystone Consolidated Industries, Inc. 1992 Incentive Compensation Plan. (Incorporated by reference to Exhibit 99.1 to Registrant's Registration Statement on Form S-8 (Registration No. 33-63086)). 10.4*Keystone Consolidated Industries, Inc. 1992 Non-Employee Director Stock Option Plan. (Incorporated by reference to Exhibit 99.2 to Registrant's Registration Statement on Form S-8 (Registration No. 33-63086)). 10.5*Keystone Consolidated Industries, Inc. 1997 Long-Term Incentive Plan. (Incorporated by reference to Appendix A to Registrant's Schedule 14A filed April 25, 1997). 10.6*Amendment to the Keystone Consolidated Industries, Inc. 1997 Long-Term Incentive Plan. (Incorporated by reference to Registrant's Schedule 14A filed April 24, 1998.) 10.7*Form of Deferred Compensation Agreement between the Registrant and certain executive officers. (Incorporated by reference to Exhibit 10.1 to the Registrant's Quarterly Report on Form 10-Q (File No. 1-3919) for the quarter ended March 31, 1999). 21 Subsidiaries of the Company. 23.1 Consent of PricewaterhouseCoopers LLP 23.2 Consent of PricewaterhouseCoopers LLP 27 Financial Data Schedule 99 Annual report of the Keystone Consolidated Industries, Inc. Deferred Incentive Plan (Form 11-K) to be filed under Form 10-K/A to this Annual Report on Form 10-K within 180 days after December 31, 1999. (b) No reports on Form 8-K were filed during the quarter ended December 31, 1999. *Management contract, compensatory plan or agreement. SIGNATURES Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned and dated March 31, 2000, thereunto duly authorized. KEYSTONE CONSOLIDATED INDUSTRIES, INC. (Registrant) /s/ GLENN R. SIMMONS Glenn R. Simmons Chairman of the Board Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below and dated as of March 31, 2000 by the following persons on behalf of the registrant and in the capacities indicated:
/s/ GLENN R. SIMMONS /s/ DAVID E. CONNOR - ------------------------------ --------------------- Glenn R. Simmons David E. Connor Chairman of the Board Director /s/ J. WALTER TUCKER, JR. /s/ WILLIAM P. LYONS - ------------------------------------------------ ---------------------- J. Walter Tucker, Jr. William P. Lyons Vice Chairman of the Board Director /s/ THOMAS E. BARRY /s/ ROBERT W. SINGER - ------------------------------------------------ ---------------------- Thomas E. Barry Robert W. Singer Director President and Chief Executive Officer /s/ PAUL M. BASS, JR. /s/ HAROLD M. CURDY - ------------------------------------------------ -------------------- Paul M. Bass, Jr. Harold M. Curdy Director Vice President -- Finance, Treasurer and Principal Financial Officer /s/ WILLIAM SPIER /s/ BERT E. DOWNING, JR. - ------------------------------------------------ -------------------------- William Spier Bert E. Downing, Jr. Director Corporate Controller and Principal Accounting Officer /s/ STEVEN L. WATSON - --------------------------------------- Steven L. Watson Director
KEYSTONE CONSOLIDATED INDUSTRIES, INC. AND SUBSIDIARIES ANNUAL REPORT ON FORM 10-K Items 8, 14(a) and 14(d) Index of Consolidated Financial Statements and Financial Statement Schedule Page Financial Statements Report of Independent Accountants....................................... F-2 Consolidated Balance Sheets -- December 31, 1998 and 1999........... F-3/F-4 Consolidated Statements of Operations -- Years ended December 31, 1997, 1998 and 1999.................................................... F-5 Consolidated Statements of Redeemable Preferred Stock and Common Stockholders' Equity -- Years ended December 31, 1997, 1998 and 1999....................................... F-6 Consolidated Statements of Cash Flows -- Years ended December 31, 1997, 1998 and 1999................................................ F-7/F-8 Notes to Consolidated Financial Statements.......................... F-9/F-32 Financial Statement Schedule Schedule II -- Valuation and Qualifying Accounts .........................S-1 Schedules I, III and IV are omitted because they are not applicable. REPORT OF INDEPENDENT ACCOUNTANTS To the Stockholders and Board of Directors of Keystone Consolidated Industries, Inc. In our opinion, the consolidated financial statements listed in the accompanying index present fairly, in all material respects, the financial position of Keystone Consolidated Industries, Inc. and Subsidiaries at December 31, 1998 and 1999, and the results of their operations and their cash flows for each of the three years in the period ended December 31, 1999, in conformity with accounting principles generally accepted in the United States. In addition, in our opinion, the financial statement schedule listed in the accompanying index presents fairly, in all material respects, the information set forth therein when read in conjunction with the related consolidated financial statements. These financial statements and financial statement schedule are the responsibility of the Company's management; our responsibility is to express an opinion on these financial statements and financial statement schedule based on our audits. We conducted our audits of these statements in accordance with auditing standards generally accepted in the United States which require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for the opinion expressed above. PricewaterhouseCoopers LLP March 9, 2000 Dallas, Texas KEYSTONE CONSOLIDATED INDUSTRIES, INC. AND SUBSIDIARIES CONSOLIDATED BALANCE SHEETS December 31, 1998 and 1999 (In thousands, except share data)
ASSETS 1998 1999 -------- ------ Current assets: Notes and accounts receivable, net of allowances of $4,915 and $2,297 ......................... $ 36,786 $ 32,819 Inventories .................................... 52,239 66,083 Deferred income taxes .......................... 18,985 17,396 Prepaid expenses and other ..................... 3,916 1,364 -------- -------- Total current assets ....................... 111,926 117,662 -------- -------- Property, plant and equipment: Land, buildings and improvements ............... 50,637 51,637 Machinery and equipment ........................ 299,165 301,932 Construction in progress ....................... 4,880 4,308 -------- -------- 354,682 357,877 Less accumulated depreciation .................... 198,582 207,721 -------- -------- Net property, plant and equipment .......... 156,100 150,156 -------- -------- Other assets: Restricted investments ......................... 8,624 9,180 Prepaid pension cost ........................... 120,516 126,126 Deferred financing costs ....................... 3,493 3,034 Goodwill ....................................... 1,115 1,002 Other .......................................... 4,083 3,758 -------- -------- Total other assets ......................... 137,831 143,100 -------- -------- $405,857 $410,918 ======== ========
See accompanying notes to consolidated financial statements. KEYSTONE CONSOLIDATED INDUSTRIES, INC. AND SUBSIDIARIES CONSOLIDATED BALANCE SHEETS (CONTINUED) December 31, 1998 and 1999 (In thousands, except share data)
LIABILITIES AND STOCKHOLDERS' EQUITY 1998 1999 -------- ------ Current liabilities: Notes payable and current maturities of long-term debt ................................... $ 29,912 $ 45,986 Accounts payable ................................... 34,002 30,689 Accounts payable to affiliates ..................... -- 70 Accrued OPEB cost .................................. 10,000 9,500 Other accrued liabilities .......................... 37,457 45,337 --------- --------- Total current liabilities ...................... 111,371 131,582 --------- --------- Noncurrent liabilities: Long-term debt ..................................... 101,852 100,871 Accrued OPEB cost .................................. 99,047 98,802 Deferred income taxes .............................. 6,162 1,100 Negative goodwill .................................. 24,065 22,709 Other .............................................. 10,283 9,539 --------- --------- Total noncurrent liabilities ................... 241,409 233,021 --------- --------- Stockholders' equity: Common stock, $1 par value, 12,000,000 shares authorized; 9,838,629 and 9,927,665 shares issued at stated value .................................. 10,569 10,656 Additional paid-in capital ......................... 51,763 52,398 Accumulated deficit ................................ (9,243) (16,727) Treasury stock - 1,134 shares, at cost ............. (12) (12) --------- --------- Total stockholders' equity ..................... 53,077 46,315 --------- --------- $ 405,857 $ 410,918 ========= =========
Commitments and contingencies (Notes 13, 14 and 15) KEYSTONE CONSOLIDATED INDUSTRIES, INC. AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF OPERATIONS Years ended December 31, 1997, 1998 and 1999 (In thousands, except per share data)
1997 1998 1999 -------- -------- ------ Revenues and other income: Net sales $354,073 $370,022 $355,688 Interest 1,218 594 452 Other, net 2,053 212 463 -------- -------- -------- 357,344 370,828 356,603 -------- -------- -------- Costs and expenses: Cost of goods sold 316,599 339,625 332,644 Selling 4,628 6,042 6,845 General and administrative 17,918 19,139 20,850 Overfunded defined benefit pension credit (6,322) (9,444) (5,610) Interest 7,612 10,460 14,058 -------- -------- -------- 340,435 365,822 368,787 -------- -------- -------- 16,909 5,006 (12,184) Equity in losses of Alter Recycling Company L.L.C. - - (54) -------- -------- -------- Income (loss) before income taxes 16,909 5,006 (12,238) Provision (benefit) for income taxes 4,541 1,095 (4,754) -------- -------- -------- Net income (loss) 12,368 3,911 (7,484) Dividends on preferred stock 280 157 - -------- -------- -------- Net income (loss) available for common shares $ 12,088 $ 3,754 $ (7,484) ======== ======== ======== Net income (loss) per share available for common shares: Basic $ 1.30 $ .41 $ (.75) ======== ======== ======== Diluted $ 1.28 $ .40 $ (.75) ======== ======== ======== Weighted average common and common equivalent shares outstanding: Basic 9,271 9,544 9,904 ======== ======== ======== Diluted 9,435 9,669 9,904 ======== ======== ========
KEYSTONE CONSOLIDATED INDUSTRIES, INC. AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF REDEEMABLE PREFERRED STOCK AND COMMON STOCKHOLDERS' EQUITY Years ended December 31, 1997, 1998 and 1999 (In thousands)
Common stockholders' equity -------------------------------------------------------------------- Total Redeemable Common stock Additional common preferred -------------------- paid-in Accumulated Treasury stockholders' stock Shares Amount capital (deficit) stock equity --------- ------ ------ --------- -------- --------- -------- Balance - December 31, 1996 ................ $ 3,500 9,190 $ 9,920 $ 46,347 $(25,085) $ (12) $ 31,170 Net income ................................. -- -- -- -- 12,368 -- 12,368 Issuance of stock .......................... -- 109 109 844 -- -- 953 Preferred dividends declared ............... 280 -- -- -- (280) -- (280) Preferred dividends paid ................... (280) -- -- -- -- -- -- -------- -------- -------- -------- -------- -------- -------- Balance - December 31, 1997 ................ 3,500 9,299 10,029 47,191 (12,997) (12) 44,211 Net income ................................. -- -- -- -- 3,911 -- 3,911 Exercise of warrants and redemption of preferred stock, net .................. (3,500) 448 448 3,753 -- -- 4,201 Issuance of stock - other .................. -- 92 92 819 -- -- 911 Preferred dividends declared ............... 157 -- -- -- (157) -- (157) Preferred dividends paid ................... (157) -- -- -- -- -- -- -------- -------- -------- -------- -------- -------- -------- Balance - December 31, 1998 ................ -- 9,839 10,569 51,763 (9,243) (12) 53,077 Net loss ................................... -- -- -- -- (7,484) -- (7,484) Issuance of stock .......................... -- 87 87 635 -- -- 722 -------- -------- -------- -------- -------- -------- -------- Balance - December 31, 1999 ................ $ -- 9,926 $ 10,656 $ 52,398 $(16,727) $ (12) $ 46,315 ======== ======== ======== ======== ======== ======== ========
KEYSTONE CONSOLIDATED INDUSTRIES, INC. AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF CASH FLOWS Years ended December 31, 1997, 1998 and 1999 (In thousands)
1997 1998 1999 --------- --------- -------- Cash flows from operating activities: Net income (loss) ........................ $ 12,368 $ 3,911 $ (7,484) Depreciation and amortization ............ 12,815 20,140 21,051 Amortization of deferred financing costs . 455 509 519 Deferred income taxes .................... 1,573 3,078 (3,363) Other, net ............................... 2,425 1,571 (3,089) Change in assets and liabilities: Notes and accounts receivable .......... (1,978) (2,027) 4,323 Inventories ............................ (9,671) 1,691 (14,685) Prepaid pension cost ................... (6,322) (9,444) (5,610) Accounts payable ....................... (6,455) 4,323 (1,923) Other, net ............................. 6,249 (6,947) 11,312 -------- -------- -------- Net cash provided by operating activities ......................... 11,459 16,805 1,051 -------- -------- -------- Cash flows from investing activities: Capital expenditures ..................... (26,294) (64,541) (16,873) Acquisition of businesses ................ (11,285) -- -- Proceeds from disposition of property and equipment .......................... 2,720 11 27 Other, net ............................... 212 (448) 702 -------- -------- -------- Net cash used by investing activities (34,647) (64,978) (16,144) -------- -------- --------
See accompanying notes to consolidated financial statements. KEYSTONE CONSOLIDATED INDUSTRIES, INC. AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF CASH FLOWS (CONTINUED) Years ended December 31, 1997, 1998 and 1999 (In thousands)
1997 1998 1999 --------- --------- --------- Cash flows from financing activities: Revolving credit facilities, net ......... $ (31,095) $ 26,110 $ 15,437 Other notes payable and long-term debt: Additions .............................. 100,294 95 1,125 Principal payments ..................... (19,535) (1,285) (1,469) Preferred stock dividend payments ........ (280) (157) -- Deferred financing costs paid ............ (3,918) (207) -- Exercise of warrants and redemption of preferred stock, net ................... -- 701 -- Common stock issued, other ............... 344 294 -- --------- --------- --------- Net cash provided by financing activities .......................... 45,810 25,551 15,093 --------- --------- --------- Net change in cash and cash equivalents .... 22,622 (22,622) -- Cash and cash equivalents, beginning of year -- 22,622 -- --------- --------- --------- Cash and cash equivalents, end of year ..... $ 22,622 $ -- $ -- ========= ========= ========= Supplemental disclosures: Cash paid for: Interest, net of amount capitalized .... $ 4,068 $ 10,903 $ 13,887 Income taxes paid (refund), net ........ 4,253 217 (3,575) Common stock contributed to employee benefit plan ........................... $ 578 $ 617 $ 722 Business combination: Net assets consolidated: Goodwill ............................... $ 1,229 -- -- Other noncash assets ................... 22,321 -- -- Liabilities ............................ (9,500) -- -- Negative goodwill ...................... -- -- -- --------- --------- --------- 14,050 -- -- Recorded equity in joint venture ......... (2,765) -- -- --------- --------- --------- Cash paid ................................ $ 11,285 $ -- $ -- ========= ========= =========
KEYSTONE CONSOLIDATED INDUSTRIES, INC. AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS Note 1 - Summary of significant accounting policies Keystone Consolidated Industries, Inc. ("Keystone" or the "Company") is 50% owned by Contran Corporation ("Contran") and other entities related to Mr. Harold C. Simmons. Substantially all of Contran's outstanding voting stock is held either by trusts established for the benefit of certain children and grandchildren of Mr. Simmons, of which Mr. Simmons is sole trustee, or by Mr. Simmons directly. The Company may be deemed to be controlled by Contran and Mr. Simmons. Principles of consolidation and management's estimates. The consolidated financial statements include the accounts of the Company and its wholly-owned subsidiaries. All material intercompany accounts and balances have been eliminated. Certain prior year amounts have been reclassified to conform with the 1999 presentation. In January 1999, Keystone's wholly-owned subsidiary, DeSoto, Inc. ("DeSoto") sold its household cleaning products division. DeSoto did not record any gain or loss as a result of this sale. Subsequent to the sale, Desoto changed its name to Sherman Wire Company ("Sherman"). The preparation of financial statements in conformity with generally accepted accounting principles requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements, and the reported amount of revenues and expenses during the reporting period. Ultimate actual results may, in some instances, differ from previously estimated amounts. Fiscal year. The Company's fiscal year is 52 or 53 weeks and ends on the last Sunday in December. Each of fiscal 1997, 1998 and 1999 were 52-week years. Net sales. Sales are recorded when products are shipped. Inventories. Inventories are stated at the lower of cost or market. The last-in, first-out ("LIFO") method is used to determine the cost of approximately 76% and 79% of the inventories held at December 31, 1998 and 1999, respectively. The first-in, first-out or average cost methods are used to determine the cost of all other inventories. Property, plant, equipment and depreciation. Property, plant and equipment are stated at cost. Interest cost capitalized in 1997, 1998 and 1999 amounted to $483,000, $878,000, and $50,000, respectively. Expenditures for repairs, maintenance and minor repairs are expensed as incurred. Expenditures for improvements which substantially increase an asset's capacity or alter its capabilities are capitalized. Depreciation is computed using principally the straight-line method over the estimated useful lives of 10 to 30 years for buildings and improvements and three to 12 years for machinery and equipment. Depreciation expense amounted to $14,434,000, $20,849,000 and $21,741,000 during the years ended December 31, 1997, 1998, and 1999, respectively. Investment in joint ventures. Investments in 20% but less than majority-owned companies are accounted for by the equity method. Differences between the cost of the investments and Keystone's pro rata share of separately-reported net assets if any, are not significant. Retirement plans and post-retirement benefits other than pensions. Accounting and funding policies for retirement plans and post retirement benefits other than pensions ("OPEB") are described in Note 7. Environmental liabilities. The Company records liabilities related to environmental issues at such time as information becomes available and is sufficient to support a reasonable estimate of range of loss. If the Company is unable to determine that a single amount in an estimated range is more likely, the minimum amount of the range is recorded. Costs of future expenditures for environmental remediation obligations are not discounted to their present value. Recoveries of environmental remediation costs from other parties are recorded as assets when their receipt is deemed probable. At both December 31, 1998 and 1999 the Company had such assets recorded of approximately $323,000. Income taxes. Deferred income tax assets and liabilities are recognized for the expected future tax effects of temporary differences between the income tax and financial reporting carrying amounts of assets and liabilities. Advertising costs. Advertising costs, expensed as incurred, were $.7 million in 1997, $1.1 million in 1998 and $.5 million in 1999. Income (loss) per share. Basic income (loss) per share is based upon the weighted average number of common shares actually outstanding during each year. Diluted income (loss) per share includes the impact of outstanding dilutive stock options and warrants. The weighted average number of shares of outstanding stock options and warrants which were excluded from the calculation of diluted earnings