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Segment and Geographic Area Information
12 Months Ended
Dec. 31, 2013
Segment Reporting [Abstract]  
Segment and Geographic Area Information

Q. Segment and Geographic Area Information

Alcoa is primarily a producer of aluminum products. Aluminum and alumina represent more than 80% of Alcoa’s revenues. Nonaluminum products include precision castings and aerospace and industrial fasteners. Alcoa’s products are used worldwide in transportation (including aerospace, automotive, truck, trailer, rail, and shipping), packaging, building and construction, oil and gas, defense, and industrial applications. Alcoa’s segments are organized by product on a worldwide basis. Segment performance under Alcoa’s management reporting system is evaluated based on a number of factors; however, the primary measure of performance is the after-tax operating income (ATOI) of each segment. Certain items such as the impact of LIFO inventory accounting; interest expense; noncontrolling interests; corporate expense (general administrative and selling expenses of operating the corporate headquarters and other global administrative facilities, along with depreciation and amortization on corporate-owned assets); restructuring and other charges; discontinued operations; and other items, including intersegment profit eliminations, differences between tax rates applicable to the segments and the consolidated effective tax rate, the results of the soft alloy extrusions business in Brazil, and other nonoperating items such as foreign currency transaction gains/losses and interest income are excluded from segment ATOI. Segment assets exclude, among others, cash and cash equivalents; deferred income taxes; goodwill not allocated to businesses for segment reporting purposes; corporate fixed assets; LIFO reserves; and other items, including the assets of the soft alloy extrusions business in Brazil and assets classified as held for sale related to discontinued operations.

On January 1, 2013, management revised the inventory-costing method used by certain locations within the Global Rolled Products and Engineered Products and Solutions segments, which affects the determination of the respective segment’s profitability measure, ATOI. Management made the change in order to improve internal consistency and enhance industry comparability. This revision does not impact the consolidated results of Alcoa. Segment information for all prior periods presented was revised to reflect this change.

The accounting policies of the segments are the same as those described in the Summary of Significant Accounting Policies (see Note A). Transactions among segments are established based on negotiation among the parties. Differences between segment totals and Alcoa’s consolidated totals for line items not reconciled are in Corporate.

Alcoa’s operations consist of four worldwide reportable segments as follows:

Alumina. This segment represents a portion of Alcoa’s upstream operations and consists of the Company’s worldwide refinery system, including the mining of bauxite, which is then refined into alumina. Alumina is mainly sold directly to internal and external smelter customers worldwide or is sold to customers who process it into industrial chemical products. A portion of this segment’s third-party sales are completed through the use of agents, alumina traders, and distributors. Slightly more than half of Alcoa’s alumina production is sold under supply contracts to third parties worldwide, while the remainder is used internally by the Primary Metals segment.

Primary Metals. This segment represents a portion of Alcoa’s upstream operations and consists of the Company’s worldwide smelter system. Primary Metals receives alumina, mostly from the Alumina segment, and produces primary aluminum used by Alcoa’s fabricating businesses, as well as sold to external customers and traders. Results from the sale of aluminum powder, scrap, and excess power are also included in this segment, as well as the results of aluminum derivative contracts and buy/resell activity. Primary aluminum produced by Alcoa and used internally is transferred to other segments at prevailing market prices. The sale of primary aluminum represents more than 90% of this segment’s third-party sales. Buy/resell activity refers to when this segment purchases metal from external or internal sources and resells such metal to external customers or the midstream and downstream segments in order to maximize smelting system efficiency and to meet customer requirements.

Global Rolled Products. This segment represents Alcoa’s midstream operations, whose principal business is the production and sale of aluminum plate and sheet. A small portion of this segment’s operations relate to foil produced at one plant in Brazil. This segment includes rigid container sheet (RCS), which is sold directly to customers in the packaging and consumer market and is used to produce aluminum beverage cans. Seasonal increases in RCS sales are generally experienced in the second and third quarters of the year. Approximately one-half of the third-party sales in this segment consist of RCS. This segment also includes sheet and plate used in the aerospace, automotive, commercial transportation, building and construction, and industrial products (mainly used in the production of machinery and equipment and consumer durables) end markets, which is sold directly to customers and through distributors. While the customer base for flat-rolled products is large, a significant amount of sales of RCS, sheet, and plate is to a relatively small number of customers.

Engineered Products and Solutions. This segment represents Alcoa’s downstream operations and includes titanium, aluminum, and super alloy investment castings; fasteners; aluminum wheels; integrated aluminum structural systems; architectural extrusions; and forgings and hard alloy extrusions. These products, which are used in the aerospace, automotive, building and construction, commercial transportation, power generation, and industrial products end markets, are sold directly to customers and through distributors.

 

The operating results and assets of Alcoa’s reportable segments were as follows:

 

      Alumina    

Primary

Metals

   

Global
Rolled

Products

   

Engineered

Products
and
Solutions

     Total  

2013

           

Sales:

           

Third-party sales

   $ 3,326      $ 6,596      $ 7,106      $ 5,733       $ 22,761   

Intersegment sales

     2,235        2,621        178        -         5,034   

Total sales

   $ 5,561      $ 9,217      $ 7,284      $ 5,733       $ 27,795   

Profit and loss:

           

Equity loss

   $ (4   $ (51   $ (13   $ -       $ (68

Depreciation, depletion, and amortization

     426        526        226        159         1,337   

Income taxes

     66        (74     108        348         448   

ATOI

     259        (20     252        726         1,217   

2012

           

Sales:

           

