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Retirement Plans
12 Months Ended
Dec. 31, 2012
Retirement Plans [Abstract]  
Retirement Plans

Note 18.

 

Retirement Plans

 

The Company has five retirement plans which cover its hourly and salaried employees in the United States: three defined benefit plans (one active / two frozen) and two defined contribution plans.  Employees are eligible to participate in the appropriate plan based on employment classification.  The Company's funding to the defined benefit and defined contribution plans are governed by the Employee Retirement Income Security Act of 1974 (ERISA), applicable plan policy and investment guidelines.  The Company policy is to contribute at least the minimum in accordance with the funding standards of ERISA.

 

The Company’s subsidiary, L.B. Foster Rail Technologies (Rail Technologies), maintains two defined contribution plans for its employees in Canada, as well as a post-retirement benefit plan.  In the United Kingdom, Rail Technologies maintains both a defined contribution plan and a defined benefit plan.  These plans are discussed in further detail below.

 

United States Defined Benefit Plans

 

The following tables present a reconciliation of the changes in the benefit obligation, the fair market value of the assets and the funded status of the plans:

 

 

 

 

 

 

 

 

 

 

 

 

 

2012

 

2011

 

 

In thousands

Changes in benefit obligation:

 

 

 

 

Benefit obligation at beginning of year

$

16,986 

$

14,955 

Service cost

 

31 

 

30 

Interest cost

 

748 

 

799 

Actuarial losses

 

980 

 

1,896 

Benefits paid

 

(711)

 

(694)

Benefit obligation at end of year

$

18,034 

$

16,986 

 

 

 

 

 

 

 

 

 

 

 

 

Change to plan assets:

 

 

 

 

Fair value of assets at beginning of year

$

12,088 

$

11,433 

Actual gain on plan assets

 

1,127 

 

266 

Employer contribution

 

758 

 

1,083 

Benefits paid

 

(711)

 

(694)

Fair value of assets at end of year

 

13,262 

 

12,088 

Funded status at end of year

$

(4,772)

$

(4,898)

 

 

 

 

 

 

 

 

 

 

 

 

Amounts recognized in the consolidated

 

 

 

 

balance sheet consist of:

 

 

 

 

Other long-term liabilities

$

(4,772)

$

(4,898)

 

 

 

 

 

 

 

 

 

 

 

 

Amounts recognized in accumulated other

 

 

 

 

comprehensive income consist of:

 

 

 

 

Net loss

$

4,675 

$

4,206 

Prior service cost

 

 

 

$

4,679 

$

4,211 

 

 

 

The actuarial loss included in accumulated other comprehensive loss that will be recognized in net periodic pension cost during 2013 is $212,000, before taxes. 

 

Net periodic pension costs for the three years ended December 31, 2012 are as follows:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2012

 

2011

 

2010

 

Components of net periodic benefit cost:

 

In thousands

 

Service cost

$

31 

$

30 

$

31 

 

Interest cost

 

748 

 

799 

 

264 

 

Expected return on plan assets

 

(810)

 

(764)

 

(286)

 

Amortization of prior service cost

 

 

 

 -

 

Recognized net actuarial loss

 

194 

 

111 

 

106 

 

Net periodic benefit cost

$

164 

$

177 

$

115 

 

 

The weighted average assumptions used to measure the projected benefit obligation for the years ended December 31, 2012 and 2011 are as follows:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2012

 

2011

 

Discount rate

 

 

 

4.0 

%

4.5 

%

 

The weighted average assumptions used to determine net periodic benefit costs for the three years ended December 31, 2012:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2012

 

2011

 

2010

 

Discount rate

 

4.00 

%

5.48 

%

6.00 

%

Expected rate of return on plan assets

 

6.50 

%

6.70 

%

7.75 

%

 

 

The expected long-term rate of return is based on numerous factors including the target asset allocation for plan assets, historical rate of return, long-term inflation assumptions, and current and projected market conditions.  Different asset category compositions between the two defined benefit plans led to two different expected rates of return on plan assets in 2011.

