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Retirement Plans
12 Months Ended
Dec. 31, 2017
Retirement Benefits [Abstract]  
Retirement Plans
Retirement Plans
The Company has three retirement plans that cover its hourly and salaried employees in the United States: one defined benefit plan, which is frozen, and two defined contribution plans. On December 31, 2017, the Company consolidated its three United States defined benefit plans into one United States defined benefit plan and consolidated its prior four United States defined contribution plans into two United States defined contribution plans. Employees are eligible to participate in the appropriate plan based on employment classification. The Company’s contributions to the defined benefit and defined contribution plans are governed by the Employee Retirement Income Security Act of 1974 (“ERISA”) and the Company’s policy and investment guidelines of the applicable plan. The Company’s policy is to contribute at least the minimum in accordance with the funding standards of ERISA.
Rail Technologies maintains two defined contribution plans for its employees in Canada, as well as a post-retirement benefit plan. In the United Kingdom, Rail Technologies maintains two defined contribution plans and a defined benefit plan, which is frozen. These plans are discussed in further detail below.
United States Defined Benefit Plan
The following tables present a reconciliation of the changes in the benefit obligation, the fair market value of the assets, and the funded status of the plan, as of December 31, 2017 and 2016:
 
 
2017
 
2016
Changes in benefit obligation:
 
 
 
 
Benefit obligation at beginning of year
 
$
18,241

 
$
17,759

Service cost
 

 
36

Interest cost
 
684

 
746

Actuarial loss
 
775

 
534

Benefits paid
 
(917
)
 
(834
)
Benefit obligation at end of year
 
$
18,783

 
$
18,241

Change to plan assets:
 
 
 
 
Fair value of assets at beginning of year
 
$
14,180

 
$
14,235

Actual gain on plan assets
 
1,629

 
779

Benefits paid
 
(917
)
 
(834
)
Fair value of assets at end of year
 
14,892

 
14,180

Funded status at end of year
 
$
(3,891
)
 
$
(4,061
)
Amounts recognized in the consolidated balance sheet consist of:
 
 
 
 
Other long-term liabilities
 
$
(3,891
)
 
$
(4,061
)
Amounts recognized in accumulated other comprehensive income consist of:
 
 
 
 
Net loss
 
$
3,913

 
$
4,186


The actuarial loss included in accumulated other comprehensive loss that will be recognized in net periodic pension cost during 2018 is $96, before taxes.
Net periodic pension costs for the three years ended December 31, 2017 are as follows:
 
 
2017
 
2016
 
2015
Components of net periodic benefit cost:
 
 
Service cost
 
$

 
$
36

 
$
38

Interest cost
 
684

 
746

 
742

Expected return on plan assets
 
(710
)
 
(717
)
 
(816
)
Amortization of prior service cost
 

 

 
3

Recognized net actuarial loss
 
130

 
276

 
275

Net periodic pension cost
 
$
104

 
$
341

 
$
242



The weighted average assumptions in the following table represent the rates used to develop the actuarial present value of the projected benefit obligation for the year listed and also the net periodic benefit cost for the following year.
 
 
2017
 
2016
 
2015
Discount rate
 
3.9
%
 
4.3
%
 
4.3
%
Expected rate of return on plan assets
 
5.9
%
 
5.2
%
 
5.2
%

The expected long-term rate of return is based on numerous factors including the target asset allocation for plan assets, historical rate of return, long-term inflation assumptions, and current and projected market conditions. The increase in the expected rate of return on plan assets reflects the expected increased corporate shareholder returns resulting from the Tax Cuts and Jobs Act of 2017.
Amounts applicable to the Company’s pension plan with accumulated benefit obligations in excess of plan assets are as follows at December 31:
 
 
2017
 
2016
Projected benefit obligation
 
$
18,783

 
$
18,241

Accumulated benefit obligation
 
18,783

 
18,241

Fair value of plan assets
 
14,892

 
14,180



Plan assets consist primarily of various fixed income and equity investments. The Company’s primary investment objective is to provide long-term growth of capital while accepting a moderate level of risk. The investments are limited to cash and cash equivalents, bonds, preferred stocks, and common stocks. The investment target ranges and actual allocation of pension plan assets by major category at December 31, 2017 and 2016 are as follows:
 
 
Target
 
2017
 
2016
Asset Category
 
 
 
 
 
 
Cash and cash equivalents
 
0 - 10%
 
2
%
 
5
%
Total fixed income funds
 
25 - 50
 
32

 
33

Total mutual funds and equities
 
50 - 70
 
66

 
62

Total
 
 
 
100
%
 
100
%
In accordance with the fair value disclosure requirements of FASB ASC 820, “Fair Value Measurements and Disclosures,” the following assets were measured at fair value on a recurring basis at December 31, 2017 and 2016. Additional information regarding FASB ASC 820 and the fair value hierarchy can be found in Note 18 Fair Value Measurements.
 
