EX-99.4 22 ex99-4.htm Exhibit 99.4

 

Responsibility for the Annual Report
Alcan's management is responsible for the preparation, integrity and fair presentation of the financial statements and other information in the Annual Report. The financial statements have been prepared in accordance with accounting principles generally accepted in the United States of America and include, where appropriate, estimates based on the best judgment of management. A reconciliation with Canadian generally accepted accounting principles is also presented. Financial and operating data elsewhere in the Annual Report are consistent with that contained in the accompanying financial statements.

Alcan's policy is to maintain systems of internal accounting, administrative and disclosure controls of high quality consistent with reasonable cost. Such systems are designed to provide reasonable assurance that the financial information is accurate and reliable and that Company assets are adequately accounted for and safeguarded. The Board of Directors oversees the Company's systems of internal accounting, administrative and disclosure controls through its Audit Committee, which is comprised of directors who are not employees. The Audit Committee meets regularly with representatives of the shareholders' independent auditors and management, including internal audit staff, to satisfy themselves that Alcan's policy is being followed. In addition, a Disclosure Committee of management has been established to manage disclosure of corporate information and oversee the functioning of the Company's disclosure controls and procedures.

The Audit Committee has recommended the appointment of PricewaterhouseCoopers LLP as the independent auditors, subject to approval by the shareholders.

The financial statements have been reviewed by the Audit Committee and, together with the other required information in this Annual Report, approved by the Board of Directors. In addition, the financial statements have been audited by PricewaterhouseCoopers LLP, whose report is provided below.

((Signature))
Travis Engen, President and Chief Executive Officer

((Signature))
Geoffery E. Merszei, Executive Vice-President and Chief Financial Officer
March 16, 2005

Management's Report on Internal Control over Financial Reporting

Management of Alcan is responsible for establishing and maintaining adequate internal control over financial reporting. Alcan's internal control over financial reporting is a process designed under the supervision of Alcan's principal executive and principal financial officers to provide reasonable assurance regarding the reliability of financial reporting and the preparation of the Company's financial statements for external reporting purposes in accordance with accounting principles generally accepted in the United States of America.

As of December 31, 2004, management conducted an assessment of the effectiveness of the Company's internal control over financial reporting based on the criteria established in Internal Control - Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission (COSO). This assessment identified one control deficiency in the Company's internal control over financial reporting that constitutes a material weakness, as defined by the Public Company Accounting Oversight Board's Auditing Standard No. 2, that existed as of December 31, 2004.  The deficiency in question was that the Company's methodology for allocating goodwill resulted in an excess allocation of goodwill to one reporting unit consisting of certain fabricating businesses acquired in the Pechiney Combination and for which the Company properly determined goodwill to be impaired in the fourth quarter of 2004.  The excess allocation of goodwill to the reporting unit resulted in an overstatement of the fourth quarter 2004 goodwill impairment charge of which $109 million related to this material weakness.  The appropriate corrections were made prior to the completion of the financial statements and resulted in an increase to the Company's net income for the year and for the fourth quarter of 2004, but did not have any effect on previously filed financial statements.  Because of the existence of the deficiency in question at year-end, management has concluded that the Company's internal control over financial reporting was ineffective as of December 31, 2004.

Management's assessment of the effectiveness of the Company's internal control over financial reporting as of December 31, 2004 has been audited by PricewaterhouseCoopers LLP, an independent registered public accounting firm, as stated in their report appearing below, which expresses an unqualified opinion on management's assessment and, due to the control deficiency described above, an adverse opinion with respect to the effectiveness of the Company's internal control over financial reporting as of December 31, 2004.

Remediation of the Deficiency

The deficiency in question was corrected by making appropriate changes to the Company's documented accounting policies and procedures for allocating goodwill to reporting units acquired in a business combination.

OECD Guidelines

The Organization for Economic Cooperation and Development (OECD), which consists of 30 industrialized countries including Canada, has established guidelines setting out an acceptable framework of reciprocal rights and responsibilities between multinational enterprises and host governments. Alcan supports and complies with the OECD guidelines and has a Worldwide Code of Employee and Business Conduct, which is consistent with them.

 

1



Independent Auditors' Report

To the Shareholders of Alcan Inc.

We have audited the accompanying consolidated balance sheets of Alcan Inc. (the "Company") as at December 31, 2004, 2003 and 2002 and the related consolidated statements of income, shareholders' equity and cash flows for each of the years in the three-year period ended December 31, 2004. We have also audited the effectiveness of the Company's internal control over financial reporting as at December 31, 2004, based on the criteria established in Internal Control - Integrated Framework issued by the Committee of Sponsoring Organizations of the Treadway Commission ("COSO") and management's assessment thereof, included in the accompanying Management's Report on Internal Control over Financial Reporting.  The Company's management is responsible for these financial statements, for maintaining effective internal control over financial reporting and for its assessment of the effectiveness of internal control over financial reporting. Our responsibility is to express an opinion on these financial statements, an opinion on management's assessment and an opinion on the effectiveness of the Company's internal control over financial reporting based on our audits.

A company's internal control over financial reporting is a process designed to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles. A company's internal control over financial reporting includes those policies and procedures that (1) pertain to the maintenance of records that, in reasonable detail, accurately and fairly reflect the transactions and dispositions of the assets of the company; (2) provide reasonable assurance that transactions are recorded as necessary to permit preparation of financial statements in accordance with generally accepted accounting principles, and that receipts and expenditures of the company are being made only in accordance with authorizations of management and directors of the company; and (3) provide reasonable assurance regarding prevention or timely detection of unauthorized acquisition, use, or disposition of the company's assets that could have a material effect on the financial statements.

We conducted our audits of the Company's financial statements in accordance with Canadian generally accepted auditing standards and the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform an audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit of financial statements includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. A financial statement audit also includes assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. We conducted our audit of the effectiveness of the Company's internal control over financial reporting and management's assessment thereof in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether effective internal control over financial reporting was maintained in all material respects. Our audit included obtaining an understanding of internal control over financial reporting, evaluating management's assessment, testing and evaluating the design and operating effectiveness of internal control and performing such other procedures as we considered necessary in the circumstances. We believe that our audits provide a reasonable basis for our opinions.

A material weakness is a control deficiency, or combination of control deficiencies, that results in more than a remote likelihood that a material misstatement of the annual or interim financial statements will not be prevented or detected. The following material weakness has been identified and included in management's assessment. The deficiency in question was that the Company's methodology for allocating goodwill resulted in an excess allocation of goodwill to one reporting unit consisting of certain fabricating businesses acquired in the Pechiney Combination and for which the Company properly determined goodwill to be impaired in the fourth quarter of 2004.  The excess allocation of goodwill to the reporting unit resulted in an overstatement of the fourth quarter 2004 goodwill impairment charge.  The appropriate corrections were made prior to the completion of the financial statements and resulted in an increase to the Company's net income for the year and for the fourth quarter of 2004, but did not have any effect on previously filed financial statements.  Such a control deficiency, if not remediated, could result in a material misstatement to the financial statements that would not be prevented or detected.  This material weakness was considered in determining the nature, timing, and extent of audit tests applied in our audit of the 2004 consolidated financial statements, and our opinion regarding the effectiveness of the Company's internal control over financial reporting does not affect our opinion on those consolidated financial statements.

In our opinion, the consolidated financial statements referred to above present fairly, in all material respects, the financial position of the Company as at December 31, 2004, 2003 and 2002 and the results of its operations and its cash flows for each of the years in the three year period ended December 31, 2004 in accordance with accounting principles generally accepted in the United States of America. Also, in our opinion, management's assessment that the Company did not maintain effective internal control over financial reporting as of December 31, 2004, is fairly stated, in all material respects, based on criteria established in Internal Control - Integrated Framework issued by the COSO. Also, in our opinion, because of the effect of the material weakness described above on the achievement of the objectives of the control criteria, the Company has not maintained effective internal control over financial reporting as of December 31, 2004, based on criteria established in Internal Control - Integrated Framework issued by the COSO.

Because of its inherent limitations, internal control over financial reporting may not prevent or detect misstatements. Also, projections of any evaluation of effectiveness to future periods are subject to the risk that controls may become inadequate because of changes in conditions, or that the degree of compliance with the policies or procedures may deteriorate.

((Signature))

PricewaterhouseCoopers LLP
Chartered Accountants
Montreal, Quebec

March 16, 2005

 

 

2



Independent Auditors' Report (cont'd)

Comments by Auditor on Canada-U.S. Reporting Differences

In the United States, reporting standards for auditors require the addition of an explanatory paragraph (following the opinion paragraph) when there is a change in accounting principles that has a material effect on the comparability of the company's financial statements, such as the changes described in Note 4 to the financial statements. Although we conducted our audit in accordance with both Canadian generally accepted auditing standards and standards of the Public Company Accounting Oversight Board (United States), our report to the Shareholders of Alcan Inc. dated March 16, 2005, with respect to the financial statements, is expressed in accordance with Canadian reporting standards which do not permit a reference to such a change in accounting principles in the auditors' report when the change is properly accounted for and adequately disclosed in the financial statements.

 

((Signature))

PricewaterhouseCoopers LLP
Montreal, Quebec
March 16, 2005

 

 

 

 

 

3



Alcan Inc.

 

CONSOLIDATED STATEMENT OF INCOME
Year ended December 31
(in millions of US$, except per share amounts)

 

2004  

2003  

2002  

 

Sales and operating revenues

24,885 

13,850 

12,483 

 

 

Costs and expenses

 

Cost of sales and operating expenses, excluding depreciation and

 

amortization noted below

20,203 

11,171 

10,032 

Depreciation and amortization (NOTE 9)

1,337 

862 

772 

Selling, administrative and general expenses

1,612 

758 

580 

Research and development expenses

239 

190 

115 

Interest

346 

212 

198 

Goodwill impairment (NOTE 9)

154 

28 

Other expenses (income) - net (NOTE 16)

406 

131 

119 

24,297 

13,352 

11,816 

Income from continuing operations before income taxes and

 

other items

588 

498 

667 

Income taxes (NOTE 11)

375 

258 

287 

Income from continuing operations before other items

213 

240 

380 

Equity income (NOTE 12)

54 

38 

44 

Minority interests

(15)

(16)

(3)

Income from continuing operations

252 

262 

421

Income (Loss) from discontinued operations (NOTE 5)

(159)

(21)

Income before cumulative effect of accounting changes

258 

103 

400 

Cumulative effect of accounting changes, net of income

 

taxes of nil ($17 in 2003 and nil in 2002) (NOTES 4 AND 9)

(39)

(748)

Net income (Loss)

258 

64 

(348)

Dividends on preference shares

Net income (Loss) attributable to common shareholders

252 

57 

(353)

Earnings (Loss) per share (NOTE 6)

 

 

Basic and Diluted

 

Income from continuing operations

0.67 

0.79 

1.29 

Income (Loss) from discontinued operations

0.02 

(0.49)

(0.07)

Cumulative effect of accounting changes

-  

(0.12)

(2.32)

Net income (Loss) per common share - basic and diluted

0.69 

0.18 

(1.10)

Dividends per common share

0.60 

0.60 

0.60 

The accompanying notes are an integral part of the financial statements.

 

4



 Alcan Inc.

CONSOLIDATED BALANCE SHEET

As at December 31
(in millions of US$, except where indicated)

 

2004  

2003  

2002  

ASSETS

Current assets

Cash and time deposits

184 

686 

97 

Trade receivables (net of allowances of $99 in 2004, $92 in 2003,

 

and $56 in 2002) (NOTES  14 AND 15)

3,232 

2,937 

1,390 

Other receivables

936 

686 

676 

Deferred income taxes (NOTE 11)

214 

49 

Inventories (NOTE 17)

4,029 

3,663 

1,862 

Current assets held for sale (NOTE 5)

817 

1,093 

116 

Total current assets

9,412 

9,114 

4,141 

Deferred charges and other assets (NOTE 18)

2,877 

1,563 

1,178 

Deferred income taxes (NOTE 11)

870 

892 

189 

Property, plant and equipment (NOTE 19)

 

 Cost (excluding construction work in progress)

21,922 

22,030 

16,238 

 Construction work in progress

816 

637 

516 

 Accumulated depreciation

(9,445)

(8,509)

(7,319)

13,293 

14,158 

9,435 

Intangible assets, net of accumulated amortization of  $172 in 2004,

 

$86 in 2003, and $52 in 2002 (NOTE 9)

1,230 

1,160 

452 

Goodwill (NOTE 9)

5,496 

4,686 

2,136 

Long-term assets held for sale (NOTE 5)

163 

375 

230 

Total assets

33,341 

31,948 

17,761 

 

 

5



Alcan Inc.

CONSOLIDATED BALANCE SHEET (cont'd)

As at December 31
(in millions of US$, except where indicated)

 

2004  

2003  

2002  

LIABILITIES AND SHAREHOLDERS' EQUITY

Current liabilities

Payables and accrued liabilities

5,464 

4,846 

2,483 

Short-term borrowings

2,486 

1,764 

378 

Debt maturing within one year (NOTE 23)

569 

341 

249 

Deferred income taxes (NOTE 11)

23 

81 

Current liabilities of operations held for sale (NOTE 5)

714 

559 

69 

Total current liabilities

9,256 

7,591 

3,179 

Debt not maturing within one year (NOTES 23 AND 29)

6,345 

7,437 

3,120 

Deferred credits and other liabilities (NOTE 22)

4,975 

4,306 

1,996 

Deferred income taxes (NOTE 11)

1,543 

1,696 

1,010 

Long-term liabilities of operations held for sale (NOTE 5)

260 

238 

14 

Minority interests

236 

403 

150 

 

 

Shareholders' equity

 

Redeemable non-retractable preference shares (NOTE 24):

 

Series C: stated value $106, issuable in series, unlimited; number of

 

shares authorized and outstanding 5,700,000

106 

106 

106 

Series E: stated value $54, issuable in series, unlimited; number of

 

shares authorized and outstanding 3,000,000

54 

54 

54 

Common shareholders' equity

 

Common shares, unlimited number of shares authorized, outstanding

 

(in thousands): 369,930 in 2004; 365,181 in 2003; 321,470 in 2002 (NOTE 25)

6,670 

6,461 

4,731 

Additional paid-in capital  (NOTES 8 AND 26)

112 

128 

42 

Retained earnings (NOTE 27)

3,362 

3,331 

3,467 

Common shares held by a subsidiary (NOTE 25)

(35)

(56)

Accumulated other comprehensive income (loss)

457 

253 

(108)

10,566 

10,117 

8,132 

10,726 

10,277 

8,292 

Commitments and contingencies (NOTE 28)

 

Total liabilities and shareholders' equity

33,341 

31,948 

17,761 

The accompanying notes are an integral part of the financial statements.

Approved by the Board:

((Signature))
Travis Engen, Director
((Signature))
L. Denis Desautels, Director

 

 

6



Alcan Inc.

 

CONSOLIDATED STATEMENT OF CASH FLOWS

Year ended December 31
(in millions of US$)

 

2004  

2003  

2002  

OPERATING ACTIVITIES

Net income (Loss)

258 

64 

(348)

Loss (Income) from discontinued operations

(6)

159 

21 

Income (Loss) from continuing operations

252 

223 

(327)

Adjustments to determine cash from operating activities:

 

Cumulative effect of accounting changes

39 

748 

Depreciation and amortization

1,337 

862 

772 

Deferred income taxes

45 

(2)

91 

Equity income, net of dividends

(16)

(11)

(18)

Asset impairment provisions

98 

36 

33 

Goodwill impairment

154 

28 

Stock option compensation

11 

13 

11 

Write-off of acquired in-process research and development

50 

Loss (Gain) on sales of businesses and investment - net

(47)

(44)

Change in operating working capital

 

Change in  receivables

(435)

339 

73 

Change in inventories

24 

69 

86 

Change in payables and accrued liabilities

233 

61 

(112)

Change in deferred charges, other assets, deferred credits

 

and other liabilities - net

27 

101 

171 

Other - net

79 

37 

(18)

Cash from operating activities in continuing operations

1,762 

1,801 

1,519 

Cash from operating activities in discontinued operations

110 

11 

15 

Cash from operating activities

1,872 

1,812 

1,534 

FINANCING ACTIVITIES

 

Proceeds from issuance of new debt

1,768 

3,638 

816 

Debt repayments

(1,615)

(593)

(1,093)

Short-term borrowings - net

(543)

577 

(209)

Common shares issued *

100 

42 

16 

Dividends

 

- Alcan shareholders (including preference)

(227)

(200)

(197)

- Minority interests

(13)

(11)

(6)

Other (11)

Cash from (used for) financing activities in continuing operations

(541)

3,453 

(673)

Cash from (used for) financing activities in discontinued operations

(35)

(29)

Cash from (used for)  financing activities

(576)

3,424 

(671)

* Excludes the non-cash impact of common shares issued in exchange for Pechiney securities.  See note 8 - Acquisition of Pechiney.

The accompanying notes are an integral part of the financial statements.

7



Alcan Inc.

CONSOLIDATED STATEMENT OF CASH FLOWS (cont'd)

Year ended December 31
(in millions of US$)

 

2004  

2003  

2002  

INVESTMENT ACTIVITIES

Purchase of property, plant and equipment

(1,289)

(838)

(627)

Business acquisitions, net of cash and time deposits acquired (NOTES 8 AND 20)

(466)

(3,819)

(346)

Net proceeds from disposal of businesses, investments and other assets

35 

63 

113 

Other

(8)

Cash used for investment activities in continuing operations

(1,728)

(4,594)

(860)

Cash from (used for) investment activities in discontinued operations

(22)

17 

(19)

Cash used for investment activities

(1,750)

(4,577)

(879)

Effect of exchange rate changes on cash and time deposits

16 

21 

10 

Increase (Decrease) in cash and time deposits

(438)

680 

(6)

Cash and time deposits ─ beginning of year

778 

98 

104 

Cash and time deposits ─  end of year in continuing operations

184 

686 

97 

Cash and time deposits ─  end of year in current assets held for sale (NOTE 5)

156 

92 

Cash and time deposits ─  end of year

340 

778 

98 

The accompanying notes are an integral part of the financial statements.

 

 

 

 

 

8



Alcan Inc.

CONSOLIDATED STATEMENT OF SHAREHOLDERS' EQUITY

Year ended December 31
(in millions of US$)

 

 

Comprehen-sive Income

Preference Shares - Series C and E



Common Shares

 

Additional Paid-In Capital



Retained Earnings

Common Shares Held by a Subsidiary

Accumulated Other Comprehensive Income (Loss)

 

Total Shareholders' Equity

Balance at end of 2001

160

4,713

33 

4,012 

-

(348)

8,570 

Loss - 2002

(348)

(348)

(348)

Other comprehensive income:

Net change in deferred translation

adjustments

413 

Net change in excess of market value

over book value of  "available-for-

sale" securities

Reclassification to net income

(10)

Net change in minimum pension liability

- net of taxes of $81

(171)

           240 

240 

Comprehensive loss

(108)

Dividends:

Preference

(5)

(5)

Common

(192)

(192)

Stock option expense

11 

11 

Exercise of stock options

2

(2)

Common shares issued for cash:

Executive share option plan

7

Dividend reinvestment and share

purchase plans

9

Balance at end of 2002

160

4,731

42 

3,467 

-

(108) a

8,292 

Net income  - 2003

64 

64 

64 

Other comprehensive income:

Net change in deferred translation

adjustments

404 

Net change in excess of market value

over book value of  "available-for-

sale" securities

Reclassification to net income

(8)

Net change in minimum pension liability  -

net of taxes of $8

(31)

Net change in unrealized gains and

losses on derivatives, net of taxes

of $5:

Net change from periodic

revaluations

(12)

361 

361 

Comprehensive income

425 

Dividends:

Preference

(7)

(7)

Common

(193)

(193)

Stock option expense

13 

13 

Exercise of stock options

7

(7)

Cost of Pechiney options

80 

80 

Common shares held by a subsidiary

(56)

(56)

Common shares issued for cash:

Executive share option plan

22

22 

Dividend reinvestment and share

purchase plans

20

20 

Common shares issued in exchange

for tendered Pechiney securities

1,681

1,681 

Balance at end of 2003

160

6,461

128 

3,331 

(56)

253 b 

10,277 

9



Alcan Inc.

CONSOLIDATED STATEMENT OF SHAREHOLDERS' EQUITY (cont'd)

Year ended December 31
(in millions of US$)

  

Comprehen-
sive Income

Preference Shares - Series C and E


Common Shares

 

Additional Paid-In Capital


Retained Earnings

Common Shares Held by a Subsidiary

Accumulated Other Comprehensive Income (Loss)

 

Total Shareholders' Equity

Net income  - 2004

258 

 

 

 

258

 

 

258

Other comprehensive income:

 

 

 

 

 

 

 

 

Net change in deferred translation

 

 

 

 

 

 

 

 

adjustments

454 

 

 

 

 

 

 

 

Net change in excess of market value

 

 

 

 

 

 

 

 

over book value of  "available-for-

 

 

 

 

 

 

 

 

sale" securities

 

 

 

 

 

 

 

Reclassification to net income

 

 

 

 

 

 

 

Net change in minimum pension liability  -

 

 

 

 

 

 

 

 

net of taxes of $82

(200)

 

 

 

 

 

 

 

Net change in unrealized gains and

 

 

 

 

 

 

 

 

losses on derivatives, net of taxes

 

 

 

 

 

 

 

 

of $24:

 

 

 

 

 

 

 

 

Net change from periodic

 

 

 

 

 

 

 

 

revaluations

(65)

 

 

 

 

 

 

 

Net amount reclassified to income

13 

 

 

 

 

 

204

204 

Comprehensive income

462 

 

 

 

 

 

 

 

Dividends:

 

 

 

 

 

 

 

 

Preference

 

 

 

 

(6)

 

 

(6)

Common

 

 

 

 

(221)

 

 

(221)

Stock option expense

 

 

 

11 

 

 

 

11 

Exercise of stock options

 

 

27

(27)

 

 

 

Common shares held by a subsidiary

 

 

 

 

 

21 

 

21 

Common shares issued for cash:

 

 

 

 

 

 

 

 

Executive share option plan

 

 

60

 

 

 

 

60 

Dividend reinvestment and share

 

 

 

 

 

 

 

 

purchase plans

 

 

28

 

 

 

 

28 

Liquidity Agreement

 

 

12

 

 

 

 

12 

Common shares issued in exchange

 

 

 

 

 

 

 

 

for tendered Pechiney securities

 

 

82

 

 

 

 

82 

Balance at end of 2004

 

160

6,670

112 

3,362 

(35)

457 c

10,726 

 

a.     Comprised of deferred translation adjustments of $205, unrealized gain on "available-for-sale" securities of $6, and minimum pension liability of  ($319).

b.    Comprised of deferred translation adjustments of $609, unrealized gain on "available-for-sale" securities of $6, minimum pension liability of ($350) and unrealized loss on derivatives of ($12).

c.     Comprised of deferred translation adjustments of $1,063, unrealized gain on "available-for-sale" securities of $8, minimum pension liability of ($550) and unrealized loss on derivatives of ($64).

The accompanying notes are an integral part of the financial statements.

 

 

 

 

10



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

1.         NATURE OF OPERATIONS

Alcan is engaged, together with its subsidiaries, joint ventures and related companies, in a variety of aspects of the aluminum and packaging businesses on an international scale. Its operations include the mining and processing of bauxite, the basic aluminum ore; the refining of bauxite into smelter-grade and specialty alumina; the generation of electric power for use in smelting aluminum; the smelting of aluminum from alumina; the recycling of used and scrap aluminum; the fabrication of aluminum, aluminum alloys and non-aluminum materials into semi-fabricated and finished products; the producing and converting of specialty packaging and packaging products for many industries including the food, pharmaceutical, cosmetic and health sectors; the distribution and marketing of aluminum, non-aluminum and packaging products; and, in connection with its aluminum operations, the licensing of alumina and aluminum production technology and related equipment.

As at December 31, 2004, Alcan, together with its subsidiaries, joint ventures and related companies, had bauxite holdings in six countries, produced alumina in six countries, smelted primary aluminum in 13 countries, operated rolled products plants in 12 countries, had engineered products plants in 11 countries, had packaging facilities in 27 countries and had sales outlets and maintained warehouse inventories in the larger markets of the world. Alcan also operated a global transportation network that included the operation of bulk cargo vessels, port facilities and freight trains.

Pechiney - Basis of Presentation
As described in note 8 - Acquisition of Pechiney, Alcan acquired Pechiney on December 15, 2003. Pechiney refers to Pechiney, a French société anonyme, and, where applicable, its consolidated subsidiaries. The balance sheet of Pechiney is included in the consolidated financial statements commencing on December 31, 2003, and the statements of income and cash flows of Pechiney have been included in the consolidated financial statements beginning January 1, 2004.

Spin-off of Rolled Products Businesses - Basis of Presentation
On January 6, 2005, Alcan completed the spin-off of Novelis Inc. (Novelis), as described in note 7 - Spin-off of Rolled Products Businesses.  Prior to the spin-off, these businesses were owned by Alcan.  Subsequent to the spin-off, Alcan's rolled products operations will comprise five facilities in four countries.  Four of these facilities will be part of the Engineered Products operating segment, and one of these facilities will be a shared facility between the Engineered Products and the Packaging operating segments.

The balance sheets, statements of income and cash flows of the businesses transferred to Novelis are included in Alcan's consolidated financial statements for all periods presented.  Alcan's consolidated financial statements for all periods subsequent to December 31, 2004 will not include the balance sheets, statements of income and cash flows of the businesses transferred to Novelis.  See note 7 - Spin-off of Rolled Products Businesses for Alcan's unaudited pro forma condensed consolidated financial information, giving effect to the spin-off of Novelis. 

2.         CHANGE IN REPORTING GENERALLY ACCEPTED ACCOUNTING PRINCIPLES

Alcan has historically prepared and filed its financial statements in accordance with Canadian generally accepted accounting principles (GAAP) with a reconciliation to United States (U.S.) GAAP.  On January 1, 2004, the Company adopted U.S. GAAP as its primary reporting standard for presentation of its consolidated financial statements. Historical consolidated financial statements were restated in accordance with the guidance provided under U.S. GAAP. Note 35 - Differences between United States and Canadian Generally Accepted Accounting Principles (GAAP) provides an explanation and reconciliation of differences between U.S. and Canadian GAAP. 

The Company adopted U.S. GAAP to enhance its communication with its shareholders, improve comparability of financial information with its competitors and peer group, and promote a common financial language within Alcan.

 

 

11



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

3.          SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES

Use of Estimates

The preparation of financial statements in conformity with U.S. GAAP requires management to make certain estimates and assumptions.  These may affect the reported amounts of assets and liabilities and the disclosure of contingent assets and liabilities at the date of the financial statements.  They may also affect the reported amounts of revenues and expenses during the reporting period.  Actual results could differ from those estimates.

Business Combinations

All business combinations are accounted for using the purchase method.  Under the purchase method, assets and liabilities of the acquired entity are recorded at fair value.  The excess of the purchase price over the fair value of the assets and liabilities acquired is recorded as goodwill.

Principles of Consolidation

The consolidated financial statements include the accounts of subsidiaries that are controlled by Alcan, all of which are majority owned, as well as a variable interest entity, in which the Company is the primary beneficiary.  Investments in entities over which Alcan has significant influence are accounted for using the equity method.  Under the equity method, Alcan's investment is increased or decreased by Alcan's share of the undistributed net income or loss and deferred translation adjustments since acquisition.  Investments in joint ventures over which Alcan has an undivided interest in the assets and liabilities are consolidated to the extent of Alcan's ownership or participation in the assets and liabilities.  All other investments in joint ventures are accounted for using the equity method.  Investments for which there is an active market available are accounted for as available-for-sale.  Other investments are accounted for using the cost method.  Under the cost method, dividends received are recorded as income.

