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Segment and Geographic Area Information
12 Months Ended
Dec. 31, 2012
Segment and Geographic Area Information

Q. Segment and Geographic Area Information

Alcoa is primarily a producer of aluminum products. Aluminum and alumina represent more than 80% of Alcoa’s revenues. Nonaluminum products include precision castings and aerospace and industrial fasteners. Alcoa’s segments are organized by product on a worldwide basis. Segment performance under Alcoa’s management reporting system is evaluated based on a number of factors; however, the primary measure of performance is the after-tax operating income (ATOI) of each segment. Certain items such as the impact of LIFO inventory accounting; interest expense; noncontrolling interests; corporate expense (general administrative and selling expenses of operating the corporate headquarters and other global administrative facilities, along with depreciation and amortization on corporate-owned assets); restructuring and other charges; discontinued operations; and other items, including intersegment profit eliminations and other metal adjustments, differences between tax rates applicable to the segments and the consolidated effective tax rate, the results of the soft alloy extrusions business in Brazil, and other nonoperating items such as foreign currency transaction gains/losses and interest income are excluded from segment ATOI. Segment assets exclude, among others, cash and cash equivalents; deferred income taxes; goodwill not allocated to businesses for segment reporting purposes; corporate fixed assets; LIFO reserves; and other items, including the assets of the soft alloy extrusions business in Brazil and assets classified as held for sale related to discontinued operations.

The accounting policies of the segments are the same as those described in the Summary of Significant Accounting Policies (see Note A). Transactions among segments are established based on negotiation among the parties. Differences between segment totals and Alcoa’s consolidated totals for line items not reconciled are in Corporate.

Alcoa’s products are used worldwide in transportation (including aerospace, automotive, truck, trailer, rail, and shipping), packaging, building and construction, oil and gas, defense, and industrial applications. Total export sales from the U.S. included in continuing operations were $2,107 in 2012, $1,988 in 2011, and $1,543 in 2010.

Alcoa’s operations consist of four worldwide reportable segments as follows:

Alumina. This segment represents a portion of Alcoa’s upstream operations and consists of the Company’s worldwide refinery system, including the mining of bauxite, which is then refined into alumina. Alumina is mainly sold directly to internal and external smelter customers worldwide or is sold to customers who process it into industrial chemical products. A portion of this segment’s third-party sales are completed through the use of agents, alumina traders, and distributors. Slightly more than half of Alcoa’s alumina production is sold under supply contracts to third parties worldwide, while the remainder is used internally by the Primary Metals segment.

Primary Metals. This segment represents a portion of Alcoa’s upstream operations and consists of the Company’s worldwide smelter system. Primary Metals receives alumina, mostly from the Alumina segment, and produces primary aluminum used by Alcoa’s fabricating businesses, as well as sold to external customers, aluminum traders, and commodity markets. Results from the sale of aluminum powder, scrap, and excess power are also included in this segment, as well as the results of aluminum derivative contracts and buy/resell activity. Primary aluminum produced by Alcoa and used internally is transferred to other segments at prevailing market prices. The sale of primary aluminum represents more than 90% of this segment’s third-party sales. Buy/resell activity refers to when this segment purchases metal from external or internal sources and resells such metal to external customers or the midstream and downstream segments in order to maximize smelting system efficiency and to meet customer requirements.

Global Rolled Products. This segment represents Alcoa’s midstream operations, whose principal business is the production and sale of aluminum plate and sheet. A small portion of this segment’s operations relate to foil produced at one plant in Brazil. This segment includes rigid container sheet (RCS), which is sold directly to customers in the packaging and consumer market and is used to produce aluminum beverage cans. Seasonal increases in RCS sales are generally experienced in the second and third quarters of the year. This segment also includes sheet and plate used in the aerospace, automotive, commercial transportation, and building and construction markets (mainly used in the production of machinery and equipment and consumer durables), which is sold directly to customers and through distributors. Approximately one-half of the third-party sales in this segment consist of RCS, while the other one-half of third-party sales are derived from sheet and plate and foil used in industrial markets. While the customer base for flat-rolled products is large, a significant amount of sales of RCS, sheet, and plate is to a relatively small number of customers.

Engineered Products and Solutions. This segment represents Alcoa’s downstream operations and includes titanium, aluminum, and super alloy investment castings; forgings and fasteners; aluminum wheels; integrated aluminum structural systems; and architectural extrusions used in the aerospace, automotive, building and construction, commercial transportation, and power generation markets. These products are sold directly to customers and through distributors. Additionally, hard alloy extrusions products, which are also sold directly to customers and through distributors, serve the aerospace, automotive, commercial transportation, and industrial products markets.