 
2017
 
2016
Asset Category
 
 
 
 
Cash and cash equivalents
 
$
284

 
$
660

Fixed income funds
 
 
 
 
Corporate bonds
 
4,755

 
4,767

Total fixed income funds
 
4,755

 
4,767

Equity funds and equities
 
 
 
 
Mutual funds
 
712

 
8,753

Exchange-Traded Funds (“ETF”)
 
9,141

 

Total mutual funds and equities
 
9,853

 
8,753

Total
 
$
14,892

 
$
14,180


Cash equivalents. The Company uses quoted market prices to determine the fair value of these investments in interest-bearing cash accounts and they are classified in Level 1 of the fair value hierarchy. The carrying amounts approximate fair value because of the short maturity of the instruments.
Fixed income funds. Investments within the fixed income funds category consist of fixed income corporate debt. The Company uses quoted market prices to determine the fair values of these fixed income funds. These instruments consist of exchange-traded government and corporate bonds and are classified in Level 1 of the fair value hierarchy.
Equity funds and equities. The valuation of investments in registered investment companies is based on the underlying investments in securities. Securities traded on security exchanges are valued at the latest quoted sales price. Securities traded in the over-the-counter market and listed securities for which no sale was reported on that date are valued at the average of the last reported bid and ask quotations. These investments are classified in Level 1 of the fair value hierarchy.
The Company currently does not anticipate contributions to its United States defined benefit plan in 2018.
The following benefit payments are expected to be paid:
 
 
Pension
 
 
Benefits
2018
 
$
927

2019
 
996

2020
 
1,003

2021
 
1,058

2022
 
1,071

Years 2023-2027
 
5,608


United Kingdom Defined Benefit Plan
The Portec Rail Products (UK) Limited Pension Plan covers certain current employees, former employees, and retirees. The plan has been frozen to new entrants since April 1, 1997 and also covers the former employees of a merged plan after January 2002. Benefits under the plan were based on years of service and eligible compensation during defined periods of service. Our funding policy for the plan is to make minimum annual contributions required by applicable regulations.
The funded status of the United Kingdom defined benefit plan at December 31, 2017 and 2016 is as follows:
 
 
2017
 
2016
Changes in benefit obligation:
 
 
 
 
Benefit obligation at beginning of year
 
$
8,104

 
$
7,862

Interest cost
 
236

 
259

Actuarial (gain) loss
 
(451
)
 
1,532

Benefits paid
 
(322
)
 
(273
)
Foreign currency exchange rate changes
 
768

 
(1,276
)
Benefit obligation at end of year
 
$
8,335

 
$
8,104

Change to plan assets:
 
 
 
 
Fair value of assets at beginning of year
 
$
5,826

 
$
6,661

Actual gain on plan assets
 
573

 
265

Employer contribution
 
276

 
253

Benefits paid
 
(322
)
 
(273
)
Foreign currency exchange rate changes
 
551

 
(1,080
)
Fair value of assets at end of year
 
6,904

 
5,826

Funded status at end of year
 
$
(1,431
)
 
$
(2,278
)
Amounts recognized in the consolidated balance sheet consist of:
 
 
 
 
Other long-term liabilities
 
$
(1,431
)
 
$
(2,278
)
Amounts recognized in accumulated other comprehensive income consist of:
 
 
 
 
Net loss
 
$
1,161

 
$
2,015

Prior service cost
 
39

 
53

 
 
$
1,200

 
$
2,068



Net periodic pension costs for the three years ended December 31 are as follows:
 
 
2017
 
2016
 
2015
Components of net periodic benefit cost:
 
 
Interest cost
 
$
236

 
$
259

 
$
295

Expected return on plan assets
 
(280
)
 
(290
)
 
(324
)
Amortization of prior service cost
 
19

 
17

 
27

Recognized net actuarial loss
 
192

 
275

 
225

Net periodic pension cost
 
$
167

 
$
261

 
$
223


The weighted average assumptions in the following table represent the rates used to develop the actuarial present value of the projected benefit obligation for the year listed and also the net periodic benefit cost for the following year.
 