per share because their impact would have been antidilutive approximated 171,000, 163,000 and 725,000 in 1997, 1998 and 1999, respectively. Deferred financing costs. Deferred financing costs relate primarily to the issuance of the Company's 9 5/8% Senior Secured Notes (the "Senior Notes") and are amortized by the interest method over 10 years (term of the Senior Notes). Deferred financing costs are stated net of accumulated amortization of $964,000 and $1,483,000 at December 31, 1998 and 1999, respectively. Goodwill. Goodwill, representing the excess of cost over the fair value of individual net assets acquired in business combinations accounted for by the purchase method, is amortized by the straight-line method over 10 years (remaining life of 8 years at December 31, 1999) and is stated net of accumulated amortization of approximately $113,000 at December 31, 1998 and $227,000 at December 31, 1999. Amortization of goodwill in each of 1998 and 1999 amounted to $113,000. Negative goodwill. Negative goodwill, representing the excess of fair value over cost of individual net assets acquired in business combinations accounted for by the purchase method of DeSoto, is amortized by the straight-line method over 20 years (remaining life of 16.75 years at December 31, 1999) and is stated net of accumulated amortization of approximately $3,051,000 and $4,406,000 at December 31, 1998 and 1999, respectively. Amortization of negative goodwill in 1997, 1998 and 1999 amounted to $1,619,000, $1,356,000 and $1,356,000, respectively. Employee Stock Options. The Company accounts for stock-based compensation in accordance with Accounting Principles Board Opinion No. 25, Accounting for Stock Issued to Employees, and its various interpretations. Under APBO No. 25, no compensation cost is generally recognized for fixed stock options in which the exercise price is not less than the market price on the grant date. Compensation cost recognized by the Company in accordance with APBO No. 25 has not been significant in each of the past three years. Derivatives and Hedging activities. The Company will adopt Statement of Financial Accounting Standards No. 133, Accounting for Derivative Instruments and Hedging Activities, as amended, no later than the first quarter of 2001. Under SFAS No. 133, all derivatives will be recognized as either assets or liabilities and measured at fair value. The accounting for changes in fair value of derivatives will depend upon the intended use of the derivative. The impact on the Company of adopting SFAS No. 133, if any, has not yet been determined but will be dependent upon the extent to which the Company is a party to derivative contracts or hedging activities covered by SFAS No. 133 at the time of adoption, including derivatives embedded in non-derivative host contracts. Note 2 - Acquisitions and joint ventures At December 31, 1996, the Company owned a 20% interest in Engineered Wire Products, Inc. ("EWP"), a manufacturer and distributor of wire mesh for the concrete pipe and road construction business, which previously operated as a division of Price Brothers Company ("PBC") of Dayton, Ohio. The Company also had the exclusive option to acquire the remaining 80% interest in EWP at fair market value for a period of five years. On December 23, 1997, Keystone acquired the remaining 80% of EWP (the "EWP Acquisition") and EWP became a wholly-owned subsidiary of Keystone. Keystone paid $11.2 million in cash to acquire PBC's 80% interest in the joint venture using available funds on hand. Keystone accounted for the step acquisition of EWP by the purchase method of accounting and, accordingly, EWP is consolidated in Keystone's financial statements subsequent to this acquisition. The purchase price has been allocated to the individual assets acquired and liabilities assumed of EWP based upon estimated fair values. In January 1999, Keystone and two unrelated parties formed Garden Zone LLC ("Garden Zone"), to supply wire, wood and plastic products to the consumer lawn and garden market. Keystone owns 51% of Garden Zone and, as such, Keystone's consolidated financial statements at December 31, 1999 include the accounts of Garden Zone. Neither Keystone nor the other owners contributed any capital or other assets to the Garden Zone joint venture, but Keystone did guarantee 51% of Garden Zone's $4 million revolving credit agreement. See Note 4. Garden Zone commenced operations in February 1999 and through December 31, 1999, its earnings, of which 51% accrued to Keystone for financial reporting purposes, were insignificant. In July 1999, Keystone formed Alter Recycling Company, L.L.C. ("ARC"), a joint venture with Alter Peoria, Inc., to operate a scrap recycling operation at Keystone's facility in Peoria, Illinois. ARC sells scrap steel to Keystone and others. Upon formation, Keystone contributed the property and equipment of its Peoria scrap facility (net book value of approximately $335,000) to the joint venture in return for its 50% ownership interest. Keystone does not currently anticipate it will be required to make any other contributions to fund or operate this joint venture. Keystone recognized no gain or loss upon formation of ARC and the investment in ARC is accounted for by the equity method. In addition, Keystone sold its scrap facility's existing inventory to ARC upon commencement of ARC's operations. At December 31, 1999, Keystone's investment in ARC amounted to $281,000 and is included in other assets. ARC commenced operations in August 1999 and through December 31, 1999, Keystone had purchased approximately $2.7 million of scrap from ARC. At December 31, 1999, ARC owed Keystone approximately $809,000 primarily for the scrap inventory purchased by ARC from Keystone. Note 3 - Inventories
December 31, --------------------- 1998 1999 ---- ---- (In thousands) Raw materials: Steel and wire products ...................... $17,400 $20,985 Household cleaning products .................. 650 -- ------- ------- 18,050 20,985 Work in process - Steel and wire products ...................... 8,642 12,657 ------- ------- Finished products: Steel and wire products ...................... 12,797 20,179 Household cleaning products .................. 249 -- Lawn and garden products ..................... -- 5,595 ------- ------- 13,046 25,774 ------- ------- Supplies - Steel and wire products ...................... 16,894 15,378 ------- ------- 56,632 74,794 ------- ------- Less LIFO reserve: Steel and wire products ...................... 4,334 8,711 Household cleaning products .................. 59 -- ------- ------- 4,393 8,711 ------- ------- $52,239 $66,083 ======= =======
Note 4 - Notes payable and long-term debt
December 31, ------------------- 1998 1999 ----- ---- (In thousands) 9 5/8% Senior Secured Notes, due August 2007 ......... $100,000 $100,000 Commercial credit agreements: Revolving credit facilities: Keystone ......................................... 24,580 35,568 EWP .............................................. 4,000 4,908 Garden Zone ...................................... -- 3,541 Term loan - EWP .................................... 1,020 437 Other ................................................ 2,164 2,403 -------- -------- 131,764 146,857 Less current maturities ............................ 29,912 45,986 -------- -------- $101,852 $100,871 ======== ========
The Senior Notes are due in August 2007 and are collateralized by a second priority lien on substantially all of the existing and future fixed assets of the Company. The Senior Notes were issued pursuant to an indenture (the "Indenture") which, among other things, provides for optional redemptions, mandatory redemptions and certain covenants, including provisions that, among other things, limit the ability of the Company to sell capital stock of subsidiaries, enter into sale and leaseback transactions and transactions with affiliates, create new liens and incur additional debt. In addition, under the terms of the Indenture, the Company's ability to borrow under its $60 million revolving credit facility may be limited. The Indenture also limits the ability of the Company to pay dividends or make other restricted payments, as defined. On December 31, 1999, Keystone renewed its $55 million revolving credit facility for a period of two years. Under the terms of the renewal, the revolving credit facility was increased from $55 million to $60 million and the interest rate was reduced from the prime rate plus 1% to the prime rate plus 1/2%, or at the Adjusted Eurodollar Rate (as defined) plus 2.5%. The $60 million revolving credit facility (the "Keystone Revolver") is collateralized primarily by the Company's trade receivables and inventories. The effective interest rate was 8.75% and 9.5% at December 31, 1998 and 1999, respectively. The amount of available borrowings is based on formula-determined amounts of trade receivables and inventories, less the amount of outstanding letters of credit (approximately $1.1 million at December 31, 1999). At December 31, 1999, $15.9 million was available for borrowings under this credit facility, all of which could be borrowed under the terms of the Indenture. The Keystone Revolver requires the Company's daily cash receipts to be used to reduce the outstanding borrowings, which results in the Company maintaining zero cash balances when there is a balance outstanding on the Keystone Revolver. The Keystone Revolver contains restrictive covenants, including certain minimum working capital and net worth requirements and a prohibition against the payment of dividends on Keystone common stock without lender consent. EWP's $6 million revolving credit agreement (the "EWP Revolver") expires in June 2000. Borrowings under the EWP Revolver bear interest at either the prime rate or LIBOR plus 2.25% (8.1% and 8.4% at December 31, 1998 and 1999). At December 31, 1999, $.7 million was available for additional borrowings under the EWP revolver, all of which could be borrowed under the terms of the Indenture. EWP's term loan is due June 30, 2000 and is payable in quarterly installments of $145,750 plus accrued interest. EWP's term note bears interest at LIBOR plus 2.25% (7.5% and 8.1% at December 31, 1998 and 1999, respectively). EWP's accounts receivable, inventories and property, plant and equipment collateralize the EWP Revolver and EWP's term loan. These agreements contain covenants with respect to working capital, additional borrowings, payment of dividends and certain other matters. Garden Zone's $4 million revolving credit facility (the "Garden Zone Revolver") expires in December 2000 and bears interest at the LIBOR rate plus 2% (8.1% at December 31, 1999). Garden Zone's accounts receivable and inventories collateralize the Garden Zone Revolver. At December 31, 1999, $459,000 was available for additional borrowings under this credit facility, all of which could be borrowed under the terms of the Indenture. At December 31, 1999, other notes payable and long-term debt included $750,000 advanced to Garden Zone by one of its minority owners. The advance bears interest at the prime rate. Interest paid on this advance during 1999 amounted to approximately $33,000. Excluding the Senior Notes, substantially all of the Company's notes payable and long-term debt reprice with changes in interest rates. The aggregate fair value of the Senior Notes, based on quoted market prices at December 31, 1998 and 1999, approximated $95.4 million and $92.3 million, respectively. The book value of all other indebtedness is deemed to approximate market value. The aggregate maturities of notes payable and long-term debt are shown in the table below.
Year ending December 31, Amount - ------------------------ ------------- (In thousands) 2000 $ 45,986 2001 593 2002 196 2003 30 2004 52 2005 and thereafter 100,000 -------- $146,857 ========
At December 31, 1999, total collateralized obligations, including deferred pension contributions (see Note 7), amounted to $147.5 million. Note 5 - Income taxes Summarized below are (i) the differences between the provision (benefit) for income taxes and the amounts that would be expected using the U. S. federal statutory income tax rate of 35%, and (ii) the components of the comprehensive provision (benefit) for income taxes.
Years ended December 31, --------------------------------- 1997 1998 1999 ---- ---- ---- (In thousands) Expected tax expense, at statutory rate .... $ 5,918 $ 1,752 $(4,283) U.S. state income taxes, net ............... 253 280 (157) Amortization of goodwill ................... (567) (435) (435) Settlement of income tax audit ............. (1,500) -- -- ------- ------- ------- Other, net ................................. 437 (502) 121 ------- ------- ------- Provision (benefit)for income taxes ........ $ 4,541 $ 1,095 $(4,754) ======= ======= ======= Provision (benefit) for income taxes: Currently payable (refundable): U.S. federal ........................... $ 5,536 $(1,883) $ (930) U.S. state ............................. 384 (100) (461) Benefit of loss carry forwards ......... (841) -- -- Alternative minimum tax credits ........ (2,111) -- -- ------- ------- ------- Net currently payable ................ 2,968 (1,983) (1,391) Deferred income taxes, net ............... 1,573 3,078 (3,363) ------- ------- ------- $ 4,541 $ 1,095 $(4,754) ======= ======= =======
The Company was subject to the regular U.S. federal statutory income tax rate of 35%, during 1997, 1998 and 1999, but during 1997 Keystone utilized alternative minimum tax credit carryforwards to reduce its current federal income tax payable. At December 31, 1999, the Company had approximately $2.0 million of alternative minimum tax credit carryforwards which have no expiration date. The components of the net deferred tax asset are summarized below.
December 31, -------------------------------------------------------------------- 1998 1999 ---------------------------------------- -------------------------- Assets Liabilities Assets Liabilities ------ ----------- ------ ----------- (In thousands) Tax effect of temporary differences relating to: Inventories .............................................. $ 2,542 $ -- $ 2,549 $ -- Property and equipment ................................... -- (4,452) -- (5,075) Prepaid pension .......................................... -- (47,001) -- (49,189) Accrued OPEB cost ........................................ 42,530 -- 42,227 -- Accrued liabilities and other deductible differences ............................................. 14,641 -- 14,975 -- Other taxable differences ................................ -- (6,707) -- (6,757) Net operating loss carryforwards ......................... 9,937 -- 15,583 -- Alternative minimum tax credit carryforwards ............. 1,333 -- 1,983 -------- -------- -------- -------- Gross deferred tax assets (liabilities) ................ 70,983 (58,160) 77,317 (61,021) Reclassification, principally netting by tax jurisdiction .............................................. (51,998) 51,998 (59,921) 59,921 -------- -------- -------- -------- Net deferred tax asset (liability) ..................... 18,985 (6,162) 17,396 (1,100) Less current deferred tax asset ............................ 18,985 -- 17,396 -- -------- -------- -------- -------- Noncurrent deferred tax asset (liability) .............. $ -- $ (6,162) $ -- $ (1,100) ======== ======== ======== ========
At December 31, 1999, the Company had $24.7 million of net operating loss carryforwards expiring in 2003 through 2010 which may only be used to reduce future taxable income of an acquired subsidiary and which are limited in utilization to approximately $1.9 million per year. Approximately $2.4 million of such acquired net operating loss carryforward was utilized in 1997 (none in 1998 or 1999). During 1999, Keystone generated a net operating loss of approximately $16.5 million which expires in 2019. This net operating loss may be used to reduce future taxable income of the entire Company. Note 6 - Stock options, warrants and stock appreciation rights plan In 1997, the Company adopted its 1997 Long-Term Incentive Plan (the "1997 Plan"). Under the 1997 Plan, the Company may make awards that include, but need not be limited to, one or more of the following types: stock options, stock appreciation rights, restricted stock, performance grants and any other type of award deemed consistent with the purposes of the plan. Subject to certain adjustments, an aggregate of not more than 500,000 shares of the Company's common stock may be issued under the 1997 Plan. Stock options granted under the 1997 Plan may include options that qualify as incentive stock options as well as options which are not so qualified. Incentive stock options are granted at a price not less than 100%, or in certain instances, 110% of a fair market value of such stock on the date of the grant. Stock options granted under the 1997 Plan may be exercised over a period of ten, or in certain instances, five years. The vesting period, exercise price, length of period during which awards can be exercised, and restriction periods of all awards are determined by the Incentive Compensation Committee of the Board of Directors. At December 31, 1999, there were 434,000 options outstanding under this plan. During 1997, the Company granted all remaining options available under the Company's 1992 Option Plan. At December 31, 1999, there were 268,066 options outstanding under this plan. Also during 1997, the Company terminated its 1992 Non-Employee Director Stock Option Plan (the "Director Plan"). At December 31, 1999, there were 11,000 options outstanding under this plan. Changes in outstanding options, including options outstanding under the former 1992 Option Plan, the Director Plan and 15,000 options outstanding under another plan which was terminated in a prior year, all pursuant to which no further grants can be made are summarized in the table below.
Price per Amount payable Options share upon exercise -------- --------- ------------- Outstanding at December 31, 1996 404,996 $5.86-$13.56 $3,639,634 Granted 167,000 8.13- 13.94 1,613,625 Exercised (35,235) 9.71- 10.50 (343,778) Canceled (5,000) 10.75 (53,750) -------- ------------ ---------- Outstanding at December 31, 1997 531,761 5.86- 13.94 4,855,731 Exercised (39,061) 5.86- 10.50 (280,483) Canceled (90,634) 6.36- 13.94 (921,524) -------- ------------ ---------- Outstanding at December 31, 1998 402,066 8.13- 13.94 3,653,724 Granted 342,000 7.63- 9.19 3,124,938 Canceled (16,000) 8.38- 13.94 (191,438) ------- ------------ ---------- Outstanding at December 31, 1999 728,066 $7.63-$13.94 $6,587,224 ======= ============ ==========
The following table summarizes weighted average information about fixed stock options outstanding at December 31, 1999.
Outstanding Exercisable ------------------------------------------ --------------------------------------------- Weighted Average Weighted Average Range of Remaining Remaining Exercise Contractual Exercise Contractual Exercise Prices Options Life Price Options Life Price ---------- ------- ----------- -------- ------- ----------- ------- < $ 7.63-$11.00 680,066 7.7 years $ 8.73 301,546 6.3 years $ 8.31 $12.86-$13.94 48,000 5.7 $13.57 38,100 5.1 $13.47 ------- ------- 728,066 7.6 $ 9.05 339,646 6.2 $ 8.89 ======= =======
At December 31, 1999, options to purchase 339,646 shares were exercisable (none at prices lower than the December 31, 1999 quoted market price of $5.94 per share) and options to purchase an additional 159,280 shares will become exercisable in 2000. At December 31, 1999, an aggregate of 66,000 shares were available for future grants under the 1997 Plan. During 1998, warrants to purchase 447,900 shares of Keystone common stock at an exercise price of $9.38 per share were exercised. Pro forma information regarding net income and earnings per share is required by SFAS No. 123, and has been determined as if the Company had accounted for its stock options granted subsequent to 1994 in accordance with the fair value based accounting method of SFAS No. 123. The fair value of these options was estimated at the date of grant using a Black-Scholes option pricing model with the following weighted average assumptions for options granted in 1997 and 1999. There were no options granted in 1998.