 

Amounts applicable to the Company’s pension plans with accumulated benefit obligations in excess of plan assets are as follows:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2012

 

2011

 

 

 

 

 

In thousands

 

Projected benefit obligation

 

 

$

18,034 

$

16,986 

 

Accumulated benefit obligation

 

 

 

18,034 

 

16,986 

 

Fair value of plan assets

 

 

 

13,262 

 

12,088 

 

 

 

 

Plan assets consist primarily of various fixed income and equity investments. The Company’s primary investment objective is to provide long-term growth of capital while accepting a moderate level of risk.  The investments are limited to cash and equivalents, bonds, preferred stocks and common stocks. The investment target ranges and actual allocation of pension plan assets by major category at December 31, 2012 and 2011 are as follows:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Target

 

2012

 

2011

 

Asset Category

 

 

 

 

 

 

 

Cash and cash equivalents

 

0 - 10

%

%

%

Total fixed income funds

 

30 - 50

 

31 

 

37 

 

Total mutual funds / equities

 

50 - 70

 

62 

 

59 

 

Total

 

 

 

100 

%

100 

%

 

In accordance with the fair value disclosure requirements with FASB ASC 820, “Fair Value Measurements and Disclosures,” the following assets were measured at fair value on a recurring basis at December 31, 2012 and 2011.  Additional information regarding FASB ASC 820 and the fair value hierarchy can be found in Note 20, Fair Value Measurements.

 

 

 

 

 

 

 

 

 

 

 

 

 

December 31,

 

 

2012

 

2011

 

 

In thousands

Asset Category

 

 

 

 

Cash and cash equivalents

$

984 

$

513 

Fixed income funds

 

 

 

 

Government bonds

 

 -

 

1,342 

Corporate bonds

 

4,168 

 

3,146 

Total fixed income funds

 

4,168 

 

4,488 

Equity funds and equities

 

 

 

 

Mutual funds

 

7,163 

 

678 

Common stock

 

947 

 

6,409 

Total equity funds and equities

 

8,110 

 

7,087 

 

 

 

 

 

Total

$

13,262 

$

12,088 

 

Cash equivalents.  The Company uses quoted market prices to determine the fair value of these investments in interest-bearing cash accounts and they are classified in Level 1 of the fair value hierarchy.  The carrying amounts approximate fair value because of the short maturity of the instruments.

 

Fixed income funds.  Investments within the fixed income funds category consist of fixed income corporate debt and U.S. government and various state agency obligations.  The Company uses quoted market prices to determine the fair value of these fixed income funds.  These instruments consist of exchange-traded government and corporate bonds and are classified in Level 1 of the fair value hierarchy.

 

Equity funds and equities.  The valuation of investments in registered investment companies is based on the underlying investments in securities.  Securities traded on security exchanges are valued at the latest quoted sales price.  Securities traded in the over-the-counter market and listed securities for which no sale was reported on that date are valued at the average of the last reported bid and ask quotations.  These investments are classified in Level 1 of the fair value hierarchy.

 

The Company expects to contribute approximately $555,000 to its United States defined benefit plans in 2013.

 

 

The following benefit payments are expected to be paid:

 

 

 

 

 

 

 

 

 

Pension

 

 

Benefits

 

 

In thousands

2013

$

743 

2014

 

754 

2015

 

766 

2016

 

812 

2017

 

886 

Years 2018-2022

 

5,184 

 

United Kingdom Defined Benefit Plans

 

During 2010, the Conveyors International Limited Pension Plan (Conveyors plan) was merged with the Portec Rail Products (UK) Limited Pension Plan (Portec Rail Plan) a defined benefit pension plan in the United Kingdom.  The combined Portec Rail Plan covers some current employees, former employees and retirees of the original Portec Rail Plan along with former employees of the Conveyors plan. The Portec Rail Plan has been frozen to new entrants since April 1, 1997 and also covers the former employees of the Conveyors plan after January 2002.  Benefits under the Portec Rail Plan, including the former Conveyors plan, were based on years of service and eligible compensation during defined periods of service.  Our funding policy for the Portec Rail Plan is to make minimum annual contributions required by applicable regulations.  Contributions of $297,000 and $235,000 were made to the plan on December 31, 2012 and 2011, respectively. 

