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Employee Benefit Plans
12 Months Ended
Dec. 31, 2011
Employee Benefit Plans  
Employee Benefit Plans

9. Employee Benefit Plans

Pension Benefits

        The Company has defined benefit pension retirement plans covering a substantial number of its employees. The defined benefits for salaried employees generally are based on years of service and the employee's level of compensation during specified periods of employment. Defined benefit plans covering hourly employees generally provide benefits of stated amounts for each year of service. The multiemployer plans in which the Company participates provide benefits to certain unionized employees. The Company's funding policy for qualified plans is consistent with statutory regulations and customarily equals the amount deducted for income tax purposes. The Company also makes periodic voluntary contributions as recommended by its pension committee. The Company's policy is to amortize prior service costs of defined benefit pension plans over the average future service period of active plan participants.

        For most U.S. defined benefit pension plans and a majority of international defined benefit pension plans, accrued service is no longer granted. In place of these plans, the Company has established defined contribution pension plans providing for the Company to contribute a specified matching amount for participating employees' contributions to the plan. For U.S. employees, this match is made on employee contributions up to 4% of their eligible compensation. Additionally, the Company may provide a discretionary contribution of up to 2% of compensation for eligible employees. This discretionary amount has not been provided for the years 2011, 2010 and 2009. For non-U.S. employees, this match is up to 6% of eligible compensation with an additional 2% going towards insurance and administrative costs.

        Net periodic pension cost for U.S. and international pension plans for 2011, 2010 and 2009 is as follows:


Net Periodic Pension Cost (Income)

 
  U.S. Plans   International Plans  
(In thousands)
  2011   2010   2009   2011   2010   2009  

Defined benefit plans:

                                     

Service cost

  $ 1,557   $ 2,086   $ 1,790   $ 4,350   $ 4,052   $ 3,977  

Interest cost

    13,468     14,049     14,104     48,768     47,558     42,854  

Expected return on plan assets

    (16,480 )   (16,632 )   (14,598 )   (52,735 )   (46,079 )   (41,453 )

Recognized prior service costs

    245     339     351     424     327     353  

Recognized losses

    2,982     2,537     3,466     11,332     12,077     9,353  

Amortization of transition liability

                43     45     33  

Settlement/curtailment loss (gain)

        179     4     183     (210 )   (341 )
                           

Defined benefit plans pension cost

    1,772     2,558     5,117     12,365     17,770     14,776  

Multiemployer plans

    13,264     10,924     12,533     13,326     12,065     9,201  

Defined contribution plans

    5,434     5,918     7,104     7,378     7,629     8,235  
                           

Net periodic pension cost

  $ 20,470   $ 19,400   $ 24,754   $ 33,069   $ 37,464   $ 32,212  
                           

        The change in the financial status of the pension plans and amounts recognized on the Consolidated Balance Sheets at December 31, 2011 and 2010 are as follows:


Defined Benefit Pension Benefits

 
  U.S. Plans   International Plans  
(In thousands)
  2011   2010   2011   2010  

Change in benefit obligation:

                         

Benefit obligation at beginning of year

  $ 264,969   $ 247,263   $ 883,342   $ 887,882  

Service cost

    1,557     2,086     4,350     4,052  

Interest cost

    13,468     14,049     48,768     47,558  

Plan participants' contributions

            986     1,862  

Amendments

        6     598     653  

Actuarial loss

    40,730     22,397     79,474     11,464  

Settlements/curtailments

            (1,886 )   (1,410 )

Benefits paid

    (21,955 )   (20,832 )   (37,653 )   (39,258 )

Effect of foreign currency

            (10,332 )   (29,461 )

Other

            571      
                   

Benefit Obligation at end of year

  $ 298,769   $ 264,969   $ 968,218   $ 883,342  
                   

Change in plan assets:

                         

Fair value of plan assets at beginning of year

  $ 221,673   $ 216,919   $ 708,025   $ 679,018  

Actual return on plan assets

    6,464     23,279     19,488     71,783  

Employer contributions

    3,055     2,307     29,300     16,868  

Plan participants' contributions

            986     1,862  

Settlements/curtailments

            (1,127 )   (929 )

Benefits paid

    (21,955 )   (20,832 )   (36,631 )   (38,764 )

Effect of foreign currency

            (6,449 )   (21,813 )

Other

            571      
                   

Fair value of plan assets at end of year

  $ 209,237   $ 221,673   $ 714,163   $ 708,025  
                   

Funded status at end of year

  $ (89,532 ) $ (43,296 ) $ (254,055 ) $ (175,317 )
                   

        Amounts recognized on the Consolidated Balance Sheets consist of the following at December 31, 2011 and 2010.