Intercompany balances and transactions, including profits in inventories, are eliminated in the consolidated financial statements.

Foreign Currency

The assets and liabilities of foreign operations, whose functional currency is other than the U.S. dollar (located principally in Europe and Asia), are translated into U.S. dollars at the year-end exchange rates.  Revenues and expenses are translated at average exchange rates for the year.  Differences arising from exchange rate changes are included in the Deferred translation adjustments (DTA) component of Accumulated other comprehensive income. If there is a reduction in the Company's ownership in a foreign operation, the relevant portion of DTA is recognized in Other expenses (income) - net. All other operations, including most of those in Canada, have the U.S. dollar as the functional currency.  For these operations, monetary items denominated in currencies other than the U.S. dollar are translated at year-end exchange rates and translation gains and losses are included in income.  Non-monetary items are translated at historical rates.

The Company has entered into foreign currency contracts and options to hedge certain future, identifiable foreign currency revenue and operating cost exposures.  All such contracts are reported at fair value on the Consolidated Balance Sheet.  For contracts qualifying and designated as cash flow hedges, the effective portion of the changes in fair value is recorded in Other comprehensive income and reclassified to Sales and operating revenues, Cost of sales and operating expenses, or Depreciation and amortization, as applicable, concurrently with the recognition of the item being hedged.  The portion of the change in the contract's fair value that is not effective at offsetting the hedged exposure is recorded in Other expenses (income) - net.  For contracts qualifying as fair value hedges, changes in fair value are recorded in the statement of income together with the changes in the fair value of the hedged item.  For contracts not qualifying as hedges, changes in fair value are recorded in Other expenses (income) - net.

Foreign currency forward contracts and swaps are also used to hedge certain foreign currency denominated debt and intercompany foreign currency denominated loans.  Changes in the fair value of these contracts are recorded in Other expenses (income) - net concurrently with the changes in the fair value of the foreign currency denominated debt and intercompany foreign currency denominated loans being hedged. 

The Company has entered into forward exchange contracts to hedge certain foreign currency denominated net equity investments.  All such contracts are reported at fair value on the Consolidated Balance Sheet.  Changes in fair value are reported in the DTA component of Accumulated other comprehensive income concurrently with translation exchange gains and losses related to the equity being hedged.  If there is a reduction in the Company's ownership in a foreign operation, the relevant portion of DTA is recognized in Other expenses (income) - net.

 

 

12



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

3.           SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES (cont'd)

Revenue Recognition

Revenue from product sales, net of trade discounts and allowances, is recognized once delivery has occurred provided that persuasive evidence of an arrangement exists, the price is fixed or determinable, and collectibility is reasonably assured.  Delivery is considered to have occurred when title and risk of loss have transferred to the customer.  Revenue from services is recognized as services are rendered and accepted by the customer.

The Company reports trading revenues and costs for aluminum contracts on a net basis in Sales and operating revenues rather than on a gross basis.  This applies only to those third-party metal sales contracts sourced from third parties.  This accounting treatment reduced Sales and operating revenues by $1,193, Cost of sales and operating expenses by $1,182, and Other expenses (income) ─ net by $11, for the year ended December 31, 2004.

Shipping and Handling Costs

Amounts charged to customers related to shipping and handling are included in Sales and operating revenues, and related shipping and handling costs are recorded in Cost of sales and operating expenses.

Commodity Contracts and Options

Generally, all of the forward metal contracts and options serve to hedge certain future identifiable aluminum price exposures.  For these contracts, the fair values of the derivatives are recorded on the Consolidated Balance Sheet.  For contracts qualifying as cash flow hedges, the effective portions of the changes in fair value are recorded in Other comprehensive income and are reclassified, together with related hedging costs, to Sales and operating revenues or Cost of sales and operating expenses, concurrently with the recognition of the underlying item being hedged or in the period that the derivatives no longer qualify as cash flow hedges.

All oil, natural gas and electricity futures contracts, swaps and options are recorded at fair value on the balance sheet.  For contracts qualifying as cash flow hedges, the effective portions of the changes in the fair value are recorded in Other comprehensive income and are reclassified to the statement of income concurrently with the recognition of the underlying item being hedged or in the period that the derivatives no longer qualify as cash flow hedges.  For contracts not qualifying for hedge accounting, changes in fair value are recorded in Other expenses (income) - net.  

Physical aluminum purchase and sales contracts with third parties and related aluminum forward contracts are considered to be derivatives held for trading purposes and are recorded at fair value on the balance sheet.  Changes in fair value are recorded on a net basis in Sales and operating revenues.

In circumstances where the Company's  purchase or sales contracts for a commodity contain derivative characteristics, these contracts, excluding those considered to be derivatives held for trading purposes, are generally not recorded at fair value as they involve quantities that are expected to be used or sold in the normal course of business over a reasonable period of time.

Interest Rate Swaps

The Company enters into interest rate swap agreements to manage its exposure  to fluctuations in interest rates on its long-term debt.  These swaps are marked-to-market in the financial statements and all changes in fair value are recorded in Other expenses (income) - net.

Inventories

Inventories are stated at cost (determined for the most part on the monthly average cost method) or net realizable value, whichever is lower.  Cost includes material, labour and manufacturing overhead costs.

Capitalization of Interest Costs

The Company capitalizes interest costs associated with the financing of major capital expenditures up to the time the asset is ready for its intended use.  

 

 

13



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

3.        SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES (cont'd)

Sale of Receivables

When the Company sells certain receivables, it retains servicing rights and provides limited recourse, which constitute retained interests in the sold receivables.  No servicing asset or liability is recognized in the financial statements as the fees received by the Company reflect the fair value of the cost of servicing these receivables.  The related purchase discount is included in Other expenses (income) - net.

Property, Plant and Equipment

Property, plant and equipment is recorded at cost. Additions, improvements and major renewals are capitalized; normal maintenance and repair costs are expensed.   Depreciation is calculated on the straight-line method using rates based on the estimated useful lives of the respective assets.  The principal rates range from 2% to 10% for buildings and structures, 1% to 4% for power assets and 3% to 20% for chemical, smelter and fabricating assets. Gains or losses from the sale of assets are included in Other expenses (income) - net. 

Impairment or Disposal of Long-Lived Assets

The Company reviews its long-lived assets and amortizable intangible assets for impairment whenever events or changes in circumstances indicate that the carrying amount of a long-lived asset may not be recoverable.  An impairment loss is recognized when the carrying amount of the assets exceeds the future undiscounted cash flows expected from the asset.  Any impairment loss is measured as the amount by which the carrying amount exceeds the fair value.  Such evaluations for impairment are significantly impacted by estimates of future prices for the Company's product, capital needs, economic trends in the market and other factors.  Quoted market values are used whenever available to estimate fair value.  When quoted market values are unavailable, the fair value of the long-lived asset is generally based on estimates of discounted expected net cash flows.  Assets to be disposed of by sale are reflected at the lower of their carrying amount or fair value less cost to sell and are not depreciated while classified as held for sale.

Goodwill

Goodwill is tested for impairment on an annual basis at the reporting unit level and is also tested for impairment when events occur or circumstances change that would more likely than not reduce the fair value of a reporting unit below the carrying value.  Fair value is determined using discounted cash flows.

Intangible Assets

Intangible assets are primarily trademarks and patented and non-patented technology, purchase contracts and customer contracts all of which have finite lives.  Intangible assets are recorded at cost less accumulated amortization and are amortized over their useful life, which is generally 15 years, using the straight-line method of amortization.

Legal Claims

Accruals for legal claims are made when it is probable that liabilities will be incurred and where such liabilities can be reasonably estimated.

Environmental Costs and Liabilities

Environmental costs for legal obligations associated with the retirement of a tangible long-lived asset that result from its acquisition, construction, development or normal operation are recognized at their fair values when incurred and a corresponding asset retirement cost is added to the carrying amount of the related asset.  In subsequent periods, the carrying amount of the liability is adjusted to reflect the passage of time and any changes in the timing or amount of the underlying future cash flows.  The asset retirement cost is amortized to expense over the asset's useful life.

Environmental costs that are not legal asset retirement obligations are expensed or capitalized, as appropriate.  Environmental expenditures of a capital nature that extend the life, increase the capacity or improve the safety of an asset or that mitigate or prevent environmental contamination that has yet to occur are included in Property, plant and equipment and are depreciated generally over the remaining useful life of the underlying asset.  Expenditures relating to existing conditions caused by past operations, and which do not contribute to future revenues, are expensed when probable and estimable and are normally included in Cost of sales and operating expenses except for large, unusual amounts, which are included in Other expenses (income) - net.  Recoveries relating to environmental liabilities are recorded when received.

14



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

3.         SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES (cont'd)

Pensions and Post-Retirement Benefits

Using appropriate actuarial methods and assumptions, the Company's defined benefit pension plans are accounted for in accordance with the Financial Accounting Standards Board (FASB) Statement of Financial Accounting Standards (SFAS) No. 87, Employers' Accounting for Pensions.  Other post-retirement benefits are accounted for in accordance with SFAS No. 106, Employers' Accounting for Postretirement Benefits Other Than Pensions.  Pension and post-retirement benefit obligations are actuarially calculated using management's best estimates and based on expected service period, salary increases and retirement ages of employees.  Pension and post-retirement benefit expense includes the actuarially computed cost of benefits earned during the current service period, the interest cost on accrued obligations, the expected return on plan assets based on fair market value and the straight-line amortization of net actuarial gains and losses and adjustments due to plan amendments.  All net actuarial gains and losses are amortized over the expected average remaining service life of the employees.

Stock Options and Other Stock-Based Compensation

The Company accounts for its stock options granted under the share option plan using the fair value provisions of SFAS No. 123, Accounting for Stock-Based Compensation.  Under the fair value method, stock-based compensation expense is recognized in the statement of income over the applicable vesting period.  When stock options are exercised, the consideration paid by employees, together with the applicable amount in additional paid-in capital, is credited to common shares.  Other stock-based compensation arrangements, that can be settled in cash and are based on the change in the common share price during the period, are recognized in income over the vesting period of awards.  Stock-based compensation expense is recorded in Selling, administrative and general expenses in the statement of income.

Income Taxes

Income taxes are accounted for under the liability method. Under the liability method, deferred tax assets and liabilities are recognized for the estimated future tax consequences attributable to temporary differences between the financial statement carrying amounts of existing assets and liabilities and their respective tax bases.

This method also requires the recognition of future tax benefits such as net operating loss carryforwards, to the extent that realization of such benefits is more likely than not.  Deferred tax assets and liabilities are measured using enacted tax rates expected to apply to taxable income in the years in which those temporary differences are expected to be recovered or settled.  The effect on deferred tax assets and liabilities of a change in tax rates is recognized in income in the period that includes the enactment date.

Cash and Time Deposits

All time deposits have original maturities of 90 days or less and qualify as cash equivalents.

Allowance For Doubtful Accounts

The allowance for doubtful accounts reflects management's best estimate of probable losses inherent in the trade receivables balance.  Management determines the allowance based on known doubtful accounts, historical experience, and other currently available evidence.

Guarantees

The Company follows the recognition and measurement provisions of the FASB Interpretation No. (FIN) 45, Guarantor's Accounting and Disclosure Requirements for Guarantees, Including Indirect Guarantees of Indebtedness of Others.  The provisions are applied on a prospective basis to guarantees issued or modified after December 31, 2002.  Under FIN 45, guarantees issued after December 31, 2002, are recorded as a liability equal to the fair value of the obligation at the inception of the guarantee. See note 28 - Commitments and Contingencies.

15



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

3.           SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES (cont'd)

Recently Issued Accounting Standards

Share-Based Payment

In December 2004, the FASB issued SFAS No. 123 (Revised 2004), Share-Based Payment (SFAS No. 123(R)), which is a revision to SFAS No. 123, Accounting for Stock-Based Compensation.  SFAS No. 123(R) requires all share-based payments to employees, including grants of employee stock options, to be recognized in the financial statements based on their fair values.  SFAS No. 123(R) is effective July 1, 2005.  The Company adopted the fair-value based method of accounting for share-based payments effective January 1, 2004 using the retroactive restatement method described in SFAS No. 148, Accounting for Stock-Based Compensation - Transition and Disclosure.  Currently, the Company uses the Black-Scholes formula to estimate the value of stock options granted to employees and expects to continue to use this acceptable option valuation model.  The Company does not anticipate that the adoption of SFAS No. 123 (R) will have a material impact on its results of operations or its financial position.

Inventory Costs

In November 2004, the FASB issued SFAS No. 151, Inventory Costs - an amendment to ARB No. 43, Chapter 4.  This statement amends the guidance in Accounting Research Bulletin (ARB) No. 43 , Chapter 4, "Inventory Pricing", to clarify the accounting for abnormal amounts of idle facility expense, freight, handling costs, and wasted material (spoilage).  ARB 43 previously stated that these expenses may be so abnormal as to require treatment as current period charges.   SFAS No. 151 requires that those items be recognized as current-period charges regardless of whether they meet the criterion of  "so abnormal".  In addition, SFAS No. 151 requires that allocation of fixed production overheads to the costs of conversion be based on the normal capacity of the production facilities.  Prospective application of this statement is required beginning January 1, 2006.  The Company does not expect its financial statements to be significantly impacted by this statement.

Exchanges of Nonmonetary Assets

In December 2004, the FASB issued SFAS No. 153, Exchanges of Nonmonetary Assets - an amendment of APB Opinion No. 29.  This statement amends Opinion 29 to eliminate the exception for nonmonetary exchanges of similar productive assets and replaces it with a general exception for exchanges of nonmonetary assets that do not have commercial substance. A nonmonetary exchange has commercial substance if the future cash flows of the entity are expected to change significantly as a result of the exchange.  Prospective application of this statement is required beginning January 1, 2006.  The Company does not expect its financial statements to be significantly impacted by this statement.

 

 

 

 

16



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

4.             ACCOUNTING CHANGES

Consolidation of Variable Interest Entities

Effective January 1, 2004, the Company adopted the provisions of FIN 46(R), Consolidation of Variable Interest Entities.  In 2004, the Company determined that it is the primary beneficiary of Logan Aluminum Inc. (Logan), a variable interest entity.  As a result, the consolidated balance sheet includes the assets and liabilities of Logan.  Logan manages a tolling arrangement for Alcan and an unrelated party.

At the date of adoption of FIN 46(R), assets of $38 and liabilities of $38 related to Logan that were previously not recorded on the consolidated balance sheet have been recorded by the Company. Prior periods were not restated.  The Company's investment, plus any unfunded pension liability, related to Logan totaled approximately $37, representing the Company's maximum exposure to loss. Creditors of Logan do not have recourse to the general credit of the Company as a result of including it in the Company's financial statements.

Stock Options and Other Stock-Based Compensation

Effective January 1, 2004, the Company adopted the fair value recognition provisions of SFAS No. 123, Accounting for Stock-Based Compensation using the retroactive restatement method as described in SFAS No. 148, Accounting for Stock-Based Compensation - Transition and Disclosure.  Beginning January 1, 1999, all periods have been restated to reflect compensation cost as if the fair value method had been applied for awards issued after January 1, 1995.

The impact of the adoption of the fair value method of accounting for stock-based compensation is an increase in stock-based compensation expense of $11 for the year ended December 31, 2004 (2003: $13; 2002: $11).  The impact on the consolidated balance sheet as at January 1, 2002 was an increase in additional paid-in capital of $33, an increase in common shares of $25, and a decrease in retained earnings of $58.  The earnings per common share impact of the adoption of the fair value method of accounting for stock-based compensation is a reduction of $0.03 per share for the year ended December 31, 2004 (2003: $0.04; 2002: $0.03). 

Asset Retirement Obligations

On January 1, 2003, the Company retroactively adopted SFAS No. 143, Accounting for Asset Retirement Obligations.  Under SFAS No. 143, the Company recognized additional liabilities, at fair value, of approximately $107 as at January 1, 2003, for existing legal asset retirement obligations. Such liabilities are adjusted for accretion costs and revisions in estimated cash flows.  The related asset retirement costs are capitalized as increases to the carrying amount of the associated long-lived assets and accumulated depreciation on these capitalized costs is recognized.  These liabilities consist primarily of environmental remediation costs, resulting from normal operations, associated with certain bauxite residue disposal sites at its alumina refineries and the disposal of certain of its spent potlining associated with smelter facilities.  An after-tax charge of $39 for the cumulative effect of accounting change was recorded as a result of the new standard, relating primarily to costs for spent potlining disposal for pots currently in operation.  As at January 1, 2003, Property, plant and equipment - cost has been increased by $140, Property, plant and equipment - accumulated depreciation has been increased by $90, Deferred credits and other liabilities have been increased by $107, and Deferred income taxes have been reduced by $18.  Net income for the year ended December 31, 2002 would not have been materially different if this standard had been adopted effective January 1, 2002.  For the year ended December 31, 2003, net income was reduced by $1 due to the adoption of the standard.

Goodwill and Other Intangible Assets

On January 1, 2002, the Company adopted SFAS No. 142, Goodwill and Other Intangible Assets. Under this standard, goodwill and other intangible assets with an indefinite life are no longer amortized but are carried at the lower of carrying value and fair value. Goodwill and other intangible assets with an indefinite life are tested for impairment on an annual basis.

Goodwill is tested for impairment using a two-step test. Under the first step, the fair value of a reporting unit, based upon discounted cash flows, is compared to its net carrying amount. If the fair value is greater than the carrying amount, no impairment is deemed to exist. However, if the fair value is less than the carrying amount, a second test must be performed whereby the fair value of the reporting unit's goodwill must be estimated to determine if it is less than its carrying amount. Fair value of goodwill is estimated in the same way as goodwill is determined at the date of acquisition in a business combination, that is, the excess of the fair value of the reporting unit over the fair value of the identifiable net assets of the reporting unit.

An impairment of $748 (including $8 relating to assets held for sale) was identified in the goodwill balance as at January 1, 2002, and was charged to income as a cumulative effect of accounting change in 2002 upon adoption of the new accounting standard. Any further impairment arising subsequent to January 1, 2002, is taken as a charge against income. As a result of the new standard, the Company no longer amortizes goodwill.

 

 

17



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

4.           ACCOUNTING CHANGES (cont'd)

Impairment or Disposal of Long-Lived Assets

In 2002, the Company adopted SFAS No. 144, Accounting for the Impairment or Disposal of Long-Lived Assets.  Under this standard, an impairment loss is recognized when the carrying amount of a long-lived asset held for use is not recoverable and exceeds its fair value. No impairment charges were recorded upon adoption of this new standard.  Impairment charges recorded during 2003 are described in note 5 - Discontinued Operations and Assets Held for Sale, note 10 - Restructuring Programs and note 16 - Other Expenses (Income) - Net. 

Under this standard, a long-lived asset to be disposed of by sale is measured at the lower of its carrying amount or fair value less cost to sell, and is not depreciated while classified as held for sale.  Assets and liabilities classified as held for sale are reported as assets held for sale and liabilities of operations held for sale on the balance sheet.  A long-lived asset to be disposed of other than by sale, such as by abandonment, before the end of its previously estimated useful life, is classified as held for use until it is disposed of and depreciation estimates revised to reflect the use of the asset over its shortened useful life.   Also, the standard requires that the results of operations of a component of an enterprise, that has been disposed of either by sale or abandonment or is classified as held for sale, be reported as discontinued operations if the operations and cash flows of the component have been, or will be, eliminated from the ongoing operations as a result of the disposal transaction and the Company will not have any significant continuing involvement in the operations of the component after the disposal transaction.  A component of an enterprise comprises operations and cash flows that can be clearly distinguished, operationally and for financial reporting purposes, from the rest of the enterprise.  Disposal activities relating to long-lived assets are described in note 5 - Discontinued Operations and Assets Held for Sale.

In December 2004, the Company adopted the provisions of Emerging Issues Task Force (EITF) 03-13, Applying the Conditions in Paragraph 42 of FASB Statement No. 144 in Determining Whether to Report Discontinued Operations, on which the EITF reached a consensus in November 2004.  Based on the provisions of the EITF, the Company determined that it had significant continuing involvement in the operations of Novelis, the rolled products business spun-off on January 6, 2005, as described in note 7 - Spin-off of Rolled Products Businesses, due to the existence of significant contracts between the Company and Novelis.  As a result, Novelis did not meet the criteria for classification as discontinued operations.

Derivatives

On July 1, 2003, the Company adopted SFAS No. 149, Amendment of Statement 133 on Derivative Instruments and Hedging Activities.  This standard amends and clarifies financial accounting and reporting for derivatives and for hedging activities under SFAS No. 133, Accounting for Derivative Instruments and Hedging Activities.  This standard has no impact on the Company's financial statements.

Costs Associated with Exit or Disposal Activities

On January 1, 2003, the Company prospectively adopted SFAS No. 146, Accounting for Costs Associated with Exit or Disposal Activities.  This standard requires that a liability associated with an exit or disposal activity be recognized when the liability is incurred rather than at the date of the Company's commitment to an exit plan.

Accounting for Certain Financial Instruments with Characteristics of Both Liabilities and Equity

On July 1, 2003, the Company adopted SFAS No. 150, Accounting for Certain Financial Instruments with Characteristics of Both Liabilities and Equity.  This standard requires that certain financial instruments embodying an obligation to transfer assets or to issue equity securities be classified as liabilities. This standard has no impact on the Company's financial statements.

Guarantees

On January 1, 2003, the Company adopted the recognition and measurement provisions of FIN 45, Guarantor's Accounting and Disclosure Requirements for Guarantees, Including Indirect Guarantees of Indebtedness of Others.  The provisions are applied on a prospective basis to guarantees issued or modified after December 31, 2002.

As at December 31, 2002, the Company had guaranteed the repayment of approximately $3 of indebtedness by third parties.  Alcan believes that none of these guarantees is likely to be invoked.  Under FIN 45, guarantees issued after December 31, 2002, are recorded as a liability equal to the fair value of the obligation at the inception of the guarantee. See note 28 - Commitments and Contingencies.

18



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)
 

5.         DISCONTINUED OPERATIONS AND ASSETS HELD FOR SALE

Bauxite and Alumina and Primary Metal
On December 29, 2004, the Company announced that, following an extensive evaluation of the Company's operations subsequent to the Pechiney acquisition, it had entered into a binding agreement for the sale of its controlling interest in Aluminium de Grèce S.A. (AdG), as well as the transfer of certain related contracts, to Mytilineos Holdings S.A. of Greece.  The Company has classified this business in discontinued operations and assets held for sale during the fourth quarter of 2004. The Company owns approximately 13 million shares in AdG, representing a 60.2% equity interest.  Under the terms of this agreement, Mytilineos Holdings and certain affiliated companies acquire from the Company a 53% equity position in AdG.  The balance of the Company's interest in AdG, some 7.2%, may be sold by the Company to Mytilineos Holdings one year after closing pursuant to a three-month put option at a price equivalent to the selling price of the shares.  Subsequently, Mytilineos Holdings will have a call option for six months to purchase the remaining interest, at a price equivalent to the selling price of the shares.  The transaction was completed on March 15, 2005.

Primary Metal
On December 30, 2004, the Company announced that it had reached agreement on the principal terms of a sale of Pechiney Électrométallurgie (PEM) to Ferroatlántica, S.L., Spain's leading feroalloys and independent electrical power producer.  The Company has classified this business in discontinued operations and assets held for sale during the fourth quarter of 2004.  The Company's decision to sell this business was based on an extensive evaluation of the Company's operations subsequent to the Pechiney acquisition and is consistent with the Company's strategy of divesting non-core activities. The transaction, which will be ultimately subject to relevant regulatory authorities' approvals, is expected to be completed in the second quarter of 2005.

Engineered Products
In December 2003, the Company classified in discontinued operations its extrusions operations in Milan, Italy. These operations had been classified as held and used until their sale in December 2003.

In the first quarter of 2004, the Company committed to a plan to sell certain non-strategic assets that are not part of its core operations.  The assets are used to supply castings and components to the automotive industry.  The Company is actively pursuing potential purchasers.  These assets are classified as held for sale and are included in discontinued operations.

Following a detailed assessment subsequent to the Pechiney acquisition, the Company began restructuring efforts at certain European sites in the fourth quarter of 2004.  As a result of this restructuring, the Company committed to a plan to sell two high purity businesses in France.  The Company is actively pursuing potential purchasers and expects the sales to be completed by the end of 2005.  These businesses have been classified in discontinued operations and assets held for sale during the fourth quarter of 2004.

Also in the fourth quarter of 2004, the Company committed to a plan to sell its service centres in France that are not part of its core operations.  The Company is actively pursuing potential purchasers. These assets are classified as held for sale and included in discontinued operations.

On December 31, 2003, the Company classified the aluminum rolling mill in Ravenswood, West Virginia (Ravenswood), as held for sale. Ravenswood was included in the acquisition of Pechiney.  As described in note 7 - Spin-Off of Rolled Products Businesses, the Company is no longer required to divest Ravenswood.  Accordingly, Ravenswood has been reclassified into continuing operations and assets held and used in December 2004, with reclassification of the balance sheet as at December 31, 2003.  The reclassification did not have a significant impact on Income from continuing operations for the year ended December 31, 2004.

Packaging
In the second quarter of 2003, the Company committed to a plan to sell certain non-strategic operations (Fibrenyle, Boxal Group, and Suner Cartons), as the businesses are not part of its core operations. These businesses were classified as held for sale and were included in discontinued operations. In the fourth quarter of 2003, the Company recorded the sale of Fibrenyle, in the U.K., for proceeds of $29.  In the second quarter of 2004, the Company recorded the sale of the Boxal Group and Suner Cartons, for proceeds of $6 and $19, respectively. The Boxal Group comprises three manufacturing facilities in France, the Netherlands and Switzerland as well as a sales office in Germany.  Suner Cartons comprises a facility in Spain.  As at June 30, 2004, the Company had sold all of the assets of the non-strategic packaging businesses previously classified as held for sale in the second quarter of 2003.

 

19



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

5.         DISCONTINUED OPERATIONS AND ASSETS HELD FOR SALE (cont'd)

Other
In the second quarter of 2004, the Company classified in discontinued operations its copper and ores and concentrates trading businesses.  In the fourth quarter of 2004, the Company sold certain assets of its ores and concentrates trading division to its current management team, and sold the assets of its zinc and lead metal trading business to Trafigura Ltd., an independent commodity trading company.

Fair values for discontinued operations were determined based on either discounted cash flows or expected selling price.  Certain financial information has been reclassified in the prior periods to present these businesses as discontinued operations on the statement of income, as assets held for sale and liabilities of operations held for sale on the balance sheet and as cash flows from (used for) discontinued operations on the statement of cash flows.

An impairment charge of $6 for the year ended December 31, 2004 (2003: $159; 2002: $9), was recorded in discontinued operations to reduce the carrying values of these businesses to estimated fair values less costs to sell.

