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Segment And Geographic Area Information
12 Months Ended
Dec. 31, 2011
Segment And Geographic Area Information [Abstract]  
Segment And Geographic Area Information

Q. Segment and Geographic Area Information

Alcoa is primarily a producer of aluminum products. Aluminum and alumina represent more than 80% of Alcoa's revenues. Nonaluminum products include precision castings and aerospace and industrial fasteners. Alcoa's segments are organized by product on a worldwide basis. Segment performance under Alcoa's management reporting system is evaluated based on a number of factors; however, the primary measure of performance is the after-tax operating income (ATOI) of each segment. Certain items such as the impact of LIFO inventory accounting; interest expense; noncontrolling interests; corporate expense (general administrative and selling expenses of operating the corporate headquarters and other global administrative facilities, along with depreciation and amortization on corporate-owned assets); restructuring and other charges; discontinued operations; and other items, including intersegment profit eliminations and other metal adjustments, differences between tax rates applicable to the segments and the consolidated effective tax rate, the results of the soft alloy extrusions business in Brazil, and other nonoperating items such as foreign currency transaction gains/losses and interest income are excluded from segment ATOI. Segment assets exclude, among others, cash and cash equivalents; deferred income taxes; goodwill not allocated to businesses for segment reporting purposes; corporate fixed assets; LIFO reserves; and other items, including the assets of the soft alloy extrusions business in Brazil and assets classified as held for sale related to discontinued operations.

The accounting policies of the segments are the same as those described in the Summary of Significant Accounting Policies (see Note A). Transactions among segments are established based on negotiation among the parties. Differences between segment totals and Alcoa's consolidated totals for line items not reconciled are in Corporate.

Alcoa's products are used worldwide in transportation (including aerospace, automotive, truck, trailer, rail, and shipping), packaging, building and construction, oil and gas, defense, and industrial applications. Total export sales from the U.S. included in continuing operations were $1,988 in 2011, $1,543 in 2010, and $1,530 in 2009.

Alcoa's operations consist of four worldwide reportable segments as follows:

Alumina. This segment represents a portion of Alcoa's upstream operations and consists of the Company's worldwide refinery system, including the mining of bauxite, which is then refined into alumina. Alumina is mainly sold directly to internal and external smelter customers worldwide or is sold to customers who process it into industrial chemical products. A portion of this segment's third-party sales are completed through the use of agents, alumina traders, and distributors. Slightly more than half of Alcoa's alumina production is sold under supply contracts to third parties worldwide, while the remainder is used internally by the Primary Metals segment.

 

Primary Metals. This segment represents a portion of Alcoa's upstream operations and consists of the Company's worldwide smelter system. Primary Metals receives alumina, mostly from the Alumina segment, and produces primary aluminum used by Alcoa's fabricating businesses, as well as sold to external customers, aluminum traders, and commodity markets. Results from the sale of aluminum powder, scrap, and excess power are also included in this segment, as well as the results of aluminum derivative contracts and buy/resell activity. Primary aluminum produced by Alcoa and used internally is transferred to other segments at prevailing market prices. The sale of primary aluminum represents more than 90% of this segment's third-party sales. Buy/resell activity refers to when this segment purchases metal from external or internal sources and resells such metal to external customers or the midstream and downstream segments in order to maximize smelting system efficiency and to meet customer requirements.

Flat-Rolled Products. This segment represents Alcoa's midstream operations, whose principal business is the production and sale of aluminum plate and sheet. A small portion of this segment's operations relate to foil produced from one plant in Brazil. This segment includes rigid container sheet (RCS), which is sold directly to customers in the packaging and consumer market and is used to produce aluminum beverage cans. Seasonal increases in RCS sales are generally experienced in the second and third quarters of the year. This segment also includes sheet and plate used in the aerospace, automotive, commercial transportation, and building and construction markets (mainly used in the production of machinery and equipment and consumer durables), which is sold directly to customers and through distributors. Approximately one-half of the third-party sales in this segment consist of RCS, while the other one-half of third-party sales are derived from sheet and plate and foil used in industrial markets. While the customer base for flat-rolled products is large, a significant amount of sales of RCS, sheet, and plate is to a relatively small number of customers.

Engineered Products and Solutions. This segment represents Alcoa's downstream operations and includes titanium, aluminum, and super alloy investment castings; forgings and fasteners; aluminum wheels; integrated aluminum structural systems; and architectural extrusions used in the aerospace, automotive, building and construction, commercial transportation, and power generation markets. These products are sold directly to customers and through distributors. Additionally, hard alloy extrusions products, which are also sold directly to customers and through distributors, serve the aerospace, automotive, commercial transportation, and industrial products markets.