Third-party sales

   $ 3,092      $ 7,432      $ 7,378      $ 5,525       $ 23,427   

Intersegment sales

     2,310        2,877        163        -         5,350   

Total sales

   $ 5,402      $ 10,309      $ 7,541      $ 5,525       $ 28,777   

Profit and loss:

           

Equity income (loss)

   $ 5      $ (27   $ (6   $ -       $ (28

Depreciation, depletion, and amortization

     455        532        229        158         1,374   

Income taxes

     (27     106        159        297         535   

ATOI

     90        309        346        612         1,357   

2011

           

Sales:

           

Third-party sales

   $ 3,462      $ 8,240      $ 7,642      $ 5,345       $ 24,689   

Intersegment sales

     2,727        3,192        218        -         6,137   

Total sales

   $ 6,189      $ 11,432      $ 7,860      $ 5,345       $ 30,826   

Profit and loss:

           

Equity income (loss)

   $ 25      $ (7   $ (3   $ 1       $ 16   

Depreciation, depletion, and amortization

     444        556        237        158         1,395   

Income taxes

     179        92        98        258         627   

ATOI

     607        481        260        537         1,885   

2013

                                         

Assets:

           

Capital expenditures

   $ 322      $ 224      $ 335      $ 224       $ 1,105   

Equity investments

     628        947        200        -         1,775   

Goodwill

     9        -        218        2,670         2,897   

Total assets

     8,248        10,341        4,647        6,011         29,247   

2012

                                         

Assets:

           

Capital expenditures

   $ 374      $ 318      $ 258      $ 200       $ 1,150   

Equity investments

     658        917        188        -         1,763   

Goodwill

     10        997        214        2,677         3,898   

Total assets

     9,709        11,709        4,603        5,891         31,912   

 

The following tables reconcile certain segment information to consolidated totals:

 

      2013     2012     2011  

Sales:

      

Total segment sales

   $ 27,795      $ 28,777      $ 30,826   

Elimination of intersegment sales

     (5,034     (5,350     (6,137

Corporate*

     271        273        262   

Consolidated sales

   $ 23,032      $ 23,700      $ 24,951   
* For all periods presented, the Corporate amount includes third-party sales of the soft alloy extrusions business located in Brazil.

 

      2013     2012     2011  

Net (loss) income attributable to Alcoa:

      

Total segment ATOI

   $ 1,217      $ 1,357      $ 1,885   

Unallocated amounts (net of tax):

      

Impact of LIFO

     52        20        (38

Interest expense

     (294     (319     (340

Noncontrolling interests

     (41     29        (194

Corporate expense

     (284     (282     (290

Impairment of goodwill

     (1,731     -        -   

Restructuring and other charges

     (607     (142     (196

Discontinued operations

     -        -        (3

Other

     (597     (472     (213

Consolidated net (loss) income attributable to Alcoa

   $ (2,285   $ 191      $ 611   

 

December 31,    2013     2012  

Assets:

    

Total segment assets

   $ 29,247      $ 31,912   

Elimination of intersegment receivables

     (385     (444

Unallocated amounts:

    

Cash and cash equivalents

     1,437        1,861   

Deferred income taxes

     3,410        4,052   

Corporate goodwill

     518        1,272   

Corporate fixed assets, net

     879        961   

LIFO reserve

     (691     (770

Other

     1,327        1,335   

Consolidated assets

   $ 35,742      $ 40,179   

Sales by major product grouping were as follows:

 

      2013      2012      2011  

Sales:

        

Alumina

   $ 3,151       $ 2,962       $ 3,350   

Primary aluminum

     6,194         7,121         7,907   

Flat-rolled aluminum

     7,106         7,378         7,642   

Investment castings

     1,807         1,747         1,700   

Fastening systems

     1,505         1,414         1,313   

Architectural aluminum systems

     977         970         973   

Aluminum wheels

     702         692         656   

Other extruded aluminum and forged products

     1,015         955         1,010   

Other

     575         461         400   
     $ 23,032       $ 23,700       $ 24,951   

 

Geographic information for sales was as follows (based upon the country where the point of sale occurred):

 

      2013      2012      2011  

Sales:

        

U.S.(1)

   $ 11,766       $ 12,361       $ 12,295   

Australia

     3,240         3,222         3,587   

Spain(2)

     2,282         1,203         1,487   

Brazil

     1,221         1,244         1,371   

France

     862         807         825   

Russia

     683         713         761   

Hungary

     555         492         665   

Netherlands(3)

     524         949         1,025   

United Kingdom

     475         438         412   

Norway(2)

     283         820         927   

China

     259         326         283   

Germany

     230         216         229   

Italy

     157         379         537   

Other

     495         530         547   
     $ 23,032       $ 23,700       $ 24,951   
(1) 

Sales that occurred in the U.S. include a portion of alumina from Alcoa’s refineries in Suriname, Brazil, Australia, and Jamaica and aluminum from Alcoa’s smelters in Canada.

(2) 

In 2013, Sales that occurred in Spain include aluminum from Alcoa’s smelters in Iceland and Norway.

(3) 

In 2012 and 2011, Sales that occurred in the Netherlands include aluminum from Alcoa’s smelter in Iceland.

Geographic information for long-lived assets was as follows (based upon the physical location of the assets):

 

December 31,    2013      2012  

Long-lived assets:

     

U.S.

   $ 4,760       $ 4,621   

Brazil

     3,746         4,318   

Australia

     3,024         3,548   

Iceland

     1,518         1,571   

Canada

     1,302         1,399   

Norway

     762         898   

Russia

     471         494   

Spain

     446         445   

Jamaica

     393         414   

China

     388         395   

Other

     829         844   
     $ 17,639       $ 18,947