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Costs Associated with Exit and Restructuring Activities
12 Months Ended
Dec. 31, 2016
Restructuring and Related Activities [Abstract]  
Costs Associated with Exit and Restructuring Activities
Costs Associated with Exit and Restructuring Activities
Restructuring and impairment charges are reported as a separate line within operating earnings in the Consolidated Statements of Earnings. Restructuring-related charges are recorded as a component of cost of goods sold. Total restructuring, impairment and restructuring-related charges were:
 
Years Ended December 31,
 
2016
2015
2014
Restructuring-related charges
$

$
631

$
1,935

Restructuring and impairment charges
3,048

14,564

5,941

Total restructuring, impairment, and restructuring-related charges
$
3,048

$
15,195

$
7,876


In June 2016, we announced plans to restructure operations by phasing out production at the Elkhart facility by mid-2018 and transitioning it into a research and development center supporting our global operations ("June 2016 Plan"). Additional organizational changes will also occur in various other locations. The cost of the plan is expected to be approximately $16,000 including severance and other one-time benefit arrangements. We have recorded $3,048 of termination and other one-time benefit charges impacting approximately 230 employees as of December 31, 2016. Additional costs related to line movements, asset impairment and equipment charges, and other costs will be expensed as incurred. The total restructuring liability related to the June 2016 Plan was $1,739 at December 31, 2016.

The following table displays the planned restructuring and impairment charges associated with the June 2016 Plan as well as a summary of the actual costs incurred through December 31, 2016:
June 2016 Plan
Planned Costs
 
Actual costs
incurred through
December 31,
2016
Workforce reduction
$
3,075

 
$
2,504

Equipment relocation
7,925

 
341

Asset impairment charge
3,700

 

Other charges
1,300

 
203

Restructuring and impairment charges
$
16,000

 
$
3,048



Total restructuring and impairment charges for the June 2016 Plan were as follows:
 
Years Ended December 31,

2016
 
2015
Restructuring and impairment charges
$
3,048

 
$



Not included in restructuring and impairment charges, but directly attributable to the June 2016 Plan, is an increase in tax expense of $2,316 relating to increases in valuation allowances on deferred tax assets for state net operating losses and tax credits and the revaluation of U.S. deferred taxes as a result of a change in our expected future tax rate as discussed in Note 17 "Income Taxes".
During April 2014, we announced plans to restructure our operations and consolidate our Canadian operations into other existing facilities as part of our overall plan to simplify our business model and rationalize our global footprint ("April 2014 Plan").
During the second quarter of 2015, management revised the April 2014 Plan. The amendment added $4,250 in planned costs for additional charges due to the extension of the timing of the plant shutdown, equipment impairment and relocation costs, administrative and legal costs, and training, travel and shipping costs to facilitate an effective transition.

These restructuring actions, which were substantially completed during 2015, resulted in the elimination of approximately 120 positions.





The following table displays the planned restructuring and restructuring-related charges associated with the April 2014 Plan, as well as a summary of the actual costs incurred through December 31, 2016:
 April 2014 Plan
Planned
Costs
Actual costs
incurred through
December 31,
2016
Inventory write-down
$
850

$

Equipment relocation
1,800

444

Other charges
1,400

113

Restructuring-related charges, included in cost of goods sold
$
4,050

$
557

Workforce reduction
$
4,200

$
4,423

Other charges, including pension termination costs
1,700

3,413

Restructuring and impairment charges
$
5,900

$
7,836

Total restructuring, impairment and restructuring-related charges
$
9,950

$
8,393


Under the April 2014 Plan, there were no restructuring, impairment, and restructuring-related charges for the year ended December 31, 2016. Restructuring, impairment, and restructuring-related charges were $4,923 for the year ended December 31, 2015 and $3,470 for the year ended December 31, 2014. The total restructuring liability related to the April 2014 Plan was $423 at December 31, 2016
During June 2013, we announced a restructuring plan to simplify our global footprint by consolidating manufacturing facilities into existing locations. This Plan included (1) the consolidation of operations from the U.K. manufacturing facility into the Czech Republic facility, (2) the consolidation of operations from the Carol Stream, Illinois manufacturing facility into the Juarez, Mexico facility, and (3) the discontinuation of manufacturing at the Singapore facility. Certain Corporate functions were consolidated or eliminated as a result of the June 2013 Plan and also as a result of the sale of our EMS business. These restructuring actions called for the elimination of approximately 350 positions.
During the fourth quarter of 2014, management revised the June 2013 Plan. The amendment added $4,000 in planned costs. Settlement of the U.K. pension plan was estimated to account for $2,000 of the added cost. The remaining $2,000 in restructuring and impairment charges were for severance costs that were estimated to result in the elimination of approximately 130 additional positions. The positions eliminated were spread globally throughout our businesses.
The following table displays the planned restructuring and restructuring-related charges associated with the June 2013 Plan, as well as a summary of the actual costs incurred through completion of the plan as of December 31, 2015:
June 2013 Plan
Planned
Costs
Actual costs
incurred through
December 31,
2015
Inventory write-down
$
800

$
1,143

Equipment relocation
900

1,792

Other charges
100

702

Restructuring-related charges, included in cost of goods sold
$
1,800

$
3,637

Workforce reduction
$
10,150

$
9,615

Asset impairment charge
3,000

4,139

Other charges, including pension termination costs
7,650

10,205

Restructuring and impairment charges
$
20,800

$
23,959

Total restructuring and restructuring-related charges
$
22,600

$
27,596


Under the June 2013 Plan, restructuring, impairment and restructuring-related chargers were $10,272 for the year ended December 31, 2015 and $4,406 for the year ended December 31, 2014.
Actions under this plan were complete by the end of 2015 and no liability remains related to the June 2013 Plan as of December 31, 2016.



The following table displays the restructuring liability activity for the year ended December 31, 2016:
June 2013 Plan and April 2014 Plan and June 2016 Plan
Restructuring Liability
Restructuring liability at January 1, 2016
$
826

Restructuring charges
3,048

Cost paid
(1,729
)
Other activities (1)
17

Restructuring liability at December 31, 2016
$
2,162


(1) Other activities includes currency translation adjustments not recorded through restructuring expense.
Total restructuring liability included in Other long-term obligations is $1,121 at December 31, 2016. The remaining liability of $1,041 is included in Accrued expenses and other liabilities at December 31, 2016.