 

The funded status of the United Kingdom defined benefit plan at year end is as follows:

 

 

 

 

 

 

 

 

 

 

 

 

 

2012

 

2011

 

 

In thousands

Changes in benefit obligation:

 

 

 

 

Benefit obligation at beginning of year

$

6,964 

$

6,229 

Interest cost

 

338 

 

331 

Actuarial losses

 

652 

 

544 

Plan transfers

 

 -

 

194 

Benefits paid

 

(236)

 

(309)

Foreign currency exchange rate changes

 

316 

 

(25)

Benefit obligation at end of year

$

8,034 

$

6,964 

 

 

 

 

 

 

 

 

 

 

 

 

Change to plan assets:

 

 

 

 

Fair value of assets at beginning of year

$

5,160 

$

5,293 

Actual gain (loss) on plan assets

 

596 

 

(233)

Employer contribution

 

297 

 

235 

Plan transfers

 

 -

 

194 

Benefits paid

 

(236)

 

(309)

Foreign currency exchange rate changes

 

234 

 

(20)

Fair value of assets at end of year

 

6,051 

 

5,160 

Funded status at end of year

$

(1,983)

$

(1,804)

 

 

 

 

 

 

 

 

 

 

 

 

Amounts recognized in the consolidated

 

 

 

 

balance sheet consist of:

 

 

 

 

Other long-term liabilities

$

(1,983)

$

(1,804)

 

 

Net periodic pension costs for the three years ended December 31, 2012 are as follows:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2012

 

2011

 

Components of net periodic benefit cost:

 

In thousands

 

Interest cost

$

338 

$

331 

 

Expected return on plan assets

 

(307)

 

(337)

 

Amortization of transition obligation

 

(49)

 

(47)

 

Amortization of prior service cost

 

23 

 

22 

 

Recognized net actuarial gain

 

221 

 

107 

 

Net periodic benefit cost

$

226 

$

76 

 

 

The weighted average assumptions used to measure the benefit obligation for the years ended December 31 were as follows:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2012

 

2011

 

Discount rate

 

4.3 

%

4.7 

%

Expected rate of return on plan assets

 

5.2 

%

5.7 

%

 

Amounts applicable to the Company’s pension plans with accumulated benefit obligations in excess of plan assets are as follows:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2012

 

2011

 

 

 

In thousands

 

Projected benefit obligation

$

8,034 

$

6,964 

 

Accumulated benefit obligation

 

8,034 

 

6,964 

 

Fair value of plan assets

 

6,051 

 

5,160 

 

 

The Company has estimated the long-term rate of return on plan assets based primarily on historical returns on plan assets, adjusted for changes in target portfolio allocations and recent changes in long-term interest rates based on publicly available information.

 

Plan assets are invested by the trustees in accordance with a written statement of investment principles.  This statement permits investment in equities, corporate bonds, United Kingdom government securities, commercial property and cash, based on certain target allocation percentages.

 

Asset allocation is primarily based on a strategy to provide steady growth without undue fluctuations.  The target asset allocation percentages for 2012 are as follows:

 

 

 

 

 

 

Portec Rail

 

Plan

Equity securities

Up to 100%

Commercial property

Not to exceed 50%

U.K. Government securities

Not to exceed 50%

Cash

Up to 100%

 

 

Substantially all plan assets held within the Portec Rail Plan consists of marketable securities and are classified in Level 1 of the fair value hierarchy.

 

The plan assets by category for the years ended December 31, are as follows:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

December 31,

 

 

 

2012

 

2011

 

Asset Category

 

In thousands

 

Cash and cash equivalents

$

520 

$

180 

 

Equity securities

 

2,250 

 

2,286 

 

Bonds

 

1,529 

 

965 

 

Commercial property

 

1,636 

 

1,264 

 

Alternatives

 

116 

 

465 

 

Total

$

6,051 

$

5,160 

 

 

United Kingdom regulations require trustees to adopt a prudent approach to funding required contributions to defined benefit pension plans. The Company anticipates making contributions of $228,000 to the Portec Rail Plan during 2013. 