Selected financial information for the businesses included in discontinued operations is reported below:

Year ended December 31

2004 

2003 

2002 

Sales

1,482 

337 

320 

Income (Loss) from operations

18 

(6)

(12)

Gain (Loss) on disposal - net

27 

(8)

Asset impairment provisions

(6)

(159)

(9)

Pre-tax income (loss)

39 

(173)

(21)

Income taxes recovered (expense)

(33)

14 

Income (Loss) from discontinued operations

(159)

(21)


The major classes of Assets held for sale and Liabilities of operations held for sale are as follows:
 

2004

2003

2002

Current assets held for sale:

 

Cash and time deposits

156

92

1

Trade receivables

323

384

58

Other receivables

40

155

12

Deferred income taxes

2

4

-

Inventories

296

458

45

817

1,093

116

Long-term assets held for sale:

 

Deferred charges and other assets

21

30

4

Deferred income taxes

6

65

-

Property, plant and equipment, net

86

200

159

Intangible assets, net

50

58

14

Goodwill, net

-

22

53

163

375

230

Current liabilities of operations held for sale:

 

Payables and accrued liabilities

709

558

65

Short-term borrowings

5

1

4

714

559

69

Long-term liabilities of operations held for sale:

 

Deferred credits and other liabilities

121

108

2

Deferred income taxes

4

14

12

Minority interests

135

116

-

260

238

14

 

20



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

6.         EARNINGS PER SHARE - BASIC AND DILUTED

Basic and diluted earnings per share are based on the weighted average number of shares outstanding during the year.  The treasury stock method for calculating the dilutive impact of stock options is used.  The following table outlines the calculation of basic and diluted earnings per share on income from continuing operations.

 

2004 

2003 

2002 

Numerator:

 

Income from continuing operations

252 

262 

421 

Less: dividends on preference shares

(6)

(7)

(5)

Income from continuing operations attributable to common shareholders

246 

255 

416 

Denominator (number of common shares in millions):

 

Weighted average of outstanding shares

368 

322 

321 

Effect of dilutive stock options

Adjusted weighted average of outstanding shares

370 

322 

322 

Earnings per common share - basic and diluted (in US$)

0.67 

0.79 

1.29 

Options to purchase 3,656,500 common shares (2003: 3,443,855; 2002: 1,146,500) at a weighted average grant price of CAN$58.94 per share (2003: CAN$54.32; 2002: CAN$60.16) were outstanding during the year but were not included in the computation of diluted earnings per share because the options' exercise price was greater than the average price of the common shares.

As at December 31, 2004, there are 369,930,252 common shares outstanding (2003: 365,181,101; 2002: 321,470,298).

As described in note 1 - Nature of Operations, the results of operations of Pechiney are not included in the 2003 statement of income. The common shares issued in December 2003 as part of the Pechiney acquisition are excluded from the weighted average of outstanding shares in 2003.

7.       SPIN-OFF OF ROLLED PRODUCTS BUSINESSES

On January 6, 2005, Alcan completed the spin-off of Novelis to its shareholders. Alcan shareholders received one Novelis common share for every five Alcan common shares held.   Novelis consists of substantially all of the aluminum rolled products businesses held by Alcan prior to its 2003 acquisition of Pechiney, together with some of Alcan's alumina and primary metal-related businesses in Brazil, which are fully integrated with the rolled products operations there, as well as four former Pechiney rolling facilities in Europe.  The spin-off, which was approved by both the shareholders and Board of Directors of Alcan, completed the planned strategic spin-off that was initially announced on May 18, 2004.   Additionally, the spin-off of Novelis satisfied certain regulatory requirements associated with the acquisition of Pechiney (see note 8 - Acquisition of Pechiney and note 28 - Commitments and Contingencies), including the requirement to divest either of the Neuf-Brisach rolling facilities or the AluNorf/Göttingen/Nachterstedt rolling facilities and allows Alcan to retain Ravenswood.

Agreements between Alcan and Novelis

Novelis has entered into various agreements with Alcan for the use of transitional and technical services, the supply of Alcan's metal and alumina, the licensing of certain of Alcan's patents, trademarks and other intellectual property rights, and the use of certain buildings, machinery and equipment, technology and employees at certain facilities retained by Alcan, but required in Novelis' business.

Certain of the agreements between Alcan and Novelis described above indicate that Alcan will have significant cash flows with, and significant continuing involvement in, the operations of Novelis subsequent to the spin-off.  As a result of the significant continuing involvement and the significant cash flows with Novelis, the spin-off did not meet the criteria for classification as a discontinued operation, as described in note 4 − Accounting Changes − Impairment or Disposal of Long-Lived Assets.

The following tables set forth the unaudited pro forma condensed consolidated information of the Company as at, and for the year ended, December 31, 2004, giving effect to the spin-off of Novelis as at January 1, 2004 for the statement of income and as at December 31, 2004 for the balance sheet.  The unaudited pro forma condensed consolidated information is for illustrative and informational purposes only and is not intended to represent or be indicative of what Alcan's financial condition or results of operations would have been had the transactions described below occurred on the dates indicated.  The unaudited pro forma condensed consolidated information also is not necessarily indicative of Alcan's future financial condition or results of operations.

 

21



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

7.       SPIN-OFF OF ROLLED PRODUCTS BUSINESSES (cont'd)

Unaudited Pro Forma Condensed Consolidated Balance Sheet
As at December 31, 2004

 


Alcan

Removal of Novelis   

Pro Forma  Adjustments

 

Alcan Pro Forma    

ASSETS

Current assets

Cash and time deposits

184

(31)

153

Receivables, net

4,168

(1,761)

1,637 

(c)

3,795

(312)

(g)

58 

(j)

(k)

Deferred income taxes

214

214

Inventories

4,029

(1,226)

143 

(a)

2,946

Current assets held for sale

817

817

Total current assets

9,412

(3,018)

1,531

7,925

Deferred charges, other assets and long-term

receivables from related parties

2,877

(297)

2,599 

(c)

2,658

(2,597)

(g)

76 

(k)

Deferred income taxes

870

870

Property, plant and equipment, net

13,293

(2,348)

10,945

Intangible assets, net

1,230

(35)

1,195

Goodwill

5,496

(256)

5,240

Long-term assets held for sale

163

163

Total assets

33,341

(5,954)

1,609 

28,996

LIABILITIES AND SHAREHOLDERS' EQUITY

Current liabilities

Payables and accrued liabilities

5,464

(1,260)

1,247 

(c)

4,783

(426)

(g)

(242)

(j)

Short-term borrowings

2,486

(541)

392 

(c)

614

(1,723)

(h)

Debt maturing within one year

569

(1)

568

Deferred income taxes

23

23

Current liabilities of operations held for sale

714

714

Total current liabilities

9,256

(1,802)

(752)

6,702

Debt not maturing within one year

6,345

(2,736)

2,597 

(c)

5,746

(10)

(g)

(750)

(h)

300 

(j)

Deferred credits and other liabilities

4,975

(472)

17 

(k)

4,520

Deferred income taxes

1,543

(249)

49 

(a)

1,343

Long-term liabilities of operations held for sale

260

260

Minority interests

236

(140)

96

 

22



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

7.       SPIN-OFF OF ROLLED PRODUCTS BUSINESSES (cont'd)

Unaudited Pro Forma Condensed Consolidated Balance Sheet
As at December 31, 2004

 


Alcan

Removal of Novelis   

Pro Forma  Adjustments

 

Alcan Pro Forma   

Shareholders' equity

Redeemable non-retractable preference shares

160 

160 

Common shareholders' equity

Common shares

6,670 

6,670 

Additional paid-in capital

112 

112 

Retained earnings

3,362 

(467)

94 

(a)

3,053 

(2,473)

(g)

2,473 

(h)

64 

(k)

Common shares held by a subsidiary

(35)

(35)

Accumulated other comprehensive income

457 

(88)

369 

Total liabilities and shareholders' equity

33,341 

(5,954)

1,609 

28,996 

 

 

 

23



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

7.       SPIN-OFF OF ROLLED PRODUCTS BUSINESSES (cont'd)

Unaudited Pro Forma Condensed Consolidated Statement of Income
For the year ended December 31, 2004

 

Alcan

Removal of Novelis   

Pro Forma  Adjustments

 

Alcan Pro Forma    

Sales and operating revenues

24,885 

(7,755)

2,409 

(b)

19,539 

 

Costs and expenses

Cost of sales and operating expenses

20,203 

(6,856)

(67)

(a)

15,689 

 

2,409 

(b)

Depreciation and amortization

1,337 

(246)

1,091 

Selling, administrative and general expenses

1,612 

(268)

30 

(f)

1,374 

Research and development expenses

239 

(58)

38 

(e)

219 

Interest

346 

(74)

37 

(d)

289 

 

(25)

(h)

 

(j)

Goodwill impairment

154 

154 

Other expenses (income) - net

406 

(28)

(26)

(d)

309 

(38)

(e)

(f)

(2)

(k)

(7)

(j)

24,297 

(7,530)

2,358 

19,125 

Income from continuing operations before

income taxes and other items

588 

(225)

51 

414 

Income taxes

375 

(166)

17 

(l)

226 

Income from continuing operations before other items

213 

(59)

34 

188 

Equity income

54 

(6)

48 

Minority interests

(15)

10 

(5)

Income from continuing operations

252 

(55)

34 

231 

Income from discontinued operations

Net income

258 

(55)

34 

237 

Dividends on preference shares

Net income attributable to common shareholders

252 

(55)

34 

231 

Earnings per share

Income from continuing operations per common share-

basic and diluted (in US$)

0.67 

(0.15)

0.09 

0.61 

Net income per common share - basic and diluted
(in US$)

0.69 

(0.15)

0.09 

0.63 

Average number of shares used in calculating earnings

per share - basic (in millions)

368 

Average number of shares used in calculating earnings

per share - diluted (in millions)

370 

 

24



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

7.         SPIN-OFF OF ROLLED PRODUCTS BUSINESSES (cont'd)

The unaudited pro forma condensed consolidated financial statements also include the following pro forma adjustments:

(a)

Adjustments to reflect the release of deferred profits held in inventory and the related tax effects.  These adjustments arise due to the change in relationship between Alcan and Novelis subsequent to the spin-off.  Prior to the spin-off, all profits on sales of inventory between Alcan and Novelis were deferred on the balance sheet until the inventory was sold to a third party.  Subsequent to the spin-off, Alcan and Novelis are not considered affiliated and any sales between Alcan and Novelis are considered third party.
 

(b)

Adjustments to reflect the sales and cost of sales between Alcan and Novelis.  These adjustments arise due to the change in relationship between Alcan and Novelis subsequent to the spin-off.  Prior to the spin-off, all sales and cost of sales between Alcan and Novelis were eliminated upon consolidation in Alcan's financial statements.  Subsequent to the spin-off, all sales and cost of sales between Alcan and Novelis are considered third party and are not eliminated.
 

(c)

Adjustments to reflect the receivables, payables, and debt between Alcan and Novelis.  These adjustments arise due to the change in relationship between Alcan and Novelis subsequent to the spin-off. Prior to the spin-off, all receivables and payables between Alcan and Novelis were eliminated upon consolidation in Alcan's financial statements.  Subsequent to the spin-off, receivables and payables between Alcan and Novelis are considered third party and are not eliminated.
 

(d)

Adjustments to reflect the interest expense and income on loans payable and receivable between Alcan and Novelis. These adjustments arise due to the change in relationship between Alcan and Novelis subsequent to the spin-off. Prior to the spin-off, all interest expense and income on loans payable and receivable between Alcan and Novelis were eliminated upon consolidation in Alcan's financial statements.  Subsequent to the spin-off, interest expense and income are adjusted to reflect the settlement of the intercompany loans receivable and payable between Alcan and Novelis.
 

(e)

Adjustments to reflect the research and development and other services rendered between Alcan and Novelis. These adjustments arise due to the change in relationship between Alcan and Novelis subsequent to the spin-off. Prior to the spin-off, all revenues and expenses related to these services rendered were eliminated upon consolidation in Alcan's financial statements.  Subsequent to the spin-off, these revenues and expenses are considered third party and are not eliminated.
 

(f)

Adjustments to record the general corporate expenses allocated to Novelis.  As these expenses will continue to be incurred by Alcan subsequent to the spin-off, they are included in Alcan's pro forma condensed consolidated statements of income.
 

(g)

Represents the settlement of intercompany loans receivable and payable between Alcan and Novelis.
 

(h)

Represents the proceeds from Novelis of $2,473, which have been used to reduce Alcan's commercial paper and bank loans included in Short-term borrowings and in Debt not maturing within one year. As a result of this reduction in debt, interest expense has been reduced by $25 in Alcan's pro forma condensed consolidated income statement for the year ended December 31, 2004.
 

(i)

In October 2003, Alcan entered into a derivative financial instrument that was designated as a hedge of Alcan's net investment in certain foreign subsidiary companies.  With the spin-off of Novelis, the amount of the net investment in those foreign subsidiaries is less than the notional amount of the derivative instrument, until December 15, 2003 when Alcan acquired Pechiney.  The change in fair value of the derivative instrument for 2003 amounted to a $32 loss and is reported in Accumulated other comprehensive income.  No adjustment has been made in this pro forma financial information related to this transaction, as it would not have a recurring impact on Alcan's consolidated results of operations.
 

(j)

Under an agreement effective December 18, 2001, on an ongoing basis, the Company sold to a third party an undivided interest in certain trade receivables, with limited recourse, for maximum cash proceeds of $300 with the maximum credit exposure to the Company held in reserve by the third party. The Company acted as a service agent and administers the collection of the receivables sold.  As at December 31, 2004, the Company sold trade receivables of $345, of which $242 were allocated to Novelis, with $45 held in reserve by the third party.  Subsequent to the spin-off, this program was discontinued.       

25



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

7.           SPIN-OFF OF ROLLED PRODUCTS BUSINESSES (cont'd)

(k)

Adjustment to reflect a lease to Novelis of the Sierre North Building and the machinery and equipment located in the Sierre North Building (including the hot and cold mills) for a term of 15 years, renewable at Novelis' option for an additional five-year period, at an annual base rent of $5.

   
(l)

Represents the tax effect of pro forma adjustments at the statutory rate of 34%.

8.           ACQUISITION OF PECHINEY

During the initial offer period, which closed on November 24, 2003, 77,950,776 Pechiney shares, 1,598 Pechiney bonus allocation rights and 7,722,915 Pechiney OCEANEs were tendered, representing 92.21% of Pechiney share capital and 93.55% of Pechiney voting rights, on a fully diluted basis. Pechiney shares, Pechiney bonus allocation rights, Pechiney OCEANEs and Pechiney American Depositary Shares (ADS) are collectively hereby referred to as Pechiney securities. On December 15, 2003, the Company acquired the Pechiney securities tendered during the initial offer and as consideration, issued 42,413,105 common shares (including 1,417,910 shares to Pechiney) valued at $39.63 per share and paid $3,544 in cash. Accordingly, Pechiney became a subsidiary of the Company on December 15, 2003. In addition, the Company assumed from Pechiney total debt of $2,130 (short-term borrowings, debt maturing within one year, and debt not maturing within one year). The value of $39.63 per share represents the average closing market price for an Alcan common share for a reasonable period of time before and after November 17, 2003, the date at which the number of Alcan common shares to be issued and the amount of cash consideration for each Pechiney share became fixed. 

The offer was re-opened from December 9 to 23, 2003. During the re-opened offer, 3,826,638 Pechiney shares, 19 Pechiney bonus allocation rights and 149,072 Pechiney OCEANEs were tendered. As more than 95% of the capital and voting rights of Pechiney were tendered (on a fully diluted basis) during the initial and re-opened offers, the Company paid to the holders of Pechiney securities who tendered during the initial offer, additional consideration of $100 on January 19, 2004. This additional consideration was recorded in 2003 as it became payable on December 23, 2003, the date the re-opened offer closed.

On January 15, 2004, the Company acquired the Pechiney securities tendered in the re-opened offer and as consideration, issued 2,082,075 common shares (including 691,669 shares to Pechiney) valued at $39.63 per share and paid $158 in cash including $5 as payment of additional consideration for holders of Pechiney securities who tendered during the re-opened offer. The additional ownership acquired through this re-opened offer was accounted for in the first quarter of 2004 when the Company settled the purchase price and obtained legal title of the Pechiney securities tendered during the re-opened offer. 

The withdrawal offer of Alcan, made in accordance with French securities regulations, as a required step to acquire all remaining Pechiney equity securities, was opened from January 23 to February 5, 2004. It was followed on February 6, 2004, by a compulsory acquisition by which Alcan became the owner of the remaining Pechiney equity securities it did not already own. On January 23, 2004, Alcan paid $109, which was accounted for in the first quarter of 2004, representing the aggregate consideration for the withdrawal offer and compulsory acquisition (without taking into account the Pechiney shares that could have resulted from exercise of Pechiney options between January 23 and February 5, 2004), for distribution in accordance with the provisions of French securities regulations. On February 6, 2004, the Company paid $7, which was accounted for in the first quarter of 2004, in order to complete the acquisition of the Pechiney shares that were issued between January 23 and February 5, 2004, upon the exercise of Pechiney options. On February 6, 2004, Pechiney became a wholly-owned subsidiary of the Company. 

Pechiney's three core businesses were primary aluminum, aluminum conversion and packaging. The transaction enables Alcan to build upon its position as one of the world's leading aluminum and packaging companies and to benefit from the combined entity's enhanced scale, financial strength and technological resources as well as its increased capacity to serve customers worldwide. The combined entity benefits from a larger and more diversified low-cost global position in primary aluminum production with opportunities for profitable growth, an advanced aluminum fabricating business with facilities around the world and a leading position in flexible packaging.

The acquisition was accounted for using the purchase method. The balance sheet of Pechiney is included in the consolidated financial statements commencing on December 31, 2003, and the results of operations and cash flows of Pechiney have been included in the consolidated financial statements beginning January 1, 2004. Given the magnitude of the acquisition of Pechiney and due to the fact that the transaction was completed at the end of 2003, a tentative purchase price allocation was performed at December 31, 2003 and the final valuation was completed in 2004.  The revisions resulted in an increase in goodwill of $881. Goodwill of $642 has been allocated to the equity-accounted entities, which are included in Deferred charges and other assets.

26



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

8.         ACQUISITION OF PECHINEY (cont'd)

The divestitures required for regulatory reasons as a result of the Pechiney acquisition are described in note 28 - Commitments and Contingencies.

 

Final Purchase
Price Allocation

Tentative Purchase
 Price Allocation

Fair value of net assets acquired at date of acquisition

 

Trade receivables

1,479

1,475

Other receivables

117

110

Deferred income taxes - current     

42

49

Inventories

1,597

1,575

Current assets held for sale

956

992

Deferred charges and other assets(1)

1,131

357

Deferred income taxes - non-current

699

677

Property, plant and equipment

2,847

4,139

Intangible assets

730

601

Goodwill (2)

3,164

2,283

Long-term assets held for sale

125

317

Total assets        

12,887

12,575

Payables and accrued liabilities     

2,190

1,993

Short-term borrowings

849

849

Debt maturing within one year

200

202

Deferred income taxes - current     

95

81

Current liabilities of operations held for sale

510

500

Debt not maturing within one year                  

1,006

1,004

Deferred credits and other liabilities

1,893

1,673

Deferred income taxes - non-current

423

618

Long-term liabilities of operations held for sale

232

229

Minority interests

31

259

Fair value of net assets acquired at date of acquisition - net of cash
 and time deposits acquired

5,458

5,167

(1)  Includes $642 of goodwill allocated to equity-accounted entities.
(2)  See note 9 - Goodwill and Intangible Assets

The goodwill is generally not deductible for tax purposes.

The differences between the tentative and final purchase price allocations are principally due to the completion of the final valuation of the property, plant and equipment and intangible assets; the recording of liabilities for costs to exit certain operations of Pechiney and liabilities for employee termination benefits and environmental liabilities; the purchase of the remaining common shares of Pechiney in 2004; and the fair value adjustments relating to equity-accounted entities.

Of the $730 of acquired intangible assets, $50 was assigned to in-process research and development assets that were written off at the date of acquisition.  This write-off was included in Research and development expenses.  The balance of the acquired intangible assets are amortized over 13.5 years.

Acquisition Cost

 

Issuance of common shares on December 15, 2003 (40,995,195* common

 

shares without nominal or par value; average market value of $39.63 per

 

share)

1,625

Issuance of common shares on January 15, 2004 (1,390,406 ** common

 

shares without nominal or par value; average market value

 

of $39.63 per share)

55

Cash paid in 2003 of $3,544 net of cash and time deposits acquired of $243

3,301

Additional consideration for initial offer, re-offer and compulsory acquisition

 

paid in 2004

318

Cost of Pechiney options  

80

Transaction costs

79

Total acquisition cost - net of cash and time deposits acquired

5,458

*    Represents the issuance of 42,413,105 common shares net of 1,417,910 shares held by Pechiney.
**  Represents the issuance of 2,082,075 common shares net of 691,669 common shares held by Pechiney.

27



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

8.         ACQUISITION OF PECHINEY (cont'd)

Unaudited supplemental pro forma information (in millions of US$, except per share amounts)

The following unaudited pro forma information for 2003 and 2002 presents a summary of consolidated results of operations of the Company and Pechiney as if the combination had occurred on January 1, 2002. These pro forma results have been prepared for comparative purposes only.

2003

2002

(UNAUDITED)

(UNAUDITED)

Sales and operating revenues

20,435          

18,224          

Net income (Loss)

(35)         

183          

Net income (Loss) per common share - basic and diluted

(0.10)         

0.51          

9.       GOODWILL AND INTANGIBLE ASSETS

Goodwill

The changes in the carrying amount of goodwill for the year ended December 31, 2004, are as follows:

BALANCE
AS AT
JANUARY 1, 2004

 

DISPOSALS

 

ADDITIONS

DEFERRED TRANSLATION ADJUSTMENTS

 

ADJUSTMENTS*

 

IMPAIRMENT LOSSES

 BALANCE
AS AT    DECEMBER 31, 2004

Bauxite and Alumina

558     

-     

-     

-      

559      

-     

1,117     

Primary Metal

534     

-     

4     

24      

947      

-     

1,509     

Rolled Products Europe

-     

-     

-     

8      

331      

-     

339     

Engineered Products

183     

-     

-     

9      

369      

(154)     

407     

Packaging

1,301     

-     

4     

59      

1,597      

-     

2,961     

Pechiney

2,283     

-     

-     

-      

(2,283)     

-     

-     

Goodwill excluding amount

 

 

     

   

     

 

 

included in Long-term assets

 

 

 

 

 

 

 

held for sale

4,859     

-     

8     

100      

1,520      

(154)     

6,333     

Goodwill included in equity-

 

   

 

 

 

      

  

accounted entities

173     

-     

4     

19      

641      

-      

837     

Goodwill excluding amount

 

 

 

 

 

 

 

included in equity-accounted

 

 

 

 

 

 

 

entities and Long-term assets

 

 

 

      

 

 

 

held for sale

4,686     

-     

4     

81      

879      

(154)     

5,496     

Goodwill included in Long-term

 

 

 

 

 

    

 

assets held for sale

22     

(19)     

-     

(1)     

(2)     

-     

-     

4,708     

(19)     

4     

80      

877      

(154)     

5,496     

* In 2004, adjustments are principally changes to the tentative purchase price allocation related to the Pechiney acquisition.

28



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

9.             GOODWILL AND INTANGIBLE ASSETS (cont'd)

The changes in the carrying amount of goodwill for the year ended December 31, 2003, are as follows:

BALANCE
AS AT
JANUARY 1, 2003

DISPOSALS

ADDITIONS

DEFERRED TRANSLATION ADJUSTMENTS

ADJUSTMENTS

IMPAIRMENT LOSSES

 BALANCE
AS AT    DECEMBER 31, 2003

Bauxite and Alumina

546    

-    

-    

-     

12     

-    

558    

Primary Metal

511    

-    

6    

18     

(1)    

-    

534    

Engineered Products

161    

-    

33    

18     

(1)    

(28)    

183    

Packaging

1,085    

-    

75    

126     

15     

-    

1,301    

Pechiney

-    

-    

2,283    

-     

-     

-    

2,283    

Goodwill excluding amount

    included in Long-term assets

held for sale

2,303    

-    

2,397    

162     

25     

(28)    

4,859    

Goodwill included in equity-

accounted entities

167    

-    

-    

6     

-      

-     

173    

Goodwill excluding amount

included in equity-accounted

entities and Long-term assets

held for sale

2,136    

-    

2,397    

156     

25     

(28)    

4,686    

Goodwill included in Long-term

assets held for sale

53    

(11)    

-    

(1)    

(19)    

-    

22    

2,189    

(11)    

2,397    

155     

6     

(28)    

4,708    

The changes in the carrying amount of goodwill for the year ended December 31, 2002, are as follows:

BALANCE
AS AT
JANUARY 1, 2002

DISPOSALS

ADDITIONS

DEFERRED TRANSLATION ADJUSTMENTS

ADJUSTMENTS

IMPAIRMENT
LOSSES

 BALANCE
AS AT    DECEMBER 31, 2002

Bauxite and Alumina

543    

-    

-    

-    

3     

-    

546    

Primary Metal

426    

-    

33    

49    

3     

-    

511    

Rolled Products Europe

163    

-    

-    

-    

-     

(163)    

-    

Engineered Products

466    

-    

2    

19    

(5)    

(321)    

161    

Packaging

1,255    

-    

-    

94    

(8)    

(256)    

1,085    

Other

21    

-    

-    

-     

(21)    

-    

-    

Goodwill excluding amount

    included in Long-term assets

held for sale

2,874    

-    

35    

162     

(28)     

(740)    

2,303    

Goodwill included in equity-

accounted entities

128    

-    

-    

39     

-      

-     

167    

Goodwill excluding amount

included in equity-accounted

entities and Long-term assets

held for sale

2,746    

-    

35    

123    

(28)    

(740)    

2,136    

Goodwill included in Long-term

assets held for sale

51    

-    

-    

9    

1     

(8)    

53    

2,797    

-    

35    

132    

(27)    

(748)    

2,189    

In 2004, an increase in goodwill of $1,523 relating to the Pechiney acquisition was recorded in adjustments.  Of this amount, $642 was allocated to equity-accounted entities.  The increase in goodwill of $1,523 relates to a decrease in the fair value of the net assets acquired and results from the final purchase price allocation being completed in December 2004.  See note 8 - Acquisition of Pechiney.  Also included in 2004 in adjustments, a reduction in goodwill of $12 (2003: $7; 2002: $28) was recorded principally relating to a decrease in the valuation allowance related to future income tax assets acquired in the combination with algroup, but which were not recognized at the date of the business combination because, at the time, it was unlikely they would be recovered.

29



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

9.        GOODWILL AND INTANGIBLE ASSETS (cont'd)

As a result of the annual test, conducted as at October 31, 2004, to determine whether, as at that date, there was an impairment in the carrying amount of goodwill, an impairment loss of $154 relating to several fabricating facilities in the Engineered Products group, mainly in Europe, was recognized as a charge to income in 2004.  The impairment loss arose as a result of the strong appreciation of the euro since the date of acquisition in December 2003 and a reassessment of plan assumptions resulting from a change in business conditions from the date of acquisition to October 31, 2004.  The fair value of all reporting units was determined using discounted future cash flows.   For the year ended December 31, 2003, an impairment loss of $28 related to the extrusions business in the Engineered Products group in Europe was recognized as a charge to income.

In accordance with SFAS No. 142, the Company completed an initial review to determine whether, at January 1, 2002, there was impairment in the goodwill balance.  As a result of this review, an impairment loss of $748 (including $8 relating to long-term assets held for sale) was recognized in income in 2002 as a cumulative effect of accounting change.  The adjustment reflected the decline in end-market conditions in the period from the algroup merger in October 2000 to January 1, 2002.  The fair value of all reporting units was determined using discounted future cash flows.  The annual test was also completed in 2002 and no further impairment was identified. 