Years ended December 31, -------------------------- 1997 1999 ---- ---- Risk-free interest rate 6.7% 5.5% Dividend yield - - Volatility factor .44 .43 Weighted average expected life 10 years 10 years
The Black-Scholes option valuation model was developed for use in estimating the fair value of traded options which have no vesting restrictions and are fully transferable. In addition, option valuation models require the input of highly subjective assumptions including the stock price volatility. Because Keystone's options have characteristics significantly different from those of traded options, and because changes in the subjective input assumptions can materially affect the fair value estimate, in the Company's opinion, the existing models do not necessarily provide a reliable single measure of the fair value of the granted options. For purposes of pro forma disclosures, the estimated fair value of the options is amortized to expense over the options' vesting period. The Company's pro forma net income (loss) available for common shares and primary net income (loss) available for common shares per common and common equivalent share were as follows:
Years ended December 31, ------------------------------------- 1997 1998 1999 ---- ---- ---- (In thousands except per share amounts) Net income (loss) available for common shares - as reported $12,088 $3,754 $(7,484) Net income (loss) available for common shares - pro forma $11,752 $3,343 $(8,228) Basic net income (loss) available for common shares per common and common equivalent share - as reported $ 1.30 $ .41 $ (.75) Basic net income (loss) available for common shares per common and common equivalent share - pro forma $ 1.26 $ .37 $ (.83) Weighted average fair value per share of options granted during the year $ 6.37 $ - $ 5.66
Note 7 - Pensions and other post retirement benefits plans Keystone sponsors several pension plans and other post retirement benefit plans for its employees and certain retirees. Under plans currently in effect, most active employees would be entitled to receive OPEB upon retirement. The following tables provide a reconciliation of the changes in the plans' benefit obligations and fair value of assets for the years ended December 31, 1998 and 1999:
Pension Benefits Other Benefits ----------------------- -------- -------------- 1998 1999 1998 1999 ---- ---- ---- ---- (In thousands) Change in benefit obligation: Benefit obligation at beginning of year $ 296,159 $ 312,514 $ 108,395 $ 111,442 Service cost ........................... 2,798 3,074 1,477 1,986 Interest cost .......................... 20,177 21,008 7,111 7,030 Plan participants' contributions ....... -- -- 758 675 Plan amendment ......................... -- 15,018 -- -- Actuarial loss (gain) .................. 15,928 (31,014) 3,442 (9,680) Benefits paid .......................... (22,548) (22,470) (9,741) (9,930) --------- --------- --------- --------- Benefit obligation at end of year ...... 312,514 298,130 111,442 101,523 --------- --------- --------- --------- Change in plan assets: Fair value of plan assets at beginning of year .............................. 358,150 353,235 -- -- Actual return on plan assets ........... 17,633 5,908 -- -- Company contributions .................. -- -- 8,983 9,255 Plan participants' contributions ....... -- -- 758 675 Benefits paid .......................... (22,548) (22,470) (9,741) (9,930) --------- --------- --------- --------- Fair value of plan assets at end of year 353,235 336,673 -- -- --------- --------- --------- --------- Funded status ............................ 40,721 38,543 (111,442) (101,523) Unrecognized net loss (gain) ............. 76,786 71,930 6,260 (3,257) Unrecognized prior service cost (credit) . -- 14,454 (3,865) (3,522) Unrecognized transition obligation ....... 3,009 1,199 -- -- --------- --------- --------- --------- Prepaid (accrued) benefit cost ........... 120,516 126,126 (109,047) (108,302) Less current portion ..................... -- -- (10,000) (9,500) --------- --------- --------- --------- Noncurrent portion ....................... $ 120,516 $ 126,126 $ (99,047) $ (98,802) ========= ========= ========= =========
The assumptions used in the measurement of the Company's benefit obligations at December 31, are shown in the following table:
Pension Benefits Other Benefits ------------------------------------ ------------------------------------ 1997 1998 1999 1997 1998 1999 ---- ---- ---- ---- ---- ---- Discount rate 7.0% 6.5% 7.5% 7.0% 6.5% 7.5% Expected return on plan assets 10.0% 10.0% 10.0% - - - Rate of compensation increase 3.0% 3.0% 3.0% - - -
The following table provides the components of net periodic benefit cost for the plans for the years ended December 31,:
Pension Benefits Other Benefits -------------------------------- --------------------------------- 1997 1998 1999 1997 1998 1999 ---- ---- ---- ---- ---- ---- (In thousands) Service cost ..................... $ 2,368 $ 2,798 $ 3,074 $ 1,304 $ 1,477 $ 1,986 Interest cost .................... 20,229 20,177 21,008 7,395 7,111 7,030 Expected return on plan assets ... (31,807) (34,729) (34,219) -- -- -- Amortization of unrecognized: Net obligation as of January 1, 1987 .............. 1,810 1,810 1,810 -- -- -- Prior service cost ............. (4) (4) 511 (343) (343) (343) Net loss (gains) ............... 1,082 504 2,206 (29) -- -- -------- -------- -------- -------- -------- -------- Net periodic benefit cost (credit) $ (6,322) $ (9,444) $ (5,610) $ 8,327 $ 8,245 $ 8,673 ======== ======== ======== ======== ======== ========
At December 31, 1999, approximately 97% of the Plan's net assets were invested in a collective investment trust (the "Collective Trust") established by Valhi, Inc. ("Valhi"), a majority-owned subsidiary of Contran, to permit the collective investment by certain master trusts which fund certain employee benefit plans maintained by Contran, Valhi and related companies, including the Company. The remainder of the Plan's assets at December 31, 1999 were invested in investment partnerships, certain real estate leased by the Company, mortgages and other short-term investments. Harold C. Simmons is the sole trustee of the Collective Trust. Mr. Simmons and two members of Keystone's board of directors and Master Trust Investment Committee comprise the Trust Investment Committee for the Collective Trust. Neither Mr. Simmons or the Keystone directors receive any compensation for serving in such capacities. With certain exceptions, the trustee of the Collective Trust has exclusive authority to manage and control the assets of the Collective Trust. Administrators of the employee benefit plans participating in the Collective Trust, however, have the authority to direct distributions and transfers of plan benefits under such participating plans. The Trust Investment Committee of the Collective Trust has the authority to direct the trustee to establish investment funds, transfer assets between investment funds and appoint investment managers and custodians. Except as otherwise provided by law, the trustee is not responsible for the investment of any assets of the Collective Trust that are subject to the management of an investment manager. The Company may withdraw all or part of the Plan's investment in the Collective Trust at the end of any calendar month without penalty. Keystone was granted funding waivers from the Internal Revenue Service ("IRS") to defer the annual pension plan contributions for the 1980, 1984 and 1985 plan years, which, in the aggregate, amounted to $31.7 million. The deferred amounts, with interest, were payable by the Company over fifteen years. At December 31, 1999, the remaining balance of such deferred contributions was approximately $651,000. These deferred contributions are collateralized by a lien on all of the Company's assets. However, the Company will no longer be required to make these deferred contributions provided the Plan maintains a specified over-funded status. For measurement purposes, a 6.0% annual rate of increase in the per capita cost of covered health care benefits was assumed for 1999. The rate was assumed to decrease gradually to 5.0% in 2006 and remain at that level thereafter. Assumed health care cost trend rates have a significant effect on the amounts reported for the health care plans. A one-percentage-point change in assumed health care cost trend rates would have the following effects:
Change in Health Care Cost Trend -------------------------------- 1% Increase 1% Decrease -------------- ----------- (In thousands) Increase (decrease): Effect on total of service and interest cost components for the year ended December 31, 1999 $ 752 $(1,279) Effect on postretirement benefit obligation at December 31, 1999 $11,284 $(9,494)
The Company also maintains several defined contribution pension plans. Expense related to these plans was $2.4 million in 1997 and $2.9 million in each of 1998 and 1999. Note 8 - Other accrued liabilities
December 31, 1998 1999 ---- ---- (In thousands) Current: Employee benefits ......................... $11,560 $13,181 Environmental ............................. 7,165 10,093 Self insurance ............................ 6,950 7,218 Interest .................................. 4,054 4,034 Disposition of former facilities .......... 1,452 617 Legal and professional .................... 795 829 Other ..................................... 5,481 9,365 ------- ------- $37,457 $45,337 ======= ======= Noncurrent: Environmental ............................. $ 8,175 $ 8,143 Deferred gain ............................. 821 274 Other ..................................... 1,287 1,122 ------- ------- $10,283 $ 9,539 ======= =======
The deferred gain relates to the sale of certain DeSoto properties to DeSoto's pension plan. See Note 14. Note 9 - Redeemable preferred stock: In connection with the DeSoto Acquisition, Keystone issued 435,456 shares of Keystone Series A 8% Senior Preferred Stock in exchange for all of the outstanding preferred stock of DeSoto. The preferred stock could be redeemed by Keystone at any time, at a cash redemption price equal to $8.0375 per share (an aggregate of $3.5 million) plus all accrued but unpaid dividends thereon, whether or not earned or declared (the "Liquidation Preference"). Under certain conditions, Keystone was required to redeem the preferred stock at a cash redemption price equal to the Liquidation Preference, to the maximum extent legally permissible including within ten days after the exercise of any warrants to purchase Keystone common stock by any of the warrantholders and preferred stockholders. In July 1998, the warrantholders exercised their warrants and Keystone redeemed all of the outstanding preferred stock at the aggregate $3.5 million redemption price. Net cash proceeds to the Company approximated $701,000. Note 10 - Related party transactions Keystone may be deemed to be controlled by Harold C. Simmons (see Note 1). Corporations that may be deemed to be controlled by or affiliated with Mr. Simmons sometimes engage in various transactions with related parties, including the Company. Such transactions may include, among other things, management and expense sharing arrangements, advances of funds on open account, and sales, leases and exchanges of assets. It is the policy of the Company to engage in transactions with related parties on terms, in the opinion of the Company, no less favorable to the Company than could be obtained from unrelated parties. Depending upon the business, tax and other objectives then relevant, the Company may be a party to one or more such transactions in the future. See also Note 14. J. Walter Tucker, Jr., Vice Chairman of the Company, is a principal stockholder of Tucker & Branham, Inc., Orlando, Florida. Although the Company does not pay Mr. Tucker a salary, the Company has contracted with Tucker & Branham, Inc. for management consulting services by Mr. Tucker. Fees paid to Tucker & Branham, Inc. were $62,000 in 1997, $77,000 in 1998 and $66,000 in 1999. Under the terms of an Intercorporate Services Agreement with Contran, Contran and related companies perform certain management, financial and administrative services for the Company on a fee basis. Aggregate fees incurred by the Company pursuant to this agreement were $540,000 in 1997, $639,000 in 1998 and $656,000 in 1999. In addition, the Company purchased certain aircraft services from Valhi in the amount of $175,000 in 1997, $160,000 in 1998 and $175,000 in 1999. Certain of Keystone's property, liability and casualty insurance risks are insured or partially reinsured by captive insurance subsidiaries of Contran. The premiums paid in connection therewith were approximately $127,000 in 1997, $719,000 in 1998 and $967,000 in 1999. EWI RE, Inc. ("EWI") arranges for and brokers certain of the Company's insurance policies. Parties related to Contran own 90% of the outstanding common stock of EWI, and a son-in-law of Mr. Simmons manages the operations of EWI. Consistent with insurance industry practices, EWI receives a commission from the insurance underwriters for the policies that it arranges or brokers. The Company paid an aggregate of approximately $.8 million for such policies in 1998 and $1.7 million in 1999. Dallas Compressor Company, a wholly-owned subsidiary of Contran sells compressors and related services to Keystone. During 1997, 1998 and 1999 Keystone purchased products and services from Dallas Compressor Company in the amount of $52,000, $26,000 and $170,000, respectively. Note 11 - Quarterly financial data (unaudited)
March 31, June 30, September 30, December 31, --------- -------- ------------- ------------ (In thousands, except per share data) Year ended December 31, 1999: Net sales $91,717 $105,924 $79,738 $78,309 Gross profit (loss) 8,054 12,440 3,512 (962) Net income (loss) $ (348) $ 2,479 $(4,118) $(5,497) ======= ======== ======= ======= Net income (loss) available for common shares $ (348) $ 2,479 $(4,118) $(5,497) ======= ======== ======= ======= Basic net income (loss) available for common shares per common and common equivalent share $ (.04) $ .25 $ (.41) $ ( .55) ======= ======== ======= ======== Year ended December 31, 1998: Net sales $96,104 $105,919 $87,125 $80,874 Gross profit 7,931 10,082 5,918 6,466 Net income (loss) $ 2,202 $ 4,068 $ (707) $(1,652) ======= ======== ======= ======= Net income (loss) available for common shares $ 2,132 $ 3,998 $ (724) $(1,652) ======= ======== ======= ======= Basic net income (loss) available for common shares per common and common equivalent share $ .23 $ .43 $ (.07) $ (.18) ======= ======== ======= =======
During the fourth quarter of 1998 and 1999, Keystone recorded a charge to bad debt expense of $.7 million and $.6 million, respectively, resulting from severe deterioration in a customer's financial condition. In addition, during the fourth quarter of 1999, the Company recorded a $1.6 million charge to depreciation expense representing the remaining book value of certain components of the Company's pollution control system that were replaced. Note 12 - Operations Through December 31, 1998, Keystone's operations were comprised of two segments; the manufacture and sale of carbon steel rod, wire and wire products for agricultural, industrial, construction, commercial, original equipment manufacturers and retail consumer markets and the manufacture and sale of household cleaning products. In January 1999, the Company's wholly-owned subsidiary, DeSoto, sold its household cleaning products division. Also in January 1999, Keystone formed Garden Zone, to supply wire, wood and plastic products to the consumer lawn and garden markets. Keystone owns 51% of Garden Zone. The Company's steel and wire products are distributed primarily in the Midwestern and Southwestern United States. Garden Zone's products are distributed primarily in the Southeastern United States. The Company's household cleaning products were sold primarily to a single customer. The Company evaluates segment performance based on segment operating income, which is defined as income before income taxes and interest expense, exclusive of certain non-recurring items (such as gains or losses on disposition of business units) and certain general corporate income and expense items (including interest income) which are not attributable to the operations of the reportable operating segments.
Business Segment Principal entities Location Steel and wire products Keystone Steel & Wire Peoria, Illinois Sherman Wire Sherman, Texas Sherman Wire of Caldwell, Inc. Caldwell, Texas Keystone Fasteners Springdale, Arkansas Fox Valley Steel & Wire Hortonville, Wisconsin Engineered Wire Products (1) Upper Sandusky, Ohio Lawn and garden products Garden Zone LLC (2) Charleston, South Carolina Household cleaning products DeSoto Joliet, Illinois
(1) Unconsolidated 20% equity affiliate prior to December 23, 1997. On that date, Keystone acquired the 80% of EWP not already owned by the Company, resulting in EWP becoming a wholly-owned subsidiary of Keystone. Sales by Keystone to EWP during 1997 prior to the EWP Acquisition amounted to $12.9 million. (2) 51.0% subsidiary. The Company's operating segments are defined as components of consolidated operations about which separate financial information is available that is regularly evaluated by the chief operating decision maker in determining how to allocate resources and in assessing performance. The Company's chief operating decision maker is Mr. Robert W. Singer. Each operating segment is separately managed, and each operating segment represents a strategic business unit offering different products. The accounting policies of the segments are the same as those described in the summary of significant accounting policies except that pension expense for each segment is recognized and measured on the basis of estimated current service cost of each segment. The remainder of the Company's net overfunded defined benefit pension credit is included in net general corporate expenses. In addition, amortization of goodwill and negative goodwill are included in general corporate expenses and are not allocated to each segment. General corporate expenses also includes OPEB and environmental expenses relative to facilities no longer owned by the Company. Segment assets are comprised of all assets attributable to each reportable operating segment. Corporate assets consist principally of pension related assets, restricted investments, deferred tax assets and corporate property, plant and equipment.