 

The operating results and assets of Alcoa's reportable segments were as follows:

 

      Alumina    

Primary

Metals

   

Flat-
Rolled

Products

   

Engineered

Products
and
Solutions

     Total  

2011

           

Sales:

           

Third-party sales

   $ 3,462      $ 8,240      $ 7,642      $ 5,345       $ 24,689   

Intersegment sales

     2,727        3,192        218        -         6,137   

Total sales

   $ 6,189      $ 11,432      $ 7,860      $ 5,345       $ 30,826   

Profit and loss:

           

Equity income (loss)

   $ 25      $ (7   $ (3   $ 1       $ 16   

Depreciation, depletion, and amortization

     444        556        237        158         1,395   

Income taxes

     179        92        104        260         635   

ATOI

     607        481        266        539         1,893   

2010

           

Sales:

           

Third-party sales

   $ 2,815      $ 7,070      $ 6,277      $ 4,584       $ 20,746   

Intersegment sales

     2,212        2,597        180        -         4,989   

Total sales

   $ 5,027      $ 9,667      $ 6,457      $ 4,584       $ 25,735   

Profit and loss:

           

Equity income

   $ 10      $ 1      $ -      $ 2       $ 13   

Depreciation, depletion, and amortization

     406        571        238        154         1,369   

Income taxes

     60        96        92        195         443   

ATOI

     301        488        220        415         1,424   

2009

           

Sales:

           

Third-party sales

   $ 2,161      $ 5,252      $ 6,069      $ 4,689       $ 18,171   

Intersegment sales

     1,534        1,836        113        -         3,483   

Total sales

   $ 3,695      $ 7,088      $ 6,182      $ 4,689       $ 21,654   

Profit and loss:

           

Equity income (loss)

   $ 8      $ (26   $ -      $ 2       $ (16

Depreciation, depletion, and amortization

     292        560        227        177         1,256   

Income taxes

     (22     (365     48        139         (200

ATOI

     112        (612     (49     315         (234
                                           

2011

           

Assets:

           

Capital expenditures

   $ 371      $ 463      $ 157      $ 173       $ 1,164   

Equity investments

     450        925        123        -         1,498   

Goodwill

     11        991        208        2,666         3,876   

Total assets

     9,782        11,867        4,559        5,831         32,039   

2010

           

Assets:

           

Capital expenditures

   $ 295      $ 380      $ 104      $ 125       $ 904   

Equity investments

     413        741        60        -         1,214   

Goodwill

     12        993        207        2,523         3,735   

Total assets

     9,967        11,947        4,522        5,434         31,870   

 

The following tables reconcile certain segment information to consolidated totals:

 

2011     2010     2009  

Sales:

      

Total segment sales

   $ 30,826      $ 25,735      $ 21,654   

Elimination of intersegment sales

     (6,137     (4,989     (3,483

Corporate*

     262        267        268   

Consolidated sales

   $ 24,951      $ 21,013      $ 18,439   

 

      2011     2010     2009  

Net income (loss) attributable to Alcoa:

      

Total segment ATOI

   $ 1,893      $ 1,424      $ (234

Unallocated amounts (net of tax):

      

Impact of LIFO

     (38     (16     235   

Interest expense

     (340     (321     (306

Noncontrolling interests

     (194     (138     (61

Corporate expense

     (290     (291     (304

Restructuring and other charges

     (196     (134     (155

Discontinued operations

     (3     (8     (166

Other

     (221     (262     (160

Consolidated net income (loss) attributable to Alcoa

   $ 611      $ 254      $ (1,151

 

December 31,    2011     2010  

Assets:

    

Total segment assets

   $ 32,039      $ 31,870   

Elimination of intersegment receivables

     (483     (471

Unallocated amounts:

    

Cash and cash equivalents

     1,939        1,543   

Deferred income taxes

     3,738        3,400   

Corporate goodwill

     1,375        1,387   

Corporate fixed assets, net

     943        930   

LIFO reserve

     (801     (742

Other

     1,370        1,376   

Consolidated assets

   $ 40,120      $ 39,293   

 

Geographic information for sales was as follows (based upon the country where the point of sale occurred):

 

Geographic information for long-lived assets was as follows (based upon the physical location of the assets):

 

December 31,    2011      2010  

Long-lived assets:

     

Brazil

   $ 4,844       $ 5,470   

U.S.

     4,573         4,528   

Australia

     3,390         3,380   

Iceland

     1,615         1,633   

Canada

     1,447         1,440   

Norway

     894         981   

Russia

     531         554   

Spain

     451         483   

China

     424         410   

Jamaica

     417         435   

Other

     830         869   
     $ 19,416       $ 20,183