Intangible Assets with Finite Lives

GROSS CARRYING AMOUNT      


ACCUMULATED AMORTIZATION

 

NET BOOK VALUE

     DECEMBER 31, 2004

Trademarks

218          

53           

165          

Patented and non-patented technology

537          

89           

448          

Purchase contracts

355          

21           

334          

Customer contracts

39          

9           

30          

Prior service costs included in pensions

253          

-           

253          

1,402          

172           

1,230          

     DECEMBER 31, 2003

Trademarks

178          

33           

145          

Patented and non-patented technology

497          

51           

446          

Purchase contracts

233          

2           

231          

Customer contracts

115          

-           

115          

Prior service costs included in pensions

223          

-           

223          

 

1,246          

86           

1,160          

                  

                            DECEMBER 31, 2002

Trademarks

134          

20           

114          

Patented and non-patented technology

208          

31           

177          

Purchase contracts

20          

1           

19          

Prior service costs included in pensions

142          

-           

142          

504          

52           

452          

The aggregate amortization expense for the year ended December 31, 2004, was $79 (2003: $26; 2002: $23).  The estimated amortization expense for the five succeeding fiscal years is approximately $87 per year.  In 2004, the Company acquired intangible assets of nil (2003: $721; 2002: $20).  These assets are comprised of trademarks of nil (2003: $27; 2002: nil), patented and non-patented technology of nil (2003: $313; 2002: nil), purchase contracts of nil (2003: $266; 2002: $20), and customer contracts of nil (2003: $115; 2002: nil).  In 2004, the intangible assets were increased by $71 relating to the finalization of the Pechiney purchase price allocation.

 

 

30



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

10.      RESTRUCTURING PROGRAMS

2004 Restructuring Activities

In line with the Company's objective of value maximization, the Company undertook various restructuring initiatives in 2004.

Pechiney

In 2004, the Company recorded liabilities of $193 for restructuring costs in connection with the exit of certain operations of Pechiney, and these costs were recorded in the allocation of the purchase price.  See note 8 - Acquisition of Pechiney.  These costs relate principally to severance costs of $121 related to the involuntary termination of Pechiney employees in France (Primary Metal, Engineered Products, Packaging and Other), as well as other severance costs of $54, principally comprising $21 relating to a plant closure in Spain (Packaging), $17 relating to a planned plant closure in Flemalle, Belgium (Rolled Products Europe), $5 relating to a  plant closure in Garbagnate, Italy (Packaging), and $1 relating to the downsizing of a plant in Kolin in the Czech Republic (Packaging). 

Other 2004 restructuring activities

The Company incurred restructuring charges of $19 relating to the consolidation of its U.K. aluminum sheet rolling activities in Rogerstone, Wales, in order to improve competitiveness through better capacity utilization and economies of scale.  Production ceased at the rolling mill in Falkirk, Scotland (Rolled Products Europe) in December 2004 and the facility is expected to close during the first quarter of 2005.  The charges include $6 of severance costs, $8 of asset impairment charges, $2 of pension costs, $2 of decommissioning and environmental costs and $1 of other charges.  No further charges are expected to be incurred in relation to this restructuring activity.

The Company incurred restructuring charges of $7 relating to the closure of two corporate offices in the U.K. and Germany (Other).  The charges include $4 related to severance costs and $3 related to lease exit costs and costs to consolidate facilities. The Company expects to incur $4 of additional charges in 2005 relating principally to additional lease exit costs. 

In November 2004, the Company announced the downsizing of its Alcan Mass Transportation Systems business unit in Zurich, Switzerland (Engineered Products) as a result of changing market conditions and business realities.  In 2004, the Company incurred restructuring charges of $5 consisting of $4 of asset impairment charges, and $1 of other charges.  The Company expects to incur $3 of additional restructuring charges in 2005 relating principally to severance costs.  In addition, the Engineered Products group incurred restructuring charges of $9 relating to both the closure of a composites facility in the U.S., and process reengineering at certain facilities in Switzerland and Germany.  These charges consist of severance costs of $6, asset impairment charges of $2 and other costs of $1.  The Company expects to incur $4 of additional severance charges in 2005.

In 2004, the Company incurred restructuring charges of $21 relating to the closure of certain non-strategic packaging facilities located in the United States and France.  These charges consist of severance costs of $11, asset impairment charges of $8 and other charges of $2.  The Company expects to incur additional charges of $1 in relation to these plant closures.  In addition, the Company recorded $18 of restructuring charges relating to exit activities at certain packaging facilities located primarily in Europe.  These charges comprise $12 of severance costs, $3 of asset impairment charges and $3 of other costs.  No further charges are expected to be incurred in connection with these activities.  

In early 2004, the Company permanently halted production at its Jonquière Söderberg primary aluminum facility in Saguenay, Quebec (Primary Metal).  As a result, the Company recorded charges of $14 in 2004 comprising $5 of severance costs, $5 of asset impairment charges, and $4 of other costs.  The Company expects to incur an additional $12 in 2005 relating to severance and dismantling costs.

Other Pre-2004 Restructuring Activities

Included in the provision balance as at December 31, 2003, are $62 of liabilities related to Pechiney restructuring activities initiated before its acquisition by Alcan, and $24 of severance and other exit costs at certain packaging operations in Europe (Packaging), certain cable operations in the U.S. (Engineered Products), and a corporate office in the U.K. (Other).

2001 Restructuring Program

In 2001, the Company implemented a restructuring program aimed at safeguarding its competitiveness, resulting in a series of plant sales, closures and divestments throughout the organization. In the context of the Company's objective of value maximization, a detailed business portfolio review was undertaken in 2001 to identify high cost operations, excess capacity and non-core products.  Impairment charges arose as a result of negative projected cash flows and recurring losses. These charges related principally to buildings, machinery and equipment and some previously capitalized project costs. This program was essentially completed in 2003. 

 

 

31



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

10.      RESTRUCTURING PROGRAMS (cont'd)

In 2004, the Company recorded charges related to the 2001 restructuring program of $7, pre-tax, relating principally to the closure of facilities in the U.K. (Bauxite and Alumina) and the closure of cable operations in Canada and the United States (Engineered Products), and recorded recoveries of $14 relating principally to the sale of assets related to the closure of facilities in Glasgow, U.K. (Rolled Products Europe) and other recoveries related to the closure of facilities in the U.K. (Bauxite and Alumina).

The schedule provided below shows details of the provision balances and related cash payments for the significant restructuring activities:

 

 

As at December 31, 2004


SEVERANCE COSTS    

 

ASSET         IMPAIRMENT PROVISIONS*

 

 

OTHER



TOTAL

Provision balance as at December 31, 2003

86      

-        

46      

132      

 

 

 

 

 

2004:

 

 

 

 

Charges recorded in the statement of

 

 

 

 

Income, net

44      

30      

13      

87      

Charges recorded in the allocation of the

 

 

 

 

Pechiney purchase price

175      

-       

18      

193      

Cash payments

(99)     

-       

(33)     

(132)     

Non-cash (charges) recoveries

-      

(30)     

8      

(22)     

Provision balance as at December 31, 2004

206      

-       

52      

258      

* Fair value of assets was determined using discounted future cash flows.

The schedule provided below shows details of the charges by operating segment:

Charges (recoveries) recorded in the statement of income in Other expenses (income) - net

 

Year ended December 31, 2004

 

SEVERANCE COSTS     

ASSET         IMPAIRMENT PROVISIONS

 

OTHER

 

TOTAL

Bauxite and Alumina

-     

-     

(3)     

(3)     

Primary Metal

4     

5     

5      

14      

Rolled Products Europe

6     

8     

(1)     

13      

Engineered Products

7     

6     

4      

17      

Packaging

23     

11     

5      

39      

Other

4     

-     

3      

7      

Total

44     

30     

13      

87      

Charges forming part of the allocation of the Pechiney purchase price
 

 

Year ended December 31, 2004

SEVERANCE
COSTS    

 

OTHER

 

TOTAL

Primary Metal

50    

2     

52     

Rolled Products Europe

17     

2     

19     

Engineered Products

12     

6     

18     

Packaging

42     

5     

47     

Other

54     

3     

57     

Total

175     

18     

193     

 

32



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

11.          INCOME TAXES

 

2004 

2003 

2002 

Income (Loss) from continuing operations before income taxes and other items

Canada

(144)

(201)

(25)

Other countries

732 

699 

692 

588 

498 

667 

Current income taxes

 

 

Canada

18 

(8)

Other countries

321 

242 

204 

330 

260 

196 

Deferred income taxes

Canada

89 

120 

75 

Other countries

(44)

(122)

16 

45 

(2)

91 

Income tax provision

375 

258 

287 

The composite of the applicable statutory corporate income tax rates in Canada is 32% (2003: 39%; 2002: 39%).

Effective January 1, 2004, the general and manufacturing and processing tax rates in Canada are equivalent.  Prior to 2004, the effect of the reduced tax rate on manufacturing and processing activities in Canada was disclosed as a deduction from the general tax rate.

The following is a reconciliation of income taxes calculated at the above composite statutory rates with the income tax provision:

2004 

2003 

2002 

Income taxes at the composite statutory rate

189 

195 

260 

Differences attributable to:

 

Tax benefits from changes in Australian tax legislation

(23)

(74)

Exchange translation items

89 

96 

37 

Exchange revaluation of deferred income taxes

44 

112 

16 

Effect of tax rate changes on deferred income taxes

(9)

(1)

Unrecorded tax benefits - net

81 

18 

Investment and other allowances

(22)

(35)

(18)

Goodwill impairment

50 

11 

Large corporations tax

10 

Withholding taxes

34 

Reduced rate or tax exempt items

(25)

(11)

(11)

Foreign tax rate differences

(40)

(43)

(30)

Prior years' tax adjustments

(23)

(18)

(7)

Other - net

20 

12 

10 

Income tax provision

375 

258 

287 

 

33



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

11.          INCOME TAXES (cont'd)

At December 31, the principal items included in Deferred income taxes are:

2004 

2003 

2002 

Liabilities

 

Property, plant, equipment and intangibles

1,765 

2,118 

1,301 

Inventory valuation

75 

131 

66 

Other - net

113 

122 

81 

1,953 

2,371 

1,448 

Assets

 

Tax benefit carryovers

1,505 

1,429 

361 

Accounting provisions not currently deductible for tax

1,496 

1,255 

511 

 

3,001 

2,684 

872 

Valuation allowance (amounts not likely to be recovered)

1,530 

1,149 

245 

 

1,471 

1,535 

627 

Net deferred income tax liability

482 

836 

821 

       

Amounts recognized in the Consolidated Balance Sheet consist of:

 

 

 

Deferred income tax asset - current

(214)

(49)

Deferred income tax asset - non-current

(870)

(892)

(189)

Deferred income tax liability - current

23 

81 

Deferred income tax liability - non-current

1,543 

1,696 

1,010 

Net deferred income tax liability

482 

836 

821 

Based on rates of exchange at December 31, 2004, tax benefits of approximately $1,290 relating to prior and current years' operating losses and $60 of benefits related to capital losses and tax credits carried forward will be recognized when it is more likely than not that such benefits will be realized. These amounts are included in the valuation allowance above. Approximately $8 of these potential tax benefits expire in 2005.

The valuation allowance relates principally to loss carryforward benefits and tax credits where realization is not likely.  The majority of the allowance relates to loss carryforwards of French companies with no expiry date, but which are subject to limitations to their use such that it is unlikely that they will be used against taxable income.  In the event that the valuation allowance related to these loss carryforwards was reversed, approximately $1,052 of the allowance would be allocated to reduce goodwill.  In 2004, $13 (2003: $5; 2002: $11) of the valuation allowance was reversed when it became more likely than not that benefits would be realized. Of that amount, $12 (2003: $4; 2002: $5) reduced goodwill since it related to future income tax assets acquired in business combinations, but which were not recognized at the date of the business combinations.

 

34



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

12.          INVESTMENT IN UNCONSOLIDATED AFFILIATES

At December 31, 2004, investments accounted for using the equity method and the ownership held by Alcan include principally:

Sor-Norge Aluminium AS (50%); Aluminium Norf GmbH (50%); Consortium Strojmetal A.S. Kamenice Alcan Singen GmbH (50%); Rhenaroll S.A. (50%); Halco (Mining) Inc. (45%); Queensland Alumina Limited (41%); Alcan Propack Chengdu Co. Ltd. (26%); Mineração Rio Do Norte S.A. (13%); Petrocoque S.A. - Indústria E Comércio (25%); Pechiney Reynolds Quebec Inc. (50%); Alucam - Compagnie Camerounaise de l'Aluminium (46.67%); Socatral - Société Camerounaise de Transformation de l'Aluminium (29.96%); Airlessystems (50%); Alcan Ningxia Aluminium Company Limited (50%); Euronorca Partners (50%).

The activities of the Company's major equity-accounted investments include the procurement and processing of bauxite in Australia, Brazil and Guinea, smelting operations in Norway, Cameroon, Canada, and China, aluminum rolling operations in Germany and Cameroon, as well as packaging operations in France and China, and engineered products operations in the Czech Republic.

As described in note 4 - Accounting Changes - Consolidation of Variable Interest Entities, beginning in 2004, the Company consolidated, under the provisions of FIN 46, the financial statements of Logan, in which it holds a 40% interest.  Prior to 2004, the Company's investment in Logan was accounted for using the equity method.

A summary of the combined financial information for these equity-accounted companies is set forth below.

Summary of Combined Financial Position

 

2004 

2003

2002

Current assets

1,091 

881

485

Non-current assets

3,628 

2,381

2,323

Total assets

4,719 

3,262

2,808

Current liabilities

1,122 

981

1,068

Non-current liabilities

1,052 

791

494

Total liabilities

2,174 

1,772

1,562

Net assets

2,545 

1,490

1,246

Alcan's equity in net assets

1,737*

724

545

*Includes $642 of goodwill arising from the Pechiney acquisition.  See note 8 - Acquisition of Pechiney.

Summary of Combined Operations

 

2004 

2003

2002

Revenues

1,954 

1,122

1,347

Costs and expenses

1,648 

885

1,081

Income taxes

114 

59

70

Net income

192 

178

196

Alcan's share of net income as reported in equity income

54 

38

44

 

 

35



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

13.      RELATED PARTY TRANSACTIONS

Alcan has transactions with certain investees accounted for under the equity method, generally with respect to the purchase of inventory in the ordinary course of business.  The activities of the major equity-accounted investees are the procurement and processing of bauxite in Australia, Brazil and Guinea, smelting operations in Norway, Cameroon, Canada and China, aluminum rolling operations in Germany and Cameroon, as well as packaging operations in France and China, and engineered products operations in the Czech Republic.  These transactions are reflected in the consolidated financial statements as follows:

 

2004 

2003 

2002 

Year ended December 31:

 

 

 

Sales and operating revenues

95 

42 

40 

Cost of sales and operating expenses

249 

39 

38 

Other expenses (income) - net

(1)

(2)

(8)

 

 

As at December 31:

 

 

 

Trade receivables

184 

142 

152 

Deferred charges and other assets

28 

Payables and accrued liabilities

122 

56 

35 

Short-term borrowings

34 

 

As at December 31, 2003, the Company had entered into exchange contracts with an unconsolidated affiliate with a notional amount of $28.  These contracts matured in 2004.

14.      ALLOWANCE FOR DOUBTFUL ACCOUNTS

The allowance for doubtful accounts reflects management's best estimate of probable losses inherent in the trade receivables balance.  Management determines the allowance based on known uncollectable accounts, historical experience, and other currently available evidence.  Activity in the allowance for doubtful accounts is as follows:

                                     

YEAR

BALANCE
AT
BEGINNING
OF YEAR

ADDITIONS
CHARGED TO
COSTS &
EXPENSES

ACQUISITIONS

RECOVERIES

WRITE-
OFFS

DIVESTMENTS

EXCHANGE

BALANCE
AT END OF
YEAR

2004

92

27

-

(7)

(17)

99

2003

56

12

31

(7)

92

2002

50

20

-

(9)

(4)

(1)

56

 

36



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

15.                SALES OF RECEIVABLES

Under an agreement effective December 18, 2001, on an ongoing basis, the Company sells to a third party an undivided interest in certain trade receivables, with limited recourse, for maximum cash proceeds of $300 with the maximum credit exposure to the Company held in reserve by the third party. This amount is recorded in Other receivables (2003 and 2002: Deferred charges and other assets). Net proceeds were used in 2001 to repay commercial paper borrowings. The Company acts as a service agent and administers the collection of the receivables sold.  As at December 31, 2004, the Company sold trade receivables of $345 (2003: $336; 2002: $341), with $45 (2003: $43; 2002: $44) held in reserve by the third party.  In January 2005, as a result of the spin-off of Novelis, this program was discontinued.

The Company has also entered into other programs with certain financial institutions to sell third party receivables.  Under one program, the Company entered into agreements to sell up to $129 (€ 95 million) (2003: $211 (€ 168 million)) of selected receivables without recourse.  As at December 31, 2004, the Company sold trade receivables of $129 (€ 95 million) (2003: $143 (€ 114 million)) under this program. Under another program, the Company entered into an agreement to sell third party receivables of $61 (2003: $61).  As at December 31, 2004, the Company sold trade receivables under this program of $59 (2003: nil) with $6 (2003: nil) held in reserve by a third party.

16.                OTHER EXPENSES (INCOME) - NET

Other expenses (income) - net comprise the following elements:

2004 

2003 

2002 

Restructuring and other costs (recoveries), net

105 

(2)

65 

Asset impairment provisions

99 

36 

Gain on disposal of businesses and investment - net (NOTE 20)

(49)

(14)

(36)

Provisions for legal claims (NOTE 28)

113 

Environmental provisions

20 

29 

Interest revenue

- 

(19)

(17)

Pechiney integration

38 

Exchange losses

61 

116 

51 

Derivatives (gains) losses

36 

(30)

(60)

Other

88 

14 

(3)

406 

131 

119 

The 2004 restructuring costs of $105 consist principally of $71 of charges included in note 10 - Restructuring Programs.  The balance relates principally to severance costs.

The 2004 asset impairment provisions consist principally of $30 of charges included in note 10 - Restructuring Programs and $65 related to the impairment of certain rolling assets in Italy (Rolled Products Europe) and arose as a result of negative projected cash flows.  Fair values were determined based on either discounted cash flows or selling price.

The 2003 restructuring costs (recoveries) of ($2) consist principally of $36 of employee severance costs and other exit costs at flexible packaging operations in Europe (Packaging) and closure costs for certain cable operations in the U.S. (Engineered Products) offset by recoveries of $38 related to the 2001 restructuring program.  The recoveries are primarily due to the reversal of an excess severance provision and gains on the sales of assets.  

The 2003 asset impairment provisions of $36 consist principally of $14 for the closure of the Söderberg primary aluminum facility in Jonquière, Quebec (Primary Metal), $7 for flexible packaging operations in Europe and $7 for a converting facility in Charlotte, North Carolina (Packaging). The impairment charges arose as a result of negative projected cash flows and related principally to buildings, machinery and equipment. Fair values were determined based on either discounted cash flows or selling price.

 

 

37



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

17.          INVENTORIES

2004

2003

2002

Aluminum operating segments

   Aluminum

1,873

1,887

905

   Raw materials

731

486

359

   Other supplies

575

467

309

3,179

2,840

1,573

Packaging operating segment

   Raw materials and other supplies

347

317

97

   Work in progress

147

143

41

   Finished goods

356

363

151

850

823

289

4,029

3,663

1,862

18.          DEFERRED CHARGES AND OTHER ASSETS

Deferred charges and other assets comprise the following elements:

2004

2003

2002

Prepaid pension costs (NOTE 32)

197

210

314

Income taxes recoverable

-

31

-

Marketable securities

52

51

37

Prepaid mining expenses

49

51

53

Debt financing costs

43

47

21

Investments *

1,794

808

579

Reserve for receivables sold (NOTE 15)

-

43

30

Amount receivable on currency swap of debt

62

16

-

Long-term notes and other receivables

595

164

104

Other

85

142

40

2,877

1,563

1,178

* Investments

 

Companies accounted for under the equity method (NOTE 12)

1,737

724

545

Available-for-sale securities

57

84

34

1,794

808

579

19.          PROPERTY, PLANT AND EQUIPMENT

2004

2003

2002

Cost (excluding Construction work in progress)

   Land and property rights

686

506

346

   Buildings

3,904

3,836

2,998

   Machinery and equipment

17,332

17,688

12,894

21,922

22,030

16,238

Accumulated depreciation relates primarily to Buildings and Machinery and equipment. 

 

38



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

20.          SALES AND ACQUISITIONS OF BUSINESSES AND INVESTMENTS

2004
Asia and Other Pacific
On March 10, 2004, the Company announced that it had secured the necessary regulatory and government approvals to move forward with its previously announced definitive joint venture agreement, signed in October 2003, with the Qingtongxia Aluminium Group Company Limited and the Ningxia Electric Power Development and Investment Co. Ltd.  Under the agreement, Alcan invested $110 as at December 31, 2004 for a 50% participation and for a secure power supply in an existing 150-kilotonne (kt) modern pre-bake smelter located in the Ningxia autonomous region in the People's Republic of China.  The agreement provides for the joint venture to obtain long-term access to dedicated power on competitive terms sufficient to meet the energy requirements of the smelter.  The joint venture also gives Alcan a substantial operating role and the option to acquire, through additional investment, up to 80% of a new 250-kt potline, already under construction.  The investment is accounted for using the equity method.

Other Europe
In 2004, the Company recorded in Other expenses (income) - net a gain of $46 due to the dilution of its ownership interest in Aluminium & Chemie Rotterdam B.V. (Primary Metal). 

All other
On June 29, 2004, the Company announced that Alcan officials and a South African delegation are continuing to examine the best value-creating alternatives offered by the aluminum smelter project originally proposed by Pechiney in Coega, South Africa.  On November 18, 2004, the Company announced that it will conduct a new feasibility study for the construction of a new aluminum smelter with the South African Government and Industrial Development Corporation. 

On November 24, 2004, the Company announced that it had signed a protocol of negotiation with Alcoa World Alumina LLC (Alcoa) and the Government of the Republic of Guinea (the Government) for the development of a 1.5-million tonne per year  (Mt/y) alumina refinery in the West African nation.  This protocol sets out the items and framework for the alumina refinery project, which will be negotiated with the Government during the upcoming months as part of the Memorandum of Understanding between the parties, announced in May, 2004.

Subsequent to a Memorandum of Understanding in June 2004, on February 23, 2005, the Company announced the signing of a Shareholders' Agreement with Oman Oil Company S.A.O.C. (OOC) and the Abu Dhabi Water and Electricity Authority (ADWEA) for a 20% equity interest in the development of a proposed 325-kt per year (kt/y) aluminum smelter project in Sohar, Oman.  The Company has the option of acquiring up to 60% of a planned second potline for an additional 330 kt/y of aluminum.  The agreement provides that the Company would license its AP35 smelter technology and take a leading role in the construction and operation of the smelter.  Subject to successful completion of the project agreements and financing arrangements, construction is expected to commence in the second half of 2005 and result in the first metal production by 2008.

2003
Asia and Other Pacific
In the second quarter of 2003, the Company sold its remaining investment in Nippon Light Metal Company, Ltd. (NLM) for sales proceeds of $22, resulting in a gain of $34 including the realization of deferred translation gains of $15. In the third quarter of 2003, the Company increased its ownership position in Aluminium Company of Malaysia, a manufacturer of light gauge aluminum products, from 36% to 59% by acquiring additional shares, with a value of $30, from NLM in exchange for its ownership in Alcan Nikkei Siam Limited in Rangsit, Thailand, with a value of $24, and a cash payment of $6. The sale of Alcan Nikkei Siam Limited resulted in the realization of deferred translation losses of $11. The gain on the sale of NLM and the loss on the sale of Alcan Nikkei Siam Limited were recorded in Other expenses (income) - net.

In December 2003, the Company sold the extrusions operations of Aluminium Company of Malaysia, for net proceeds of $2. A pre-tax amount of $6, which is included in Other expenses (income) - net, consists of a favourable adjustment to a previously recorded impairment provision.

France, Germany, Other Europe and Asia and Other Pacific
In April 2003, the Company completed the acquisition of VAW Flexible Packaging (FlexPac) from Norsk Hydro for a cost of $302, net of cash and time deposits acquired. FlexPac includes 14 plants in 8 countries and has 5,400 employees. FlexPac comprises a set of custom manufacturing businesses producing high quality flexible packaging products for a wide variety of end use customers and manufacturers of consumer goods, including those in the food, dairy and pharmaceutical industries. The business combination is accounted for using the purchase method and the results of operations are included in the consolidated financial statements since acquisition.

39



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

20.          SALES AND ACQUISITIONS OF BUSINESSES AND INVESTMENTS (cont'd)

As part of the acquisition of FlexPac in the second quarter of 2003, the Company acquired, directly and indirectly, 63% of the total issued share capital of Strongpack Plc in Thailand. Strongpack is engaged in packaging businesses, providing production and processing services on all types of flexible packaging materials. In June 2003, the Company acquired an additional 12% of Strongpack for a cost of $4.

Also, as part of the acquisition of FlexPac, the Company acquired 70% of the total issued share capital of Rotopak in Turkey. Rotopak is engaged in the food flexible packaging business. In August 2003, the Company acquired the remaining 30% of Rotopak for a cost of $24.

The total purchase cost of $330 for FlexPac was allocated based on the assigned fair values of the assets acquired and liabilities assumed as follows:

2003

Current assets

285

Deferred charges and other assets

2

Property, plant and equipment

215

Intangible assets

10

Deferred tax asset

19

Goodwill(1)

75

606

 

Current liabilities

188

Debt not maturing within one year

11

Deferred credits and other liabilities

60

Minority interests

17

Fair value of net assets acquired at date of acquisition (net of cash and time deposits

acquired of $31)

330

(1) See note 9 - Goodwill and Intangible Assets.

United States and Ecuador
In July 2003, the Company completed the acquisition of Baltek Corporation (Baltek) for a cost of $38. Baltek is the world's leading supplier of balsa based structural core materials and has production and sales facilities around the world, including in Ecuador. Baltek's balsa core materials fit well into the existing composites business, as structural foam and balsa are complementary products that go to market through the same distribution channels. Ecuador is included in the geographic area All other. The business combination is accounted for using the purchase method and the results of operations are included in the consolidated financial statements since acquisition. The purchase price was allocated based on the assigned fair values of the assets acquired and liabilities assumed as follows:

2003

Current assets

29

Deferred charges and other assets

1

Property, plant and equipment

23

Intangible assets

4

Goodwill(1)

9

66

 

Current liabilities

23

Debt not maturing within one year

1

Deferred credits and other liabilities

4

Fair value of net assets acquired at date of acquisition

38

(1) See note 9 - Goodwill and Intangible Assets.

In October 2003, the Company acquired the Uniwood/Fome-Cor Division of Nevamar for a cost of $95. Uniwood/Fome-Cor is one of the largest U.S. manufacturers of foam-based display board, with its head office and production facilities in Statesville, North Carolina, and another production site in Glasgow, Kentucky.

40



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

20.          SALES AND ACQUISITIONS OF BUSINESSES AND INVESTMENTS (cont'd)

The business combination is accounted for using the purchase method and the results of operations are included in the consolidated financial statements since acquisition. The purchase price was allocated based on the assigned fair values of the assets acquired and liabilities assumed as follows:

2003

Current assets

14

Property, plant and equipment

17

Intangible assets

54

Goodwill(1)

25

110

 

Current liabilities

4

Deferred income taxes

11

Fair value of net assets acquired at date of acquisition

95

(1) See note 9 - Goodwill and Intangible Assets.