Steel and Lawn and Household Corporate Wire Garden Cleaning Segment and Products Products Products Total Eliminations Total -------- -------- -------- ----- ------------ ----- (In thousands) Year ended December 31, 1999: Net sales ...................... $ 344,738 $ 13,968 $ -- $ 358,706 $ (3,018) $ 355,688 Depreciation and amortization .. 22,282 -- -- 22,282 (1,231) 21,051 Equity in loss of unconsolidated affiliates ................... (54) -- -- (54) -- (54) Operating profit (loss) ........ 2,311 267 -- 2,578 -- 2,578 Identifiable segment assets .... 249,165 6,894 -- 256,059 154,859 410,918 Capital expenditures ........... 16,857 -- -- 16,857 16 16,873 Year ended December 31, 1998: Net sales ...................... $ 359,993 $ -- $ 10,029 $ 370,022 $ -- $ 370,022 Depreciation and amortization .. 21,317 -- 52 21,369 (1,229) 20,140 Operating profit (loss) ........ 14,400 -- (1,367) 13,033 -- 13,033 Identifiable segment assets .... 252,172 -- 2,311 254,483 151,374 405,857 Capital expenditures ........... 64,308 -- 217 64,525 16 64,541 Year ended December 31, 1997: Net sales ...................... $ 340,099 $ -- $ 13,974 $ 354,073 $ -- $ 354,073 Depreciation and amortization .. 14,296 -- 7 14,303 (1,488) 12,815 Operating profit ............... 22,446 -- 846 23,292 -- 23,292 Identifiable segment assets .... 210,114 -- 2,184 212,298 161,833 374,131 Capital expenditures ........... 26,085 -- 117 26,202 92 26,294
Years ended December 31, ------------------------------ 1997 1998 1999 ---- ---- ---- (In thousands) Operating profit ........................... $ 23,292 $ 13,033 $ 2,578 Equity in loss of unconsolidated affiliate . -- -- (54) General corporate items: Interest income .......................... 1,218 594 452 General income (expenses), net ........... 11 1,839 (1,156) Interest expense ........................... (7,612) (10,460) (14,058) -------- -------- -------- Income (loss) before income taxes ........ $ 16,909 $ 5,006 $(12,238) ======== ======== ========
All of the Company's assets are located in the United States. Information concerning geographic concentration of net sales based on location of customer is as follows:
Year ended December 31, ---------------------------------------- 1997 1998 1999 ---- ---- ---- (In thousands) United States ............... $350,850 $366,731 $353,151 Canada ...................... 2,802 3,242 2,449 Great Britain ............... 418 24 88 Other ....................... 3 25 -- -------- -------- -------- $354,073 $370,022 $355,688 ======== ======== ========
Note 13 - Environmental matters At December 31, 1999, Keystone's financial statements reflected total accrued liabilities of $18.2 million to cover estimated remedial costs arising from environmental issues, including those discussed below. Although the Company has established an accrual for estimated future required environmental remediation costs, there is no assurance regarding the ultimate cost of remedial measures that might eventually be required by environmental authorities or that additional environmental hazards, requiring further remedial expenditures, might not be asserted by such authorities or private parties. Accordingly, the costs of remedial measures may exceed the amounts accrued. The Company is currently involved in the closure of inactive waste disposal units at its Peoria facility pursuant to a closure plan approved by the Illinois Environmental Protection Agency ("IEPA") in September 1992. The original closure plan provides for the in-place treatment of seven hazardous waste surface impoundments and two waste piles to be disposed of as special wastes. The Company recorded an estimated liability for remediation of the impoundments and waste piles based on a six phase remediation plan. The Company adjusts the recorded liability for each Phase as actual remediation costs become known. During 1995, the Company began remediation of Phases II and III and completed these Phases, as well as Phase IV during 1996. During 1997, 1998 and 1999 the Company did not have any significant remediation efforts relative to Phases V and VI. Pursuant to agreements with the IEPA and Illinois Attorney General's office, the Company is depositing $75,000 per quarter into a trust fund. The Company must continue these quarterly deposits and cannot withdraw funds from the trust fund until the fund balance exceeds the sum of the estimated remaining remediation costs plus $2 million. At December 31, 1998 and 1999 the trust fund had balances of $3.6 million and $4.0 million, respectively, which amounts are included in other noncurrent assets because the Company does not expect to have access to any of these funds until after 2000. In February 2000, Keystone received a notice from the United States Environmental Protection Agency ("U.S. EPA") giving formal notice of the U.S. EPA's intent to issue a unilateral administrative order to Keystone pursuant to section 3008(h) of the Resource Conservation and Recovery Act ("RCRA"). The draft order enclosed with this notice would require Keystone to: (1) investigate the nature and extent of hazardous constituents present at and released from five alleged solid waste management units at the Peoria facility; (2) investigate hazardous constituent releases from "any other past or present locations at the Peoria facility where past waste treatment, storage or disposal may pose an unacceptable risk to human health and the environment"; (3) complete by June 30, 2001 an "environmental indicators report" demonstrating the containment of hazardous substances that could pose a risk to "human receptors" and further demonstrating that Keystone "has stabilized the migration of contaminated groundwater at or from the facility;" (4) submit by January 30, 2002 proposed "final corrective measures necessary to protect human health and the environment from all current and future unacceptable risks of releases of hazardous waste or hazardous constituents at or from the Peoria facility; and (5) complete by June 30, 2001 the closure of the sites discussed in the preceding paragraphs now undergoing RCRA closure under the supervision of the IEPA. Keystone has requested a meeting with the U.S. EPA to learn the basis for the notice and what responsive action is required. In March 2000, the Illinois Attorney General filed and served an eight-count complaint against Keystone for alleged violations of the Illinois Environmental Protection Act, 415 ILCS 5/31, at Keystone's Peoria facility. The complaint alleges Keystone stored hazardous waste without a RCRA permit, failed to use required manifests for hazardous waste disposal, sent hazardous waste off site to non-hazardous waste landfills, failed to make required hazardous waste determinations for several barrels of waste discovered during a 1996 state inspection, committed various record keeping violations, submitted incomplete annual hazardous waste reports to the IEPA, caused water pollution and created a water pollution hazard through the release of spent pickle liquor onto the land in December 1998 and January 1999. The complaint seeks a civil penalty of $50,000 for each violation of the Illinois Environmental Protection Act, and an additional civil penalty of $10,000 for each day of violation. Keystone will vigorously contest the complaint. "Superfund" sites The Company is subject to federal and state "Superfund" legislation that imposes cleanup and remediation responsibility upon present and former owners and operators of, and persons that generated hazardous substances deposited upon, sites determined by state or federal regulators to contain hazardous substances. The Company has been notified by U.S. EPA that the Company is a potentially responsible party ("PRP") under the federal "Superfund" legislation for the alleged release or threat of release of hazardous substances into the environment at eight sites. These situations involve cleanup of landfills and disposal facilities which allegedly received hazardous substances generated by discontinued operations of the Company. Although the Company believes its comprehensive general liability insurance policies provide indemnification for certain costs the Company incurs at the "Superfund" sites discussed below, it has only recorded receivables for the estimated insurance recoveries at three of those sites. During 1997 and 1999, the Company received approximately $4.7 million and $725,000, respectively, from certain of its insurers in exchange for releasing such insurers from coverage for certain years of environmental related liabilities. Such amounts are included in the Company's self insurance accruals. In July 1991, the United States filed an action against a former division of the Company and four other PRP's in the United States District Court for the Northern District of Illinois (Civil Action No. 91C4482) seeking to recover investigation and remediation costs incurred by U.S. EPA at the Byron Salvage Yard, located in Byron, Illinois. In April 1992, Keystone filed a third-party complaint in this civil action against 15 additional parties seeking contribution in the event the Company is held liable for any response costs at the Byron site. Neither the Company nor the other designated PRPs are performing any investigation of the nature and extent of the contamination. In December 1996, Keystone, U.S. EPA and the Department of Justice entered into the Fifth Partial Consent Decree to settle Keystone's liability for EPA response costs incurred at the site through April 1994 for a payment of $690,000. Under the agreement Keystone is precluded from recovering any portion of the $690,000 settlement payment from other parties to the lawsuit. In January 1997, Keystone paid the $690,000 settlement. Keystone will remain potentially liable for EPA response costs incurred after April 30, 1994, and natural resource damage claims, if any, that may be asserted in the future. Keystone recovered a portion of the $690,000 payment from its insurer. In March 1997, U.S. EPA issued a Proposed Remedial Action Plan ("PRAP") recommending that a limited excavation of contaminated soils be performed at an estimated cost of $63,000, that a soil cover be placed over the site, an on-site groundwater pump and treat system be installed and operated for an estimated period of 15 years, and that both on-site and off-site groundwater monitoring be conducted for an indefinite period. U.S. EPA's cost estimate for the recommended plan is $5.1 million. U.S. EPA's estimate of the highest cost alternatives evaluated but not recommended in the PRAP is approximately $6 million. The Company filed public comments on May 1, 1997, objecting to the PRAP. In March 1999, Keystone and other PRP's received a Comprehensive Environmental Response, Compensation and Liability Act ("CERCLA") special notice letter notifying them for the first time of a September 1998 Record of Decision ("ROD") and requesting a commitment on or before May 19, 1999 to perform soils work required by that ROD that was estimated to cost approximately $300,000. If all PRP's identified by U.S. EPA as having responsibility for this site were to participate in the soils remedy, Keystone's share would be 18.6%. At present, PRP's representing 80% of the allocated responsibility, including Keystone, have indicated they intend to participate in the soils remedy. In addition, the special notice letter also requested the PRP's to reimburse U.S. EPA for costs incurred at the site since May 1994 in the amount of $1.1 million, as well as for all future costs the U.S. EPA will incur at the site in overseeing the implementation of the selected soils remedy and any future groundwater remedy. Keystone refused to agree to the U.S. EPA's past and future cost demand. In August 1999, U.S. EPA issued a groundwater PRAP with an estimated present value cost of $3 million. Keystone filed public comments opposing the PRAP in September 1999. U.S. EPA has yet to issue its final ROD in response to these and other comments. In September 1991, the Company along with 53 other PRP's, executed a consent decree to undertake the immediate removal of hazardous wastes and initiate a Remedial Investigation/Feasibility Study ("RI/FS") of the Interstate Pollution Control site located in Rockford, Illinois. The Company's percentage allocation within the group of PRP's agreeing to fund this project is currently 2.14%. However, the Company's ultimate allocation, and the ultimate costs of the RI/FS and any remedial action, are subject to change depending, for example, upon: the number and financial condition of the other participating PRPs, field conditions and sampling results, results of the risk assessment and feasibility study, additional regulatory requirements, and the success of a contribution action seeking to compel additional parties to contribute to the costs of the RI/FS and any remedial action. The project manager for the engineering firm conducting the RI/FS at the site has concluded the least expensive remedial option would be to cap the site and install and operate a soil vapor extraction system, at an estimated cost of approximately $2.6 million. The RI/FS began in 1993, was completed in 1997 and approved by IEPA in 1998. In the summer of 1999, IEPA selected a capping and soil vapor extraction remedy estimated by the PRP group to have a present value cost of approximately $2.5 million. IEPA May also demand reimbursement of future oversight costs. In August 1987, Keystone was notified by U.S. EPA that it is a PRP responsible for the alleged hazardous substance contamination of a site previously owned by the Company in Cortland, New York. Four other PRPs participated in the RI/FS and a contribution action is pending against eleven additional viable companies which contributed wastes to the site. Following completion of the RI/FS, U.S. EPA published in November 1997, a PRAP for the site that recommends the excavation and disposal of contaminated soil, installation of an impervious cap over a portion of the site, placement of a surface cover over the remainder of the site and semi-annual groundwater monitoring until drinking water standards are met by natural attenuation. U.S. EPA estimates the costs of this recommended plan to be $3.1 million. The highest cost remedy evaluated by U.S. EPA but not recommended in the PRAP is estimated by U.S. EPA to have a cost of $19.8 million. In September 1998, Keystone and four other PRPs who had funded the prior remedial actions and RI/FS signed a proposed Consent Decree with U.S. EPA calling for them to be "nonperforming parties" for the implementation of a March 1998 Record of Decision. Under this proposed Consent Decree, Keystone is responsible for an unspecified share of U.S. EPA's past site costs of $686,000. The proposed Consent Decree was lodged by U.S. EPA with the District Court in February 1999, with a public comment period of at least 30 days. The Company's estimated share of the least expensive remedial option is $375,000. Prior to the DeSoto acquisition, DeSoto was notified by U.S. EPA that it is one of approximately 50 PRPs at the Chemical Recyclers, Inc. site in Wylie, Texas. Under a consent order with the U.S. EPA, the PRP group has performed a removal action and an investigation of soil and groundwater contamination. Such investigation revealed certain environmental contamination. It is anticipated U.S. EPA will order further remedial action, the exact extent of which is not currently known. The Company is paying on a non-binding interim basis, approximately 10% of the costs for this site. Remediation costs, at DeSoto's present allocation level are estimated at a range of from $1.5 million to $4 million. In 1984, U.S. EPA filed suit against DeSoto by amending a complaint against Midwest Solvent Recovery, Inc. et al ("Midco"). DeSoto was a defendant based upon alleged shipments to an industrial waste recycling storage and disposal operation site located in Gary, Indiana. The amended complaint sought relief under CERCLA to force the defendants to clean up the site, pay non-compliance penalties and reimburse the government for past clean up costs. In June 1992, DeSoto settled its portion of the case by entering into a partial consent decree, and all but one of the eight remaining primary defendants and 93 third party defendants entered into a main consent decree. Under the terms of the partial consent decree, DeSoto agreed to pay its pro rata share (13.47%) of all costs under the main consent decree. At December 31, 1999 current estimates of total remaining remediation costs related to this site are approximately $35 million. In addition to certain amounts included in the trust fund discussed below, DeSoto also has certain funds available in other trust funds due it under the partial consent decree. These credits can be used by DeSoto (with certain limitations) to fund its future liabilities under the partial consent decree. In 1995, DeSoto was notified by the Texas Natural Resource Conservation Commission ("TNRCC") that there were certain deficiencies in prior reports to TNRCC relative to one of the Company's non-operating facilities located in Gainesville, Texas. During 1999, the Company entered into TNRCC's Voluntary Cleanup Program. Remediation costs, are presently estimated to be between $1 million and $5 million. In December 1991, DeSoto and approximately 600 other PRPs were named in a complaint alleging DeSoto and the PRPs generated wastes that were disposed of at a Pennsauken, New Jersey municipal landfill. The plaintiffs in the complaint were ordered by the court to show in what manner the defendants were connected to the site. The plaintiffs provided an alleged nexus indicating garbage and construction materials from DeSoto's former Pennsauken facility were disposed of at the site and such waste allegedly contained hazardous material to which DeSoto objected. The claim was dismissed without prejudice in August 1993. In 1996, DeSoto received an amended complaint containing the same allegations. This matter is in discovery stage at December 31, 1999. The Company has denied any liability with regard to this matter and expects to vigorously defend the action. During December 1997, DeSoto entered into a agreement with U.S. EPA to settle the Company's alleged liability with respect to the American Chemical Site ("ACS"), a chemical recycling facility located in Griffith, Indiana for a payment of approximately $1.6 million, which was within the previously accrued balance and which was paid in 1998. In addition to the sites discussed above, DeSoto is allegedly involved at various other sites and in related toxic tort lawsuits which the Company does not currently expect to incur significant liability. Under the terms of a 1990 asset sale agreement, DeSoto established a $6 million trust fund to fund potential clean-up liabilities relating to the assets sold. The trust agreement expires on October 26, 2000. The Company has access to the trust fund for any expenses or liabilities incurred by the Company regarding environmental claims relating to the sites identified in the trust agreement. The trust fund is primarily invested in United States Treasury securities and is classified as a restricted investment on the balance sheet. As of December 31, 1998 and 1999, the balance in the trust fund was approximately $4.5 million and $4.6 million, respectively. Note 14 - Lease commitments During years prior to the DeSoto acquisition, DeSoto sold four of its real properties to a real property trust created by DeSoto's pension plan. This trust paid a total of approximately $10.6 million in cash for the properties and entered into ten-year leases of the properties to DeSoto. DeSoto's gain on the sale of these properties is being amortized over the period of the related leases and is included in other accrued liabilities. See Note 8. The amount paid to DeSoto by the trust and DeSoto's annual rental obligation were based upon independent appraisals and approved by DeSoto's Board of Directors. During 1998, the Plan sold two of the locations and, as part of the terms of the sale of one of the locations, DeSoto leased back the property for a period of two years. In January 1999, the Plan sold the third location, and DeSoto was released from the respective lease. DeSoto subleased the fourth location and continues to make monthly rental payments to the pension plan for the amount by which its rental obligation exceeds the subtenant's rental obligations. During January 2000, the Plan entered into an agreement to sell the fourth and final location. Payments, net of subtenant rent payments, under these leases during 1997 1998 and 1999 amounted to approximately $832,000, $679,000 and $324,000, respectively. In addition, the Company is obligated under certain other operating leases through 2005. Future commitments under these leases, net of subleases are summarized below.