 
2017
 
2016
 
2015
Discount rate
 
2.5
%
 
2.7
%
 
4.0
%
Expected rate of return on plan assets
 
4.1
%
 
4.4
%
 
5.2
%


Amounts applicable to the Company’s pension plans with accumulated benefit obligations in excess of plan assets are as follows at December 31:
 
 
2017
 
2016
Projected benefit obligation
 
$
8,335

 
$
8,104

Accumulated benefit obligation
 
8,335

 
8,104

Fair value of plan assets
 
6,904

 
5,826


The Company has estimated the long-term rate of return on plan assets based primarily on historical returns on plan assets, adjusted for changes in target portfolio allocations, and recent changes in long-term interest rates based on publicly available information.
Plan assets are invested by the trustees in accordance with a written statement of investment principles. This statement permits investment in equities, corporate bonds, United Kingdom government securities, commercial property, and cash, based on certain target allocation percentages. Asset allocation is primarily based on a strategy to provide steady growth without undue fluctuations. The target asset allocation percentages for 2017 are as follows:
 
  
Portec Rail
 
  
Plan
Equity securities
  
Up to 100%
Commercial property
  
Not to exceed 50%
U.K. Government securities
  
Not to exceed 50%
Cash
  
Up to 100%
Plan assets held within the United Kingdom defined benefit plan consist of cash and marketable securities that have been classified as Level 1 of the fair value hierarchy. All other plan assets have been classified as Level 2 of the fair value hierarchy.
The plan assets by category for the two years ended December 31, 2017 and 2016 are as follows:
 
 
2017
 
2016
Asset Category
 
 
Cash and cash equivalents
 
$
695

 
$
707

Equity securities
 
2,707

 
2,617

Bonds
 
2,276

 
1,347

Other
 
1,226

 
1,155

Total
 
$
6,904

 
$
5,826


United Kingdom regulations require trustees to adopt a prudent approach to funding required contributions to defined benefit pension plans. The Company anticipates making contributions of $253 to the United Kingdom defined benefit plan during 2018.
The following estimated future benefits payments are expected to be paid under the United Kingdom defined benefit plan:
 
 
Pension
 
 
Benefits
2018
 
$
259

2019
 
275

2020
 
291

2021
 
299

2022
 
317

Years 2023-2027
 
2,040


Other Post-Retirement Benefit Plan
Rail Technologies’ operation near Montreal, Quebec, Canada, maintains a post-retirement benefit plan, which provides retiree life insurance, health care benefits, and, for a closed group of employees, dental care. Retiring employees with a minimum of 10 years of service are eligible for the plan benefits. The plan is not funded. Cost of benefits earned by employees is charged to expense as services are rendered. The expense related to this plan was not material for 2017 or 2016. Rail Technologies’ accrued benefit obligation was $1,104 and $909 as of December 31, 2017 and 2016, respectively. This obligation is recognized within other long-term liabilities. Benefit payments anticipated for 2018 are not material.
The weighted average assumptions in the following table represent the rates used to develop the actuarial present value of the projected benefit obligation for the year listed and also the net periodic benefit cost for the following year.
 
 
2017
 
2016
Discount rate
 
3.6
%
 
4.0
%
Weighted average health care trend rate
 
5.1
%
 
5.1
%

The weighted average health care rate trends downward to an ultimate rate of 4.4% in 2035.
Defined Contribution Plans
The Company sponsors six defined contribution plans for hourly and salaried employees across our domestic and international facilities. The following table summarizes the expense associated with the contributions made to these plans.
 
 
Twelve Months Ended December 31,
 
 
2017
 
2016
 
2015
United States
 
$
2,641

 
$
1,813

 
$
2,434

Canada
 
223

 
225

 
226

United Kingdom
 
450

 
376

 
494

 
 
$
3,314

 
$
2,414

 
$
3,154