Other
In 2003, the Company sold its Borgofranco power facilities in Italy (Rolled Products Europe) and recorded a gain of $18 in Other expenses (income) − net. 

See reference to the sale of the extrusions operations in Milan, Italy, and the sale of Fibrenyle in the U.K. in note 5 - Discontinued Operations and Assets Held for Sale.

See reference to the acquisition of Pechiney in note 8 - Acquisition of Pechiney.

2002

Canada

In April 2002, the Company acquired the Société générale de financement (SGF) 20% joint venture interest in the Aluminerie Alouette consortium at a cost of $172 and, in September 2002, the Company acquired the Corus Group plc's 20% joint venture interest at a cost of $171 giving the Company a 40% ownership in Alouette.  These business combinations are accounted for using the purchase method and the results of operations are included in the consolidated financial statements since acquisition.

The total purchase price was allocated based on the assigned fair values of the assets acquired and liabilities assumed as follows:

2002

Current assets

31

Deferred charges and other assets

3

Property, plant and equipment 300

Intangible assets

20

Goodwill(1)

39

393

 

Current liabilities

9

Deferred credits and other liabilities  15

Deferred income taxes

26

Fair value of net assets acquired at date of acquisition

343

(1) See note 9 - Goodwill and Intangible Assets.

In September 2002, the five co-venturers of the Aluminerie Alouette consortium announced their final approval of the plant expansion in Sept-Îles, Quebec.  Alcan's share of the cost will be approximately $400. Construction began in the spring of 2003 and is approximately 96% complete.  The first pots were put into operation in December 2004.  Production start-up is expected to be completed in the fall of 2005.

41



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

20.          SALES AND ACQUISITIONS OF BUSINESSES AND INVESTMENTS (cont'd)

Japan

In 2002, the Company sold a portion of its investment in Nippon Light Metal Company, Ltd (NLM), included in the geographic area Asia and Other Pacific, for net cash proceeds of $22, reducing its holdings to an effective ownership of 2.2%.  Included in Other expenses (income) - net is a gain of $37.  The after-tax gain included a previously deferred gain of $8 related to the sale in 1996 of Toyo Aluminium K.K. to NLM.

21.          ASSET RETIREMENT OBLIGATIONS

As described in note 4 - Accounting Changes, Asset Retirement Obligations, on January 1, 2003, the Company retroactively adopted SFAS No. 143, Accounting for Asset Retirement Obligations.  These liabilities consist primarily of environmental remediation costs, resulting from normal operations, associated with certain bauxite residue disposal sites at its alumina refineries and the disposal of certain of its spent potlining associated with smelter facilities.  The following is a reconciliation of the aggregate carrying amount of liabilities for asset retirement obligations and the unaudited pro forma impact for the year ended December 31, 2002, as if the standard had been adopted effective January 1, 2002.

 

Pro forma  

 

2002       

2004 

2003 

(Unaudited)

Balance ─ beginning of year

563 

389 

363 

Acquisition of Pechiney

101 

Liabilities incurred

20 

35 

12 

Liabilities settled

(36)

(25)

(12)

Accretion expense

26 

25 

17 

Exchange

40 

91 

Revisions in estimated cash flows

(53)

Balance-end of year 624 563 389

22.          DEFERRED CREDITS AND OTHER LIABILITIES

Deferred credits and other liabilities comprise the following elements:

2004 

2003 

2002 

Post-retirement and post-employment benefits (NOTE 32)

3,465

2,920

1,216

Asset retirement obligations

582

499

-

Environmental liabilities

231

156

327

Restructuring liabilities

13

40

24

Claims

155

240

206

Fair value of derivatives

235

75

35

Long-term payables

-

140

77

Other

294

236

111

4,975

4,306

1,996

 

 

42



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

23.          DEBT NOT MATURING WITHIN ONE YEAR

 

2004

2003

2002

Alcan Inc.
 
 
 
Commercial paper - CAN$844 million(A) 703 1,346 390

Commercial paper - US$(A)

116

304

246

Bank loans, due 2005 (€ 21 million)(B)

29

68

91

Bank loan, due 2006 (B) (F)

500

-

-

5.375% Swiss franc bonds (C)

-

-

129

5.5% Euro note, due 2006 (€ 600 million)

813

753

629

6.25% Debentures, due 2008

200

200

200

6.45% Debentures, due 2011

400

400

400

4.875% Global notes, due 2012

500

500

500

4.50% Global notes, due 2013

500

500

-

5.20% Global notes, due 2014

500

500

-

7.25% Debentures, due 2028

100

100

100

7.25% Debentures, due 2031

400

400

400

6.125% Global notes, due 2033

750

750

-

Other debt, due 2017 and 2033 (CAN$13 million)

11

10

3

Alcan Aluminum Corporation

 

Floating Rate Notes (B) (F)

-

500

-

Alcan Finance Jersey Limited

 

Euro Medium Term Note Program (EMTN)

 

EMTN, due 2008 (€ 13 million) (B) (D)

18

17

14

EMTN, due 2008 (€ 8 million) (B) (D)

11

10

8

ALA (Nevada) Inc.

 

Bank loan, due 2005(B)

60

60

60

Alcan Packaging Canada Limited

 

5.69% Bank loan

-

-

35

6.24% Bank loan

-

30

30

 

 

Alcan Taihan Aluminium Limited(K)

 

4.55% Bank loan, due 2007

70

-

-

4.80% Bank loan, due 2007 (KRW 40 billion)

39

30

30

4.55% Bank loan, due 2007 (KRW 25 billion)

24

20

20

Bank loans due, 2005/2011(KRW 2 billion)

2

2

2

 

 

Alcan Holdings France

 

Bank loans,  due 2005/2009 (€ 13 million)(B)

18

18

15

 

43



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

23.          DEBT NOT MATURING WITHIN ONE YEAR (cont'd)

 

2004 

2003

2002

Pechiney S.A. (l)

 

 

Commercial paper − Euro (€ 118 million)(A)

160 

5.10% Debentures, due 2005 (€ 229 million)

313 

303 

2.15% Equity link bonds, due 2005 (€ 53 million)

83 

73 

3.25% Convertible bonds (OCEANEs), due 2007 (€ 15 million)(H)

20 

5.14% FOCOMO bond(J)

6.03% FOCOMO bond (J)

10 

6.20% FOCOMO bond(J)

12 

5.69% FOCOMO bond(J)

10 

4.81% FOCOMO bond(J)

Bank loan, due 2008 (€ 138 million) (B)

187 

174 

4.80% Bank loan, due 2008 (€ 45 million)

61 

56 

3.45% Bank loan, due 2006 (€ 40 million)

54 

50 

Other debt, due 2005/2013 (€ 11 million)(B)

15 

13 

Pechiney Pacific (Pty) Ltd

 

Credit facility (B) (G)

78 

Credit facility (B) (G)

105 

Techpack Asia

 

Bank loans, due 2005/2010 (B)

26 

26 

Aluminium Pechiney SPV

 

Bank loan, due 2005/2013 (B)

89 

50 

Aluminium Dunkerque

 

Bank loan, due 2005 (B)

27 

88 

Credit facility, due 2005 and 2016 (€ 47 million)(B)

63 

40 

Other

Bank loans, due 2005/2013(B)

28 

30 

30 

4% Eurodollar (E)

14 

Other debt, due 2005/2033(B)

44 

112 

23 

6,914 

7,778 

3,369 

Debt maturing within one year included in current liabilities

(569)

(341)

(249)

6,345 

7,437 

3,120 

(A)  The Company has a $3,000, multi-currency, five-year, committed global credit facility with a syndicate of international banks. The facility is available for general corporate purposes, including backup for commercial paper. Effective April 2004, this facility replaced two long-term, global, multi-currency facilities each amounting to $1,000, which were in place at December 31, 2003 and 2002, and a € 700 million short-term revolving credit facility, which was in place at December 31, 2003.  In 2003, the Company had a $4,000 bridge credit facility to finance the acquisition of Pechiney.  This facility was terminated in January 2004.

The interest rates on the CAN$ denominated commercial paper range from 2.23% to 2.78% in 2004 (2003: 2.76% to 2.97%; 2002: 2.79% to 3.07%).  The interest rates on the US$ denominated commercial paper range from 1.75% to 2.53% in 2004 (2003: 1.17% to 1.32%; 2002: 1.30% to 1.96%).  The interest rates on the euro denominated commercial paper range from 2.16% to 2.67% in 2004.

As at December 31, 2004, 2003 and 2002, the Company had both the intention and the ability, through its long-term credit facilities, to refinance its commercial paper borrowings on a long-term basis, and has classified them as Debt not maturing within one year, with the exception of the following:

(i)

$1,500 ($1,324 of CAN$ denominated commercial paper (CAN$1,589 million) and $176 of US$ denominated commercial paper) classified as Short-term borrowings as at December 31, 2004, as these borrowings were repaid during the first quarter of 2005.

   
(ii)

€ 368 million ($463) issued by Pechiney S.A., classified as Short-term borrowings as at December 31, 2003, as they were backed by a short-term credit facility.

 

44



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

23.  DEBT NOT MATURING WITHIN ONE YEAR (cont'd)

 

In 2004, CAN$ denominated commercial paper borrowings of CAN$2,433 million (2003: CAN$1,747 million; 2002: CAN$ 616 million) were swapped through the use of forward exchange contracts for $1,995 (2003: $1,332; 2002: $391).
 

(B)

Interest rates fluctuate principally with the lender's prime commercial rate, the commercial bank bill rate, or are tied to LIBOR/EURIBOR/SIBOR rates.
 

(C)

The Swiss franc bonds were issued at CHF 178 million and were swapped for $105 at an effective interest rate of 8.98%. The bonds were repaid in April 2003.
 

(D)

The Euro Medium Term Note Program (EMTN) notes of principal amounts of € 13 million and € 8 million were swapped for £9 million and £5 million, respectively.
 

(E)

Debenture holders were entitled to receive at their option 1,772 common shares held by the Company in NLM, a portfolio investment, in exchange for each ten thousand-dollar principal amount of debentures. The Company sold its remaining investment in NLM in the second quarter of 2003, and the debentures were repaid in September 2003.
 

(F)

In August 2004, Alcan Aluminum Corporation redeemed the Floating Rate Notes (FRNs) that were due in December 2005.  Alcan Inc. refinanced the FRNs with a bank loan due in 2006 that was repaid during the first quarter of 2005.
 

(G)

As at December 31, 2004, Pechiney Pacific (Pty) Ltd has a new short-term committed credit facility of $125.  As at December 31, 2003, Pechiney Pacific had borrowings of $78 and $105 under two long-term credit facilities that were repaid in 2004.
 

(H)

The purchase of the Pechiney OCEANEs outstanding at December 31, 2003, was completed on February 6, 2004, for a price of $19.
 

(I)

Upon acquisition of Pechiney, Pechiney's debt was recorded at fair market value.  
 

(J)

As at December 31, 2004, all of Pechiney's FOCOMO bonds were reclassified as short-term borrowings, as they became callable at the option of the holders. 
 

(K)

In December 2004, Alcan Taihan Aluminium Limited (ATA) entered into a $70 long-term loan, which was subsequently swapped for KRW 73 billion. In 2004, ATA also entered into two new long-term loans of KRW 40 billion and KRW 25 billion, to replace the KRW 30 billion and KRW 20 billion loans that were outstanding in 2003 and 2002, and that matured in 2004. In 2004, interest rates on the other bank loans range from 3.00% to 5.50% (2003: 2.75% to 5.83%; 2002: 4.25% to 6.30%).  ATA is an entity included in the spin-off of Novelis.  Accordingly, these borrowings were transferred to Novelis upon completion of the spin-off on January 6, 2005.

In 2004, the Company has swapped interest rates to 2007 on $63 (2003: $25; 2002: $3) of its floating rate debt to fixed. In 2003, the Company had swapped interest rates on $660 (2002: $9) of its fixed rate debt to floating and on $230 of its floating rate debt to floating with a cap at a certain percentage.

Based on rates of exchange at year-end, debt repayment requirements over the next five years amount to $569 in 2005, $1,399 in 2006, $160 in 2007, $499 in 2008 and $26 in 2009.

24.           PREFERENCE SHARES

Authorized
An unlimited number of preference shares issuable in series. All shares are without nominal or par value.

Authorized and Outstanding
In each of the years 2004, 2003 and 2002, there were authorized and outstanding 5,700,000 series C and 3,000,000 series E  non-retractable preference shares, redeemable at the option of the Company, with stated values of $106 and $54, respectively.

Preference shares, series C and E, are eligible for quarterly dividends based on an amount related to the average of the Canadian prime interest rates quoted by two major Canadian banks for stated periods. The dividends on series C and E preference shares are cumulative.

 

45



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

24.          PREFERENCE SHARES (cont'd)

Preference shares, series C and E, may be called for redemption at the option of the Company on 30 days' notice at CAN$25.00 per share.

Any partial redemption of preference shares must be made on a pro rata basis or by lot.

25.          COMMON SHARES

The authorized common share capital is an unlimited number of common shares without nominal or par value.  On March 2, 2005, there were 370,037,313 common shares outstanding. Changes in outstanding common shares are summarized below:

NUMBER (IN THOUSANDS)

STATED VALUE

 

2004 

2003 

2002 

2004 

2003 

2002 

 

 

Outstanding - beginning of

 

 

 

 

year

365,181

321,470

320,902

6,461

4,731

4,713

 

 

Issued for cash:

 

 

 

 

 Executive share option plan (NOTE 26)

1,760

699

292

60

22

7

 

 

 Liquidity Agreement (NOTE 26)

276

2

-

12

-

-

 

 

 Dividend reinvestment and share 

 

 

 

 

purchase plans

631

597

276

28

20

9

 

 

Issued in exchange for tendered Pechiney shares*

2,082

42,413

-

82

1,681

-

 

 

Transfer of additional paid-in capital upon exercise of stock options

-

-

-

27

7

2

 

 

Outstanding - end of year

369,930

365,181

321,470

6,670

6,461

4,731

 

* As at December 31, 2004, 872 of these shares with a stated value  of $35 are held by a subsidiary (1,418 shares at a stated value of $56 as at December 31, 2003).  In 2004, 692 shares with a stated value of $27 were issued to a subsidiary and subsequently sold by the subsidiary on the open market in January 2004.

Shareholder Rights Plan

In 1990, shareholders approved a plan whereby each common share of the Company carries one right to purchase additional common shares.  The plan, with certain amendments, was reconfirmed at the 1995 Annual Meeting and further amendments were approved at the 1999 Annual Meeting.  The plan was reconfirmed for a three-year period with no amendments at the 2002 Annual Meeting.  The rights under the plan are not currently exercisable but may become so upon the acquisition by a person or group of affiliated or associated persons ("Acquiring Person") of beneficial ownership of 20% or more of the Company's outstanding voting shares or upon the commencement of a takeover bid. Holders of rights, with the exception of an Acquiring Person, in such circumstances will be entitled to purchase from the Company, upon payment of the exercise price (currently $100.00), such number of additional common shares as can be purchased for twice the exercise price based on the market value of the Company's common shares at the time the rights become exercisable.

The plan has a permitted bid feature that allows a takeover bid to proceed without the rights under the plan becoming exercisable, provided that it meets certain minimum specified standards of fairness and disclosure, even if the Board does not support the bid.

The plan expires in 2008, subject to reconfirmation at the Annual Meeting of Shareholders in 2005, but may be redeemed earlier by the Board, with the prior consent of the holders of rights or common shares, for $0.01 per right.  In addition, should a person or group of persons acquire outstanding voting shares pursuant to a permitted bid or a share acquisition in respect of which the Board has waived the application of the plan, the Board shall be deemed to have elected to redeem the rights at $0.01 per right.

 

46



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

26.          STOCK OPTIONS AND OTHER STOCK-BASED COMPENSATION

Alcan Executive Share Option Plan
Under the executive share option plan, certain key employees may purchase common shares at an exercise price that is based on the market value of the shares on the date of the grant of each option.  The vesting period for options granted beginning in 1998 is linked to Alcan's share price performance, but does not exceed nine years. Options granted before 1998 vest generally over a fixed period of four years from the grant date and expire at various dates during the next 10 years.

Changes in the number of shares under options as well as the average exercise price are summarized below:

 

NUMBER OF SHARES UNDER OPTIONS
(IN THOUSANDS)

WEIGHTED AVERAGE EXERCISE PRICE (CAN$)

 

2004 

2003 

2002 

2004

2003

2002

Outstanding - beginning of year

9,566 

8,687 

7,108 

47.49

46.08

46.34

Granted

2,679 

1,609 

1,937 

58.13

52.58

44.19

Exercised (NOTE 25)

(1,760)

(699)

(292)

43.25

41.85

39.69

Forfeited

(75)

(31)

(66)

45.95

45.29

46.53

Outstanding - end of year

10,410 

9,566 

8,687 

50.96

47.49

46.08

Exercisable - end of year

4,285 

5,852 

5,007 

45.98

44.98

45.47

Shares under Options Outstanding at December 31, 2004

NUMBER OF SHARES UNDER OPTIONS
(IN THOUSANDS)

RANGE OF EXERCISE PRICE
(CAN$)

WEIGHTED AVERAGE EXERCISE PRICE (CAN$)

WEIGHTED AVERAGE REMAINING CONTRACTUAL LIFE (YEARS)

1,221                       

34.70-40.00

38.41                      

6.76                       

603                       

40.01-46.00

44.20                      

3.26                       

3,196                       

46.01-52.00

46.90                      

3.34                       

1,733                       

52.01-58.00

52.79                      

8.39                       

3,657                       

58.01-64.25

58.94                      

8.86                       

10,410                       

34.70-64.25

50.96                      

 

 

Shares under Options Exercisable at December 31, 2004

NUMBER OF SHARES UNDER OPTIONS
(IN THOUSANDS)

RANGE OF EXERCISE PRICE
(CAN$)

WEIGHTED AVERAGE EXERCISE PRICE (CAN$)

794                         

34.70-40.00

38.18                    

591                         

40.01-46.00

44.22                    

2,462                         

46.01-52.00

47.00                    

197                         

52.01-58.00

53.77                    

241                         

58.01-64.25

59.21                    

4,285                         

34.70-64.25

45.98                    

At December 31, 2004, the Company had reserved for issue under the executive share option plan 12,949,634 shares.

Stock options are granted at an exercise price equal to the market price on the grant date.  The weighted average fair value of stock options granted in 2004 is $12.87 (2003: $10.00; 2002: $8.69).

To compute compensation expense under SFAS No. 123, Accounting for Stock-Based Compensation, the Black-Scholes valuation model was used to determine the fair value of the options granted. Using the model, the fair value of options averages approximately 26% to 41% of the exercise price.  See note 4 -  Accounting Changes - Stock Options and Other Stock-Based Compensation.

Stock-based compensation expense was $11 in 2004 (2003: $13; 2002: $11).

 

47



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

26.          STOCK OPTIONS AND OTHER STOCK-BASED COMPENSATION (cont'd)

The fair value of each option grant is estimated on the date of grant with the following weighted average assumptions used for the option grants:

2004

2003

2002

Dividend yield (%)

1.85

1.88

1.65

Expected volatility (%)

27.87

29.16

35.73

Risk-free interest rate (%)

4.56

3.39

3.50

Expected life (years)

6

6

6

Pechiney Stock Option Plans

Under the stock option plans of Pechiney, now a wholly-owned subsidiary of Alcan, certain officers and employees were granted options to subscribe to or to purchase Pechiney common shares.

Alcan and Pechiney agreed on the terms of a liquidity agreement which has been made available to beneficiaries of Pechiney subscription and purchase options ("Liquidity Agreement"). The Liquidity Agreement allows the holders of Pechiney options to either (a) exchange their Pechiney shares resulting from the exercise of the Pechiney options for Alcan common shares on the basis of a ratio equivalent to the consideration offered under Alcan's public offer for Pechiney or (b) give up their Pechiney options and receive new options to subscribe for Alcan common shares on the basis of a ratio equivalent to the consideration offered under Alcan's public offer for Pechiney. Upon the clearance by the French Conseil des marchés financiers of Alcan's initial public offer for Pechiney securities on July 16, 2003, the Pechiney options became fully vested.

Changes in the number of Alcan shares under Pechiney options as well as the average exercise price are summarized below:

NUMBER OF SHARES UNDER  PECHINEY OPTIONS
(IN THOUSANDS)

 

WEIGHTED AVERAGE EXERCISE PRICE (€)

2004 

2003 

2004 

2003 

Outstanding - beginning of year

      3,889 

              - 

      34.71

-

Shares subject to the Liquidity Agreement

               - 

     3,891 

          -

     34.71

Exercised (NOTE 25)

        (276)

            (2)

      27.03

     22.62

Exercised for Pechiney shares(1)

        (152)

              - 

      24.11

        -

Forfeited

        (134)

              - 

      32.43

        -

Outstanding and exercisable - end of year

      3,327 

     3,889 

      35.92

     34.71

(1)   Pechiney options were exercised for 108 Pechiney shares (equivalent to 152 Alcan common shares under Pechiney options) during the period of the withdrawal offer, open from January 23 to February 5, 2004.  On February 6, 2004, these Pechiney shares were purchased by Alcan for $7.  No Alcan common shares were issued as a result of the exercising of these options during this period. 

Shares under Pechiney Options Outstanding and Exercisable at December 31, 2004

NUMBER OF SHARES UNDER  OPTIONS
(IN THOUSANDS)

 

RANGE OF EXERCISE PRICE (€)

 

WEIGHTED AVERAGE EXERCISE PRICE (€)

WEIGHTED AVERAGE            REMAINING CONTRACTUAL LIFE (YEARS)

346                       

19.08-22.72                 

22.44                    

7.60                      

159                       

26.80-29.52                 

26.96                    

3.84                      

1,495                       

33.15-35.76                 

33.88                    

5.66                      

1,327                       

42.80-42.96                 

42.81                    

7.19                      

3,327                       

19.08-42.96                 

35.92                    

 

Under the terms of the Liquidity Agreement, a maximum of 3,890,542 Alcan common shares can be issued.

As part of the cost of the acquisition of Pechiney (see note 8 - Acquisition of Pechiney), an amount of $80 was recognized for the fair value of the Pechiney options and credited to additional paid-in capital. The Black-Scholes valuation model was used to determine the fair value of Pechiney options. The weighted average assumptions used were a dividend yield of 2.19%, an expected volatility of 52.5%, a market risk-free interest rate of 3.99% and an expected life of seven years.

48



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

26.          STOCK OPTIONS AND OTHER STOCK-BASED COMPENSATION (cont'd)

Compensation To Be Settled in Cash
Stock Price Appreciation Unit Plan
A small number of employees are entitled to receive Stock Price Appreciation Units (SPAU) whereby they are entitled to receive cash in an amount equal to the excess of the market value of a common share on the date of exercise of a SPAU over the market value of a common share as of the date of grant of such SPAUs. In 2004, 274,650 units (2003: 254,200 units; 2002: 275,600 units) were granted. At December 31, 2004, 923,789 units (2003: 720,309 units; 2002: 580,305 units) were outstanding, of which 319,780 units (2003: 260,685 units; 2002: 214,635 units) were vested. The vesting period is linked to Alcan's share price performance, but does not exceed nine years.

Executive Deferred Share Unit Plan
Under the Executive Deferred Share Unit Plan, executive officers based in Canada may elect, prior to the beginning of any particular year, to receive Executive Deferred Share Units (EDSUs) with a value between 10% and 100% of their Executive Performance Award in respect of that year, instead of a cash payment. The number of EDSUs is determined by dividing the amount so elected by the average price of a common share on the Toronto and New York stock exchanges at the end of the preceding year. Additional EDSUs are credited to each holder thereof corresponding to dividends declared on common shares. The EDSUs are redeemable only upon termination of employment (retirement, resignation or death). The amount to be paid by the Company upon redemption is calculated by multiplying the accumulated balance of EDSUs by the average price of a common share on the said exchanges at the time of redemption. Under the terms of this plan, discretionary EDSUs may be granted as determined by the Board. In 2004, 31,307 units (2003: 25,038 units; 2002: 9,771 units) were granted and 167,865 units (2003: 24,935 units; 2002: 939 units) were redeemed. At December 31, 2004, 88,414 units (2003: 224,972 units; 2002: 224,869 units) were outstanding.

Total Shareholder Return Performance Plan
A number of employees are entitled to receive cash awards under the Total Shareholder Return Performance Plan, a cash incentive plan which provides performance awards to eligible employees based on the relative performance of the Company's common share price and cumulative dividend yield performance compared to other corporations included in the Standard & Poor's Industrials Index measured over three-year periods commencing on October 1, 2004, 2003 and 2002. If the performance results for the Company's common shares is below the 30th percentile compared to all companies in the Standard & Poor's Industrials Index, the employee will not receive an award. At or above the 75th percentile rank, the employee will earn the maximum award, which is equal to 300% of the target set for the period. The actual amount of the award (if any) will be prorated between the percentile rankings. In 2004, a total target cash award of $17 (2003: $15; 2002: $12) was granted to specific key employees.

As described above, under the Executive Deferred Share Unit Plan, executive officers based in Canada may elect, at least 12 months prior to the period, to receive EDSUs with a value between 10% and 100% of their award earned under the Total Shareholder Return Performance Plan for that period instead of a cash payment.

Non-Executive Directors Deferred Share Unit Plan
Under the Non-Executive Directors Deferred Share Unit Plan, non-executive directors receive 50% of compensation payable in the form of Directors' Deferred Share Units (DDSUs) and 50% in the form of either cash or additional DDSUs at the election of each non-executive director. The number of DDSUs is determined by dividing the quarterly amount payable so elected by the average price of a common share on the Toronto and New York stock exchanges on the last five trading days of each quarter. Additional DDSUs are credited to each holder thereof corresponding to dividends declared on common shares. The DDSUs are redeemable only upon termination (retirement, resignation or death). The amount to be paid by the Company upon redemption is calculated by multiplying the accumulated balance of DDSUs by the average price of a common share on the said exchanges at the time of redemption. In 2004, 35,306 units were granted (2003: 28,011 units; 2002: 25,913 units) and 7,547 units were redeemed (2003: 16,742 units; 2002: 8,876 units).  At December 31, 2004, 87,240 units (2003: 59,481 units; 2002: 48,212 units) were outstanding.

Restricted Stock Units
A small number of employees were granted Restricted Stock Units (RSUs). Additional RSUs are credited to each holder thereof corresponding to dividends declared on common shares and they will be fully vested three years after the grant date. Each RSU carries the right to an amount equal to the average of the closing prices of a common share on the Toronto and New York stock exchanges on the five trading days ending on the vesting date.   In 2004, 627 units were granted (2003: 45,500 units) and 963 units were cancelled.  At December 31, 2004, 45,164 units were outstanding (2003: 45,500 units).

 

49



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

26.          STOCK OPTIONS AND OTHER STOCK-BASED COMPENSATION (cont'd)

Deferred Share Agreements
Deferred share agreements were also entered into with a small number of executives whereby the executive has the right to receive a certain number of common shares after having completed three years of service. Under these agreements, no deferred shares were granted in 2004 (2003: nil; 2002: 33,500).  In 2004, 15,000 shares were vested (2003: nil; 2002: nil).

Compensation Cost
Stock-based compensation expense for employee compensation awards that are to be settled in cash was $16 in 2004 (2003: $25; 2002: $2).