(In thousands) --------------------------------------- Lease Sub commitment rents Net 2000 $2,141 $263 $1,878 2001 1,648 247 1,401 2002 968 150 818 2003 241 - 241 2004 104 - 104 Thereafter 22 - 22 ------ ---- ------ $5,124 $660 $4,464 ====== ==== ======
Note 15 - Other commitments and contingencies Current litigation In 1992, a claim was filed against DeSoto in the Eastern Division of the Danish High Court by an insurance carrier to a third party, for property damage allegedly incurred when a fertilizer product manufactured by the third party, containing a chemical sold to that party by one of DeSoto's former operations, allegedly caused or promoted, a fungus infection resulting in failure of certain tomato crops in the United Kingdom. The damages alleged are approximately $1.4 million. DeSoto's defense, with a reservation of rights, has been undertaken by one of its insurance carriers. The matter continues to proceed in Denmark, where jurisdiction has been conceded. During 1996, DeSoto received a report from its Danish counsel that an independent expert had largely confirmed DeSoto's position that its product was not the cause of the alleged damage. During 1996, DeSoto and more than 60 others were named as defendants in litigation in which the estates of four individuals who died of leukemia allege their deaths were a result of exposure to benzene during the individuals' maritime careers. Subsequently, the cases were dismissed although appeals are pending. DeSoto has denied any liability and will continue to vigorously defend these actions. The Company is also engaged in various legal proceedings incidental to its normal business activities. In the opinion of the Company, none of such proceedings is material in relation to the Company's consolidated financial position, results of operations or liquidity. Product supply agreement In 1996, Keystone entered into a long-term product supply agreement (the "Supply Agreement") with a vendor. The Supply Agreement provides, among other things, that the vendor will construct a plant at the Company's Peoria, Illinois facility and, after completion of the plant, provide the Company with all, subject to certain limitations, of its gaseous oxygen and nitrogen needs for a 15 year period. In addition to specifying rates to be paid by the Company, including a minimum facility fee of approximately $1.2 million per year, the Supply Agreement also specifies provisions for adjustments to the rates and term of the Supply Agreement. Purchases made pursuant to the Supply Agreement during 1997, 1998 and 1999 amount to $391,000, $399,000 and $2.1 million, respectively. Concentration of credit risk Steel and Wire Products. The Company sells its products to agricultural, industrial, construction, commercial, original equipment manufacturers and retail distributors primarily in the Midwestern and Southwestern regions of the United States. The Company performs ongoing credit evaluations of its customers' financial condition and, generally, requires no collateral from its customers. The Company's ten largest steel and wire customers accounted for approximately 34% of steel and wire product sales in 1997, 33% in 1998 and 34% in 1999. These customers accounted for approximately 30% of steel and wire products notes and accounts receivable at December 31, 1998 and 22% at December 31, 1999. Lawn and garden products. The Company sells its products primarily to retailers in the Southeastern United States. The Company performs ongoing credit evaluations of its customers' financial condition and, generally, requires no collateral from its customers. The Company's ten largest lawn and garden customers accounted for significantly all of lawn and garden product sales in 1999 and lawn and garden products notes and accounts receivable at December 31, 1999. Household cleaning products. The Company sold its household cleaning products to primarily one customer, Sears, Roebuck & Co. ("Sears"). The Company extends industry standard terms to its household cleaning products customers and, generally requires no collateral. During 1997 and 1998, sales to Sears accounted for approximately 81% and 85%, respectively, of total sales related to household cleaning products. Receivables from Sears at December 31, 1998 amounted to approximately 76% ($1.5 million), of receivables related to sales of household cleaning products. KEYSTONE CONSOLIDATED INDUSTRIES, INC. AND SUBSIDIARIES SCHEDULE II - VALUATION AND QUALIFYING ACCOUNTS (In thousands) Additions
Balance at Charged to Deductions Balance at beginning costs and (net of end of Description of period expenses recoveries) Other (A) period - ----------- -- --------- -------- ----------- --------- -- ------ Year ended December 31, 1997: Allowance for doubtful accounts and notes receivable $ 469 $2,513 $ 61 $ 20 $2,941 ======= ====== ====== ======== ====== Year ended December 31, 1998: Allowance for doubtful accounts and notes receivable $ 2,941 $2,019 $ 45 $ - $4,915 ======= ====== ====== ======== ====== Year ended December 31, 1999: Allowance for doubtful accounts and notes receivable $4,915 $ 523 $3,141 $ - $2,297 ====== ======= ====== ======== ======
EX-4.4 2 AMENDMENT TO LOAN DOCUMENTS FOURTH AMENDMENT TO AMENDED AND RESTATED REVOLVING LOAN AND SECURITY AGREEMENT THIS FOURTH AMENDMENT TO AMENDED AND RESTATED REVOLVING LOAN AND SECURITY AGREEMENT (the "Fourth Amendment") is entered into as of December 31, 1999, by and between KEYSTONE CONSOLIDATED INDUSTRIES, INC., a Delaware corporation ("Borrower"), and CONGRESS FINANCIAL CORPORATION (CENTRAL), an Illinois corporation ("Lender"). Except for terms which are expressly defined herein, all capitalized terms used herein shall have the meaning subscribed to them in the Loan Agreement (as defined below). RECITALS WHEREAS, Borrower and Lender are parties to that certain Amended and Restated Revolving Loan and Security Agreement dated as of December 29, 1995 (as amended, supplemented or otherwise modified from time to time, the "Loan Agreement"). WHEREAS, Borrower desires to amend the terms of the Loan Agreement to reflect the renewal of the Loan Agreement and to provide further financial accommodations under the Loan Agreement. WHEREAS, Lender is willing to amend the Loan Agreement on the terms and conditions set forth herein. NOW, THEREFORE, in consideration of the mutual conditions and agreements set forth herein, and for other good and valuable consideration, the receipt and sufficiency of which is hereby acknowledged, the parties hereto agree as follows: I. AMENDMENTS TO THE LOAN AGREEMENT A. The definition of "Inventory Cap Adjustment" in Section 1 of the Loan Agreement is hereby amended and restated in its entirety to read as follows: "Inventory Cap Adjustment" shall mean, at any time, the amount, if any, by which the Inventory Utilization exceeds $30,000,000. B. The definition of "Maximum Credit" in Section 1 of the Loan Agreement is hereby amended and restated in its entirety to read as follows: "Maximum Credit" shall mean the amount of $60,000,000. C. The definition of "Prime Rate" in Section 1 of the Loan Agreement is hereby amended and restated in its entirety to read as follows: "Prime Rate" shall mean the rate from time to time publicly announced by First Union National Bank, or its successors, at its office in Charlotte, North Carolina, as its prime rate, whether or not such announced rate is the best rate available at such bank. D. Section 1 of the Loan Agreement is hereby amended by adding the following defined terms in the appropriate alphabetical order: "Adjusted Eurodollar Rate" shall mean, with respect to each Interest Period for any Eurodollar Rate Loan, the rate per annum (rounded upwards, if necessary, to the next one-sixteenth (1/16) of one (1%) percent) determined by dividing (a) the Eurodollar Rate for such Interest Period by (b) a percentage equal to: (i) one (1) minus (ii) the Reserve Percentage. For purposes hereof, "Reserve Percentage" shall mean the reserve percentage, expressed as a decimal, prescribed by any United States or foreign banking authority for determining the reserve requirement which is or would be applicable to deposits of United States dollars in a non-United States or an international banking office of Reference Bank used to fund a Eurodollar Rate Loan or any Eurodollar Rate Loan made with the proceeds of such deposit, whether or not the Reference Bank actually holds or has made any such deposits or loans. The Adjusted Eurodollar Rate shall be adjusted on and as of the effective day of any change in the Reserve Percentage. "Business Day" shall mean any day other than a Saturday, Sunday, or other day on which commercial banks are authorized or required to close under the laws of the States of New York or Illinois or the Commonwealth of Pennsylvania, and a day on which the Reference Bank and Lender are open for the transaction of business, except that if a determination of a Business Day shall relate to any Eurodollar Rate Loans, the term Business Day shall also exclude any day on which banks are closed for dealings in dollar deposits in the London interbank market or other applicable Eurodollar Rate market. "Eurodollar Rate Loans" shall mean any Loans or portion thereof on which interest is payable based on the Adjusted Eurodollar Rate in accordance with the terms hereof. "Eurodollar Rate" shall mean with respect to the Interest Period for a Eurodollar Rate Loan, the interest rate per annum equal to the arithmetic average of the rates of interest per annum (rounded upwards, if necessary, to the next one-sixteenth (1/16) of one (1%) percent) at which Reference Bank is offered deposits of United States dollars in the London interbank market (or other Eurodollar Rate market selected by Borrower and approved by Lender) on or about 9:00 a.m. (New York time) two (2) Business Days prior to the commencement of such Interest Period in amounts substantially equal to the principal amount of the Eurodollar Rate Loans requested by and available to Borrower in accordance with this Agreement, with a maturity of comparable duration to the Interest Period selected by Borrower. "Interest Period" shall mean for any Eurodollar Rate Loan, a period of approximately one (1), two (2), or three (3) months duration as Borrower may elect, the exact duration to be determined in accordance with the customary practice in the applicable Eurodollar Rate market; provided, that, Borrower may not elect an Interest Period which will end after the last day of the then-current term of this Agreement. "Interest Rate" shall mean, as to Prime Rate Loans, a rate of one-half of one percent (.5%) per annum in excess of the Prime Rate and, as to Eurodollar Rate Loans, a rate of two and one-half of one percent (2.5%) percent per annum in excess of the Adjusted Eurodollar Rate (based on the Eurodollar Rate applicable for the Interest Period selected by Borrower as in effect three (3) Business Days after the date of receipt by Lender of the request of Borrower for such Eurodollar Rate Loans in accordance with the terms hereof, whether such rate is higher or lower than any rate previously quoted to Borrower); provided, that, the Interest Rate shall mean the rate of two and one-half of one percent (2.5%) per annum in excess of the Prime Rate as to Prime Rate Loans and the rate of four and one-half of one percent (4.5%) per annum in excess of the Adjusted Eurodollar Rate as to Eurodollar Rate Loans, at Lender's option, without notice, (a) for the period (i) from and after the date of termination or non-renewal hereof until Lender has received full and final payment of all obligations (notwithstanding entry of a judgment against Borrower) and (ii) from and after the date of the occurrence of an Event of Default for so long as such Event of Default is continuing as determined by Lender, and (b) on the Revolving Loans at any time outstanding in excess of the amounts available to Borrower under Section 2 (whether or not such excess(es), arise or are made with or without Lender's knowledge or consent and whether made before or after an Event of Default). "Prime Rate Loans" shall mean any Loans or portion thereof on which interest is payable based on the Prime Rate in accordance with the terms thereof. "Reference Bank" shall mean First Union National Bank or such other bank as Lender may from time to time designate. E. Section 2.1(a) of the Loan Agreement is hereby amended and restated in its entirety to read as follows: 2.1 REVOLVING LOANS. (a) Subject to, and upon the terms and conditions contained herein, Lender may, in its sole discretion, agree to make Revolving Loans to Borrower from time to time in amounts requested by Borrower up to the amount which is equal to the sum of: (i) the sum of: (A) eighty-five percent (85%) of the Net Amount of Eligible Borrower Accounts, plus (B) the sum of (a) sixty percent (60%) of the value of Eligible Borrower Inventory which constitutes finished goods and (b) the sum of fifty-five percent (55%) of Eligible Borrower Inventory excluding finished goods; plus (ii) provided that Caldwell is Solvent at the time of the proposed Revolving Loans, the sum of: (A) the lesser of $3,500,000, or (B) (i) eighty-five percent (85%) of Eligible Caldwell Accounts; plus (ii) the sum of (x) sixty percent (60%) of the value of Eligible Caldwell Inventory which constitutes finished goods and (y) fifty-five percent (55%) of the value of Eligible Caldwell Inventory, excluding finished goods; plus (iii) provided that Fox Valley is Solvent at the time of the proposed Revolving Loans, the sum of: (A) the lesser of $2,500,000, or (B) (I) EIGHTY-FIVE PERCENT (85%) OF ELIGIBLE FOX ACCOUNTS; PLUS (ii) the sum of (x) sixty percent (60%) of Eligible Fox Valley Inventory which constitutes finished goods and (y) fifty-five percent (55%) of the value of Eligible Fox Valley INVENTORY, EXCLUDING FINISHED GOODS; LESS (IV) ANY AVAILABILITY RESERVES; LESS (v) the Inventory Cap Adjustment (the calculation determined in this Section 2.1(a) is hereinafter referred to as the "Borrowing Base") F. Section 3.1 of the Loan Agreement is hereby amended and restated in its entirety to read as follows: 3.1 Interest. (a) Borrower shall pay to Lender interest on the outstanding principal amount of the non-contingent Obligations at the Interest Rate applicable to Prime Rate Loans. All interest accruing hereunder on and after the date of any Event of Default or termination or non-renewal hereof shall be payable on demand. (b) Borrower may from time to time request that Prime Rate Loans be converted to Eurodollar Rate Loans or that any existing Eurodollar Rate Loans continue for an additional Interest Period. Such request from Borrower shall specify the amount of the Prime Rate Loans which will constitute Eurodollar Rate Loans (subject to the limits set forth below) and the Interest Period to be applicable to such Eurodollar Rate Loans. Subject to the terms and conditions contained herein, three (3) Business Days after receipt by Lender of such a request from Borrower, such Prime Rate Loans shall be converted to Eurodollar Rate Loans or such Eurodollar Rate Loans shall continue, as the case may be, provided, that, (i) no Event of Default, or event which with notice or passage of time or both would constitute an Event of Default exists or has occurred and is continuing, (ii) no party hereto shall have sent any notice of termination or non-renewal of this Agreement, (iii) Borrower shall have complied with such customary procedures as are established by Lender and specified by Lender to Borrower from time to time for requests by Borrower for Eurodollar Rate Loans, (iv) no more than four (4) Interest Periods may be in effect at any one time, (v) the aggregate amount of the Eurodollar Rate Loans must be in an amount not less than $5,000,000 or an integral multiple of $1,000,000 in excess thereof, (vi) the maximum amount of the Eurodollar Rate Loans at any time requested by Borrower shall not exceed the amount equal to eighty (80%) percent of the lowest principal amount of the Revolving Loans which it is anticipated will be outstanding during the applicable Interest Period as determined by Lender (but with no obligation of Lender to make such Revolving Loans) and (vii) Lender shall have determined that the Interest Period or Adjusted Eurodollar Rate is available to Lender through the Reference Bank and can be readily determined as of the date of the request for such Eurodollar Rate Loan by Borrower. Any request by Borrower to convert Prime Rate Loans to Eurodollar Rate Loans or to continue any existing Eurodollar Rate Loans shall be irrevocable. Notwithstanding anything to the contrary contained herein, Lender and Reference Bank shall not be required to purchase United States Dollar deposits in the London interbank market or other applicable Eurodollar Rate market to fund any Eurodollar Rate Loans, but the provisions hereof shall be deemed to apply as if Lender and Reference Bank had purchased such deposits to fund the Eurodollar Rate Loans. (c) Any Eurodollar Rate Loans shall automatically convert to Prime Rate Loans upon the last day of the applicable Interest Period, unless Lender has received and approved a request to continue such Eurodollar Rate Loan at least three (3) Business Days prior to such last day in accordance with the terms hereof. Any Eurodollar Rate Loans shall, at Lender's option, upon notice by Lender to Borrower, convert to Prime Rate Loans in the event that (i) an Event of Default or event which, with the notice or passage of time, or both, would constitute an Event of Default, shall exist, (ii) this Agreement shall terminate or not be renewed, or (iii) the aggregate principal amount of the Prime Rate Loans which have previously been converted to Eurodollar Rate Loans or existing Eurodollar Rate Loans continued, as the case may be, at the beginning of an Interest Period shall at any time during such Interest Period exceed either (A) the aggregate principal amount of the Loans then outstanding, or (B) the Revolving Loans then available to Borrower under Section 2 hereof. Borrower shall pay to Lender, upon demand by Lender (or Lender may, at its option, charge any loan account of Borrower) any amounts required to compensate Lender, the Reference Bank or any participant with Lender for any loss (including loss of anticipated profits), cost or expense incurred by such person, as a result of the conversion of Eurodollar Rate Loans to Prime Rate Loans pursuant to any of the foregoing. (d) Interest shall be payable by Borrower to Lender monthly in arrears not later than the first day of each calendar month and shall be calculated on the basis of a three hundred sixty (360) day year and actual days elapsed. The interest rate on non-contingent Obligations (other than Eurodollar Rate Loans) shall increase or decrease by an amount equal to each increase or decrease in the Prime Rate effective on the first day of the month after any change in such Prime Rate is announced based on the Prime Rate in effect on the last day of the month in which any such change occurs. In no event shall charges constituting interest payable by Borrower to Lender exceed the maximum amount or the rate permitted under any applicable law or regulation, and if any such part or provision of this Agreement is in contravention of any such law or regulation, such part or provision shall be deemed amended to conform thereto. G. Section 3.3 of the Loan Agreement is hereby amended by deleting the reference to "$5,000" and inserting "two thousand five hundred dollars ($2,500)" in place thereof. H. Section 3 of the Loan Agreement is hereby amended by adding, at the end of such section the following Section 3.4: 3.4 Changes in Laws and Increased Costs of Loans. (a) Notwithstanding anything to the contrary contained herein, all Eurodollar Rate Loans shall, upon notice by Lender to Borrower, convert to Prime Rate Loans in the event that (i) any change in applicable law or regulation (or the interpretation or administration thereof) shall either (A) make it unlawful for Lender, Reference Bank or any participant to make or maintain Eurodollar Rate Loans or to comply with the terms hereof in connection with the Eurodollar Rate Loans, or (B) shall result in the increase in the costs to Lender, Reference Bank or any participant of making or maintaining any Eurodollar Rate Loans by an amount deemed by Lender to be material, or (C) reduce the amounts received or receivable by Lender in respect thereof, by an amount deemed by Lender to be material or (ii) the cost to Lender, Reference Bank or any participant of making or maintaining any Eurodollar Rate Loans shall otherwise increase by an amount deemed by Lender to be material. Borrower shall pay to Lender, upon demand by Lender (or Lender may, at its option, charge any loan account of Borrower) any amounts required to compensate Lender, the Reference Bank or any participant with Lender for any loss (including loss of anticipated profits), cost or expense incurred by such person as a result of the foregoing, including, without limitation, any such loss, cost or expense incurred by reason of the liquidation or reemployment of deposits or other funds acquired by such person to make or maintain the Eurodollar Rate Loans or any portion thereof. A certificate of Lender setting forth the basis for the determination of such amount necessary to compensate Lender as aforesaid shall be delivered to Borrower and shall be conclusive, absent manifest error. (b) If any payments or prepayments in respect of the Eurodollar Rate Loans are received by Lender other than on the last day of the applicable Interest Period (whether pursuant to acceleration, upon maturity or otherwise), including any payments pursuant to the application