Defined Benefit Pension Benefits

 
  U.S. Plans   International Plans  
(In thousands)
  2011   2010   2011   2010  

Noncurrent assets

  $ 397   $ 1,315   $ 4,372   $ 4,937  

Current liabilities

    (2,076 )   (2,293 )   (1,011 )   (1,064 )

Noncurrent liabilities

    (87,853 )   (42,318 )   (257,416 )   (179,190 )

Accumulated other comprehensive loss before tax

    149,429     101,909     417,406     319,879  

        Amounts recognized in Accumulated other comprehensive loss, before tax, consist of the following at December 31, 2011 and 2010;

 
  U.S. Plans   International Plans  
(In thousands)
  2011   2010   2011   2010  

Net actuarial loss

  $ 148,690   $ 100,924   $ 414,203   $ 316,561  

Prior service cost

    739     985     3,105     3,151  

Transition obligation

            98     167  
                   

Total

  $ 149,429   $ 101,909   $ 417,406   $ 319,879  
                   

        The estimated amounts that will be amortized from accumulated other comprehensive loss into defined benefit net periodic pension cost in 2012 are as follows:

(In thousands)
  U.S. Plans   International Plans  

Net actuarial loss

  $ 4,627   $ 14,825  

Prior service cost

    189     379  

Transition obligation

        50  
           

Total

  $ 4,816   $ 15,254  
           

        The Company's estimate of expected contributions to be paid in year 2012 for the U.S. defined benefit plans is $6.9 million and for the international defined benefit plans is $30.2 million.

Future Benefit Payments

        The expected benefit payments for defined benefit plans over the next 10 years are as follows:

(In millions)
  2012   2013   2014   2015   2016   2017-2021  

U.S. Plans

  $ 16.8   $ 18.2   $ 18.4   $ 17.2   $ 18.6   $ 90.1  

International Plans

    38.2     39.5     40.8     42.7     44.7     250.6  

Net Periodic Pension Cost Assumptions

        The weighted-average actuarial assumptions used to determine the net periodic pension cost for 2011, 2010 and 2009 were as follows:

 
  U.S. Plans
December 31
  International Plans
December 31
  Global Weighted-
Average
December 31
 
 
  2011   2010   2009   2011   2010   2009   2011   2010   2009  

Discount rates

    5.3 %   5.9 %   6.1 %   5.5 %   5.7 %   6.0 %   5.4 %   5.8 %   6.1 %

Expected long-term rates of return on plan assets

    7.8 %   8.0 %   8.0 %   7.4 %   7.4 %   7.1 %   7.5 %   7.5 %   7.4 %

Rates of compensation increase

    3.0 %   3.0 %   4.0 %   3.3 %   3.6 %   3.4 %   3.3 %   3.6 %   3.4 %

        The expected long-term rates of return on plan assets for the 2012 net periodic pension cost are 7.8% for the U.S. plans and 6.7% for the international plans. The expected global long-term rate of return on assets for 2012 is 6.9%.

Defined Benefit Pension Obligation Assumptions

        The weighted-average actuarial assumptions used to determine the defined benefit pension plan obligations at December 31, 2011 and 2010 were as follows:

 
  U.S. Plans
December 31
  International Plans
December 31
  Global Weighted-
Average
December 31
 
 
  2011   2010   2011   2010   2011   2010  

Discount rates

    4.4 %   5.3 %   4.8 %   5.5 %   4.7 %   5.4 %

Rates of compensation increase

    3.0 %   3.0 %   3.4 %   3.3 %   3.4 %   3.3 %

        The U.S. discount rate was determined using a yield curve that was produced from a universe containing approximately 500 U.S. dollar-denominated, AA-graded corporate bonds, all of which were noncallable (or callable with make-whole provisions), and excluding the 10% of the bonds with the highest yields and the 10% with the lowest yields. The discount rate was then developed as the level-equivalent rate that would produce the same present value as that using spot rates to discount the projected benefit payments. For international plans, the discount rate is aligned to corporate bond yields in the local markets, normally AA-rated corporations. The process and selection seeks to approximate the cash inflows with the timing and amounts of the expected benefit payments.