27.          RETAINED EARNINGS

At December 31, 2004, consolidated retained earnings include $2,929 (2003: $2,591; 2002: $3,137) of undistributed earnings of subsidiaries, some part of which may be subject to certain taxes and other restrictions on distribution to the parent company.  Consolidated retained earnings at December 31, 2004 also include $175 (2003: $155; 2002: $150) of undistributed earnings of investments accounted for using the equity method.  Generally, no provision is made for such taxes as these earnings are considered to be permanently reinvested in the businesses.  The determination of the unrecorded deferred income tax liability for temporary differences related to investments in foreign subsidiaries and foreign corporate joint ventures that are considered to be permanently reinvested is not considered practicable.

28.          COMMITMENTS AND CONTINGENCIES

In 1997, as part of the claim settlement arrangements related to the British Columbia Government's cancellation of the Kemano Completion Project, the Company obtained the right to transfer a portion of a power supply contract with BC Hydro to a third party. The Company sold the right to supply this portion to Enron Power Marketing Inc. (EPMI), a subsidiary of Enron Corporation (Enron). To obtain the consent of BC Hydro, the Company was required to retain a residual obligation for EPMI's performance under the power supply contract in the event that EPMI became unable to perform, to a maximum aggregate amount of $100, with mitigation and subrogation rights. BC Hydro assigned its rights to receive the power to BC Hydro's affiliate, Powerex Corporation (Powerex). On December 2, 2001, EPMI and Enron filed for protection under Chapter 11 of the U.S. Bankruptcy Code and Powerex alleged that Alcan owed it a termination payment of more than $100.  On January 17, 2003, an arbitrator confirmed Powerex's claim for $100.  In 2003 and 2004, there were legal proceedings in Oregon and British Columbia related to the judicial review and enforcement of the January 17, 2003 arbitral award.  On October 7, 2004, Alcan and Powerex agreed to terminate all legal proceedings and, on December 23, 2004, Alcan paid to Powerex $110 in full and final payment of the claim (inclusive of accrued interest). 

The approval of the Pechiney acquisition by the European Commission was obtained on September 29, 2003. The approval is subject to the following conditions:

1)    Alcan must divest its anode baking furnace designs.

2)    The Company must continue to grant licenses to third parties for the alumina refining technologies of either Alcan or Pechiney, and Pechiney's smelter cell technologies on terms and conditions equivalent to those in existence prior to the Pechiney acquisition.

3)    The Company must divest either of the following groups of assets:

(a)   Alcan's 50% interest in the AluNorf rolling mill and its Göttingen and Nachterstedt rolling mills; or

(b)   Pechiney's interest in the rolling mill at Neuf-Brisach, the Rugles foil mill and, at the purchaser's option, the Annecy rolling mill.

As described in note 7 - Spin-Off of Rolled Products Businesses, the Company's spin-off of substantially all of its rolled products businesses, while retaining the Neuf-Brisach rolling mill, has satisfied the requirement for divestiture of the Neuf-Brisach or AluNorf/Göttingen/Nachterstedt rolling facilities.

4)    The Company must also divest either of the following operations:

(a)  Alcan's European activities in relation to aerosol cans and aluminum cartridges; or

(b)  Pechiney's European activities in relation to aerosol cans and aluminum cartridges.

 

50



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

28.          COMMITMENTS AND CONTINGENCIES (cont'd)

On May 14, 2004, the Company announced the sale of the Boxal Group, which comprises the activities in relation to aerosol cans described in 4(a) above.  The obligation to divest the aluminum cartridges businesses ended with the spin-off of substantially all of the Company's rolled products businesses.

In order to obtain the approval of the Pechiney acquisition by the U.S. Department of Justice (DOJ), the Company entered into a consent decree, on September 29, 2003, with the DOJ pursuant to which the Company undertook to divest Pechiney's rolling mill located in Ravenswood, West Virginia, as described in note 5 - Discontinued Operations and Assets Held for Sale.  However, an alternative remedy to the existing order to divest Ravenswood is described in note 7 - Spin-Off of Rolled Products Businesses, enabling the Company to retain the Ravenswood rolling mill.

The Company has guaranteed the repayment of approximately $28 of indebtedness by third parties.  Alcan believes that none of these guarantees is likely to be invoked. These guarantees relate primarily to customer contracts, employee housing loans and potential environmental remediation at former Alcan sites. Commitments with third parties and certain related companies for supplies of goods and services, including capital expenditures, are estimated at $885 in 2005, $598 in 2006, $578 in 2007, $567 in 2008, $596 in 2009 and $3,100 thereafter. Total payments to these entities, excluding capital expenditures, were $519 in 2004, $171 in 2003 and $50 in 2002.

The Company carries insurance covering liability, including defense costs, of directors and officers of the Company, incurred as a result of their acting as such, except in the case of failure to act honestly and in good faith.  The policy provides coverage against certain risks in situations where the Company may be prohibited by law from indemnifying the directors or officers.  This policy also reimburses the Company for certain indemnity payments made by the Company to such directors or officers, subject to a $10 deductible in respect of each insured loss.

Minimum rental obligations are estimated at $91 in 2005, $69 in 2006, $58 in 2007, $38 in 2008, $31 in 2009 and $92 thereafter. Total rental expenses amounted to $150 in 2004, $91 in 2003 and $82 in 2002.

Alcan, in the course of its operations, is subject to environmental and other claims, lawsuits and contingencies.  The Company is named as a defendant in relation to environmental contingencies at approximately 44 existing and former Alcan sites and third-party sites. Accruals have been made in specific instances where it is probable that liabilities will be incurred and where such liabilities can be reasonably estimated.

Although there is a possibility that liabilities may arise in other instances for which no accruals have been made, the Company does not believe that any losses in excess of accrued amounts would be sufficient to significantly impair its operations, have a material adverse effect on its financial position or liquidity, or materially and adversely affect its results of operations for any particular reporting period, absent unusual circumstances, will occur.

In addition, see reference to agreements between Alcan and Novelis in note 7, income taxes in note 11, asset retirement obligations in note 21, debt repayments in note 23, and financial instruments and commodity contracts in note 30.

 

 

 

 

51



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

29.          CURRENCY GAINS AND LOSSES

The following are the amounts recognized in the financial statements:

2004 

2003 

2002 

Currency gains (losses) recorded in income

Losses realized and unrealized on currency derivatives

(66)

(14)

(134)

Realized deferred translation adjustments*

32 

10 

Gains (Losses) on translation of monetary assets and liabilities

(62)

(79)

91 

(96)

(83)

(34)

Deferred translation adjustments** - beginning of year

609 

205 

(207)

Effect of exchange rate changes

616 

425 

460 

Gains realized*

(32)

(10)

(9)

Losses on forward exchange contracts or translation of debt designated as an equity hedge of foreign subsidiaries

(123)

(28)

(39)

Gains (Losses) on translation of a convertible loan to a subsidiary forming part of the net investment

(7)

17 

Deferred translation adjustments - end of year

1,063 

609 

205 

* The gain realized in 2004 of $32 relates to the sale of the Boxal Group and Suner Cartons. 

The gain realized in 2003 includes a gain of $15 on the sale of the remaining portion of the Company's investment in NLM, and a gain of $11 on the sale of Fibrenyle in the U.K., that is included in Income (Loss) from discontinued operations. These gains are offset in part by a loss on the sale of Alcan Nikkei Siam Limited of $11, and a loss of $5 on the sale of the Company's extrusions operation in Milan, Italy, that is included in Income (Loss) from discontinued operations.

The gain realized in 2002 related to a gain on the partial sale of the Company's investment in NLM, which was offset in part by a loss on the sale of Alcan Nikkei Thai Limited.

** Deferred translation adjustments are included in Accumulated other comprehensive income (loss).

30.          FINANCIAL INSTRUMENTS AND COMMODITY CONTRACTS

In conducting its business, the Company uses various derivative and non-derivative instruments, including forward contracts, swaps and options, to manage the risks arising from fluctuations in exchange rates, interest rates, aluminum prices and other commodity prices.  Generally, such instruments are used for risk management purposes only.

Derivatives − Currency

The Company enters into forward currency contracts and options that are designated as hedges of certain identifiable foreign currency revenue and operating cost exposures.  Foreign currency forward contracts and swaps are also used to hedge certain foreign currency denominated debt and intercompany foreign currency denominated loans.

 

 

52



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

30.          FINANCIAL INSTRUMENTS AND COMMODITY CONTRACTS (cont'd)

OUTSTANDING AT DECEMBER 31

2004

2003

2002

FINANCIAL INSTRUMENT

HEDGE

FAIR
VALUE

FAIR
VALUE

FAIR
VALUE

Forward exchange  

Future firm net operating cash

(62)

33

(16)

contracts

flows

 

 

Forward exchange contracts

To swap intercompany foreign currency denominated loans to US$, € and CHF

(5)

(6)

(34)

 

Forward exchange contracts

To hedge € net equity investment (1)

(167)

(44)

-

 

Forward exchange contracts

Future commitments (2)

5

-

-

 

Currency options

Future firm operating cost commitments(3)

-

16

6

 

Currency options

Future US$ sales against € and £

15

51

-

 

Forward exchange contracts

To swap CAN$ commercial paper borrowings to US$

31

13

-

 

Cross currency interest swap

To swap 5.375% CHF178 million bonds to US$ (4)

-

-

24

 

Cross currency interest swap and forward exchange contracts

To swap US$ third party borrowings to KRW

(8)

2

(5)

 

Cross currency interest swap

To swap € 21 million medium term notes to  £14 million

2

1

(1)

 

Cross currency

To swap € debt to SEK

-

-

-

interest swap

 

 

Embedded derivatives

-

3

(9)

 

 

53



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

30.          FINANCIAL INSTRUMENTS AND COMMODITY CONTRACTS (cont'd)

(1)   An exchange loss of nil was recorded in Other expense (income) - net (2003: $14; 2002: nil) and an exchange loss of $123 recorded in Deferred translation adjustments (2003: $30; 2002: nil).

(2)   Mainly Australian dollar, principally for the expansion of the Gove alumina refinery in Australia.

(3)   Currency options used to hedge future firm operating cost commitments matured in 2003.

(4)   The 5.375% Swiss franc bonds of principal amount of CHF178 million were swapped for $105 at an effective interest rate of 8.98%.  The swap matured in 2003.

Derivatives - Interest Rate

The Company sometimes enters into interest rate swaps to manage funding costs as well as the volatility of interest rates.

OUTSTANDING AT DECEMBER 31

2004  

2003   

2002    

FAIR
VALUE

FAIR
VALUE

FAIR
VALUE

Financial Instrument

Rate swap - fixed to floating

- in € Fixed to EURIBOR

-

8

-

Rate swap - floating to fixed

 

- in KRW floating to KRW fixed

(1)

-

-

Rate swap - floating to floating capped

 

- in € floating to € - floating capped

-

6

-

Derivatives and Commodity Contracts - Aluminum
Depending on supply and market conditions, as well as for logistical reasons, the Company may sell primary metal to third parties and may purchase primary and secondary aluminum on the open market to meet its fabricated products requirements. In addition, the Company may hedge certain commitments arising from pricing arrangements with some of its customers and the effects of price fluctuations on inventories.  The Company may also hold for trading purposes physical metal purchase and sales contracts with third parties.

Through the use of forward purchase and sales contracts and options, the Company seeks to limit the negative impact of low metal prices.

OUTSTANDING AT DECEMBER 31

2004

2003

2002

Financial Instrument

 

Forward contracts (principally forward sales contracts in 2004 and 2003; principally forward purchase contracts in 2002) and physical trading contracts(1)

 

     Maturing principally in years

2005 to 2006

2004 to 2005

    2003 to 2004

     Fair value

(104)

           (18)

15

Call options purchased

 

     Maturing principally in years

        2005

         2004

          2003

Fair value

            36

                1

-

Call options sold

 

     Maturing principally in years

        2005

         2004

 -

Fair value

           (10)

            (21)

-

Put options purchased

 

     Maturing principally in years

                - 

         2004

-

Fair value

   -

   1

-

Embedded derivatives

 

Maturing principally in years

        2005

         2005

          2005

Fair value

           (10)

            (49)

4

(1)    There was no hedge ineffectiveness in 2004, 2003 and 2002 on forward contracts, for which the Company applies hedge accounting under SFAS No. 133.  The deferred loss that will be recognized in 2005 regarding forward contracts for which the Company applies hedge accounting under SFAS No. 133 is $89 (2004: $10; 2003: nil).

54



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

30.                FINANCIAL INSTRUMENTS AND COMMODITY CONTRACTS (cont'd)

Derivatives and Commodity Contracts - Other Metals

The Company has entered into derivatives to hedge the effects of price fluctuations on sales, purchases and inventories.

OUTSTANDING AT DECEMBER 31

2004

2003

2002

Financial Instrument

Forward contracts (principally forward sales contracts)

 Maturing principally in years

2005

2004

-

 Fair value

      (2)

     (53)

-

Derivatives - Oil

As a hedge of future oil purchases, the Company has outstanding as at December 31:

2004

2003

2002

Financial Instrument

 

Futures, swaps and options

    Maturing at various times in years

2005 to 2006

2004 to 2006

2003 to 2006

Fair value

-

                  2

                      9

Derivatives - Natural Gas

As a hedge of future natural gas purchases, the Company has outstanding as at December 31:

2004

2003

2002

Financial Instrument

Swaps, options and fixed price contracts

 

Maturing at various times throughout

2005

          2004

2003

Fair value

(1)

                 1

2

Embedded derivatives

 

Maturing at various times throughout

2007

          2007

-

Fair value

(4)

              (1)

-

Derivatives - Electricity

As a hedge of future electricity purchases, the Company has outstanding as at December 31:

2004

2003

2002

Financial Instrument

Fixed price contracts

 

Maturing at various times in years

2016

          2016

-

Fair value

    18

                 1

-

Counterparty risk

As exchange rates, interest rates, and prices for metal, oil, natural gas and electricity fluctuate, the above contracts, excluding embedded derivatives, will generate gains and losses that will be offset by changes in the value of the underlying items being hedged. The Company may be exposed to losses in the future if the counterparties to the above contracts fail to perform. However, the Company is satisfied that the risk of such non-performance is remote, due to its monitoring of credit exposures.

Financial Instruments - Fair Value
On December 31, 2004, the fair value of the Company's long-term debt totaling $6,914 (2003: $7,778; 2002: $3,369) was $7,158 (2003: $7,953; 2002: $3,587), based on market prices for the Company's fixed rate securities and the book value of variable rate debt.

At December 31, 2004, the quoted market value of the Company's marketable portfolio investments having a book value of $52 (2003: $45; 2002: $28) was $60 (2003: $51; 2002: $34).

 

55



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

30.          FINANCIAL INSTRUMENTS AND COMMODITY CONTRACTS (cont'd)

At December 31, 2004, the fair value of the Company's preference shares having a book value of $160 (2003 and 2002: $160) was $185 (2003: $173; 2002: $131).

The fair values of all other financial assets and liabilities are approximately equal to their carrying values.

31.          SUPPLEMENTARY INFORMATION

2004 

2003 

2002 

Income statement

Interest on long-term debt

316 

187 

155

Capitalized interest

(11)

(5)

-

Balance sheet

 

Payables and accrued liabilities include the following:

 

 Trade payables

2,804 

3,008 

1,053

 Other accrued liabilities

1,701 

1,136 

918

 Income and other taxes

343 

377 

239

 Accrued employment costs

616 

325 

273

 

At December 31, 2004, the weighted average interest rate on short-term borrowings for continuing operations was 2.6% (2003: 2.5%; 2002: 4.1%)

Statement of cash flows

Interest paid

 

─ continuing operations

413 

218 

191

─ discontinued operations

3

Income taxes paid

─ continuing operations

546 

230 

161

─ discontinued operations

2

32.      POST-RETIREMENT BENEFITS

Alcan and its subsidiaries have established pension plans in the principal countries where they operate. The pension obligation relates to funded defined benefit pension plans mostly in Canada, Switzerland, the United Kingdom and the United States ("Funded Pension Plans") and to unfunded defined benefit pension plans mostly in France and Germany as well as lump sum indemnities payable to employees of French companies upon retirement ("Unfunded Pension Plans"). Pension benefits are generally based on the employee's service and highest average eligible compensation before retirement, and are periodically adjusted for cost of living increases, either by Company practice, collective agreement or statutory requirement.

The Company and some of its subsidiaries also provide health care and life insurance benefits to retired employees in Canada and the United States, mostly unfunded.   

Funded Pension Plans are administered by a Board of Trustees composed of plan members designated by the Company and employees.  Each Board adopts its own investment policy which generally favors diversification and active management of plan assets through selection of specialized managers. Investments are generally limited to publicly traded stocks and high rated debt securities, excluding securities in Alcan, and include only small amounts in other categories, except for the Swiss plan, whose target allocation is evenly distributed between equity, bonds and real estate. Depending on the age distribution of the membership, target allocation, other than for the Swiss plan, varies as indicated below.

 

56



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

32.      POST-RETIREMENT BENEFITS (cont'd)

The allocation at December 31, 2004 includes all major plans.

CATEGORY OF ASSET

TARGET ALLOCATION

           ALLOCATION IN AGGREGATE
AT DECEMBER 31

2004

2003

2002

Equity

40% to 65%

          54%

         52%

         50%

Debt securities

30% to 55%

          35%

         37%

         40%

Real estate

            6%

           6%

           7%

The following table presents the funded status and the amounts recognized in the consolidated balance sheet:

PENSION BENEFITS

OTHER BENEFITS

2004

2003

2002

2004

2003

2002

Change in benefit obligation

Benefit obligation at January 1

9,829 

7,134 

6,464 

942 

233 

210 

Service cost

181 

137 

123 

13 

Interest cost

549 

442 

401 

56 

16 

14 

Members' contributions

44 

39 

27 

Benefits paid

(553)

(391)

(387)

(65)

(16)

(14)

Amendments

111 

(3)

Acquisition of Pechiney

(17)

1,037 

35 

661 

Other acquisitions

118 

174 

29 

Curtailments/divestitures

(38)

(6)

(2)

Actuarial  (gains) losses

823 

822 

(41)

42 

39 

19 

Currency losses

440 

430 

442 

Benefit obligation measured at December 31

11,384 

9,829 

7,134 

1,050 

942 

233 

Benefit obligation of funded pension plans

10,117 

8,729 

6,830 

N/A 

N/A 

N/A 

Benefit obligation of unfunded pension plans

1,267 

1,100 

304 

N/A 

N/A 

N/A 

Benefit obligation measured at December 31

11,384 

9,829 

7,134 

1,050 

942 

233 

Change in market value of plan assets

 

 

Assets at January 1

7,537 

5,760 

6,028 

Actual return on assets

848 

1,298 

(347)

Members' contributions

44 

39 

27 

Benefits paid from funded plans

(459)

(360)

(349)

(2)

(1)

(1)

Company contributions

188 

124 

89 

Acquisition of Pechiney

(15)

260 

Other acquisitions

83 

92 

Curtailments/divestitures

(39)

(4)

Currency gains

281 

324 

316 

Assets at December 31

8,468 

7,537 

5,760 

Assets less than benefit obligation of funded

 

 

pension plans

(1,649)

(1,192)

(1,070)

N/A 

N/A 

N/A 

Benefit obligation of unfunded pension plans

(1,267)

(1,100)

(304)

N/A 

N/A 

N/A 

Assets less than total benefit obligation

(2,916)

(2,292)

(1,374)

(1,048)

(940)

(230)

Unamortized

 

 

 ─ actuarial losses

1,124 

594 

645 

82 

30 

(11)

 ─ prior service cost

560 

624 

687 

(2)

Minimum pension liability

(1,036)

(722)

(605)

Intangible assets

253 

223 

142 

Net liability in balance sheet

(2,015)

(1,573)

(505)

(968)

(909)

(239)

Net liability in balance sheet for funded pension

 

 

plans

(853)

(533)

(228)

N/A 

N/A 

N/A 

Net liability in balance sheet for unfunded pension

 

 

plans

(1,162)

(1,040)

(277)

N/A 

N/A 

N/A 

Net liability in balance sheet

(2,015)

(1,573)

(505)

(968)

(909)

(239)

Deferred charges and other assets

197 

210 

314 

Intangible assets

253 

223 

142 

Payables and accrued liabilities

44 

16 

(12)

Deferred credits and other liabilities

(2,509)

(2,011)

(977)

(956)

(909)

(239)

Net liability in balance sheet

(2,015)

(1,573)

(505)

(968)

(909)

(239)

57



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

32.          POST-RETIREMENT BENEFITS (cont'd)

For certain plans, the projected benefit obligation (PBO) exceeds the market value of the assets. For these plans, including unfunded pensions and lump sum indemnities, the PBO is $10,292 (2003: $6,926; 2002: $6,404), the accumulated benefit obligation (ABO) is $9,623 (2003: $6,510; 2002: $5,837) while the market value of the assets is $7,341 (2003: $4,544; 2002: $5,007).

The total ABO is $10,594 (2003: $9,155; 2002: $6,464). For certain plans, the ABO exceeds the market value of the assets.  For these plans, including unfunded pensions and lump sum indemnities, the PBO is $6,697 (2003: $5,791; 2002: $3,798), the ABO is $6,318 (2003: $5,483; 2002: $3,528) while the market value of the assets is $3,845 (2003: $3,493; 2002: $2,591).

Alcan's pension funding policy is to contribute the amount required to provide for contractual benefits attributed to service to date and to amortize unfunded actuarial liabilities for the most part over periods of 15 years or less. The Company expects to contribute $206 in aggregate to its Funded Pension Plans in 2005. Benefits from Unfunded Pension Plans and health care and life insurance benefits are paid from operating cash flows.

Information about the expected benefit payments are as follows:

Funded Pension Plans

Unfunded Pension Plans

Other Benefits

2005

477

76

72

2006

489

77

72

2007

503

80

76

2008

518

82

79

2009

536

81

82

2010-2014

2,935

470

449

     

PENSION BENEFITS

OTHER BENEFITS

2004

2003

2002

2004

2003

2002

Components of net periodic benefit cost

 

Service cost

181 

137 

123 

13 

6

Interest cost

549 

442 

401 

56 

16

14 

Expected return on assets

(520)

(434)

(435)

-

Amortization

 

 

 ─ actuarial (gains) losses

66 

81 

(1)

-

(2)

 ─ prior service cost

72 

69 

69 

-

Curtailment/settlement (gains) losses

(13)

-

(2)

Net periodic benefit cost

335 

303 

176 

68 

22

15 

Weighted average assumptions used to determine benefit obligations at December 31

Discount rate

5.3%

5.6%

5.8%

5.8%

6.2%

6.5%

Average compensation growth

3.4%

3.3%

3.3%

3.7%

3.7%

3.9%

Weighted average assumptions used to determine net periodic benefit cost

 

 

Discount rate

5.6%

5.8%

6.1%

6.2%

6.5%

6.9%

Average compensation growth

3.3%

3.3%

3.6%

3.7%

3.9%

4.4%

Expected return on plan assets

7.0%

7.1%

7.1%

8.5%

8.5%

8.5%

 

In estimating the expected return on assets of a pension plan, consideration is given primarily to its target allocation, the current yield on long-term bonds in the country where the plan is established, and the historical risk premium in each relevant country of equity or real estate over long-term bond yields. The approach is consistent with the principle that assets with higher risk provide a greater return over the long term.

 

58



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

32.                POST-RETIREMENT BENEFITS (cont'd)

The assumed health care cost trend used for measurement purposes is 9.8% for 2005, decreasing gradually to 4.5% in 2011 and remaining at that level thereafter. A one percentage point change in assumed health care cost trend rates would have the following effects:

 

OTHER BENEFITS

 

1% INCREASE

1% DECREASE

Sensitivity Analysis

Effect on service and interest costs

6            

(5)           

Effect on benefit obligation

74           

(67)          

The Company also sponsors savings plans in Canada and the United States as well as defined contribution pension plans in various countries. The cost of the Company contribution was $26 in 2004 (2003: $21; 2002: $20).

33.      INFORMATION BY GEOGRAPHIC AREAS

 

LOCATION

2004 

2003 

2002 

 

Sales and operating revenues -  third

Canada

1,117 

821 

719 

parties (by destination)

United States

7,620 

4,535 

4,659 

Brazil

527 

414 

391 

France

2,197 

569 

424 

United Kingdom

2,099 

1,049 

949 

Germany

2,267 

1,591 

1,375 

Switzerland

235 

212 

194 

Other Europe

4,453 

2,377 

1,872 

Australia

429 

106 

105 

Asia and Other Pacific

3,051 

1,788 

1,520 

All other

890 

388 

275 

 

Total

24,885 

13,850 

12,483 

 

 

Sales and operating revenues -

Canada

3,394 

2,577 

2,354 

intercompany (by origin)

United States

945 

581 

602 

Brazil

76 

57 

35 

France

2,504 

18 

15 

United Kingdom

578 

445 

385 

Germany

546 

326 

145 

Switzerland

1,250 

772 

765 

Other Europe

1,045 

529 

492 

Australia

926 

279 

232 

Asia and Other Pacific

56 

19 

13 

All other

415 

37 

10 

Sub-total

11,735 

5,640 

5,048 

Consolidation eliminations

(11,735)

(5,640)

(5,048)

Total

 

 

59



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

33.        INFORMATION BY GEOGRAPHIC AREAS (cont'd)

Sales to subsidiary companies are made at fair market prices recognizing volume, continuity of supply and other factors.

 

LOCATION

2004 

2003 

2002 

Sales and operating revenues - third

Canada

1,504 

1,390 

1,018 

parties (by origin)

United States

7,648 

4,345 

4,484 

Brazil

587 

440 

409 

France

4,405 

418 

268 

United Kingdom

1,025 

814 

847 

Germany

3,203 

2,395 

2,014 

Switzerland

1,831 

1,440 

1,411 

Other Europe

1,914 

1,068 

766 

Australia

384 

188 

186 

Asia and Other Pacific

1,925 

1,245 

980 

All other

459 

107 

100 

Total

24,885 

13,850 

12,483 

Income (Loss) from continuing

Canada

(43)

(81)

119 

operations (*)(**)

United States

129 

66 

78 

Brazil

62 

13 

40 

France

(200)

(34)

12 

United Kingdom

(33)

Germany

21 

37 

Switzerland

67 

20 

(4)

Other Europe

59 

66 

17 

Australia

227 

147 

84 

Asia and Other Pacific

22 

All other

21 

30 

24 

Consolidation eliminations

(59)

Total

252 

262 

421 

(*) Other Specified Items included in Income (Loss) from continuing operations is comprised of restructuring charges, asset impairments, gain (loss) from non-routine sales of assets, businesses and investment, tax adjustments, legal and environmental provisions and other. In 2004, Other Specified Items also included purchase accounting adjustments related to inventories and, in 2003, Pechiney financing-related gains and purchase accounting adjustments related to in-process research and development.

In 2004, Income from continuing operations included after-tax charges (income) relating to Other Specified Items of $39 for Canada, $92 for the United States, ($15) for Brazil, $219 for France, $18 for the United Kingdom, $6 for Germany, $8 for Switzerland, $37 for Other Europe, ($23) for Australia and $14 for All other.

In 2003, Income from continuing operations included after-tax charges (income) relating to Other Specified Items of ($60) for Canada, $31 for the United States, $16 for Brazil, $39 for France, ($3) for the United Kingdom, $10 for Germany, $16 for Switzerland, ($4) for Other Europe, ($74) for Australia and ($14) for Asia and Other Pacific.

In 2002, Income from continuing operations included after-tax charges (income) relating to Other Specified Items of $85 for Canada, $20 for the United States, ($2) for Brazil, $3 for France, $12 for the United Kingdom, ($5) for Germany, $2 for Switzerland, $13 for Other Europe, ($14) for Asia and Other Pacific and ($5) for All other.

