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Facility Consolidation Expenses
3 Months Ended
Mar. 28, 2015
Restructuring and Related Activities [Abstract]  
Facility Consolidation Expenses
FACILITY CONSOLIDATION EXPENSES

2014 Warehousing, Distribution & Manufacturing Consolidation Plan

The Company developed a plan to align its warehousing, distribution and manufacturing to support its growth and manufacturing strategy resulting in better cost structure and improved distribution capabilities and customer service. The key element and first major step of this plan was the acquisition of a facility to serve as a finished goods warehouse and a cut-order and distribution center in Adairsville, Georgia. Costs related to the consolidation include moving and relocation expenses, information technology expenses and expenses relating to conversion and realignment of equipment. In addition, this plan includes the elimination of both carpet dyeing and yarn dyeing in the Company's Atmore, Alabama facility designed to more fully accommodate the distribution and manufacturing realignment. As a result, the dyeing operations in Atmore was moved to the Company's continuous dyeing facility, skein dyeing operation and other outside dyeing processors. These costs should completed in the first half of fiscal 2016.


2014 Atlas Integration Plan

As a part of the March 19, 2014 acquisition of Atlas, the Company developed a plan to close the operations of the Atlas dyeing facility in Los Angeles and move the carpet dyeing of their products to the Company's dyeing operation located in Santa Ana, California. Costs related to the consolidation include equipment relocation, computer systems modifications and severance costs and should be completed in fiscal 2015.

Costs related to the facility consolidation plans are summarized as follows:

 
 
 
 
 
 
 
 
 
As of March 28, 2015
 
Accrued Balance at December 27, 2014
 
2015 Expenses To Date
 
2015 Cash Payments
 
Accrued Balance at March 28, 2015
 
Total Costs Incurred To Date
 
Total Expected Costs
Warehousing, Distribution & Manufacturing Consolidation Plan
$

 
$
605

 
$
(605
)
 
$

 
$
4,652

 
$
5,639

Atlas Integration Plan

 
170

 
(170
)
 

 
1,637

 
1,846

Totals
$

 
$
775

(1)
$
(775
)
 
$

 
$
6,289

(1)
$
7,485

 
 
 
 
 
 
 
 
 
 
 
 
Asset impairments
 
 
$

(2)
 
 


 
$
1,133

(2)
$
1,133


(1) Costs incurred under these plans are classified as "facility consolidation expenses" in the Company's Consolidated Condensed Statements of Operations.
(2) Asset impairments under these plans, when applicable, are classified as "loss on impairments" in the Company's Consolidated Condensed Statements of Operations.