Accumulated Benefit Obligation

        The accumulated benefit obligation for all defined benefit pension plans at December 31, 2011 and 2010 was as follows:

 
  U.S. Plans
December 31
  International Plans
December 31
 
(In millions)
  2011   2010   2011   2010  

Accumulated benefit obligation

  $ 298.6   $ 264.8   $ 952.8   $ 869.3  

Plans with Accumulated Benefit Obligation in Excess of Plan Assets

        The projected benefit obligation, accumulated benefit obligation and fair value of plan assets for pension plans with accumulated benefit obligations in excess of plan assets at December 31 were as follows:

 
  U.S. Plans   International Plans  
(In millions)
  2011   2010   2011   2010  

Projected benefit obligation

  $ 288.7   $ 255.5   $ 929.1   $ 845.0  

Accumulated benefit obligation

    288.7     255.5     921.0     837.8  

Fair value of plan assets

    198.8     210.9     673.9     665.8  

        The asset allocations attributable to the Company's U.S. defined benefit pension plans at December 31, 2011 and 2010, and the long-term target allocation of plan assets, by asset category, are as follows:

 
   
  Percentage of Plan Assets at
December 31
 
 
  Target Long-Term
Allocation
 
U.S. Plans
Asset Category
  2011   2010  

Domestic equity securities

  34%-44%     38.0 %   50.5 %

International equity securities

  14%-24%     18.0 %   11.9 %

Fixed income securities

  27%-37%     32.8 %   30.5 %

Cash and cash equivalents

  Less than 5%     1.9 %   1.5 %

Other

  5%-15%     9.3 %   5.6 %

        Plan assets are allocated among various categories of equities, fixed income securities and cash and cash equivalents with professional investment managers whose performance is actively monitored. The primary investment objective is long-term growth of assets in order to meet present and future benefit obligations. The Company periodically conducts an asset/liability modeling study and accordingly adjusts investments among and within asset categories to ensure the long-term investment strategy is aligned with the profile of benefit obligations.

        The Company reviews the long-term expected return on asset assumption on a periodic basis taking into account a variety of factors including the historical investment returns achieved over a long-term period, the targeted allocation of plan assets and future expectations based on a model of asset returns for an actively managed portfolio, inflation and administrative/other expenses. The model simulates 600 different capital market results over 15 years. For both 2012 and 2011, the expected return-on-asset assumption for U.S. plans is 7.8%.

        The U.S. defined benefit pension plans assets include 432,203 shares of the Company's stock valued at $9.0 million at December 31, 2011 and 432,549 shares of the Company's common stock valued at $12.2 million at December 31, 2010. These shares represented 4.3% and 5.5% of total plan assets at December 31, 2011 and 2010, respectively. Dividends paid to the pension plans on the Company stock amounted to $0.4 million, $0.4 million and $0.3 million in 2011, 2010 and 2009, respectively.

        The asset allocations attributable to the Company's international defined benefit pension plans at December 31, 2011 and 2010 and the long-term target allocation of plan assets, by asset category, are as follows:

 
   
  Percentage of Plan Assets at
December 31
 
 
  Target Long-Term
Allocation
 
International Plans
Asset Category
  2011   2010  

Equity securities

    40.0 %   34.7 %   48.7 %

Fixed income securities

    42.5 %   50.0 %   42.6 %

Cash and cash equivalents

    %   0.4 %   0.5 %

Other

    17.5 %   14.9 %   8.2 %

        Plan assets at December 31, 2011 in the U.K. defined benefit pension plan amounted to 84% of the international pension assets. These assets are allocated among various categories of equities, fixed income securities and cash and cash equivalents with professional investment managers whose performance is actively monitored. The primary investment objective is long-term growth of assets in order to meet present and future benefit obligations. The Company periodically conducts asset/liability modeling studies and accordingly adjusts investment amounts within asset categories to ensure the long-term investment strategy is aligned with the profile of benefit obligations.

        For the international long-term rate of return assumption, the Company considered the current level of expected returns in risk-free investments (primarily government bonds), the historical level of the risk premium associated with other asset classes in which the portfolio is invested and the expectations for future returns of each asset class and plan expenses. The expected return for each asset class was then weighted based on the target asset allocation to develop the expected long-term rate of return on assets. For 2012, the expected return-on-asset assumption for the U.K. plan is 6.8%, compared with 7.5% for 2011. The remaining international pension plans, with assets representing 16.0% of the international pension assets, are under the guidance of professional investment managers and have similar investment objectives.