(**)  In 2002, Income from continuing operations included income (charges) for transfer pricing adjustments of $69 for Canada, ($70) for the United States and $5 for the United Kingdom.

 

60



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

33.          INFORMATION BY GEOGRAPHIC AREAS (cont'd)

 

LOCATION

2004

2003

2002

 

Property, plant and equipment,

Canada

4,735

4,605

4,444

Intangible assets and Goodwill at

United States

2,796

3,152

1,500

December 31 (***)

Brazil

648

695

681

France

3,046

3,564

224

United Kingdom

983

1,002

810

Germany

1,229

1,170

828

Switzerland

839

637

630

Other Europe

2,205

2,118

1,141

Australia

2,402

1,901

1,130

Asia and Other Pacific

865

812

627

All other

271

348

8

 

Total

20,019

20,004

12,023

 

 

 

Cash paid for capital expenditures

Canada

377

286

477

and business acquisitions

United States

230

928

94

Brazil

36

68

60

France

355

1,610

14

United Kingdom

65

134

70

Germany

106

178

70

Switzerland

51

30

43

Other Europe

163

650

70

Australia

210

414

40

Asia and Other Pacific

112

181

33

All other

50

178

2

Total

1,755

4,657

973

 

Average number of employees

Canada

11

11

12

excluding Pechiney in 2003 and 2002

United States

14

8

9

(in thousands - unaudited)

Brazil

4

3

3

France

17

2

2

United Kingdom

4

4

4

Germany

8

7

7

Switzerland

3

3

3

Other Europe

9

5

4

Australia

2

1

1

Asia and Other Pacific

7

2

2

All other

3

1

-

 

Total

82

47

47

(***)   In 2004, Property, plant and equipment, Intangible assets, and Goodwill reflect goodwill impairment charges of $36 in the United States, $116 in France, and $2 in the United Kingdom. 

             In 2003, Property, plant and equipment, Intangible assets, and Goodwill reflect goodwill impairment charges of $6 in France, $5 in Germany, $5 in Switzerland and $12 in Other Europe.

In 2002, Property, plant and equipment, Intangible assets and Goodwill  reflect goodwill impairment charges of $9 for Canada, $130 for the United States, $33 for the United Kingdom, $208 for Germany, $171 for Switzerland and $189 for Other Europe.

 

61



 

Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

34.         INFORMATION BY OPERATING SEGMENTS

The following presents selected information by operating segment, viewed on a stand-alone basis.  The operating management structure is comprised of six operating segments.  The six operating segments are Bauxite and Alumina; Primary Metal; Rolled Products Americas and Asia; Rolled Products Europe; Engineered Products and Packaging.  The Company's measure of the profitability of its operating segments is referred to as business group profit (BGP).  BGP comprises earnings before interest, income taxes, minority interests, depreciation and amortization and excludes certain items, such as corporate costs, restructuring costs (relating to major corporate-wide acquisitions or initiatives), impairment and other special charges, and pension actuarial gains, losses and other adjustments, that are not under the control of the business groups or are not considered in the measurement of their profitability.  These items are generally managed by the Company's corporate head office, which focuses on strategy development and oversees governance, policy, legal, compliance, human resources and finance matters.  The change in fair market value of derivatives is removed from individual BGP and is shown on a separate line in the reconciliation to income from continuing operations.  This presentation provides a more accurate portrayal of underlying business group results and is in line with the Company's portfolio approach to risk management.  Transactions between operating segments are conducted on an arm's-length basis and reflect market prices.  Thus, earnings from the Primary Metal group represent mainly profit on metal produced by the Company, whether sold to third parties or used in the Company's Rolled Products, Engineered Products or Packaging groups. Earnings from the Rolled Products, Engineered Products and Packaging groups represent only the fabricating profit on their respective products.

Subsequent to the spin-off of substantially all of its rolled products businesses, the operating management structure comprises four operating segments.  The four operating segments are Bauxite and Alumina; Primary Metal; Engineered Products and Packaging.  The rolled products facilities retained by Alcan are Neuf-Brisach and Issoire, in France, Sierre in Switzerland, and Ravenswood in West Virginia, which are part of Engineered Products, and Singen in Germany, which is a shared facility between Engineered Products and Packaging.

The accounting principles used to prepare the information by operating segment are the same as those used to prepare the consolidated financial statements of the Company, except for the following two items:

(1)

The operating segments include the Company's proportionate share of joint ventures (including joint ventures accounted for using the equity method) as they are managed within each operating segment, with the adjustments for equity-accounted joint ventures shown on a separate line in the reconciliation to Income from continuing operations; and
 

(2)

Pension costs for the operating segments are based on the normal current service cost with all actuarial gains, losses and other adjustments being included in Intersegment and other.

The operating segments are described below.

Bauxite and Alumina
Headquartered in Montreal, Canada, this group comprises Alcan's worldwide activities related to bauxite mining and refining into smelter-grade and specialty aluminas, owning and/or operating eight bauxite mines and deposits in six countries, seven smelter-grade alumina plants in five countries and seven specialty alumina plants in four countries.  Two of these facilities are excluded from the operating segment information as they have been reclassified to discontinued operations and assets held for sale.  This group also comprises the sales of technology and technical assistance as well as the alumina trading business previously included in Pechiney World Trade. 

Primary Metal
Also headquartered in Montreal, this group comprises smelting operations, power generation, production of primary value-added ingot, manufacturing of smelter anodes and aluminum fluoride, technology sales, engineering operations and trading operations for aluminum, operating or having interests in 25 smelters in 13 countries.  One of these smelters is excluded from the operating segment information as it has been reclassified to discontinued operations and assets held for sale.  The Company is in the process of relocating the operational headquarters of its European primary aluminum business to Voreppe, France.  

Rolled Products Americas and Asia
Headquartered in Cleveland, U.S.A., this group produces aluminum sheet and light gauge products, operating 15 plants in five countries.

62



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

34.         INFORMATION BY OPERATING SEGMENTS (cont'd)

Rolled Products Europe

Headquartered in Zurich, Switzerland, this group produces aluminum sheet, including automotive, can and lithographic sheet, plate and foil stock production, operating 21 plants in seven countries.  This group includes the Rugles and Annecy rolling mills previously reported as segregated businesses, which have been included in the spin-off to Novelis on January 6, 2005.  See note 7 - Spin-off of Rolled Products Businesses and note 28 - Commitments and Contingencies.

Engineered Products
Headquartered in Paris, France, this group produces extruded, rolled and cast aluminum products, engineered shaped products and structures, including cable, wire and rod, as well as composite materials such as aluminum-plastic, fibre reinforced plastic and foam-plastic in 48 plants located in 11 countries. This group includes the Neuf-Brisach rolling mill previously reported as a segregated business.  See note 7 - Spin-off of Rolled Products Businesses and note 28 - Commitments and Contingencies.  Four of these facilities are excluded from the operating segment information as they have been reclassified to discontinued operations and assets held for sale.  Also included in this operating segment is the Ravenswood facility, which had previously been reported in discontinued operations and assets held for sale.  All operating segment information for 2004, and 2003 operating segment information pertaining only to items included in the consolidated balance sheet include Ravenswood as part of Engineered Products.  See note 5 - Discontinued Operations and Assets Held for Sale and note 7 - Spin-Off of Rolled Products Businesses.  Also included in Engineered Products are 50 service centres in 13 countries offering technical assistance, cutting, shaping, machining and assembling for smaller customers, and nearly 40 offices that sell and source products in 32 countries. 

Packaging
Headquartered in Paris, this group consists of the Company's worldwide food, pharmaceutical and medical, beauty and personal care and tobacco packaging businesses, operating approximately 180 plants in 27 countries.  This group includes the aerosol business previously reported as segregated businesses.  See note 7 - Spin-off of Rolled Products Businesses and note 28 - Commitments and Contingencies.

Intersegment and other
This classification includes the deferral or realization of profits on intersegment sales of aluminum and alumina, corporate office costs as well as other non-operating items.

SALES AND OPERATING REVENUES

         INTERSEGMENT

         THIRD PARTIES

2004 

2003 

2002 

2004 

2003 

2002 

Bauxite and Alumina

1,596 

873 

758 

1,501 

539 

440 

Primary Metal

4,263 

2,306 

2,204 

4,275 

2,647 

2,473 

Rolled Products Americas and Asia

85 

64 

185 

4,388 

3,528 

3,396 

Rolled Products Europe

702 

602 

403 

3,217 

2,458 

2,238 

Engineered Products

629 

32 

22 

5,162 

1,760 

1,601 

Packaging

6,119 

2,864 

2,250 

Adjustments for equity-accounted joint ventures

(40)

18 

26 

Other

(7,284)

(3,881)

(3,580)

263 

36 

59 

24,885 

13,850 

12,483 

 

Business Group Profit (BGP)

2004 

2003 

2002 

Bauxite and Alumina

464  

191  

248  

Primary Metal

1,518  

814  

857  

Rolled Products Americas and Asia

398  

344  

365  

Rolled Products Europe

250  

224  

168  

Engineered Products

324  

103  

100  

Packaging

657  

354  

288  

Adjustments for equity-accounted joint ventures

(242)

(147)

(138)

Adjustments for mark-to-market of derivatives

(28)

107  

63  

Depreciation and amortization

(1,337)

(862)

(772)

Goodwill impairment

(154)

(28)

-  

Intersegment, corporate offices and other

(916)

(390)

(314)

Equity income

54  

38  

44  

Interest

(346)

(212)

(198)

Income taxes

(375)

(258)

(287)

Minority interests

(15)

(16)

(3)

Income from continuing operations

252  

262  

421 

 

 

63



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

34.         INFORMATION BY OPERATING SEGMENTS (cont'd)

Included in 2004 Intersegment, corporate offices and other are asset impairments of $67, synergy costs of $53, restructuring charges of $18, purchase accounting adjustments related to inventory of $156 and Novelis costs of $40, partially offset by a gain resulting from a dilution in the Company's interest in an anode-producing facility in the Netherlands of $46 and a net gain on sale of fixed assets of $13.

Included in 2003 Intersegment, corporate offices and other are asset impairments of $25, legal and environmental provisions of $36, restructuring charges of $32, purchase accounting adjustments related to in-process research and development of $50, and other of $17, partially offset by a net currency-related gain on the financing of the Pechiney acquisition of $59, 2001 restructuring program recoveries of $38 and net gains of $21 on disposal of businesses.  The 2001 restructuring program recoveries included ($5) for Bauxite and Alumina, ($11) for Primary Metal, ($6) for Rolled Products Americas and Asia, ($22) for Rolled Products Europe, $1 for Engineered Products, $3 for Packaging and $2 for Intersegment and Other.

Included in 2002 BGP for Bauxite and Alumina is a gain of $5 related to the sale of fixed assets. 

Included in 2002 Intersegment, corporate offices and other are net charges of $84 relating principally to a provision of $100 for the ruling on a contract dispute with Powerex (an affiliate of BC Hydro), an increase of $9 to legal provisions, a loss of $6 on redemption of debt and 2001 restructuring program charges of $63, partially offset by a gain of $34 on the sale of a portfolio investment.  The 2001 restructuring program charges included $14 for Bauxite and Alumina, ($6) for Primary Metal, $15 for Rolled Products Americas and Asia, $14 for Rolled Products Europe, $1 for Engineered Products, $8 for Packaging and $17 for Intersegment and Other.

TOTAL ASSETS AT DECEMBER 31

2004 

2003 

2002 

Bauxite and Alumina

3,450 

2,399 

2,105 

Primary Metal

10,459 

8,778 

6,444 

Rolled Products Americas and Asia

2,760 

2,424 

2,497 

Rolled Products Europe

3,091 

3,093 

2,070 

Engineered Products

4,154 

2,861 

1,311 

Packaging

8,096 

6,519 

2,964 

Adjustments for equity-accounted joint ventures

(313)

(334)

(286)

Other

664 

4,740 

310 

Assets held for sale:

 

  Bauxite and Alumina

63 

127 

  Primary Metal

823 

1,054 

  Engineered Products

90 

181 

102 

  Packaging

106 

244 

  Total assets held for sale

980 

1,468 

346 

33,341 

31,948 

17,761 


     DEPRECIATION AND      AMORTIZATION


     CASH PAID FOR CAPITAL      EXPENDITURES AND BUSINESS      ACQUISITIONS

 

2004 

2003 

2002 

2004 

2003 

2002 

 

Bauxite and Alumina

138 

92 

83 

202 

186 

104 

 

Primary Metal

495 

323 

295 

628 

1,303 

556 

 

Rolled Products Americas and Asia

148 

150 

146 

82 

81 

73 

 

Rolled Products Europe

142 

111 

97 

165 

338 

91 

 

Engineered Products

173 

78 

67 

173 

523 

58 

 

Packaging

336 

172 

134 

424 

1,338 

160 

 

Adjustments for equity-accounted joint ventures

(119)

(74)

(61)

(36)

(45)

(77)

 

Other

24 

10 

11 

117 

933 

 

1,337 

862 

772 

1,755 

4,657 

973 

 

64



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

35.          DIFFERENCES BETWEEN UNITED STATES AND CANADIAN GENERALLY ACCEPTED ACCOUNTING PRINCIPLES (GAAP)

Significant differences between United States and Canadian GAAP are described below.

(A) Derivatives

Beginning in 2001, the Company was required to adopt, for U.S. GAAP purposes, SFAS Nos. 133 and 138, Accounting for Derivative Instruments and Hedging Activities. These standards require that all derivatives be recorded in the financial statements at fair value.  Beginning in 2001, unrealized gains and losses resulting from the valuation at fair value of derivatives not meeting strict hedge accounting criteria are recognized in net income as the gains and losses arise and not concurrently with the recognition of the transactions being hedged.  Upon initial adoption of the SFAS Nos. 133 and 138 in 2001, the cumulative effect of the accounting change resulted in a decrease in net income of $12.

Beginning January 1, 2004, with the adoption of Canadian Institute of Chartered Accountants (CICA) guideline AcG-13, Hedging Relationships, unrealized gains and losses resulting from the valuation at fair value of derivatives not meeting strict hedge accounting criteria are recognized in net income as the gains and losses arise and not concurrently with the recognition of the transactions being hedged. Upon initial adoption of AcG-13, the effect of the accounting change resulted in an increase in Deferred charges and other assets of $5 and an increase in Deferred credits and other liabilities of $5. Under Canadian GAAP, the recognition of embedded derivatives is not permitted.

AcG-13 establishes certain criteria regarding when hedge accounting may be applied and this guideline is effective for the Company's fiscal year beginning January 1, 2004.  Each hedging relationship is subject to an effectiveness test on a regular basis for reasonable assurance that it is and will continue to be effective.  Under these rules, any derivative instrument that does not qualify for hedge accounting is reported on a mark-to-market basis in earnings. Under U.S. GAAP, hedge ineffectiveness is recognized in the statement of income in the current period whereas under Canadian GAAP such recognition is elective.  In order to minimize differences with U.S. GAAP, the Company has chosen to record ineffectiveness under Canadian GAAP.  Under U.S. GAAP, the change in fair value of derivatives that are treated as cash flow hedges is recorded on the balance sheet in Other comprehensive income whereas under Canadian GAAP it is recorded in Deferred charges and other assets or Deferred credits and other liabilities.

(B) Currency Translation

The difference between Deferred translation adjustments under U.S. GAAP and Canadian GAAP arises from the different treatment of exchange on long-term debt at January 1, 1983, resulting from the adoption of Canadian accounting standards on foreign currency translation on such date.

(C) Investments

Under U.S. GAAP, certain portfolio investments, which are considered to be "available-for-sale" securities, are measured at market value, with the unrealized gains or losses included in Comprehensive income. Under Canadian GAAP, the concept of comprehensive income does not exist and these investments are measured at cost. 

(D) Minimum Pension Liability

Under U.S. GAAP, if the accumulated benefit obligation exceeds the market value of plan assets, a minimum pension liability for the excess is recognized to the extent that the liability recorded in the balance sheet is less than the minimum liability.  Any portion of this additional liability that relates to unrecognized past service cost is recognized as an intangible asset while the remainder is charged to Comprehensive income.  Canadian GAAP has no such requirement to record a minimum liability.

(E) Impairment of Goodwill

Under U.S. GAAP, goodwill impairment identified as at January 1, 2002, was charged to income as the cumulative effect of an accounting change. Under Canadian GAAP, the impairment loss identified as at January 1, 2002, was recognized as a charge to opening retained earnings in 2002.

65



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

35.          DIFFERENCES BETWEEN UNITED STATES AND CANADIAN GENERALLY ACCEPTED ACCOUNTING PRINCIPLES (GAAP) (cont'd)

(F) Asset Retirement Obligations

Under U.S. GAAP, the Company retroactively adopted on January 1, 2003, SFAS No. 143, Accounting for Asset Retirement Obligations, as described in note 4 - Accounting Changes, and the cumulative effect of the accounting change was charged to income. Under Canadian GAAP, this standard was retroactively adopted on January 1, 2004, however the cumulative effect of the accounting change was recognized as a charge to retained earnings at January 1, 2001. 

(G) Deferred Translation Adjustments

Under U.S. GAAP, deferred translation adjustments are reported as a component of Comprehensive income. Under Canadian GAAP, the concept of comprehensive income does not exist and deferred translation adjustments are reported as a component of shareholders' equity.

(H) Income Taxes

Under U.S. GAAP, deferred income tax assets and liabilities are revalued for all enacted changes in tax rates. Under Canadian GAAP, deferred income tax assets and liabilities are revalued for all enacted or substantially enacted changes in tax rates.

(I) Acquired In-Process Research and Development

Under U.S. GAAP, acquired in-process research and development costs are expensed immediately upon acquisition. Under Canadian GAAP, these costs are recognized as intangible assets upon acquisition if they result from contractual or other legal rights, or the research and development is capable of being separated or divided from the acquired company and sold, transferred, licensed, rented, or exchanged. Under Canadian GAAP, these intangible assets are amortized over their useful lives.

(J) Joint Ventures

Under U.S. GAAP, joint ventures, other than those over which Alcan has an undivided interest in the assets, are accounted for using the equity method while under Canadian GAAP, joint ventures are accounted for using the proportionate consolidation method. A joint venture is an entity owned and operated by a small group of businesses (the "joint venturers") as a separate and specific business or project for the mutual benefit of the members of the group. Venturers are bound by a contractual arrangement, which establishes that the venturers have joint control over the joint venture, regardless of the difference that may exist in their ownership interest. The different accounting treatment affects the display and classification of financial statement items and not net income or shareholders' equity.

(K) Comprehensive Income

U.S. GAAP requires the disclosure of Comprehensive income which, for the Company, comprises Net income, the movement in Deferred translation adjustments, movements in unrealized gains and losses on cash flow hedges, unrealized gains or losses for the period less gains or losses realized during the period on "available-for-sale" securities and the movement in the minimum pension liability. The concept of Comprehensive income does not exist under Canadian GAAP.

Recently Adopted Accounting Standards for Canadian GAAP Presentation

Consolidation of Variable Interest Entities
In 2004, the Company early adopted CICA guideline AcG-15, Consolidation of Variable Interest Entities. The guideline provides guidance as to when to apply consolidation principles to certain entities that are subject to control on a basis other than ownership of voting shares and thus determining when an enterprise includes the assets, liabilities and results of activities of such an entity (a variable interest entity) in its consolidated financial statements.  The adoption of this guideline has the same impact as the adoption of FIN 46 under U.S. GAAP.  See note 4 - Accounting Changes - Consolidation of Variable Interest Entities.

 

66


 


Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

35.          DIFFERENCES BETWEEN UNITED STATES AND CANADIAN GENERALLY ACCEPTED ACCOUNTING PRINCIPLES (GAAP) (cont'd)

Stock-Based Compensation and Other Stock-Based Payments
On January 1, 2004, the Company retroactively adopted the provisions of the amendment to Section 3870, Stock-Based Compensation and Other Stock-Based Payments.  The amendment requires the recognition of an expense computed using the fair value method.  The adoption of this amendment has the same impact as the adoption of the fair value method of accounting for stock-based compensation under U.S. GAAP.  See note 4 - Accounting Changes - Stock Options and Other Stock-Based Compensation.

Asset Retirement Obligations
On January 1, 2004, the Company retroactively adopted the new standard of the CICA, Section 3110, Asset Retirement Obligations.  The impact of adopting this standard decreased retained earnings at January 1, 2003 by $39 and increased net income for the year ended December 31, 2003 by $39.

Hedging Relationships
On January 1, 2004, the Company adopted the CICA guideline AcG-13, Hedging Relationships, which establishes certain conditions regarding when hedge accounting may be applied. Each hedging relationship is subject to an effectiveness test on a regular basis for reasonable assurance that it is and will continue to be effective.  The fair value of derivatives is recorded on the balance sheet and any derivative instrument that does not qualify for hedge accounting is reported on a mark-to-market basis in earnings.

Generally Accepted Accounting Principles
On January 1, 2004, the Company adopted the new standard of the CICA, Section 1100, Generally Accepted Accounting Principles.  This standard establishes accounting standards for financial reporting in accordance with Canadian GAAP.  It defines primary sources of Canadian GAAP and requires that the Company apply every relevant primary source. 

General Standards of Financial Statement Presentation
On January 1, 2004, the Company adopted the CICA Section 1400, General Standards of Financial Statement Presentation.  This standard clarifies what constitutes fair presentation in accordance with Canadian GAAP, which involves providing sufficient information in a clear and understandable manner about certain transactions or events of such size, nature and incidence that their disclosure is necessary to understand the Company's financial statements.

Impairment of Long-Lived Assets
On January 1, 2003, the Company early adopted the CICA Section 3063, Impairment of Long-Lived Assets.  Under this standard, an impairment loss is recognized when the carrying amount of a long-lived asset held for use is not recoverable and exceeds its fair value. No impairment charges were recorded upon adoption of this new standard. 

Disposal of Long-Lived Assets and Discontinued Operations
On January 1, 2003, the Company early adopted the CICA Section 3475, Disposal of Long-Lived Assets and Discontinued Operations.  Under this standard, a long-lived asset to be disposed of by sale is measured at the lower of its carrying amount or fair value less cost to sell, and is not depreciated while classified as held for sale.  Assets and liabilities classified as held for sale are reported as assets held for sale and liabilities of operations held for sale on the balance sheet.  A long-lived asset to be disposed of other than by sale, such as by abandonment, before the end of its previously estimated useful life, is classified as held for use until it is disposed of and depreciation estimates revised to reflect the use of the asset over its shortened useful life.   Also, the standard requires that the results of operations of a component of an enterprise, that has been disposed of either by sale or abandonment or is classified as held for sale, be reported as discontinued operations if the operations and cash flows of the component have been, or will be, eliminated from the ongoing operations as a result of the disposal transaction and the Company will not have any significant continuing involvement in the operations of the component after the disposal transaction.  A component of an enterprise comprises operations and cash flows that can be clearly distinguished, operationally and for financial reporting purposes, from the rest of the enterprise. 

Guarantees
On January 1, 2003, the Company adopted the CICA accounting guideline AcG-14, Disclosure of Guarantees, which addresses disclosure requirements for a guarantor that issues a guarantee.

 

67


 


 

Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

35.          DIFFERENCES BETWEEN UNITED STATES AND CANADIAN GENERALLY ACCEPTED ACCOUNTING PRINCIPLES (GAAP) (cont'd)

Severance and Termination Benefits 
On April 1, 2003, the Company adopted the new CICA Emerging Issues Committee abstract No. 134, Accounting for Severance and Termination Benefits.  Under this abstract, contractual termination benefits and severance costs are recognized as an expense when management, having the appropriate level of authority, approves a decision to terminate employees.  Non-contractual termination benefits are recognized as an expense when communicated to employees.  Retention bonuses are recognized as an expense over the required future service period.

Costs Associated with Exit or Disposal Activities
On April 1, 2003, the Company adopted the new CICA Emerging Issues Committee abstract No. 135, Accounting for Costs Associated with Exit or Disposal Activities (including Costs Incurred in a Restructuring).  This abstract requires that a liability associated with an exit or disposal activity be recognized when the liability is incurred rather than at the date of the Company's commitment to an exit plan.

Goodwill and Other Intangible Assets
On January 1, 2002, the Company adopted the new standard of the CICA Section 3062, Goodwill and Other Intangible Assets. Under this standard, goodwill and other intangible assets with an indefinite life are no longer amortized but are carried at the lower of carrying value and fair value. Goodwill and other intangible assets with an indefinite life are tested for impairment on an annual basis.

Goodwill is tested for impairment using a two-step test. Under the first step, the fair value of a reporting unit, based upon discounted cash flows, is compared to its net carrying amount. If the fair value is greater than the carrying amount, no impairment is deemed to exist. However, if the fair value is less than the carrying amount, a second test must be performed whereby the fair value of the reporting unit's goodwill must be estimated to determine if it is less than its carrying amount. Fair value of goodwill is estimated in the same way as goodwill is determined at the date of acquisition in a business combination, that is, the excess of the fair value of the reporting unit over the fair value of the identifiable net assets of the reporting unit.

An impairment of $748 (including $8 relating to assets held for sale) was identified in the goodwill balance as at January 1, 2002, and was charged to opening retained earnings in 2002 upon adoption of the new accounting standard. Any further impairment arising subsequent to January 1, 2002, is taken as a charge against income. As a result of the new standard, the Company no longer amortizes goodwill.

 

 

 

68



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS

(in millions of US$, except where indicated)

35.          DIFFERENCES BETWEEN UNITED STATES AND CANADIAN GENERALLY ACCEPTED ACCOUNTING PRINCIPLES (GAAP) (cont'd)

Reconciliation of U.S. and Canadian GAAP

Year ended December 31

2004

2003

2002

AS REPORTED

REF.

AMOUNT

CANADIAN GAAP

AS REPORTED

REF.

AMOUNT

CANADIAN GAAP

AS REPORTED

REF.

AMOUNT

CANADIAN GAAP

Income Statement

Sales and operating revenues

24,885

   (j)

16

24,901

13,850

(j)

(18)

13,832

12,483

(j)

(26)

12,457

Costs and expenses

 

 

 

 

Cost of sales and operating

20,203

  (a)

(16)

19,985

11,171

(a)

(64)

10,947

10,032

(f)

(19)

9,860

expenses excluding depreciation

 

   (j)

(202)

 

(j)

(160)

(j)

(153)

and amortization noted below

 

 

 

 

Depreciation and amortization

1,337

   (i)

3

1,459

862

(j)

74

936

772

(f)

13

847

 

   (j)

119

 

(j)

62

Selling, administrative and

 

 

 

 

general expenses

1,612

   (j)

6

1,618

758

(j)

1

759

580

(j)

2

582

Research and development

 

 

 

 

expenses

239

   (j)

2

241

190

(i)

(50)

140

115

-

115

Interest

346

   (j)

11

357

212

(j)

6

218

198

(j)

3

201

Goodwill impairment

154

 

-

154

28

-

28

-

-

-

Other expenses (income) - net

406

  (a)

21

415

131

(a)

31

158

119

(a)

60

190

 

   (j)

(12)

 

(b)

1

(b)

(2)

 

 

 

 

(j)

(5)

(f)

20

 

 

 

 

(j)

(7)

24,297

 

(68)

24,229

13,352

(166)

13,186

11,816

(21)

11,795

Income from continuing

 

 

 

 

operations before income

 

 

 

 

taxes and other items

588

 

84

672

498

148

646

667

(5)

662

Income taxes

375

  (a)

(5)

413

258

(a)

12

319

287

(a)

(20)

290

 

   (i)

(1)

 

(i)

18

(f)

(3)

 

   (j)

44

 

(j)

31

(j)

26 

Income from continuing

 

 

 

 

operations before other items

213

 

46

259

240

87

327

380

(8)

372

69



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

35.          DIFFERENCES BETWEEN UNITED STATES AND CANADIAN GENERALLY ACCEPTED ACCOUNTING PRINCIPLES (GAAP) (cont'd)

Reconciliation of U.S. and Canadian GAAP

2004

2003

2002

AS REPORTED

REF.