 

The following estimated future benefits payments are expected to be paid under the Portec Rail Plan:

 

 

 

 

 

 

 

 

 

Pension

 

 

Benefits

 

 

In thousands

2013

$

201 

2014

 

232 

2015

 

257 

2016

 

290 

2017

 

313 

Years 2018-2022

 

1,960 

 

Other Post-Retirement Benefit Plan

 

At Rail Technologies' operation near Montreal, Quebec, Canada, it maintains a post-retirement benefit plan, which provides retiree life insurance, health care benefits and, for a closed group of employees, dental care.  Retiring employees with a minimum of 10 years of service are eligible for the plan benefits.  The plan is not funded.  Cost of benefits earned by employees is charged to expense as services are rendered.  The expense related to this plan was not material for 2012 and 2011.  Rail Technologies' accrued benefit obligation was $1,130,000 and $879,000 as of December 31, 2012 and 2011, respectively.  Benefit payments anticipated for 2012 are not material.  Accordingly, this obligation is recognized within other long-term liabilities.  

 

The weighted average assumptions used to measure the benefit obligation for the years ended December 31 were as follows:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2012

 

2011

 

Discount rate

 

4.4 

%

5.3 

%

Weighted average health care trend rate

 

6.6 

%

7.0 

%

 

 

The weighted average health care rate trends downward to an ultimate rate of 4.40% in 2032.

 

Defined Contribution Plans

 

The Company has a domestic defined contribution plan that covers all non-union hourly and all salaried employees (Salaried Plan). The Salaried Plan permits both pre-tax and after-tax employee contributions. Participants can contribute, subject to statutory limitations, between 1% and 75% of eligible pre-tax pay and between 1% and 100% of eligible after-tax pay.  The Company's employer match is 100% of the first 1% of deferred eligible compensation and up to 50% of the next 6%, based on years of service, of deferred eligible compensation, for a total maximum potential match of 4%.  The Company may also make discretionary contributions to the Salaried Plan. 

 

The Company also has a domestic defined contribution plan for union hourly employees with contributions made by both the participants and the Company based on various formulas (Union Plan).  

 

The Company’s Rail Technologies subsidiary maintains a defined contribution plan covering all non-union employees at its Montreal, Quebec, Canada location (Montreal Plan).  Under the terms of the Montreal Plan, Rail Technologies may contribute 4% of each employee’s compensation as a non-elective contribution and may also contribute 30% of the first 6% of each employee’s compensation contributed to the Montreal Plan. 

 

The Company’s Rail Technologies subsidiary also maintains a defined contribution plan covering substantially all employees at its United Kingdom locations (U.K. Plan).  Benefits under the U.K. Plan are provided under no formal written agreement.  Under the terms of the defined contribution U.K. Plan, Rail Technologies may make non-elective contributions of between 3% and 10% of each employee’s compensation. 

 

Finally, the Company’s Rail Technologies subsidiary maintains a defined contribution plan covering substantially all of the employees of at its Burnaby, British Columbia, Canada location (Burnaby Plan).  Under the terms of the Burnaby Plan, Rail Technologies makes a non-elective contribution of 4% of each employee’s compensation and may also contribute 30% of the first 6% of each employee’s compensation contributed to the Burnaby Plan

 

The following table summarizes the expense associated with the contributions made to these plans.  Due to the Company not acquiring Rail Technologies until December 15, 2010, there were no contributions made by the Company to the Montreal, U.K. or Burnaby Plans in 2010.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2012

 

2011

 

2010

 

 

In thousands

Salaried Plan

$

2,028 

$

1,846 

$

1,700 

Union Plan

 

79 

 

62 

 

34 

Montreal Plan

 

126 

 

101 

 

 -

U.K. Plan

 

116 

 

122 

 

 -

Burnaby Plan

 

143 

 

106 

 

 -

 

$

2,492 

$

2,237 

$

1,734