        The fair values of the Company's U.S. pension plans' assets at December 31, 2011 by asset class are as follows:

(In thousands)
  Total   Level 1   Level 2   Level 3  

Domestic equities:

                         

Common stocks

  $ 39,295   $ 39,295   $   $  

Mutual funds—equities

    40,107     19     40,088      

International equities—mutual funds

    37,740     33,198     4,542      

Fixed income investments:

                         

U.S. Treasuries and collateralized securities

    23,054         23,054      

Corporate bonds and notes

    5,507     5,507          

Mutual funds—bonds

    40,110     40,110          

Other—mutual funds

    19,392     19,392          

Cash and money market accounts

    4,032     4,032          
                   

Total

  $ 209,237   $ 141,553   $ 67,684   $  
                   

        The fair values of the Company's international pension plans' assets at December 31, 2011 by asset class are as follows:

(In thousands)
  Total   Level 1   Level 2   Level 3  

Equity securities:

                         

Mutual funds—equities

  $ 247,629   $   $ 247,629   $  

Fixed income investments:

                         

Corporate bonds and notes

                 

Mutual funds—bonds

    294,010         294,010      

Insurance contracts

    63,169         63,169      

Other:

                         

Real estate funds/limited partnerships

    43,122         31,097     12,025  

Other mutual funds(a)

    63,568         63,568      

Cash and money market accounts

    2,665     2,665          
                   

Total

  $ 714,163   $ 2,665   $ 699,473   $ 12,025  
                   

(a)
Includes $43.9 million of balance funds that include a mix of mostly equities and bonds.

        The fair values of the Company's U.S. pension plans' assets at December 31, 2010 by asset class are as follows:

(In thousands)
  Total   Level 1   Level 2   Level 3  

Domestic equities:

                         

Common stocks

  $ 52,930   $ 52,930   $   $  

Mutual funds—equities

    59,049     15,167     43,882      

International equities—mutual funds

    26,354     14,666     11,688      

Fixed income investments:

                         

U.S. Treasuries and collateralized securities

    22,039         22,039      

Corporate bonds and notes

    9,920     9,920          

Mutual funds—bonds

    35,588     35,588          

Other—mutual funds

    12,375     12,375          

Cash and money market accounts

    3,418     3,418          
                   

Total

  $ 221,673   $ 144,064   $ 77,609   $  
                   

        The fair values of the Company's international pension plans' assets at December 31, 2010 by asset class are as follows:

(In thousands)
  Total   Level 1   Level 2   Level 3  

Equity securities:

                         

Mutual funds—equities

  $ 344,445   $ 119,864   $ 224,581   $  

Fixed income investments:

                         

Corporate bonds and notes

    3,382     1,038     2,344      

Mutual funds—bonds

    240,683     25,419     215,264      

Insurance contracts

    57,324         57,324      

Other:

                         

Real estate funds / limited partnerships

    40,173         29,989     10,184  

Other mutual funds

    18,832         18,832      

Cash and money market accounts

    3,186     3,186          
                   

Total

  $ 708,025   $ 149,507   $ 548,334   $ 10,184  
                   

        The following table summarizes changes in the fair value of Level 3 assets for 2010 and 2011:

(In thousands)
  Real Estate
Limited
Partnerships
 

Balance at December 31, 2009

  $ 10,994  

Actual return on plan assets:

       

Relating to assets still held at year-end

    (810 )
       

Balance at December 31, 2010

    10,184  

Actual return on plan assets:

       

Relating to assets still held at year-end

    1,841  
       

Balance at December 31, 2011

  $ 12,025  
       

        Following is a description of the valuation methodologies used for the plans' investments measured at fair value:

  • Level 1 Fair Value Measurements—Investments in interest-bearing cash are stated at cost, which approximates fair value. The fair values of money market accounts and certain mutual funds are based on quoted net asset values of the shares held by the Plan at year-end. The fair values of domestic and international stocks and corporate bonds, notes and convertible debentures are valued at the closing price reported in the active market on which the individual securities are traded.

    Level 2 Fair Value Measurements—The fair values of investments in mutual funds for which quoted net asset values in an active market are not available are valued by the investment advisor based on the current market values of the underlying assets of the mutual fund based on information reported by the investment consistent with audited financial statements of the mutual fund. Further information concerning these mutual funds may be obtained from their separate audited financial statements. Investments in U.S. Treasury notes and collateralized securities are valued based on yields currently available on comparable securities of issuers with similar credit ratings.

    Level 3 Fair Value Measurements—Real estate limited partnership interests are valued by the general partners based on the underlying assets. The limited partnership interests are valued using unobservable inputs and have been classified within Level 3 of the fair value hierarchy.