of collections under Section 6.3 or any other payments made with the proceeds of Collateral, Borrower shall pay to Lender upon demand by Lender (or Lender may, at its option, charge any loan account of Borrower) any amounts required to compensate Lender, the Reference Bank or any participant with Lender for any additional loss (including loss of anticipated profits), cost or expense incurred by such person as a result of such prepayment or payment, including, without limitation, any loss, cost or expense incurred by reason of the liquidation or reemployment of deposits or other funds acquired by such person to make or maintain such Eurodollar Rate Loans or any portion thereof. I. Section 12.1(a) is hereby amended and restated in its entirety to read as follows: (a) This Agreement and the other Financing Agreements shall continue in full force and effect for a term ending on the date December 31, 2001 (the "Renewal Date"), with the Renewal Date being extended on each Renewal Date to the date which is the year after the then current Renewal Date unless sooner terminated pursuant to the terms hereof. Lender or Borrower (subject to Lender's right to extend the Renewal Date as provided above) may terminate this Agreement and the other Financing Agreements effective on the Renewal Date or on the anniversary of the Renewal Date in any year by giving to the other party at least sixty (60) days prior written notice; provided, that, this Agreement and all other Financing Agreements must be terminated simultaneously. Upon the effective date of termination or non-renewal of the Financing Agreements, Borrower shall pay to Lender, in full, all outstanding and unpaid Obligations and shall furnish cash collateral to Lender in such amounts as Lender determines are reasonably necessary to secure Lender from loss, cost, damage or expense, including attorneys' fees and legal expenses, in connection with any contingent Obligations, including issued and outstanding Letter of Credit Accommodations and checks or other payments provisionally credited to the Obligations and/or as to which Lender has not yet received final and indefeasible payment. Such cash collateral shall be remitted by wire transfer in Federal funds to such bank account of Lender, as Lender may, in its discretion, designate in writing to Borrower for such purpose. Interest shall be due until and including the next business day, if the amounts so paid by Borrower to the bank account designated by Lender are received in such bank account later than 12:00 noon, Chicago time. J. Section 12.1(c) is hereby amended and restated in its entirety to read as follows: (c) If for any reason this Agreement is terminated by the Borrower prior to the end of the then current term or renewal term of this Agreement, in view of the impracticality and extreme difficulty of ascertaining actual damages and by mutual agreement of the parties as to a reasonable calculation of Lender's lost profits as a result thereof, Borrower agrees to pay to Lender, upon the effective date of such termination, an early termination fee equal to (i) two percent (2%) of the outstanding balance of the Revolving Loans if such termination occurs on or prior to December 31, 2000 and (ii) one percent (1%) of the outstanding balance of the Revolving Loans if such termination occurs after December 31, 2000 but prior to the end of the then current term or renewal term of this Agreement. Such early termination fee shall be presumed to be the amount of damages sustained by Lender as a result of such early termination and Borrower agrees that it is reasonable under the circumstances currently existing. The early termination fee provided for in this Section 12.1 shall be deemed included in the Obligations. II. CONDITIONS TO EFFECTIVENESS OF FOURTH AMENDMENT. This Fourth Amendment shall become effective on the date (the "Effective Date") when Borrower shall satisfy all of the following conditions: A. FOURTH AMENDMENT. Borrower and Lender shall have duly executed and delivered this Fourth Amendment. B. FEE. Lender shall have received a payment of One Hundred Thousand and No/100 Dollars ($100,000) as a fee for the renewal of the Loan Agreement and for Lender's execution of this Fourth Amendment. C. ADDITIONAL MATTERS. Lender shall have received such other ---------- -------- certificates, opinions, UCC financing statements, documents and instruments relating to the obligations or the transactions contemplated hereby as may have been reasonably requested by Lender, and all corporate and other proceedings and all other documents and all legal matters in connection with the transactions contemplated hereby shall be reasonably satisfactory in form and substance to Lender. IV. REPRESENTATIONS AND WARRANTIES. In order to induce Lender to enter into this Fourth Amendment, Borrower represents and warrants to Lender, upon the effectiveness of this Fourth Amendment, which representations and warranties shall survive the execution and delivery of this Fourth Amendment, that: A. Borrower is a corporation duly organized, validly existing and in good standing under the laws of the state of its incorporation; B. the execution, delivery and performance of this Fourth Amendment by Borrower are within its corporate powers and have been duly authorized by all necessary corporate action; C. this Fourth Amendment constitutes a legal, valid and binding obligation of Borrower, enforceable against Borrower in accordance with its terms, except as enforcement may be limited by bankruptcy, insolvency, reorganization, moratorium or similar laws affecting the enforcement of creditors' rights generally, and by general principles of equity; and D. all of the representations and warranties contained in the Loan Agreement and in the other Financing Agreements (other than those which speak expressly only as of a different date) are true and correct as of the date of this Fourth Amendment after giving effect to this Fourth Amendment. V. MISCELLANEOUS. A. EFFECT; RATIFICATION. The amendments set forth herein are ------- ------------- effective solely for the purpose set forth herein and shall be limited precisely as written, and shall not be deemed to (i) be a consent to any amendment, waiver or modification of any other term or condition of the Loan Agreement or of any other Financing Agreements or (ii) prejudice any right or rights that Lender may now have or may have in the future under or in connection with the Loan Agreement or any other Financing Agreements. Each reference in the Loan Agreement to "this Agreement", "herein", "hereof" and words of like import and each reference in the other Financing Agreements to the Loan Agreement shall mean the Loan Agreement as amended hereby. This Fourth Amendment shall be construed in connection with and as part of the Loan Agreement and all terms, conditions, representations, warranties, covenants and agreements set forth in the Loan Agreement and each other Financing Agreement, except as herein amended or waived, are hereby ratified and confirmed and shall remain in full force and effect. B. COSTS AND EXPENSES. Borrower shall pay to Lender on demand all ----- --- --------- reasonable out-of-pocket costs, expenses, title fees, filing fees and taxes paid or payable in connection with the preparation, negotiation, execution, delivery, recording, administration, collection, liquidation, enforcement and defense of the Obligations, Lender's rights in the Collateral, this Fourth Amendment, the Loan Agreement, the other Financing Agreements and all other documents related hereto or thereto, including any amendments, supplements or consents which may hereafter be contemplated (whether or not executed) or entered into in respect hereof and thereof, including, but not limited to: (a) all costs and expenses of filing or recording (including Uniform Commercial Code financing statement filing taxes and fees, documentary taxes, intangibles taxes and mortgage recording and title insurance taxes and fees, if applicable); (b) costs and expenses and fees for title insurance and other insurance premiums, environmental audits, surveys, assessments, engineering reports and inspections, appraisal fees and search fees; (c) costs and expenses of remitting loan proceeds, collecting checks and other items of payment; (d) charges, fees or expenses charged by any bank or issuer in connection with the Letter of Credit Accommodations; (e) costs and expenses of preserving and protecting the Collateral; (f) costs and expenses paid or incurred in connection with obtaining payment of the Obligations, enforcing the security interests and liens of Lender, selling or otherwise realizing upon the Collateral, and otherwise enforcing the provisions of this Fourth Amendment, the Loan Agreement and the other Financing Agreements or defending any claims made or threatened against Lender arising out of the transactions contemplated hereby and thereby (including, without limitation, preparations for and consultations concerning any such matters); and (g) the fees and disbursements of counsel (including legal assistants) to Lender in connection with the foregoing. C. CERTAIN WAIVERS; RELEASE. Although Borrower does not believe that ------- -------- -------- it has any claims against Lender, it is willing to provide Lender with a general and total release of all such claims in consideration of the benefits which Borrower will receive pursuant to this Fourth Amendment. Accordingly, Borrower for itself and any successor of Borrower hereby knowingly, voluntarily, intentionally and irrevocably releases and discharges Lender and its respective officers, directors, agents and counsel (each a "Releasee") from any and all actions, causes of action, suits, sums of money, accounts, reckonings, bonds, bills, specialties, covenants, contracts, controversies, agreements, promises, variances, trespasses, damages, judgments, extents, executions, losses, liabilities, costs, expenses, debts, dues, demands, obligations or other claims of any kind whatsoever, in law, admiralty or equity, which Borrower ever had, now has or hereafter can, shall or may have against any Releasee for, upon or by reason of any matter, cause or thing whatsoever from the beginning of the world to the date of this Fourth Amendment. D. COUNTERPARTS. This Fourth Amendment may be executed in any number of counterparts, each such counterpart constituting an original but all together constituting one and the same instrument. E. SEVERABILITY. Any provision contained in this Fourth Amendment that is held to be inoperative, unenforceable or invalid in any jurisdiction shall, as to that jurisdiction, be inoperative, unenforceable or invalid without affecting the remaining provisions of this Fourth Amendment in that jurisdiction or the operation, enforceability or validity of that provision in any other jurisdiction. F. GOVERNING LAW. THIS FOURTH AMENDMENT SHALL BE GOVERNED BY AND CONSTRUED AND INTERPRETED IN ACCORDANCE WITH THE LAWS OF THE STATE OF ILLINOIS. [remainder of page intentionally left blank] S-1 IN WITNESS WHEREOF, the parties hereto have executed this Fourth Amendment as of the date first above written. CONGRESS FINANCIAL CORPORATION (CENTRAL) KEYSTONE CONSOLIDATED INDUSTRIES, INC. BY NAME: TITLE: CONSENT By Guarantee dated September 27, 1996 (as amended, the "Guarantee"), the undersigned (the "Guarantor") guaranteed to Lender (as defined therein), subject to the terms, conditions and obligations set forth therein, the prompt payment and performance of all of the Guaranteed Obligations (as defined therein). The Guarantor consents to Borrower's execution of the foregoing Amendment No. 4 to Loan Agreement (the "Amendment;" capitalized terms not otherwise defined herein shall have the meaning ascribed to them in the Amendment) and acknowledges the continued validity, enforceability and effectiveness of the Guarantee with respect to all loans, advances and extensions of credit to Borrower, whether heretofore or hereafter made, together with all interests thereon and all expenses in connection therewith. The Guarantor hereby acknowledges and agrees to the increase in the amount of maximum credit extended to Borrower pursuant to the Amendment and acknowledges and agrees that the Guarantee applies to the Obligations owed by Borrower under and pursuant to the Loan Agreement, as amended by the Amendment, including, without limitation, the increase in the definitions of Inventory Cap Adjustment and Maximum Credit to $30,000,000 and $60,000,000 respectively. SHERMAN WIRE COMPANY BY NAME: TITLE: CONSENT By Confirmation Agreement dated September 27, 1996, relating to that Amendment, Ratification and Confirmation of Secured Guaranty Agreement dated December 29, 1995, relating to, among other things the Secured Guaranty Agreement dated October 16, 1987 (collectively, the "Guarantee"), the undersigned (the "Guarantor") guaranteed to Lender (as defined therein), subject to the terms, conditions and obligations set forth therein, the prompt payment and performance of all of the Obligations (as defined therein). The Guarantor consents to Borrower's execution of the foregoing Amendment No. 4 to Loan Agreement (the "Amendment;" capitalized terms not otherwise defined herein shall have the meaning ascribed to them in the Amendment) and acknowledges the continued validity, enforceability and effectiveness of the Guarantee with respect to all loans, advances and extensions of credit to Borrower, whether heretofore or hereafter made, together with all interests thereon and all expenses in connection therewith. The Guarantor hereby acknowledges and agrees to the increase in the amount of maximum credit extended to Borrower pursuant to the Amendment and acknowledges and agrees that the Guarantee applies to the Obligations owed by Borrower under and pursuant to the Loan Agreement, as amended by the Amendment, including, without limitation, the increase in the definitions of Inventory Cap Adjustment and Maximum Credit to $30,000,000 and $60,000,000 respectively. SHERMAN WIRE OF CALDWELL, INC. BY NAME: TITLE: CONSENT By Confirmation Agreement dated September 27, 1996, relating to that Guarantee and Waiver and Rider No. 1 to Guarantee and Waiver, each dated December 30, 1993 (as amended, collectively, the "Guarantee"), the undersigned (the "Guarantor") guaranteed to Lender (as defined therein), subject to the terms, conditions and obligations set forth therein, the prompt payment and performance of all of the Obligations (as defined therein). The Guarantor consents to Borrower's execution of the foregoing Amendment No. 4 to Loan Agreement (the "Amendment;" capitalized terms not otherwise defined herein shall have the meaning ascribed to them in the Amendment) and acknowledges the continued validity, enforceability and effectiveness of the Guarantee with respect to all loans, advances and extensions of credit to Borrower, whether heretofore or hereafter made, together with all interests thereon and all expenses in connection therewith. The Guarantor hereby acknowledges and agrees to the increase in the amount of maximum credit extended to Borrower pursuant to the Amendment and acknowledges and agrees that the Guarantee applies to the Obligations owed by Borrower under and pursuant to the Loan Agreement, as amended by the Amendment, including, without limitation, the increase in the definitions of Inventory Cap Adjustment and Maximum Credit to $30,000,000 and $60,000,000 respectively. FOX VALLEY STEEL AND WIRE COMPANY BY NAME: TITLE: (A) Relates to the acquisition of EWP. PAGE> EX-4.5 3 AMENDMENT TO LOAN DOCUMENTS SECOND AMENDMENT TO REVOLVING LOAN AND SECURITY AGREEMENT THIS SECOND AMENDMENT TO REVOLVING LOAN AND SECURITY AGREEMENT (the "Second Amendment") is entered into as of December 31, 1999 by and between SHERMAN WIRE COMPANY f/k/a DeSoto, Inc., a Delaware corporation, as successor by merger to DSO Acquisition Corporation ("Borrower"), and CONGRESS FINANCIAL CORPORATION (CENTRAL), an Illinois corporation ("Lender"). Except for terms which are expressly defined herein, all capitalized terms used herein shall have the meaning subscribed to them in the Loan Agreement (as defined below). RECITALS WHEREAS, Borrower and Lender are parties to that certain Revolving Loan And Security Agreement dated as of September 27, 1996 (as amended, the "Loan Agreement"). WHEREAS, Borrower desires to amend the terms of the Loan Agreement to reflect the renewal of the Loan Agreement and to provide further financial accommodations under the Loan Agreement. WHEREAS, Lender is willing to amend the Loan Agreement on the terms and conditions set forth herein. NOW, THEREFORE, in consideration of the mutual conditions and agreements set forth herein, and for other good and valuable consideration, the receipt and sufficiency of which is hereby acknowledged, the parties hereto agree as follows: I. AMENDMENTS TO THE LOAN AGREEMENT A. The definition of "Maximum Credit" set forth in Section 1 of the Loan Agreement is hereby amended and restated in its entirety to read as follows: "Maximum Credit" shall mean, for each business day, the lesser of (i) $10,000,000 and (ii) $60,000,000 less the Keystone Facility Obligations for such business day. B. The definition of "Prime Rate" in Section 1 of the Loan Agreement is hereby amended and restated in its entirety to read as follows: "Prime Rate" shall mean the rate from time to time publicly announced by First Union National Bank, or its successors, at its office in Charlotte, North Carolina, as its prime rate, whether or not such announced rate is the best rate available at such bank. C. Section 1 of the Loan Agreement is hereby amended by adding the following defined terms in the appropriate alphabetical order: "Adjusted Eurodollar Rate" shall mean, with respect to each Interest Period for any Eurodollar Rate Loan, the rate per annum (rounded upwards, if necessary, to the next one-sixteenth (1/16) of one (1%) percent) determined by dividing (a) the Eurodollar Rate for such Interest Period by (b) a percentage equal to: (i) one (1) minus (ii) the Reserve Percentage. For purposes hereof, "Reserve Percentage" shall mean the reserve percentage, expressed as a decimal, prescribed by any United States or foreign banking authority for determining the reserve requirement which is or would be applicable to deposits of United States dollars in a non-United States or an international banking office of Reference Bank used to fund a Eurodollar Rate Loan or any Eurodollar Rate Loan made with the proceeds of such deposit, whether or not the Reference Bank actually holds or has made any such deposits or loans. The Adjusted Eurodollar Rate shall be adjusted on and as of the effective day of any change in the Reserve Percentage. "Business Day" shall mean any day other than a Saturday, Sunday, or other day on which commercial banks are authorized or required to close under the laws of the States of New York or Illinois or the Commonwealth of Pennsylvania, and a day on which the Reference Bank and Lender are open for the transaction of business, except that if a determination of a Business Day shall relate to any Eurodollar Rate Loans, the term Business Day shall also exclude any day on which banks are closed for dealings in dollar deposits in the London interbank market or other applicable Eurodollar Rate market. "Eurodollar Rate Loans" shall mean any Loans or portion thereof on which interest is payable based on the Adjusted Eurodollar Rate in accordance with the terms hereof. "Eurodollar Rate" shall mean with respect to the Interest Period for a Eurodollar Rate Loan, the interest rate per annum equal to the arithmetic average of the rates of interest per annum (rounded upwards, if necessary, to the next one-sixteenth (1/16) of one (1%) percent) at which Reference Bank is offered deposits of United States dollars in the London interbank market (or other Eurodollar Rate market selected by Borrower and approved by Lender) on or about 9:00 a.m. (New York time) two (2) Business Days prior to the commencement of such Interest Period in amounts substantially equal to the principal amount of the Eurodollar Rate Loans requested by and available to Borrower in accordance with this Agreement, with a maturity of comparable duration to the Interest Period selected by Borrower. "Interest Period" shall mean for any Eurodollar Rate Loan, a period of approximately one (1), two (2), or three (3) months duration as Borrower may elect, the exact duration to be determined in accordance with the customary practice in the applicable EURODOLLAR RATE MARKET; PROVIDED, THAT, Borrower may not elect an Interest Period which will end after the last day of the then-current term of this Agreement. "Interest Rate" shall mean, as to Prime Rate Loans, a rate of one-half of one percent (.5%) per annum in excess of the Prime Rate and, as to Eurodollar Rate Loans, a rate of two and one-half of one percent (2.5%) percent per annum in excess of the Adjusted Eurodollar Rate (based on the Eurodollar Rate applicable for the Interest Period selected by Borrower as in effect three (3) Business Days after the date of receipt by Lender of the request of Borrower for such Eurodollar Rate Loans in accordance with the terms hereof, whether such rate is higher or lower than any rate previously quoted to Borrower); provided, that, the Interest Rate shall mean the rate of two and one-half of one percent (2.5%) per annum in excess of the Prime Rate as to Prime Rate Loans and the rate of four and one-half of one percent (4.5%) per annum in excess of the Adjusted Eurodollar Rate as to Eurodollar Rate Loans, at Lender's option, without notice, (a) for the period (i) from and after the date of termination or non-renewal hereof until Lender has received full and