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Information by Segment and Geographic Area
12 Months Ended
Dec. 31, 2011
Information by Segment and Geographic Area  
Information by Segment and Geographic Area

15. Information by Segment and Geographic Area

        The Company reports information about its operating segments using the "management approach," which is based on the way management organizes and reports the segments within the enterprise for making operating decisions and assessing performance. The Company's reportable segments are identified based upon differences in products, services and markets served.

        The Company has four reportable segments. These segments and the types of products and services offered include the following:

Harsco Metals & Minerals Segment

        These businesses provide on-site, outsourced services to steel mills and other metal producers such as aluminum and copper. Services include slag processing; semi-finished inventory management; material handling; scrap management; in-plant transportation; and a variety of other services. Other major products and services include minerals and recycling technologies; environmental solutions for metals and mining customers' waste streams; and granules for asphalt roofing shingles as well as abrasives for industrial surface preparation derived from coal slag. Major customers include steel mills and asphalt roofing manufacturers.

Harsco Infrastructure Segment

        Major services include project engineering and equipment installation, as well as the sale and rental of scaffolding, shoring and concrete forming systems for industrial maintenance and capital improvement projects, civil infrastructure projects, non-residential construction, and international multi-dwelling residential construction projects. Services are provided to industrial and petrochemical plants; the infrastructure construction, repair and maintenance markets; commercial and industrial construction contractors; and public utilities.

Harsco Rail Segment

        This segment manufactures railway track maintenance equipment and provides track maintenance services. The major customers include private and government-owned railroads and urban mass transit systems worldwide.

Harsco Industrial Segment

        Major products include industrial grating; air-cooled heat exchangers; and boilers and water heaters. Major customers include industrial plants and the non-residential, commercial and public construction and retrofit markets; and the natural gas exploration and processing industry.

Other Information

        The measurement basis of segment profit or loss is operating income. There are no significant inter-segment sales. Corporate assets include principally cash, prepaid taxes, fair value of derivative instruments and U.S. deferred income taxes. Countries with revenues from unaffiliated customers and Net Property, Plant and Equipment of ten percent or more of the consolidated totals are as follows:

Information by Geographic Area(a)

 
  Revenues from Unaffiliated Customers   Net Property, Plant and Equipment  
 
  Twelve Months Ended December 31   At December 31  
(In thousands)
  2011   2010   2009   2011   2010   2009  

United States

  $ 1,087,454   $ 1,010,290   $ 1,010,076   $ 276,966   $ 291,470   $ 326,952  

United Kingdom

    398,222     420,458     436,039     114,521     141,014     205,681  

All Other

    1,817,064     1,607,930     1,544,462     882,997     934,489     978,168  
                           

Totals including Corporate

  $ 3,302,740   $ 3,038,678   $ 2,990,577   $ 1,274,484   $ 1,366,973   $ 1,510,801  
                           

(a)
Revenues are attributed to individual countries based on the location of the facility generating the revenue.

        In 2011, 2010 and 2009, sales to one customer, ArcelorMittal, principally in the Harsco Metals & Minerals Segment, were $361.9 million, $359.0 million and $305.6 million, respectively, which represented more than 10% of the Company's consolidated sales for those years. These sales were provided under multiple long-term contracts at several mill sites. In addition, the Harsco Metals & Minerals Segment is dependent largely on the global steel industry, and in 2011, 2010 and 2009 there were two customers, including ArcelorMittal, that each provided in excess of 10% of this Segment's revenues under multiple long-term contracts at several mill sites. The loss of any one of these contracts would not have a material adverse impact upon the Company's financial position or cash flows; however, it could have a material effect on quarterly or annual results of operations. Additionally, consolidation in the global steel industry has increased the Company's exposure to these customers. Should additional consolidations occur involving some of the steel industry's larger companies which are customers of the Company, it would result in an increase in concentration of credit risk for the Company.

        In the fourth quarter of 2011, the Company implemented the 2011/2012 Restructuring Program to further optimize rental assets and sales inventories in the Harsco Infrastructure Segment; reduce the number of administrative locations in the Harsco Infrastructure Segment and Harsco Metals & Minerals Segment; and reduce the global workforce in the Harsco Infrastructure and Harsco Metals & Minerals Segments. The Harsco Infrastructure Segment and Harsco Metals & Minerals Segment recorded pre-tax charges of $87.6 million and $12.8 million respectively, for this Program in 2011. Additional charges of $85 million for the Harsco Infrastructure Segment and $12 million for the Harsco Metals & Minerals Segment are expected to be incurred in 2012 under this Program. Overall cost savings under this program are expected to be over $36 million in 2012 and more than $65 million when fully annualized in 2013.