Multiemployer Plans

        The Company contributes to numerous multiemployer pension plans under the terms of collective-bargaining agreements that cover its union-represented employees, many of whom are temporary in nature. The risks of participating in multiemployer pension plans differ from traditional company sponsored defined benefit plans as follows:

  • Assets contributed to a multiemployer pension plan by one employer may be used to provide benefits to the employees of other participating employers;

    When a participating employer stops contributing to a multiemployer pension plan, the unfunded obligations of the plan become the responsibility of the remaining participating employers, subject to any exemptions that may apply; and

    If the Company elects to stop participation in a multiemployer pension plan, the Company may be required to pay a withdraw liability which is based upon the underfunded status of the plan.

        The company's participation in multiemployer pension plans for the years ended December 31, 2011, 2010 and 2009 is outlined below. The Company considers significant plans to be those plans to which the Company contributed more than 5% of total contributions to the plan in a given plan year or for which the Company believes its share of the unfunded liability for the plan may be material to the Company. The most recent Pension Protection Act zone status available in 2011 and 2010 is for plan years ended in 2010 and 2009, respectively. The zone status is based on information that the Company received from the plan and is certified by the plan's actuary: Green represents a plan that is more than 80% funded; Yellow represents a plan that is between 65% and 80% funded; and Red represents a plan that is less than 65% funded.

(In thousands)  
 
   
  Pension Protection
Act
Zone Status For
Plan Years Ended
   
   
   
   
   
   
 
 
   
  Contributions By The Company
For Plan Years Ended
   
   
  Expiration
Date of
Collective-
Bargaining
Agreement
 
 
   
  Subject to
Financial
Improvement
Plan
   
 
 
  Identification
Number
  Surcharge
Imposed
 
Pension Fund
  2010   2009   2011   2010   2009  

Significant multiemployer plans for which plan financial information is publicly available outside the Company's financial statements:

 

Cumberland MD Vicinity Building Construction Employees Trust Fund

    52-6061646   Green   Green   $ 620   $ 430   $ 466   No   No     2012  

Greater Pennsylvania Carpenters' Pension Fund

   
25-6135570
 

Yellow

 

Yellow

   
2,415
   
1,996
   
2,756
 

Yes

 

No

   
2012
 

Ohio Carpenters' Pension Plan

   
34-6574360
 

Green

 

Green

   
953
   
1,145
   
1,637
 

Yes

 

No

   
2012
 

Significant multiemployer plans for which plan financial information is not publicly available outside the Company's financial statements:

 

New Zealand Steel Pension Fund

   
018-054-531
 

N/A

 

N/A

   
891
   
810
   
761
 

Yes

 

No

   
2013
 

Summary aggregate information for multiemployer plans which are not individually significant:

 

All other multiemployer plans

                 
22,034
   
18,608
   
16,892
               
                                           

Total Contributions (a)

  $ 26,913   $ 22,989   $ 22,512                
                                           

(a)
Contributions to multiemployer pension plans in 2010 do not include $8.3 million of plan withdrawal costs triggered as the Company has ceased, or expects to cease, contributing to ten multiemployer plans for certain locations as part of the Harsco Infrastructure Segment's restructuring initiatives. These restructuring initiatives are described in Note 18, "Restructuring Programs." The $8.3 million of costs is included in the Other expenses line of the Consolidated Income Statement, as described in Note 16, "Other expenses."

        For plan years ended 2010, 2009 and 2008 the Company contributed more than 5% of the total contributions to the Cumberland MD Vicinity Building Construction Employees Trust Fund. For the plan year ended 2009, the Company contributed more than 5% of the total contributions to the Greater Pennsylvania Carpenters' Pension Fund. For plan years ended 2010 and 2009 the Company contributed more than 5% of the total contributions to the New Zealand Steel Pension Fund. At the date these financial statements were issued, financial information was unavailable for plan years ended 2011.

        The New Zealand Steel Pension Fund is a defined benefit superannuation scheme registered in New Zealand under the Superannuation Schemes Act of 1989 to provide retirement benefits to the salaried employees of the New Zealand Steel United Group of companies. The New Zealand Steel Pension Fund financial statements for the years ended June 30, 2011 and 2010 indicated total assets of $253.9 million and $225.1 million, respectively; total actuarial present value of accumulated plan benefits of $278.4 million and $251.1 million, respectively; and total contributions for all participating employers of $11.3 million and $11.3 million, respectively.