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Facility Consolidation Expenses
6 Months Ended
Jun. 28, 2014
Restructuring and Related Activities [Abstract]  
Facility Consolidation Expenses
FACILITY CONSOLIDATION EXPENSES

2014 Warehousing, Distribution & Manufacturing Consolidation Plan

On January 20, 2014, the Company developed a plan to align its warehousing, distribution and manufacturing to support its growth and manufacturing strategy resulting in better cost structure and improved distribution capabilities and customer service. The key element and first major step of this plan was the leasing of a facility that will serve as a finished goods warehouse and a cut-order and distribution center in Adairsville, Georgia; such lease commenced on May 1, 2014. Costs related to the consolidation include moving and relocation expenses, information technology expenses and expenses relating to conversion and realignment of equipment.

In June of 2014, the Board of Directors’ approved a modification of this plan to include the elimination of both carpet dyeing and yarn dyeing in the Company's Atmore, Alabama facility designed to more fully accommodate the distribution and manufacturing realignment. As a result, the dyeing operations in Atmore will be moved to the Company's continuous dyeing facility, skein dyeing operation and other outside dyeing processors. In addition, certain dyeing related equipment has been identified for disposal resulting in an impairment charge of $655 during the three months ended June 28, 2014.

2014 Atlas Integration Plan

As a part of the March 19, 2014 acquisition of Atlas, the Company developed a plan to close the operations of the Atlas dyeing facility in Los Angeles and move the carpet dyeing of their products to the Company's dyeing operation located in Santa Ana, California. Costs related to the consolidation include equipment relocation, computer systems modifications and severance costs and should be completed in fiscal 2015.

Costs related to the facility consolidation plans are summarized as follows:
 
Asset Impairments
 
Other Costs
 
Total Expected Costs
 
Total Asset Impairments Incurred to Date
 
Total Other Costs Incurred to Date
 
Total Remaining Costs
 
 
 
 
 
 
 
 
 
 
 
 
Warehousing, Distribution and Manufacturing Consolidation Plan
$
655

 
$
3,769

 
$
4,424

 
$
655

 
$
384

 
$
3,385

Atlas Integration Plan

 
1,603

 
1,603

 

 
638

 
965

Total All Plans
$
655

 
$
5,372

 
$
6,027

 
$
655

 
$
1,022

 
$
4,350



Expenses incurred under these plans are classified as "facility consolidation expenses" in the Company's Consolidated Condensed Statements of Operations.