 

The operating results and assets of Alcoa’s reportable segments were as follows:

 

      Alumina    

Primary

Metals

   

Global
Rolled

Products

   

Engineered

Products
and
Solutions

     Total  

2012

           

Sales:

           

Third-party sales

   $ 3,092      $ 7,432      $ 7,378      $ 5,525       $ 23,427   

Intersegment sales

     2,310        2,877        163        -         5,350   

Total sales

   $ 5,402      $ 10,309      $ 7,541      $ 5,525       $ 28,777   

Profit and loss:

           

Equity income (loss)

   $ 5      $ (27   $ (6   $ -       $ (28

Depreciation, depletion, and amortization

     455        532        229        158         1,374   

Income taxes

     (27     106        167        297         543   

ATOI

     90        309        358        612         1,369   

2011

           

Sales:

           

Third-party sales

   $ 3,462      $ 8,240      $ 7,642      $ 5,345       $ 24,689   

Intersegment sales

     2,727        3,192        218        -         6,137   

Total sales

   $ 6,189      $ 11,432      $ 7,860      $ 5,345       $ 30,826   

Profit and loss:

           

Equity income (loss)

   $ 25      $ (7   $ (3   $ 1       $ 16   

Depreciation, depletion, and amortization

     444        556        237        158         1,395   

Income taxes

     179        92        104        260         635   

ATOI

     607        481        266        539         1,893   

2010

           

Sales:

           

Third-party sales

   $ 2,815      $ 7,070      $ 6,277      $ 4,584       $ 20,746   

Intersegment sales

     2,212        2,597        180        -         4,989   

Total sales

   $ 5,027      $ 9,667      $ 6,457      $ 4,584       $ 25,735   

Profit and loss:

           

Equity income

   $ 10      $ 1      $ -      $ 2       $ 13   

Depreciation, depletion, and amortization

     406        571        238        154         1,369   

Income taxes

     60        96        92        195         443   

ATOI

     301        488        220        415         1,424   

2012

                                         

Assets:

           

Capital expenditures

   $ 374      $ 318      $ 258      $ 200       $ 1,150   

Equity investments

     658        917        188        -         1,763   

Goodwill

     10        997        214        2,677         3,898   

Total assets

     9,709        11,709        4,603        5,891         31,912   

2011

                                         

Assets:

           

Capital expenditures

   $ 371      $ 463      $ 157      $ 173       $ 1,164   

Equity investments

     450        925        123        -         1,498   

Goodwill

     11        991        208        2,666         3,876   

Total assets

     9,782        11,867        4,559        5,831         32,039   

 

The following tables reconcile certain segment information to consolidated totals:

 

      2012     2011     2010  

Sales:

      

Total segment sales

   $ 28,777      $ 30,826      $ 25,735   

Elimination of intersegment sales

     (5,350     (6,137     (4,989

Corporate*

     273        262        267   

Consolidated sales

   $ 23,700      $ 24,951      $ 21,013   
* For all periods presented, the Corporate amount includes third-party sales of three soft alloy extrusion facilities located in Brazil.

 

      2012     2011     2010  

Net income attributable to Alcoa:

      

Total segment ATOI

   $ 1,369      $ 1,893      $ 1,424   

Unallocated amounts (net of tax):

      

Impact of LIFO

     20        (38     (16

Interest expense

     (319     (340     (321

Noncontrolling interests

     29        (194     (138

Corporate expense

     (282     (290     (291

Restructuring and other charges

     (75     (196     (134

Discontinued operations

     -        (3     (8

Other

     (551     (221     (262

Consolidated net income attributable to Alcoa

   $ 191      $ 611      $ 254   

 

December 31,    2012     2011  

Assets:

    

Total segment assets

   $ 31,912      $ 32,039   

Elimination of intersegment receivables

     (444     (483

Unallocated amounts:

    

Cash and cash equivalents

     1,861        1,939   

Deferred income taxes

     4,061        3,738   

Corporate goodwill

     1,272        1,281   

Corporate fixed assets, net

     961        935   

LIFO reserve

     (770     (801

Other

     1,326        1,472   

Consolidated assets

   $ 40,179      $ 40,120   

Sales by major product grouping were as follows:

 

      2012      2011      2010  

Sales:

        

Alumina

   $ 2,962       $ 3,350       $ 2,740   

Primary aluminum

     7,121         7,907         6,842   

Flat-rolled aluminum

     7,378         7,642         6,277   

Investment castings

     1,747         1,700         1,521   

Fastening systems

     1,414         1,313         1,070   

Architectural aluminum systems

     970         973         884   

Aluminum wheels

     692         656         475   

Other extruded aluminum and forged products

     955         1,010         930   

Other

     461         400         274   
     $ 23,700       $ 24,951       $ 21,013   

 

Geographic information for sales was as follows (based upon the country where the point of sale occurred):

 

      2012      2011      2010  

Sales:

        

U.S.*

   $ 12,361       $ 12,295       $ 10,560   

Australia

     3,222         3,587         2,842   

Brazil

     1,244         1,371         1,182   

Spain

     1,203         1,487         1,234   

Netherlands**

     949         1,025         940   

Norway

     820         927         809   

France

     807         825         662   

Russia

     713         761         584   

Hungary

     492         665         505   

United Kingdom

     438         412         331   

Italy

     379         537         418   

China

     326         283         188   

Germany

     216         229         231   

Other

     530         547         527   
     $ 23,700       $ 24,951       $ 21,013   
* Sales that occurred in the U.S. include a portion of alumina from Alcoa’s refineries in Suriname, Brazil, Australia, and Jamaica and aluminum from the Company’s smelters in Canada.
** Sales that occurred in the Netherlands include aluminum from Alcoa’s smelter in Iceland.

Geographic information for long-lived assets was as follows (based upon the physical location of the assets):

 

December 31,    2012      2011  

Long-lived assets:

     

U.S.

   $ 4,621       $ 4,439   

Brazil

     4,318         4,844   

Australia

     3,548         3,390   

Iceland

     1,571         1,615   

Canada

     1,399         1,447   

Norway

     898         894   

Russia

     494         531   

Spain

     445         451   

Jamaica

     414         417   

China

     395         424   

Other

     844         830   
     $ 18,947       $ 19,282