final payment of all obligations (notwithstanding entry of a judgment against Borrower) and (ii) from and after the date of the occurrence of an Event of Default for so long as such Event of Default is continuing as determined by Lender, and (b) on the Revolving Loans at any time outstanding in excess of the amounts available to Borrower under Section 2 (whether or not such excess(es), arise or are made with or without Lender's knowledge or consent and whether made before or after an Event of Default). "Prime Rate Loans" shall mean any Loans or portion thereof on which interest is payable based on the Prime Rate in accordance with the terms thereof. "Reference Bank" shall mean First Union National Bank or such other bank as Lender may from time to time designate. D. Section 2.1(a) of the Loan Agreement is hereby amended and restated in its entirety to read as follows: 2.1 REVOLVING LOANS. (a) Subject to, and upon the terms and conditions contained herein, Lender may, in its sole discretion, agree to make Revolving Loans to Borrower from time to time in amounts requested by Borrower up to the amount which is equal to the lesser of the Maximum Credit or the sum of: (i) the sum of: (A) eighty-five percent (85%) of the Net Amount of Eligible accounts, plus (B) the sum of (a) sixty percent (60%) of the value of Eligible Inventory which constitutes finished goods and (b) the fifty-five percent (55%) of the value of Eligible Inventory EXCLUDING FINISHED GOODS; LESS (ii) any Availability Reserves. E. Section 3.1 of the Loan Agreement is hereby amended and restated in its entirety to read as follows: 3.1 Interest. (a) Borrower shall pay to Lender interest on the outstanding principal amount of the non-contingent Obligations at the Interest Rate applicable to Prime Rate Loans. All interest accruing hereunder on and after the date of any Event of Default or termination or non-renewal hereof shall be payable on demand. (b) Borrower may from time to time request that Prime Rate Loans be converted to Eurodollar Rate Loans or that any existing Eurodollar Rate Loans continue for an additional Interest Period. Such request from Borrower shall specify the amount of the Prime Rate Loans which will constitute Eurodollar Rate Loans (subject to the limits set forth below) and the Interest Period to be applicable to such Eurodollar Rate Loans. Subject to the terms and conditions contained herein, three (3) Business Days after receipt by Lender of such a request from Borrower, such Prime Rate Loans shall be converted to Eurodollar Rate Loans or such Eurodollar Rate Loans shall CONTINUE, AS THE CASE MAY BE, PROVIDED, THAT, (i) no Event of Default, or event which -------- ---- with notice or passage of time or both would constitute an Event of Default exists or has occurred and is continuing, (ii) no party hereto shall have sent any notice of termination or non-renewal of this Agreement, (iii) Borrower shall have complied with such customary procedures as are established by Lender and specified by Lender to Borrower from time to time for requests by Borrower for Eurodollar Rate Loans, (iv) no more than four (4) Interest Periods may be in effect at any one time, (v) the aggregate amount of the Eurodollar Rate Loans must be in an amount not less than $5,000,000 or an integral multiple of $1,000,000 in excess thereof, (vi) the maximum amount of the Eurodollar Rate Loans at any time requested by Borrower shall not exceed the amount equal to eighty (80%) percent of the lowest principal amount of the Revolving Loans which it is anticipated will be outstanding during the applicable Interest Period as determined by Lender (but with no obligation of Lender to make such Revolving Loans) and (vii) Lender shall have determined that the Interest Period or Adjusted Eurodollar Rate is available to Lender through the Reference Bank and can be readily determined as of the date of the request for such Eurodollar Rate Loan by Borrower. Any request by Borrower to convert Prime Rate Loans to Eurodollar Rate Loans or to continue any existing Eurodollar Rate Loans shall be irrevocable. Notwithstanding anything to the contrary contained herein, Lender and Reference Bank shall not be required to purchase United States Dollar deposits in the London interbank market or other applicable Eurodollar Rate market to fund any Eurodollar Rate Loans, but the provisions hereof shall be deemed to apply as if Lender and Reference Bank had purchased such deposits to fund the Eurodollar Rate Loans. (c) Any Eurodollar Rate Loans shall automatically convert to Prime Rate Loans upon the last day of the applicable Interest Period, unless Lender has received and approved a request to continue such Eurodollar Rate Loan at least three (3) Business Days prior to such last day in accordance with the terms hereof. Any Eurodollar Rate Loans shall, at Lender's option, upon notice by Lender to Borrower, convert to Prime Rate Loans in the event that (i) an Event of Default or event which, with the notice or passage of time, or both, would constitute an Event of Default, shall exist, (ii) this Agreement shall terminate or not be renewed, or (iii) the aggregate principal amount of the Prime Rate Loans which have previously been converted to Eurodollar Rate Loans or existing Eurodollar Rate Loans continued, as the case may be, at the beginning of an Interest Period shall at any time during such Interest Period exceed either (A) the aggregate principal amount of the Loans then outstanding, or (B) the Revolving Loans then available to Borrower under Section 2 hereof. Borrower shall pay to Lender, upon demand by Lender (or Lender may, at its option, charge any loan account of Borrower) any amounts required to compensate Lender, the Reference Bank or any participant with Lender for any loss (including loss of anticipated profits), cost or expense incurred by such person, as a result of the conversion of Eurodollar Rate Loans to Prime Rate Loans pursuant to any of the foregoing. (d) Interest shall be payable by Borrower to Lender monthly in arrears not later than the first day of each calendar month and shall be calculated on the basis of a three hundred sixty (360) day year and actual days elapsed. The interest rate on non-contingent Obligations (other than Eurodollar Rate Loans) shall increase or decrease by an amount equal to each increase or decrease in the Prime Rate effective on the first day of the month after any change in such Prime Rate is announced based on the Prime Rate in effect on the last day of the month in which any such change occurs. In no event shall charges constituting interest payable by Borrower to Lender exceed the maximum amount or the rate permitted under any applicable law or regulation, and if any such part or provision of this Agreement is in contravention of any such law or regulation, such part or provision shall be deemed amended to conform thereto. F. Section 3 of the Loan Agreement is hereby amended by adding, at the end of such section, the following Section 3.2: 3.2 Changes in Laws and Increased Costs of Loans. (a) Notwithstanding anything to the contrary contained herein, all Eurodollar Rate Loans shall, upon notice by Lender to Borrower, convert to Prime Rate Loans in the event that (i) any change in applicable law or regulation (or the interpretation or administration thereof) shall either (A) make it unlawful for Lender, Reference Bank or any participant to make or maintain Eurodollar Rate Loans or to comply with the terms hereof in connection with the Eurodollar Rate Loans, or (B) shall result in the increase in the costs to Lender, Reference Bank or any participant of making or maintaining any Eurodollar Rate Loans by an amount deemed by Lender to be material, or (C) reduce the amounts received or receivable by Lender in respect thereof, by an amount deemed by Lender to be material or (ii) the cost to Lender, Reference Bank or any participant of making or maintaining any Eurodollar Rate Loans shall otherwise increase by an amount deemed by Lender to be material. Borrower shall pay to Lender, upon demand by Lender (or Lender may, at its option, charge any loan account of Borrower) any amounts required to compensate Lender, the Reference Bank or any participant with Lender for any loss (including loss of anticipated profits), cost or expense incurred by such person as a result of the foregoing, including, without limitation, any such loss, cost or expense incurred by reason of the liquidation or reemployment of deposits or other funds acquired by such person to make or maintain the Eurodollar Rate Loans or any portion thereof. A certificate of Lender setting forth the basis for the determination of such amount necessary to compensate Lender as aforesaid shall be delivered to Borrower and shall be conclusive, absent manifest error. (b) If any payments or prepayments in respect of the Eurodollar Rate Loans are received by Lender other than on the last day of the applicable Interest Period (whether pursuant to acceleration, upon maturity or otherwise), including any payments pursuant to the application of collections under Section 6.3 or any other payments made with the proceeds of Collateral, Borrower shall pay to Lender upon demand by Lender (or Lender may, at its option, charge any loan account of Borrower) any amounts required to compensate Lender, the Reference Bank or any participant with Lender for any additional loss (including loss of anticipated profits), cost or expense incurred by such person as a result of such prepayment or payment, including, without limitation, any loss, cost or expense incurred by reason of the liquidation or reemployment of deposits or other funds acquired by such person to make or maintain such Eurodollar Rate Loans or any portion thereof. G. Section 12.1(a) is hereby amended and restated in its entirety to read as follows: (a) This Agreement and the other Financing Agreements shall continue in full force and effect for a term ending on the date December 31, 2001 (the "Renewal Date"), with the Renewal Date being extended on each Renewal Date to the date which is the year after the then current Renewal Date unless sooner terminated pursuant to the terms hereof. Lender or Borrower (subject to Lender's right to extend the Renewal Date as provided above) may terminate this Agreement and the other Financing Agreements effective on the Renewal Date or on the anniversary of the Renewal Date in any year by giving to THE OTHER PARTY AT LEAST SIXTY (60) DAYS PRIOR WRITTEN NOTICE; PROVIDED, THAT, this Agreement and all other Financing Agreements must be terminated simultaneously. Upon the effective date of termination or non-renewal of the Financing Agreements, Borrower shall pay to Lender, in full, all outstanding and unpaid Obligations and shall furnish cash collateral to Lender in such amounts as Lender determines are reasonably necessary to secure Lender from loss, cost, damage or expense, including attorneys' fees and legal expenses, in connection with any contingent Obligations, including issued and outstanding Letter of Credit Accommodations and checks or other payments provisionally credited to the Obligations and/or as to which Lender has not yet received final and indefeasible payment. Such cash collateral shall be remitted by wire transfer in Federal funds to such bank account of Lender, as Lender may, in its discretion, designate in writing to Borrower for such purpose. Interest shall be due until and including the next business day, if the amounts so paid by Borrower to the bank account designated by Lender are received in such bank account later than 12:00 noon, Chicago time. H. Section 12.1(c) is hereby amended and restated in its entirety to read as follows: (c) If for any reason this Agreement is terminated by the Borrower prior to the end of the then current term or renewal term of this Agreement, in view of the impracticality and extreme difficulty of ascertaining actual damages and by mutual agreement of the parties as to a reasonable calculation of Lender's lost profits as a result thereof, Borrower agrees to pay to Lender, upon the effective date of such termination, an early termination fee equal to (i) two percent (2%) of the outstanding balance of the Revolving Loans if such termination occurs on or prior to December 31, 2000 and (ii) one percent (1%) of the outstanding balance of the Revolving Loans if such termination occurs after December 31, 2000 but prior to the end of the then current term or renewal term of this Agreement. Such early termination fee shall be presumed to be the amount of damages sustained by Lender as a result of such early termination and Borrower agrees that it is reasonable under the circumstances currently existing. The early termination fee provided for in this Section 12.1 shall be deemed included in the Obligations. II. CONDITIONS TO EFFECTIVENESS OF SECOND AMENDMENT. This Second Amendment shall become effective on the date (the "Effective Date") when Borrower shall satisfy all of the following conditions: A. SECOND AMENDMENT. Borrower and Lender shall have duly executed and delivered this Second Amendment. B. ADDITIONAL MATTERS. Lender shall have received such other certificates, opinions, UCC financing statements, documents and instruments relating to the obligations or the transactions contemplated hereby as may have been reasonably requested by Lender, and all corporate and other proceedings and all other documents and all legal matters in connection with the transactions contemplated hereby shall be reasonably satisfactory in form and substance to Lender. III. REPRESENTATIONS AND WARRANTIES. In order to induce Lender to enter into this Second Amendment, Borrower represents and warrants to Lender, upon the effectiveness of this Second Amendment, which representations and warranties shall survive the execution and delivery of this Second Amendment, that: A. Borrower is a corporation duly organized, validly existing and in good standing under the laws of the state of its incorporation; B. the execution, delivery and performance of this Second Amendment by Borrower are within its corporate powers and have been duly authorized by all necessary corporate action; C. this Second Amendment constitutes a legal, valid and binding obligation of Borrower, enforceable against Borrower in accordance with its terms, except as enforcement may be limited by bankruptcy, insolvency, reorganization, moratorium or similar laws affecting the enforcement of creditors' rights generally, and by general principles of equity; and D. all of the representations and warranties contained in the Loan Agreement and in the other Financing Agreements (other than those which speak expressly only as of a different date) are true and correct as of the date of this Second Amendment after giving effect to this Second Amendment. IV. MISCELLANEOUS. A. EFFECT; RATIFICATION. The amendments set forth herein are effective solely for the purpose set -------------------- forth herein and shall be limited precisely as written, and shall not be deemed to (i) be a consent to any amendment, waiver or modification of any other term or condition of the Loan Agreement or of any other Financing Agreements or (ii) prejudice any right or rights that Lender may now have or may have in the future under or in connection with the Loan Agreement or any other Financing Agreements. Each reference in the Loan Agreement to "this Agreement", "herein", "hereof" and words of like import and each reference in the other Financing Agreements to the Loan Agreement shall mean the Loan Agreement as amended hereby. This Second Amendment shall be construed in connection with and as part of the Loan Agreement and all terms, conditions, representations, warranties, covenants and agreements set forth in the Loan Agreement and each other Financing Agreement, except as herein amended or waived, are hereby ratified and confirmed and shall remain in full force and effect. B. COSTS AND EXPENSES. Borrower shall pay to Lender on demand all reasonable out-of-pocket costs, ------------------ expenses, title fees, filing fees and taxes paid or payable in connection with the preparation, negotiation, execution, delivery, recording, administration, collection, liquidation, enforcement and defense of the Obligations, Lender's rights in the Collateral, this Second Amendment, the Loan Agreement, the other Financing Agreements and all other documents related hereto or thereto, including any amendments, supplements or consents which may hereafter be contemplated (whether or not executed) or entered into in respect hereof and thereof, including, but not limited to: (a) all costs and expenses of filing or recording (including Uniform Commercial Code financing statement filing taxes and fees, documentary taxes, intangibles taxes and mortgage recording and title insurance taxes and fees, if applicable); (b) costs and expenses and fees for title insurance and other insurance premiums, environmental audits, surveys, assessments, engineering reports and inspections, appraisal fees and search fees; (c) costs and expenses of remitting loan proceeds, collecting checks and other items of payment; (d) charges, fees or expenses charged by any bank or issuer in connection with the Letter of Credit Accommodations; (e) costs and expenses of preserving and protecting the Collateral; (f) costs and expenses paid or incurred in connection with obtaining payment of the Obligations, enforcing the security interests and liens of Lender, selling or otherwise realizing upon the Collateral, and otherwise enforcing the provisions of this Second Amendment, the Loan Agreement and the other Financing Agreements or defending any claims made or threatened against Lender arising out of the transactions contemplated hereby and thereby (including, without limitation, preparations for and consultations concerning any such matters); and (g) the fees and disbursements of counsel (including legal assistants) to Lender in connection with the foregoing. C. CERTAIN WAIVERS; RELEASE. Although Borrower does not believe that it has any claims against ------------------------ Lender, it is willing to provide Lender with a general and total release of all such claims in consideration of the benefits which Borrower will receive pursuant to this Second Amendment. Accordingly, Borrower for itself and any successor of Borrower hereby knowingly, voluntarily, intentionally and irrevocably releases and discharges Lender and its respective officers, directors, agents and counsel (each a "Releasee") from any and all actions, causes of action, suits, sums of money, accounts, reckonings, bonds, bills, specialties, covenants, contracts, controversies, agreements, promises, variances, trespasses, damages, judgments, extents, executions, losses, liabilities, costs, expenses, debts, dues, demands, obligations or other claims of any kind whatsoever, in law, admiralty or equity, which Borrower ever had, now has or hereafter can, shall or may have against any Releasee for, upon or by reason of any matter, cause or thing whatsoever from the beginning of the world to the date of this Second Amendment. D. COUNTERPARTS. This Second Amendment may be executed in any number of counterparts, each such counterpart constituting an original but all together constituting one and the same instrument. E. SEVERABILITY. Any provision contained in this Second Amendment that is held to be inoperative, unenforceable or invalid in any jurisdiction shall, as to that jurisdiction, be inoperative, unenforceable or invalid without affecting the remaining provisions of this Second Amendment in that jurisdiction or the operation, enforceability or validity of that provision in any other jurisdiction. F. GOVERNING LAW. THIS SECOND AMENDMENT SHALL BE GOVERNED BY AND CONSTRUED AND INTERPRETED IN ACCORDANCE WITH THE LAWS OF THE STATE OF ILLINOIS. [remainder of page intentionally left blank] IN WITNESS WHEREOF, the parties hereto have executed this Second Amendment as of the date first above written. CONGRESS FINANCIAL CORPORATION (CENTRAL) BY NAME: TITLE: SHERMAN WIRE COMPANY BY NAME: TITLE: CONSENT By Guarantee dated September 27, 1996 (as amended, the "Guarantee"), the undersigned (the "Guarantor") guaranteed to Lender (as defined therein), subject to the terms, conditions and obligations set forth therein, the prompt payment and performance of all of the Guaranteed Obligations (as defined therein). The Guarantor consents to Borrower's execution of the foregoing Amendment No. 2 to Loan Agreement (the "Amendment;" capitalized terms not otherwise defined herein shall have the meaning ascribed to them in the Amendment) and acknowledges the continued validity, enforceability and effectiveness of the Guarantee with respect to all loans, advances and extensions of credit to Borrower, whether heretofore or hereafter made, together with all interests thereon and all expenses in connection therewith. The Guarantor hereby acknowledges and agrees to the increase in the amount of maximum credit extended to Borrower pursuant to the Amendment and acknowledges and agrees that the Guarantee applies to the Obligations owed by Borrower under and pursuant to the Loan Agreement, as amended by the Amendment, including, without limitation, the increase in the definition of Maximum Credit to $60,000,000. KEYSTONE CONSOLIDATED INDUSTRIES, INC. BY NAME: TITLE: EX-4.6 4 AMENDMENT TO LOAN DOCUMENT FIFTH AMENDMENT TO AMENDED AND RESTATED REVOLVING LOAN AND SECURITY AGREEMENT THIS FIFTH AMENDMENT TO AMENDED AND RESTATED REVOLVING LOAN AND SECURITY AGREEMENT (the "Fifth Amendment") is entered into as of February 3, 2000, by and between KEYSTONE CONSOLIDATED INDUSTRIES, INC., a Delaware corporation ("Borrower"), and CONGRESS FINANCIAL CORPORATION (CENTRAL), an Illinois