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Restructuring
12 Months Ended
Dec. 31, 2011
Restructuring [Abstract]  
Restructuring

Note 17—Restructuring

The table below details the Company’s restructuring expense for the years indicated:

 

                 
    2009     2010  

Albany plant closure

               

Asset writedowns

  $ 900     $ 1,845  

Equipment relocation and other costs

    25,595       12,980  

Employee related costs

    20,210       4,751  
   

 

 

   

 

 

 
      46,705       19,576  
     

Distribution centers

               

Equipment relocation and other costs

    672       —    

Employee related costs

    946       —    
   

 

 

   

 

 

 
      1,618       —    
     

European headcount reduction

               

Employee related costs

    395       1,073  
   

 

 

   

 

 

 

Total restructuring costs

  $ 48,718     $ 20,649  
   

 

 

   

 

 

 

Albany manufacturing facility closure

On October 21, 2008, the Company announced it would conduct a capacity study of its U.S. manufacturing facilities. The study was an evolution of the Strategic Plan as outlined by the Company in February 2008. All of the Company’s U.S. manufacturing facilities were included for review and were analyzed based on a combination of factors, including long-term financial benefits, labor relations and productivity.

At the conclusion of the capacity study, on December 17, 2008, the North American Tire Operations segment announced its plans to close its tire manufacturing facility in Albany, Georgia. This closure resulted in a workforce reduction of approximately 1,330 people. Certain equipment in the facility has been relocated to other manufacturing facilities of the Company. This initiative was substantially completed at September 30, 2010 at a total cost of $142,265 for restructuring expense and asset impairment.

Since the inception of this initiative in December 2008, the Company has recorded $25,390 of employee related costs, $38,968 of equipment related and other costs and $77,907 of impairment losses to write down the Albany land, building and equipment to fair value.

Distribution centers

During 2009, the Company recorded restructuring expenses associated with the closure of three North American distribution centers. The closure of these distribution centers impacted approximately 70 people and had a total cost of $1,618. Personnel related costs totaled $946 and equipment related costs totaled $672. All of the closures had been completed by the end of 2009. At December 31, 2009, the accrued severance balance was $167 and this amount was paid during 2010.

International Tire Operations segment headcount reduction

The Company’s International Tire Operations segment, at its U.K. location, implemented a workforce reduction program during the second quarter of 2010. This initiative impacted 67 employees with a total cost of $1,073. This initiative was completed during the third quarter of 2010 and all employee severance payments have been made.

A similar restructuring program to reduce headcount to align with production volume requirements was implemented during the second quarter of 2009. This initiative resulted in the elimination of 45 positions and was completed early in the third quarter. The Company recorded $395 of severance cost related to this initiative and all severance amounts have been paid.