AMOUNT

CANADIAN GAAP

AS REPORTED

REF.

AMOUNT

CANADIAN GAAP

AS REPORTED

REF.

AMOUNT

CANADIAN GAAP

 

Equity income

54

(a)

2

7

38

(j)

(35)

3

44

(j)

(41)

3

 

(j)

(49)

 

Minority interests

(15)

(a)

(1)

(16)

(16)

-

(16)

(3)

-

(3)

Income from

 

 

 

 

continuing operations

252

 

(2)

250

262

52

314

421

 

(49)

372

Income (Loss) from

 

 

 

 

discontinued operations

6

 

-

6

(159)

-

(159)

(21)

-

(21)

Income before

 

 

 

 

cumulative effect of

 

 

 

 

accounting changes

258

 

(2)

256

103

52

155

400

(49)

351

Cumulative effect of accounting

 

 

 

 

changes

-

 

-

-

(39)

(f)

39

-

(748)

(e)

748

-

Net income (Loss)

258

 

(2)

256

64

91

155

(348)

699

351

Dividends on preference shares

6

 

-

6

7

-

7

5

-

5

Net income (Loss) attributable

 

 

 

 

to common shareholders

252

 

(2)

250

57

91

148

(353)

699

346

 

 

(a)   Derivatives

(b)   Currency translation

(c)   Investments

(d)   Minimum pension liability

(e)   Impairment of goodwill

(f)    Asset retirement obligations

(g)   Deferred translation adjustments

(h)   Income taxes

(i)    Acquired in-process research and development

(j)    Joint ventures

 

 

 

 

70



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

35.      DIFFERENCES BETWEEN UNITED STATES AND CANADIAN GENERALLY ACCEPTED ACCOUNTING PRINCIPLES (GAAP) (cont'd)

Earnings Per Share ─ Canadian GAAP

 

 

 

2004

2003 

2002 

 

 

Earnings (Loss) per share

 

Basic and Diluted:

 

Income from continuing operations

0.66

0.95 

1.14 

Income (Loss) from discontinued operations

0.02

(0.49)

(0.07)

Net income per common share - basic and diluted

0.68

0.46 

1.07 

 

 

 

Consolidated Statement of Retained Earnings ─ Canadian GAAP

 

2004   

2003   

2002   

Retained earnings - beginning of year

        3,350 

        3,395 

3,989 

 

Accounting change

Impairment of goodwill as at January 1, 2002

-    

-  

(748) 

3,350   

3,395  

3,241  

Net income

256   

155  

351  

 

Dividends

 

     Common

(221)

(193)

(192)

     Preference

(6)

(7)

(5)

Retained earnings - end of year

3,379 

3,350 

3,395 

71



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

35.           DIFFERENCES BETWEEN UNITED STATES AND CANADIAN GENERALLY ACCEPTED ACCOUNTING PRINCIPLES (GAAP) (cont'd)

Reconciliation of U.S. and Canadian GAAP

December 31

2004

2003

2002

AS REPORTED

REF.

AMOUNT

CANADIAN GAAP

AS REPORTED

REF.

AMOUNT

CANADIAN GAAP

AS REPORTED

REF.

AMOUNT

CANADIAN GAAP

Balance Sheet

 

 

 

 

Current assets

 

 

 

 

Cash and time deposits

184

(j)

53

237

686

(j)

26

712

97

(j)

12

109

Trade receivables

3,232

(j)

(133)

3,099

2,937

(j)

(31)

2,906

1,390

(j)

(147)

1,243

Other receivables

936

(a)

103

1,113

686

(a)

(49)

690

676

(a)

(34)

541

 

(j)

74

 

(j)

53

(j)

(101)

Deferred income taxes

214

(a)

(34)

180

49

-

49

-

-

-

Inventories

4,029

(j)

153

4,182

3,663

(a)

2

3,783

1,862

(a)

4

1,942

 

 

 

 

(j)

118

(j)

76

Current assets held for sale

817

 

-

817

1,093

-

1,093

116

-

116

Total current assets

9,412

 

216

9,628

9,114

119

9,233

4,141

(190)

3,951

Deferred charges and other

2,877

(a)

21

1,272

1,563

(a)

5

898

1,178

(a)

(1)

667

assets

 

(c)

(8)

 

(c)

(6)

(c)

(6)

 

(j)

(1,618)

 

(j)

(664)

(j)

(504)

Deferred income taxes

870

(j)

3

873

892

-

892

189

-

189

Property, plant and equipment

 

 

 

 

Cost (excluding Construction

21,922

(j)

2,343

24,265

22,030

(j)

1,711

23,741

16,238

(f)

140

17,740

work in progress)

 

 

 

 

(j)

1,362

Construction work in progress

816

(j)

16

832

637

(j)

26

663

516

(j)

47

563

Accumulated depreciation

(9,445)

(j)

(1,180)

(10,625)

(8,509)

(j)

(906)

(9,415)

(7,319)

(f)

(90)

(8,181)

 

 

 

 

(j)

(772)

13,293

 

1,179

14,472

14,158

831

14,989

9,435

687

10,122

Intangible assets, net of

 

 

 

 

accumulated amortization

1,230

(a)

4

1,105

1,160

(d)

(224)

1,000

452

(d)

(143)

317

 

(d)

(253)

 

(i)

50

(j)

8

 

(i)

46

 

(j)

14

 

(j)

78

 

Goodwill

5,496

(j)

837

6,333

4,686

(j)

174

4,860

2,136

(j)

168

2,304

Long-term assets held for sale

163

 

-

163

375

-

375

230

-

230

Total assets

33,341

 

505

33,846

31,948

299

32,247

17,761

19

17,780

72



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

35.         DIFFERENCES BETWEEN UNITED STATES AND CANADIAN GENERALLY ACCEPTED ACCOUNTING PRINCIPLES (GAAP) (cont'd)

Reconciliation of U.S. and Canadian GAAP

December 31

2004

2003

2002

AS REPORTED

REF.

AMOUNT

CANADIAN GAAP

AS REPORTED

REF.

AMOUNT

CANADIAN GAAP

AS REPORTED

REF.

AMOUNT

CANADIAN GAAP

Current liabilities

 

 

 

 

Payables and accrued liabilities

5,464

(a)

(11)

5,517

4,846

(a)

(111)

4,868

2,483

(a)

(51)

2,353

 

(j)

64

 

(j)

133

(j)

(79)

Short-term borrowings

2,486

 

-

2,486

1,764

(j)

41

1,805

378

(j)

3

381

Debt maturing within one year

569

(j)

81

650

341

(j)

16

357

249

(j)

47

296

Deferred income taxes

23

(a)

(2)

27

81

 

-

81

-

 

-

-

   

(j)

6    

 

         

Current liabilities of operations

 

 

 

 

held for sale

714

 

-

714

559

-

559

69

-

69

Total current liabilities

9,256

 

138

9,394

7,591

79

7,670

3,179

(80)

3,099

Debt not maturing within one

 

 

 

 

year

6,345

(j)

198

6,543

7,437

(j)

168

7,605

3,120

(j)

67

3,187

Deferred credits and other

4,975

(a)

19

4,031

4,306

(a)

17

3,657

1,996

(a)

(10)

1,523

liabilities

 

(d)

(1,036)

 

(d)

(730)

(d)

(610)

 

(j)

73

 

(j)

64

(f)

107

 

 

 

 

(j)

40

Deferred income taxes

1,543

(a)

9

2,007

1,696

(a)

27

1,996

1,010

(a)

9

1,220

 

(d)

235

 

(d)

156

(d)

148

 

(i)

16

 

(i)

18

(f)

(18)

 

(j)

204

 

(j)

99

(j)

71

Long-term liabilities of

 

 

 

 

operations held for sale

260

 

-

260

238

-

238

14

-

14

Minority interests

236

 

-

236

403

-

403

150

-

150

Shareholders' equity

 

 

 

 

Redeemable non-retractable

 

 

 

 

 preference shares

160

 

-

160

160

-

160

160

-

160

Common shareholders' equity

 

 

 

 

Common shares

6,670

 

-

6,670

6,461

-

6,461

4,731

-

4,731

Additional paid-in capital

112

 

-

112

128

-

128

42

-

42

Retained earnings

3,362

(a)

42

3,379

3,331

(a)

42

3,350

3,467

(a)

21

3,395

 

(b)

(55)

 

(b)

(55)

(b)

(54)

 

(i)

30

 

(i)

32

(f)

(39)

Common shares held by a

 

 

 

 

subsidiary

(35)

 

-

(35)

(56)

-

(56)

-

-

-

Deferred translation

-

(a)

(29)

1,089

-

(a)

(29)

635

-

(b)

54

259

adjustments

 

(b)

55

 

(b)

55

(g)

205

 

(g)

1,063

 

(g)

609

Accumulated other

457

(a)

66

-

253

(a)

12

-

(108)

(c)

(6)

-

comprehensive income

 

(c)

(8)

 

(c)

(6)

(d)

319

(loss)

 

(d)

548

 

(d)

350

(g)

(205)

 

(g)

(1,063)

 

(g)

(609)

10,566

 

649

11,215

10,117

401

10,518

8,132

295

8,427

10,726

 

647

11,375

10,277

401

10,678

8,292

295

8,587

Total liabilities and share-

 

holders' equity

33,341

 

505

33,846

31,948

299

32,247

17,761

19

17,780

 

 

73



Alcan Inc.

NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in millions of US$, except where indicated)

36.          PRIOR YEAR AMOUNTS

Certain prior year amounts have been reclassified to conform with the 2004 presentation.

Quarterly Financial Data (unaudited)

 

 

 

 

 

(IN MILLIONS OF US$, EXCEPT PER SHARE DATA)

FIRST 

SECOND 

THIRD 

FOURTH 

YEAR 

 

 

 

 

 

 

2004

 

 

 

 

 

Revenues

6,005 

6,193 

6,169 

6,518 

24,885 

Cost of sales and operating expenses

4,958 

4,904 

4,983 

5,358 

20,203 

Depreciation and amortization

336 

324 

322 

355 

1,337 

Income taxes

41 

125 

134 

75 

375 

Other items

537 

555 

559 

1,067 

2,718 

Income (Loss) from continuing operations(1)

133 

285 

171 

(337)

252 

Income (Loss) from discontinued operations

(27)

46 

(4)

(9)

Net income (Loss)

106 

331 

167 

(346)

258 

Dividends on preference shares

Net income (Loss) attributable to common

 

 

 

 

 

shareholders

104 

330 

166 

(348)

252 

Net income (Loss) per share common share - basic

 

 

 

 

 

Income (Loss) from continuing operations

0.36 

0.77 

0.46 

(0.92)

0.67 

Income (Loss) from discontinued operations

(0.07)

0.12 

(0.01)

(0.02)

0.02 

Net income (Loss) per common share - basic (2)

0.29 

0.89 

0.45 

(0.94)

0.69 

Net Income (Loss) per share common share - 

 

 

 

 

 

 

diluted

 

 

 

 

 

 

Income (Loss) from continuing operations

0.35 

0.77 

0.46 

(0.91)

0.67 

Income (Loss) from discontinued operations

(0.07)

0.12 

(0.01)

(0.02)

0.02 

Net income (Loss) per common share - 

 

 

 

 

 

 

diluted (2)

0.28 

0.89 

0.45 

(0.93)

0.69 

Net income (Loss) under Canadian GAAP(3)

111 

333 

135 

(323)

256 

2003

Revenues

3,249 

3,505 

3,529 

3,567 

13,850 

Cost of sales and operating expenses

2,614 

2,838 

2,842 

2,877 

11,171 

Depreciation and amortization

208 

216 

221 

217 

862 

Income taxes

141 

144 

65 

(92)

258 

Other items

270 

284 

293 

450 

1,297 

Income from continuing operations(1)

16 

23 

108 

115 

262 

Loss from discontinued operations

(4)

(115)

(21)

(19)

(159)

Income (Loss) before cumulative

effect of accounting change

12 

(92)

87 

96 

103 

Cumulative effect of accounting change

(39)

(39)

Net income (Loss)

(27)

(92)

87 

96 

64 

Dividends on preference shares

Net income (Loss) attributable to common

shareholders

(29)

(93)

85 

94 

57 

Net income (Loss) per common share - basic and

diluted

Income from continuing operations

0.04 

0.07 

0.32 

0.36 

0.79 

Loss from discontinued operations

(0.01)

(0.36)

(0.06)

(0.06)

(0.49)

Cumulative effect of accounting change

(0.12)

(0.12)

Net income (Loss) per common share - basic and

diluted (2)

(0.09)

(0.29)

0.26 

0.30 

0.18 

Net income (Loss) under Canadian GAAP(3)

(102)

94 

163 

155 

74



Alcan Inc.

Quarterly Financial Data(unaudited) (cont'd)

 

(IN MILLIONS OF US$, EXCEPT PER SHARE DATA)

FIRST  

SECOND  

THIRD 

FOURTH

YEAR 

2002

Revenues

2,921 

3,182 

3,215 

3,165 

12,483 

Cost of sales and operating expenses

2,350 

2,546 

2,578 

2,558 

10,032 

Depreciation and amortization

184 

195 

191 

202 

772 

Income taxes

104 

109 

41 

33 

287 

Other items

132 

276 

239 

324 

971 

Income from continuing operations(1)

151 

56 

166 

48 

421 

Loss from discontinued operations

(3)

(1)

(7)

(10)

(21)

Income before cumulative

effect of accounting change

148 

55 

159 

38 

400 

Cumulative effect of accounting change

(748)

(748)

Net income (Loss)

(600)

55 

159 

38 

(348)

Dividends on preference shares

Net income (Loss) attributable to common shareholders

(601)

54 

158 

36 

(353)

Net income (Loss) per common share - basic and

diluted

Income from continuing operations

0.46 

0.18 

0.51 

0.14 

1.29 

Loss from discontinued operations

(0.01)

(0.01)

(0.02)

(0.03)

(0.07)

Cumulative effect of accounting change

(2.32)

(2.32)

Net income (Loss) per common share - basic and

diluted (2)

(1.87)

0.17 

0.49 

0.11 

(1.10)

Net income under Canadian GAAP(3)

77 

62 

196 

16

351 

(1)   The first quarter of 2004 included one-time purchase accounting adjustments of $56 related to the Pechiney inventory revaluation, synergy costs of $8, restructuring charges of $5 for various operations in North America, a gain of $5 on the sale of assets in the U.K. and favourable tax adjustments of $3 related to a tax settlement in Germany.  The second quarter of 2004 included a deferred tax charge of $46 related to a tax reorganization, a gain of $42 resulting from a dilution of the Company's interest in an anode-producing joint venture in the Netherlands, synergy costs of $8 related to the Pechiney and FlexPac acquisitions, and a $15 gain related to changes in a pension program in Brazil (Other).  The third quarter of 2004 included a deferred tax recovery of $46 relating to further restructuring of Pechiney legal entities, restructuring charges of  $17 related principally to the closure of a rolled products facility in the U.K. and a $11 charge for a purchase accounting adjustment related to inventory.  The fourth quarter of 2004 included a goodwill impairment charge of $154, an asset impairment charge of $65 related to two rolling mills in Italy, purchase accounting and related adjustments of $46, expenses of $31 related to the spin-off of Novelis, synergy costs of $30, and a gain of $4 resulting from a dilution of the Company's interest in an anode-producing joint venture in the Netherlands.

The first quarter of 2003 included $11 of tax adjustments related to prior years.  The second quarter of 2003 included after-tax gains of $41 on the sale of non-core assets, partially offset by $10 of after-tax charges for plant closures in the U.S.  The third quarter of 2003 included a loss of $13 on the sale of a subsidiary in Thailand, financing related gains of $8 on the acquisition of Pechiney and legal and environmental provisions of $7 for sites in the U.S. and Switzerland.  The fourth quarter of 2003 included one-time favourable tax benefits of $85 arising from changes in Australian tax legislation, currency-related gains of $57 on the financing  of the Pechiney acquisition, gains of $11 on sales of assets in the U.K. and an extrusion business in Malaysia.  Partially offsetting these gains were after-tax charges of $32 for purchase accounting adjustments related to in-process research and development, a goodwill impairment charge of $28 related to Engineered Products, synergy costs of $14, restructuring costs of $11 for a packaging operation in Switzerland, and $10 for environmental provisions in the U.S.

75



Alcan Inc.

Quarterly Financial Data (unaudited) (cont'd)

 

The first quarter of 2002 included net after-tax charges of $7 relating mainly to the restructuring program announced in 2001. The charges included a fixed asset impairment charge of $9 relating to the recycling operations at the Borgofranco plant in Italy and a loss of $5 on the sale of extrusions operations in Thailand. The second quarter of 2002 included net after-tax charges of $8 relating mainly to the restructuring program announced in 2001. The charges included severance and pension costs of $7 relating to the closure of the Bracebridge cable plant in Ontario, Canada. The third quarter of 2002 included net after-tax charges of $6 relating mainly to increases of $9 to legal provisions and net recoveries of $2 relating to the 2001 restructuring program principally arising from severance costs of $4 for the extrusions operations in Malaysia, light gauge operations in Fairmont, West Virginia, and certain cable operations in North America, and income of $8, primarily for the write-back of excess contract loss provisions. The fourth quarter of 2002 included net after-tax charges of $84 relating mainly to a provision of $68 for the ruling on a contract dispute with Powerex (an affiliate of BC Hydro) and charges of $20 for the closures of the specialty chemicals plant at Burntisland, U.K. and the Banbury, U.K. R&D facilities. These charges were partially offset by a gain of $24 on the sale of a portfolio investment.
 

(2)

Net income per common share calculations are based on the average number of common shares outstanding in each period. See note 6 - Earnings Per Share - Basic and Diluted.
 

(3)

See note 35 - Differences between United States and Canadian Generally Accepted Accounting Principles (GAAP) for explanation of differences between U.S. and Canadian GAAP.

 

 

 

 

 

 

 

76



Alcan Inc.

ELEVEN-YEAR SUMMARY

2004

2003 

2002

2001

2000

1999

1998

1997

1996

1995

1994

U.S.
GAAP

U.S.
GAAP

U.S.
GAAP

U.S.
GAAP

U.S.
GAAP

Canadian GAAP

Canadian GAAP

Canadian GAAP

Canadian GAAP

Canadian GAAP

Canadian GAAP

CONSOLIDATED INCOME STATEMENT ITEMS
 (in millions of US$)

Sales and operating revenues

24,885 

13,850 

12,483 

12,545 

9,237 

7,324 

7,789 

7,777 

7,614 

9,287 

8,216 

Cost of sales and operating expenses

20,203 

11,171 

10,032 

10,108 

7,342 

5,695 

6,076 

6,005 

5,919 

7,247

6,740 

Depreciation and amortization

1,337 

862 

772 

809 

496 

477 

462 

436 

431 

447 

431 

Selling, administrative and general expenses

1,612 

758 

580 

567 

426 

388 

448 

444 

422 

484 

528 

Research and development expenses

239 

190 

115 

134 

80 

67 

70 

72 

71  

76 

72 

Interest

346 

212 

198 

242 

67 

76 

92 

101 

125 

204 

219 

Goodwill impairment

154 

28 

Other expenses (income) - net

406 

131 

119 

818 

32 

(40)

(12)

(34)

13 

(39)

(14)

Income taxes

375 

258 

287 

(15)

232 

211 

210 

248 

212 

326 

112 

Equity income (loss)

54 

38 

44 

44 

35 

(1)

(48)

(33)

(10)

(3)

(29)

Minority interests

(15)

(16)

(3)

14 

(14)

(4)

(1)

(3)

Income (Loss) from continuing operations before amortization of goodwill and extraordinary item

252 

262 

421 

(60)

598 

435 

399 

468 

410 

543 

96 

Amortization of goodwill

16 

-

Income (loss) from  continuing operations before
    extraordinary item

252 

262 

421 

(60)

582 

435 

399 

468 

410 

543 

96 

Extraordinary gain (loss)

17 

(280)

Income (Loss) from continuing operations

252 

262 

421 

(60)

582 

435 

399 

485 

410 

263 

96 

Income (Loss) from discontinued operations

(159)

(21)

(6)

Income (Loss) before cumulative effect of accounting change

258 

103 

400 

(66)

582 

435 

399 

485 

410 

263 

96 

Cumulative effect of accounting change, net of income tax

(39)

(748)

(12)

Net Income (Loss)

258 

64 

(348)

(78)

582 

435 

399 

485 

410 

263 

96  

Net income (Loss) attributable to common shareholders

252 

57 

(353)

(86)

572 

426 

389 

475 

394 

239 

75 

CONSOLIDATED BALANCE SHEET ITEMS (in millions of US$)

Operating working capital **

2,733 

2,440 

1,445 

1,237 

2,354 

1,307 

1,682 

1,483 

1,461 

1,731 

1,675 

Capital assets and goodwill - net**

20,019 

20,004 

12,023 

12,054 

12,118 

6,434 

5,897 

5,458 

5,470 

5,672

5,534 

Total assets

33,341 

31,948 

17,761 

17,551 

17,846 

9,839 

9,901 

9,374 

9,228 

9,736 

10,003 

Total debt**

9,400 

9,542 

3,747 

3,990 

4,572 

1,489 

1,789 

1,515 

1,516 

1,985 

2,485 

Deferred income taxes - net**

482 

836 

821 

751 

1,144 

781 

747 

969 

996 

979 

914 

Minority interests**

236 

403 

150 

132 

244 

207 

110 

43 

73 

28 

28 

Preference shares

160 

160 

160 

160 

160 

160 

160 

203 

203 

353 

353 

Common shareholders' equity

10,566 

10,117 

8,132 

8,410 

8,580 

5,358 

5,359 

4,871 

4,661 

4,482 

4,308 

PER COMMON SHARE (in US$)

Net income (Loss) before amortization of goodwill and extraordinary item

     0.69 

0.18 

(1.10)

(0.27)

      2.37 

     1.95 

      1.71 

     2.02 

     1.74 

     2.30 

      0.34  

Net income (Loss) before extraordinary item

     0.69 

      0.18 

   (1.10)

(0.27)

      2.37 

     1.95 

      1.71 

     2.02 

     1.74 

     2.30 

      0.34  

Net income (Loss)

     0.69 

      0.18 

(1.10)

(0.27)

      2.31 

     1.95 

      1.71 

     2.09 

     1.74 

     1.06 

      0.34  

Dividends paid

     0.60 

   0.60 

    0.60 

0.60 

   0.60 

   0.60 

   0.60 

     0.60 

   0.60 

    0.45 

     0.30  

Common shareholders' equity

 28.56 

27.70 

 25.30 

26.21 

26.99 

24.47 

23.71 

 21.43 

20.57 

19.84 

   19.17  

Market price - NYSE close

 49.04 

46.95 

 29.52 

35.93 

34.19 

41.38 

27.06 

 27.63 

33.63 

31.13 

   25.38  

   

77



 

Alcan Inc.

  2004 2003 2002 2001 2000 1999 1998 1997 1996 1995 1994

U.S.
GAAP

U.S.
GAAP

U.S.
GAAP

U.S.
GAAP

U.S.
GAAP

Canadian GAAP

Canadian GAAP

Canadian GAAP

Canadian GAAP

Canadian GAAP

Canadian GAAP

OPERATING DATA
(in thousands of tonnes except for LME price)
                     

Consolidated aluminum shipments

Ingot products (includes primary and secondary ingot, trading
   and scrap)

2,340 

1,552 

1,429 

1,419 

974 

859 

829 

858 

810 

801 

897 

Rolled products

2,341 

2,022 

2,058 

1,937 

1,855 

1,609 

1,603 

Aluminum used in engineered products and packaging

1,347 

531 

546 

536 

352 

302 

220 

Total fabricated products

3,688 

2,553 

2,604 

2,473 

2,207 

1,911 

1,823 

1,694 

1,539 

1,733 

 1,763 

Conversion of customer-owned metal

415 

403 

391 

344 

328 

315 

289 

276 

258 

225 

189 

Total aluminum volume

6,443 

4,508 

4,424 

4,236 

3,509 

3,085 

2,941 

2,828 

2,607 

2,759 

 2,849 

Consolidated primary aluminum production

3,382 

2,354 

2,238 

2,042 

1,562 

1,518 

1,481 

1,429 

1,407 

1,278 

 1,435 

Consolidated aluminum purchases

2,172 

1,843 

1,855 

1,865 

1,679 

1,297 

1,227 

1,254 

1,003 

1,365 

1,350 

Consolidated aluminum inventories (end of year)

831 

513 

534 

528 

576 

477 

469 

451 

408 

449 

435 

Primary aluminum capacity

Consolidated subsidiaries and joint ventures

3,435 

4,076 

2,365 

2,252 

1,899 

1,583 

1,706 

1,558 

1,561 

1,561 

 1,561 

Total consolidated subsidiaries and related companies

3,435 

4,076 

2,365 

2,252 

1,899 

1,583 

1,706 

1,695 

1,698 

1,712 

 1,712 

Average three-month LME price (US$ per tonne)

1,721 

1,428 

1,365 

1,454 

1,567 

1,388 

1,379 

1,620 

1,536 

1,830 

 1,500 

OTHER STATISTICS

Cash from operating activities from continuing operations
   (in millions of US$)

1,762 

1,801 

1,519 

1,614 

1,059 

1,182 

739 

719 

981 

1,044 

        65 

Cash from (used for) financing activities from continuing
    operations   (in millions of US$)

(541)

3,453 

(673)

(538)

781 

(629)

(95)

(46)

(700)

(744)

(191)

Cash from (used for) investment activities from continuing
    operations  (in millions of US$)

(1,728)

(4,594)

(860)

(1,182)

(2,074)

(838)

(656)

(587)

178 

(273)

71 

Cash used for capital expenditures  (in millions of US$)

1,289 

838 

627 

1,017 

1,482 

1,169 

805 

641 

482 

390 

264 

Cash used for business acquisitions (in millions of US$)

466 

3,819 

346 

404 

244 

129 

72 

51 

92 

Debt as a percentage of invested capital (%)

46 

47 

31 

46 

34 

21 

24 

23 

23 

29 

35 

Average number of employees (in thousands)

82 

47 

47 

48 

35 

38 

36 

33 

34 

39 

42 

Common shareholders - registered (in thousands at end of year)

18 

18 

18 

18 

19 

20 

20 

21 

22 

23 

26 

Common shares outstanding (in millions at end of year)

370 

365 

321 

321 

318 

218 

226 

227 

227 

226 

225 

                Registered in Canada (%) *

82 

82 

80 

79 

76 

61 

60 

61 

61 

61 

55 

                Registered in the United States (%)

18 

18 

20 

21 

24 

39 

39 

39 

39 

38 

44 

                Registered in other countries (%)

Return on average common shareholders' equity (%)

(4) 

(1)

10 

 

*         Shares held by former algroup and Pechiney shareholders are registered in Canada.

**       Excludes assets and liabilities of operations held for sale.

            See note 35 - Differences between United States and Canadian Generally Accepted Accounting Principles (GAAP) for Canadian GAAP information.

 

 

 

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