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Inventories
12 Months Ended
Dec. 31, 2011
Inventories [Abstract]  
Inventories

Note 9. Inventories

Inventories consist of the following:

 

 

                 
    December 31,  
    2011     2010  
    (Dollars in millions)  

Average or actual cost (which approximates current costs):

               

Finished products

  $ 220.8     $ 224.4  

In-process

    2,360.6       1,866.1  

Raw materials and supplies

    753.7       692.8  
   

 

 

   

 

 

 
      3,335.1       2,783.3  

Less:

               

Reserve to reduce certain inventories to LIFO basis

    (54.2     (52.7

Progress payments and advances

    (404.3     (281.2
   

 

 

   

 

 

 

Total

  $ 2,876.6     $ 2,449.4  
   

 

 

   

 

 

 

Approximately 6% of the inventory costs were determined under the LIFO method of accounting at December 31, 2011 and 2010. All other inventory costs were determined under the FIFO method of accounting. LIFO reserve adjustments, recorded as costs of sales, were a $1.5 million loss, $1 million loss and $5 million gain for 2011, 2010 and 2009, respectively. The Company uses the LIFO method of valuing inventory for certain of the Company’s legacy aerospace manufacturing businesses, primarily the aircraft wheels and brakes business unit in the Actuation and Landing Systems segment.

Progress payments and advances represent (1) non-refundable payments for work-in-process and (2) cash received from government customers where the government has legal title to the work-in-process.

At December 31, 2011 and 2010, the amount of inventory consigned to customers and suppliers was approximately $61 million and $65 million, respectively.

 

In-process inventories which include pre-production and excess-over-average inventory accounted for under long-term contract accounting and engineering costs with a guaranteed right of recovery, are summarized by platform as follows (dollars in millions, except quantities which are number of aircraft or number of engines if the engine is used on multiple aircraft platforms):

December 31, 2011

 

                                                                                 
                                  In-Process Inventory  
    Aircraft Order Status(1)     Company Order Status           Pre-
Production
and Excess-
Over-
Average
       
          (Unaudited)                       (Unaudited)                      
    Delivered
To
Airlines
    Unfilled
Orders
    Unfilled
Options
    Contract
Quantity
(2)
    Delivered     Firm
Unfilled
Orders(3)
    Year
Complete(4)
    Production       Total  

Aircraft Platforms — number of aircraft

                                                                               

787

    3       857       232       2,818       29       29       2030     $ 257.9     $ 755.6     $ 1,013.5  

A350 XWB

          555       185       1,884                   2030       7.1       303.8       310.9  

7Q7

                      19       2             2018       0.1       27.1       27.2  

Engine Type —number of engines (engines are used on multiple aircraft platforms)

                                                                               

CF34-10

    954       394       766       1,316       1,052       190       2013       10.3       11.8       22.1  

Trent 900

    144       272       88       945       227       161       2025       32.7       17.3       50.0  

PW 1000G — MRJ

          130       120       678                   2029             113.9       113.9  

PW 1000G — C Series

          266       238       2,476                   2028       0.3       197.2       197.5  

Other

                                                            115.1       80.3       195.4  
                                                           

 

 

   

 

 

   

 

 

 

Total in-process inventory related to long-term contracts under the contract accounting method of accounting

   

    423.5       1,507.0       1,930.5  

A380 engineering costs recoverable under long-term contractual arrangements

  

    27.1       21.8       48.9  

Other in-process inventory

  

    348.3       32.9       381.2  
                                                           

 

 

   

 

 

   

 

 

 

Total

  

    375.4       54.7       430.1  
                                                           

 

 

   

 

 

   

 

 

 

Balance at December 31, 2011

  

  $ 798.9     $ 1,561.7     $ 2,360.6  
                                                           

 

 

   

 

 

   

 

 

 

 

December 31, 2010

 

                                                                                 
                                              In-Process Inventory  
    Aircraft Order Status(1)     Company Order Status     Production     Pre-
Production
and  Excess-
Over-
Average
    Total  
          (Unaudited)                       (Unaudited)              
    Delivered
To
Airlines
    Unfilled
Orders
    Unfilled
Options
    Contract
Quantity
(2)
    Delivered     Firm
Unfilled
Orders(3)
    Year
Complete(4)
       

Aircraft Platforms — number of aircraft

  

               

787

          848       229       1,882       9       21       2023     $ 249.6     $ 579.2     $ 828.8  

A350 XWB

          573       183       1,884                   2030       4.1       234.6       238.7  

7Q7

                      19       1       1       2018       1.7       28.5       30.2  

Engine Type — number of engines (engines are used on multiple aircraft platforms)

  

CF34-10

    794       418       654       1,316       842       52       2013       7.4       24.7       32.1  

Trent 900

    88       224       60       945       154       217       2025       25.7       18.6       44.3  

PW 1000G — MRJ

          30       20       678                   2029             53.9       53.9  

PW 1000G – C Series

          180       180       2,476                   2028       0.1       104.7       104.8  

Other

                                                            104.9       52.8       157.7  
                                                           

 

 

   

 

 

   

 

 

 

Total in-process inventory related to long-term contracts under the contract accounting method of accounting

   

    393.5       1,097.0       1,490.5  

A380 engineering costs recoverable under long-term contractual arrangements

  

    16.8       28.9       45.7  

Other in-process inventory

  

    301.6       28.3       329.9  
                                                           

 

 

   

 

 

   

 

 

 

Total

  

    318.4       57.2       375.6  
                                                           

 

 

   

 

 

   

 

 

 

Balance at December 31, 2010

  

  $ 711.9     $ 1,154.2     $ 1,866.1  
                                                           

 

 

   

 

 

   

 

 

 

 

 

(1) Represents the aircraft order status as reported by independent sources of the related number of aircraft or the number of engines as noted.

 

(2) Represents the number of aircraft or the number of engines as noted used to obtain average unit cost.

 

(3) Represents the number of aircraft or the number of engines as noted for which the Company has firm unfilled orders.

 

(4) The year presented represents the year in which the final production units included in the contract quantity are expected to be delivered. The contract may continue in effect beyond this date.