corporation ("Lender"). Except for terms which are expressly defined herein, all capitalized terms used herein shall have the meaning subscribed to them in the Loan Agreement (as defined below). RECITALS WHEREAS, Borrower and Lender are parties to that certain Amended and Restated Revolving Loan and Security Agreement dated as of December 29, 1995 (as amended, supplemented or otherwise modified from time to time, the "Loan Agreement"). WHEREAS, Borrower desires to amend the terms of the Loan Agreement. WHEREAS, Lender is willing to amend the Loan Agreement on the terms and conditions set forth herein. NOW, THEREFORE, in consideration of the mutual conditions and agreements set forth herein, and for other good and valuable consideration, the receipt and sufficiency of which is hereby acknowledged, the parties hereto agree as follows: I. AMENDMENTS TO THE LOAN AGREEMENT A. Subsection (d) of the definition of "Eligible Borrower Inventory" in Section 1 of the Loan Agreement is hereby amended and restated in its entirety to read as follows: (d) supplies used or consumed in Borrower's business (other than (i) steel used or consumed by Borrower in the process of manufacturing Inventory, and (ii) electrical supplies, electrodes, lead, zinc, metals (other than steel), operations process supplies and refractory materials used or consumed by Borrower in the process of manufacturing Inventory not to exceed $4,500,000 in the aggregate); II. CONDITIONS TO EFFECTIVENESS OF FIFTH AMENDMENT. This Fifth Amendment shall become effective on the date (the "Effective Date") when Borrower shall satisfy all of the following conditions: A. FIFTH AMENDMENT. Borrower and Lender shall have duly executed and delivered this Fifth Amendment. B. ADDITIONAL MATTERS. Lender shall have received such other certificates, opinions, UCC financing statements, documents and instruments relating to the obligations or the transactions contemplated hereby as may have been reasonably requested by Lender, and all corporate and other proceedings and all other documents and all legal matters in connection with the transactions contemplated hereby shall be reasonably satisfactory in form and substance to Lender. IV. REPRESENTATIONS AND WARRANTIES. In order to induce Lender to enter into this Fifth Amendment, Borrower represents and warrants to Lender, upon the effectiveness of this Fifth Amendment, which representations and warranties shall survive the execution and delivery of this Fifth Amendment, that: A. Borrower is a corporation duly organized, validly existing and in good standing under the laws of the state of its incorporation; B. the execution, delivery and performance of this Fifth Amendment by Borrower are within its corporate powers and have been duly authorized by all necessary corporate action; C. this Fifth Amendment constitutes a legal, valid and binding obligation of Borrower, enforceable against Borrower in accordance with its terms, except as enforcement may be limited by bankruptcy, insolvency, reorganization, moratorium or similar laws affecting the enforcement of creditors' rights generally, and by general principles of equity; and D. all of the representations and warranties contained in the Loan Agreement and in the other Financing Agreements (other than those which speak expressly only as of a different date) are true and correct as of the date of this Fifth Amendment after giving effect to this Fifth Amendment. V. MISCELLANEOUS. A. EFFECT; RATIFICATION. The amendments set forth herein are effective solely for the purpose set -------------------- forth herein and shall be limited precisely as written, and shall not be deemed to (i) be a consent to any amendment, waiver or modification of any other term or condition of the Loan Agreement or of any other Financing Agreements or (ii) prejudice any right or rights that Lender may now have or may have in the future under or in connection with the Loan Agreement or any other Financing Agreements. Each reference in the Loan Agreement to "this Agreement", "herein", "hereof" and words of like import and each reference in the other Financing Agreements to the Loan Agreement shall mean the Loan Agreement as amended hereby. This Fifth Amendment shall be construed in connection with and as part of the Loan Agreement and all terms, conditions, representations, warranties, covenants and agreements set forth in the Loan Agreement and each other Financing Agreement, except as herein amended or waived, are hereby ratified and confirmed and shall remain in full force and effect. B. COSTS AND EXPENSES. Borrower shall pay to Lender on demand all reasonable out-of-pocket costs, ------------------ expenses, title fees, filing fees and taxes paid or payable in connection with the preparation, negotiation, execution, delivery, recording, administration, collection, liquidation, enforcement and defense of the Obligations, Lender's rights in the Collateral, this Fifth Amendment, the Loan Agreement, the other Financing Agreements and all other documents related hereto or thereto, including any amendments, supplements or consents which may hereafter be contemplated (whether or not executed) or entered into in respect hereof and thereof, including, but not limited to: (a) all costs and expenses of filing or recording (including Uniform Commercial Code financing statement filing taxes and fees, documentary taxes, intangibles taxes and mortgage recording and title insurance taxes and fees, if applicable); (b) costs and expenses and fees for title insurance and other insurance premiums, environmental audits, surveys, assessments, engineering reports and inspections, appraisal fees and search fees; (c) costs and expenses of remitting loan proceeds, collecting checks and other items of payment; (d) charges, fees or expenses charged by any bank or issuer in connection with the Letter of Credit Accommodations; (e) costs and expenses of preserving and protecting the Collateral; (f) costs and expenses paid or incurred in connection with obtaining payment of the Obligations, enforcing the security interests and liens of Lender, selling or otherwise realizing upon the Collateral, and otherwise enforcing the provisions of this Fifth Amendment, the Loan Agreement and the other Financing Agreements or defending any claims made or threatened against Lender arising out of the transactions contemplated hereby and thereby (including, without limitation, preparations for and consultations concerning any such matters); and (g) the fees and disbursements of counsel (including legal assistants) to Lender in connection with the foregoing. C. CERTAIN WAIVERS; RELEASE. Although Borrower does not believe that it has any claims against ------------------------ Lender, it is willing to provide Lender with a general and total release of all such claims in consideration of the benefits which Borrower will receive pursuant to this Fifth Amendment. Accordingly, Borrower for itself and any successor of Borrower hereby knowingly, voluntarily, intentionally and irrevocably releases and discharges Lender and its respective officers, directors, agents and counsel (each a "Releasee") from any and all actions, causes of action, suits, sums of money, accounts, reckonings, bonds, bills, specialties, covenants, contracts, controversies, agreements, promises, variances, trespasses, damages, judgments, extents, executions, losses, liabilities, costs, expenses, debts, dues, demands, obligations or other claims of any kind whatsoever, in law, admiralty or equity, which Borrower ever had, now has or hereafter can, shall or may have against any Releasee for, upon or by reason of any matter, cause or thing whatsoever from the beginning of the world to the date of this Fifth Amendment. D. COUNTERPARTS. This Fifth Amendment may be executed in any number of counterparts, each such counterpart constituting an original but all together constituting one and the same instrument. E. SEVERABILITY. Any provision contained in this Fifth Amendment that is held to be inoperative, unenforceable or invalid in any jurisdiction shall, as to that jurisdiction, be inoperative, unenforceable or invalid without affecting the remaining provisions of this Fifth Amendment in that jurisdiction or the operation, enforceability or validity of that provision in any other jurisdiction. F. GOVERNING LAW. THIS FIFTH AMENDMENT SHALL BE GOVERNED BY AND CONSTRUED AND INTERPRETED IN ACCORDANCE WITH THE LAWS OF THE STATE OF ILLINOIS. [remainder of page intentionally left blank] IN WITNESS WHEREOF, the parties hereto have executed this Fifth Amendment as of the date first above written. CONGRESS FINANCIAL CORPORATION (CENTRAL) BY NAME: TITLE: KEYSTONE CONSOLIDATED INDUSTRIES, INC. BY NAME: TITLE: CONSENT By Guarantee dated September 27, 1996 (as amended, the "Guarantee"), the undersigned (the "Guarantor") guaranteed to Lender (as defined therein), subject to the terms, conditions and obligations set forth therein, the prompt payment and performance of all of the Guaranteed Obligations (as defined therein). The Guarantor consents to Borrower's execution of the foregoing Fifth Amendment to Loan Agreement (the "Amendment;" capitalized terms not otherwise defined herein shall have the meaning ascribed to them in the Amendment) and acknowledges the continued validity, enforceability and effectiveness of the Guarantee with respect to all loans, advances and extensions of credit to Borrower, whether heretofore or hereafter made, together with all interests thereon and all expenses in connection therewith. SHERMAN WIRE COMPANY BY NAME: TITLE: CONSENT By Confirmation Agreement dated September 27, 1996, relating to that Amendment, Ratification and Confirmation of Secured Guaranty Agreement dated December 29, 1995, relating to, among other things the Secured Guaranty Agreement dated October 16, 1987 (collectively, the "Guarantee"), the undersigned (the "Guarantor") guaranteed to Lender (as defined therein), subject to the terms, conditions and obligations set forth therein, the prompt payment and performance of all of the Obligations (as defined therein). The Guarantor consents to Borrower's execution of the foregoing Fifth Amendment to Loan Agreement (the "Amendment;" capitalized terms not otherwise defined herein shall have the meaning ascribed to them in the Amendment) and acknowledges the continued validity, enforceability and effectiveness of the Guarantee with respect to all loans, advances and extensions of credit to Borrower, whether heretofore or hereafter made, together with all interests thereon and all expenses in connection therewith. SHERMAN WIRE OF CALDWELL, INC. BY NAME: TITLE: CONSENT By Confirmation Agreement dated September 27, 1996, relating to that Guarantee and Waiver and Rider No. 1 to Guarantee and Waiver, each dated December 30, 1993 (as amended, collectively, the "Guarantee"), the undersigned (the "Guarantor") guaranteed to Lender (as defined therein), subject to the terms, conditions and obligations set forth therein, the prompt payment and performance of all of the Obligations (as defined therein). The Guarantor consents to Borrower's execution of the foregoing Fifth Amendment to Loan Agreement (the "Amendment;" capitalized terms not otherwise defined herein shall have the meaning ascribed to them in the Amendment) and acknowledges the continued validity, enforceability and effectiveness of the Guarantee with respect to all loans, advances and extensions of credit to Borrower, whether heretofore or hereafter made, together with all interests thereon and all expenses in connection therewith. FOX VALLEY STEEL AND WIRE COMPANY BY NAME: TITLE: EX-10.1 5 INTERCORPORATE SERVICES AGREEMENT INTERCORPORATE SERVICES AGREEMENT THIS INTERCORPORATE SERVICES AGREEMENT (THE "AGREEMENT"), effective as of January 1, 1999, amends and supersedes that certain Intercorporate Services Agreement effective as of January 1, 1998 between CONTRAN CORPORATION, A DELAWARE CORPORATION ("CONTRAN"), and KEYSTONE CONSOLIDATED INDUSTRIES, INC., a Delaware CORPORATION ("RECIPIENT"). RECITALS A. Employees and agents of Contran and affiliates of Contran, including Harold C. Simmons, perform management, financial and administrative functions for Recipient without direct compensation from Recipient. B. Recipient does not separately maintain the full internal capability to perform all necessary management, financial and administrative functions that Recipient requires. C. The cost of maintaining the additional personnel by Recipient necessary to perform the FUNCTIONS PROVIDED FOR BY THIS AGREEMENT WOULD EXCEED THE FEE SET FORTH IN SECTION 3 of this Agreement and that the terms of this Agreement are no less favorable to Recipient than could otherwise be obtained from a third party for comparable services. D. Recipient desires to continue receiving the management, financial and administrative services presently provided by Contran and affiliates of Contran and Contran is willing to continue to provide such services under the terms of this Agreement. AGREEMENT For and in consideration of the mutual premises, representations and covenants herein contained, the parties hereto mutually agree as follows: SECTION 1. SERVICES TO BE PROVIDED. Contran agrees to make available to Recipient, upon request, the FOLLOWING SERVICES (THE "SERVICES") to be rendered by the internal staff of Contran and affiliates of Contran: (a) Consultation and assistance in the development and implementation of Recipient's corporate business strategies, plans and objectives; (b) Consultation and assistance in management and conduct of corporate affairs and corporate governance consistent with the charter and bylaws of Recipient; (c) Consultation and assistance in maintenance of financial records and controls, including preparation and review of periodic financial statements and reports to be filed with public and regulatory entities and those required to be prepared for financial institutions or pursuant to indentures and credit agreements; (d) Consultation and assistance in cash management and in arranging financing necessary to implement the business plans of Recipient; (e) Consultation and assistance in tax management and administration, including, without limitation, preparation and filing of tax returns, tax reporting, examinations by government authorities and tax planning; (f) Consultation and assistance in performing internal audit and control functions; (g) Consultation and assistance with respect to insurance and risk management; (h) Consultation and assistance with respect to employee benefit plans and incentive compensation arrangements; and (i) Such other services as may be requested by Recipient from time to time. SECTION 2. MISCELLANEOUS SERVICES. It is the intent of the parties hereto that Contran provide only the Services requested by Recipient in connection with routine management, financial and administrative functions related to the ongoing operations of Recipient and not with respect to special projects, including corporate investments, acquisitions and divestitures. The parties hereto contemplate that the Services rendered in connection with the conduct of Recipient's business will be on a scale compared to that existing on the effective date of this Agreement, adjusted for internal corporate growth or contraction, but not for major corporate acquisitions or divestitures, and that adjustments may be required to the terms of this Agreement in the event of such major corporate acquisitions, divestitures or special projects. Recipient will continue to bear all other costs required for outside services including, but not limited to, the outside services of attorneys, auditors, trustees, consultants, transfer agents and registrars, and it is expressly understood that Contran assumes no LIABILITY FOR ANY EXPENSES OR SERVICES OTHER THAN THOSE STATED IN SECTION 1. In addition to the fee paid to Contran by Recipient for the Services provided pursuant to this Agreement, Recipient will pay to Contran the amount of out-of-pocket costs incurred by Contran in rendering such Services. SECTION 3. FEE FOR SERVICES. Recipient agrees to pay to Contran $164,000 quarterly, commencing as of January 1, 1999, pursuant to this Agreement. SECTION 4. ORIGINAL TERM. SUBJECT TO THE PROVISIONS OF SECTION 5 hereof, the original term of this Agreement shall be from January 1, 1999 to December 31, 1999. SECTION 5. EXTENSIONS. This Agreement shall be extended on a quarter-to-quarter basis after the expiration of its original term unless written notification is given by Contran or Recipient thirty (30) days in advance of the first day of each successive quarter or unless it is superseded by a subsequent written agreement of the parties hereto. SECTION 6. LIMITATION OF LIABILITY. In providing its Services hereunder, Contran shall have a duty to act, and to cause its agents to act, in a reasonably prudent manner, but neither Contran nor any officer, director, employee or agent of Contran or its affiliates shall be liable to Recipient for any error of judgment or mistake of law or for any loss incurred by Recipient in connection with the matter to which this Agreement relates, except a loss resulting from willful misfeasance, bad faith or gross negligence on the part of Contran. SECTION 7. INDEMNIFICATION OF CONTRAN BY RECIPIENT. Recipient shall indemnify and hold harmless Contran, its affiliates and their respective officers, directors and employees from and against any and all losses, liabilities, claims, damages, costs and expenses (including attorneys' fees and other expenses of litigation) to which Contran or any such person may become subject arising out of the Services provided by CONTRAN TO RECIPIENT HEREUNDER, PROVIDED that such indemnity shall not protect any person against any liability to which such person would otherwise be subject by reason of willful misfeasance, bad faith or gross negligence on the part of such person. SECTION 8. FURTHER ASSURANCES. Each of the parties will make, execute, acknowledge and deliver such other instruments and documents, and take all such other actions, as the other party may reasonably request and as may reasonably be required in order to effectuate the purposes of this Agreement and to carry out the terms hereof. SECTION 9. NOTICES. All communications hereunder shall be in writing and shall be addressed, if intended for Contran, to Three Lincoln Centre, 5430 LBJ Freeway, Suite 1700, Dallas, Texas 75240, Attention: President, or such other address as it shall have furnished to Recipient in writing, and if intended for Recipient, to Three Lincoln Centre, 5430 LBJ Freeway, Suite 1740, Dallas, Texas 75240, Attention: Chairman of the Board, or such other address as it shall have furnished to Contran in writing. SECTION 10. AMENDMENT AND MODIFICATION. Neither this Agreement nor any term hereof may be changed, waived, discharged or terminated other than by agreement in writing signed by the parties hereto. SECTION 11. SUCCESSOR AND ASSIGNS. This Agreement shall be binding upon and inure to the benefit of Contran and Recipient and their respective successors and assigns, except that neither party may assign its rights under this Agreement without the prior written consent of the other party. SECTION 12. GOVERNING LAW. This Agreement shall be governed by, and construed and interpreted in accordance with, the laws of the state of Texas. IN WITNESS WHEREOF, the parties hereto have caused this Agreement to be duly executed and delivered as of the date first above written. CONTRAN CORPORATION BY: STEVEN L. WATSON PRESIDENT KEYSTONE CONSOLIDATED INDUSTRIES, INC. BY: GLENN R. SIMMONS CHAIRMAN OF THE BOARD EX-21 6 SUBSIDIARIES EXHIBIT 21 KEYSTONE CONSOLIDATED INDUSTRIES, INC. AND SUBSIDIARIES SUBSIDIARIES OF THE REGISTRANT Jurisdiction of Percent of Incorporation Voting Securities Name of corporation or organization held (1) Sherman Wire of Caldwell, Inc. Nevada 100.0% Fox Valley Steel and Wire Company Wisconsin 100.0% Sherman Wire Company (2) Delaware 100.0% J.L. Prescott Company New Jersey 100.0% DeSoto Environmental Management, Inc. Delaware 100.0% Engineered Wire Products, Inc. Ohio 100.0% Garden Zone LLC Delaware 51.0% (1) Held by the Registrant or the indicated subsidiary of the Registrant. (2) Formerly DeSoto, Inc. EX-23.1 7 CONSENT ON FORM S-4 CONSENT OF INDEPENDENT ACCOUNTANTS We hereby consent to the incorporation by reference in this Registration Statement on Form S-4 (File No. 333-35955) of Keystone Consolidated Industries, Inc. of our report dated March 9, 2000 relating to the financial statements and financial statement schedule, which appears in Keystone Consolidated Industries, Inc.'s Annual Report on Form 10-K for the year ended December 31, 1999. Dallas, Texas March 29, 2000 EX-23.2 8 CONSENT ON FORM S-8 CONSENT OF INDEPENDENT ACCOUNTANTS We hereby consent to the incorporation by reference in the Registration Statement on Form S-8 (No. 333-71441, 333-55891, 333-55865, 333-55867, 33-30137, 33-63086 and 2-93666) of Keystone Consolidated Industries, Inc. of our report dated March 9, 2000 relating to the financial statements and financial statement schedule, which appears in this Form 10-K. Dallas, Texas March 29, 2000 EX-27 9 FDS 1999
5 The schedule contains summary financial information extracted from Keystone Consolidated Industries, Inc.'s consolidated financial statements for the year ended December 31, 1999 and is qualified in its entirety by reference to such consolidated financial statements. 1,000 12-MOS DEC-31-1999 JAN-01-1999 DEC-31-1999 0 0 35,116 2,297 66,083 117,662 357,877 207,721 410,918 131,582 100,871 0 0 10,656 35,659 410,918 355,688 356,603 332,644 332,644 21,616 523 14,058 (12,238) (4,754) (7,484) 0 0 0 (7,484) (.75) (.75)
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