        In the fourth quarter of 2010, the Harsco Infrastructure Segment implemented a comprehensive restructuring initiative as a countermeasure to global economic and financial conditions that adversely affected the Company's end markets. This Segment recorded net pre-tax charges of $84.4 million related to this restructuring initiative. See Note 18, "Restructuring Programs," to the Consolidated Financial Statements under Part II, Item 8, "Financial Statements and Supplementary Data" for additional disclosure regarding these restructuring programs.

Operating Information by Segment

 
  Twelve Months Ended December 31  
(In thousands)
  2011   2010   2009  

Revenues

                   

Harsco Metals & Minerals

  $ 1,588,302   $ 1,461,531   $ 1,257,098  

Harsco Infrastructure

    1,108,293     1,031,807     1,159,200  

Harsco Rail

    300,029     313,262     306,016  

Harsco Industrial

    306,116     231,898     268,023  

Corporate

        180     240  
               

Total Revenues

  $ 3,302,740   $ 3,038,678   $ 2,990,577  
               

Operating Income (Loss)

                   

Harsco Metals & Minerals

  $ 109,593   $ 117,915   $ 43,303  

Harsco Infrastructure

    (125,555 )   (145,346 )   68,437  

Harsco Rail

    58,746     66,124     56,542  

Harsco Industrial

    50,656     42,871     55,084  

Corporate

    (5,791 )   (3,133 )   (4,710 )
               

Total Operating Income

  $ 87,649   $ 78,431   $ 218,656  
               

Total Assets

                   

Harsco Metals & Minerals

  $ 1,537,538   $ 1,541,117   $ 1,648,878  

Harsco Infrastructure

    1,371,143     1,534,379     1,669,401  

Harsco Rail

    213,410     208,338     208,877  

Harsco Industrial

    80,784     58,918     58,587  

Corporate

    136,002     126,468     53,497  
               

Total Assets

  $ 3,338,877   $ 3,469,220   $ 3,639,240  
               

Depreciation and Amortization

                   

Harsco Metals & Minerals

  $ 183,784   $ 180,306   $ 191,647  

Harsco Infrastructure

    107,621     114,861     101,465  

Harsco Rail

    10,133     11,110     11,106  

Harsco Industrial

    2,805     2,832     2,923  

Corporate

    6,098     6,130     4,390  
               

Total Depreciation and Amortization

  $ 310,441   $ 315,239   $ 311,531  
               

Capital Expenditures

                   

Harsco Metals & Minerals

  $ 212,009   $ 123,153   $ 102,762  

Harsco Infrastructure

    88,456     54,858     41,530  

Harsco Rail

    4,497     9,498     7,699  

Harsco Industrial

    4,938     1,722     2,674  

Corporate

    3,201     3,117     10,655  
               

Total Capital Expenditures

  $ 313,101   $ 192,348   $ 165,320  
               

Reconciliation of Segment Operating Income to Consolidated Income From Continuing Operations Before Income Taxes and Equity Income

 
  Twelve Months Ended December 31  
(In thousands)
  2011   2010   2009  

Segment operating income

  $ 93,440   $ 81,564   $ 223,366  

General Corporate expense

    (5,791 )   (3,133 )   (4,710 )
               

Operating income from continuing operations

    87,649     78,431     218,656  

Interest income

    2,751     2,668     2,928  

Interest expense

    (48,735 )   (60,623 )   (62,746 )
               

Income from continuing operations before income taxes and equity income

  $ 41,665   $ 20,476   $ 158,838  
               

 

Information about Products and Services

 
  Revenues from Unaffiliated Customers  
 
  Twelve Months Ended December 31  
(In thousands)
  2011   2010   2009  

Product Group

                   

Outsourced, on-site services to steel mills and other metals producers

  $ 1,367,919   $ 1,245,045   $ 1,084,826  

Engineered scaffolding, concrete forming and shoring, and other access-related services, rentals and sales

    1,108,293     1,031,807     1,159,200  

Railway track maintenance services and equipment

    300,029     313,262     306,016  

Resource recovery technologies for the re-use of industrial waste stream by-products

    150,983     148,749     104,028  

Air-cooled heat exchangers

    142,960     112,170     129,365  

Industrial grating products

    113,388     76,975     92,903  

Industrial abrasives and roofing granules

    69,399     67,737     68,244  

Heat transfer products

    49,769     42,753     45,755  

General Corporate

        180     240  
               

Consolidated Revenues

  $ 3,302,740   $ 3,038,678   $ 2,990,577