-----BEGIN PRIVACY-ENHANCED MESSAGE----- Proc-Type: 2001,MIC-CLEAR Originator-Name: webmaster@www.sec.gov Originator-Key-Asymmetric: MFgwCgYEVQgBAQICAf8DSgAwRwJAW2sNKK9AVtBzYZmr6aGjlWyK3XmZv3dTINen TWSM7vrzLADbmYQaionwg5sDW3P6oaM5D3tdezXMm7z1T+B+twIDAQAB MIC-Info: RSA-MD5,RSA, VLcp+FMw91Wnh7ZQfEh5KDMIVJ/O2tshCarowbMwhOfKrGDs6x/7F534cAnO7wIb 7mzDOtUTLAmqo7LzeZNe+g== 0000950137-05-004199.txt : 20050407 0000950137-05-004199.hdr.sgml : 20050407 20050407150315 ACCESSION NUMBER: 0000950137-05-004199 CONFORMED SUBMISSION TYPE: 8-K PUBLIC DOCUMENT COUNT: 8 CONFORMED PERIOD OF REPORT: 20050405 ITEM INFORMATION: Other Events ITEM INFORMATION: Financial Statements and Exhibits FILED AS OF DATE: 20050407 DATE AS OF CHANGE: 20050407 FILER: COMPANY DATA: COMPANY CONFORMED NAME: DANIELSON HOLDING CORP CENTRAL INDEX KEY: 0000225648 STANDARD INDUSTRIAL CLASSIFICATION: COGENERATION SERVICES & SMALL POWER PRODUCERS [4991] IRS NUMBER: 956021257 STATE OF INCORPORATION: DE FISCAL YEAR END: 1231 FILING VALUES: FORM TYPE: 8-K SEC ACT: 1934 Act SEC FILE NUMBER: 001-06732 FILM NUMBER: 05739118 BUSINESS ADDRESS: STREET 1: 40 LANE ROAD CITY: FAIRFIELD STATE: NJ ZIP: 07004 BUSINESS PHONE: 973-882-9000 MAIL ADDRESS: STREET 1: 40 LANE ROAD CITY: FAIRFIELD STATE: NJ ZIP: 07004 FORMER COMPANY: FORMER CONFORMED NAME: MISSION INSURANCE GROUP INC DATE OF NAME CHANGE: 19900826 FORMER COMPANY: FORMER CONFORMED NAME: MISSION EQUITIES CORP DATE OF NAME CHANGE: 19770921 8-K 1 c93881e8vk.htm CURRENT REPORT e8vk
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UNITED STATES
SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

FORM 8-K

CURRENT REPORT PURSUANT
TO SECTION 13 OR 15(D) OF THE SECURITIES EXCHANGE ACT OF 1934

Date of Report (Date of earliest event reported): April 7, 2005

DANIELSON HOLDING CORPORATION

(Exact name of Registrant as Specified in Its Charter)
         
Delaware   1-6732   95-6021257
         
(State or Other Jurisdiction of
Incorporation)
  (Commission
File Number)
  (I.R.S. Employer
Identification No.)
             
    40 Lane Road
Fairfield, New Jersey
   07004    
           

(Address of principal executive offices) (Zip Code)

(973) 882-9000


(Registrant’s telephone number, including area code)


(Former name or former address, if changed since last report)

Check the appropriate box below if the Form 8-K filing is intended to simultaneously satisfy the filing obligation of the registrant under any of the following provisions (see General Instruction A.2. below):

¨ Written communications pursuant to Rule 425 under the Securities Act (17 CFR 230.425)

¨ Soliciting material pursuant to Rule 14a-12 under the Exchange Act (17 CFR 240.14a-12(b))

¨ Pre-commencement communications pursuant to Rule 14d-2(b) under the Exchange Act (17 CFR 240.14d-2(b))

¨ Pre-commencement communications pursuant to Rule 13e-4(c) under the Exchange Act (17 CFR 240.13e-4(c))

 
 

 


TABLE OF CONTENTS

Item 8.01. Financial Statements and Exhibits
Item 9.01. Financial Statements and Exhibits
SIGNATURES
EXHIBIT INDEX
Consent of Independent Registered Public Accounting
Consent of Independent Registered Public Accounting
Consent of Independent Registered Public Accounting
Consent of Independent Registered Public Accounting
Consent of Independent Registered Public Accounting
Unaudited Pro Forma Condensed Combined Financial Statements
Consolidated Financial Statements


Table of Contents

Item 8.01. Financial Statements and Exhibits.

     In connection with the agreement by Danielson Holding Corporation (the “Company”) to acquire all of the outstanding stock of American Ref-Fuel Holdings Corp. (“Ref-Fuel”), the Company is filing the following (1) unaudited pro forma condensed combined financial statements as of December 31, 2004 and for the year then ended based on the historical financial statements of the Company, Covanta Energy Corporation (“Covanta”), Ref-Fuel and Ref-Fuel Holdings LLC, which are attached as Exhibit 99.1 hereto and incorporated herein by reference, and (2) consolidated financial statements for Ref-Fuel and subsidiaries and Ref-Fuel Holdings LLC and Subsidiaries, each as of December 31, 2004 and 2003 and for the year ended December 31, 2004, the period from December 12, 2003 through December 31, 2003 and the period from January 1, 2003 through December 12, 2003 and the year ended December 31, 2002, which are attached as Exhibit 99.2 hereto and incorporated herein by reference.

Item 9.01. Financial Statements and Exhibits.

(a)   Financial Statements of Business Acquired – Not Applicable
 
   
 
(b)   Pro Forma Financial Information – Not Applicable
 
(c)   Exhibits

         
    Exhibit No.   Exhibit
  23.1   Consent of Independent Registered Public Accounting Firm of American Ref-Fuel Holdings Corp. and Subsidiaries dated April 5, 2005 by PricewaterhouseCoopers LLP for their report dated March 15, 2005.
 
       
  23.2   Consent of Independent Registered Public Accounting Firm of American Ref-Fuel Holdings Corp. and Subsidiaries dated April 5, 2005 by PricewaterhouseCoopers LLP for their report dated June 30, 2004.
 
       
  23.3   Consent of Independent Registered Public Accounting Firm of American Ref-Fuel Holdings Corp. and Subsidiaries dated April 5, 2005 by KPMG LLP
 
       
  23.4   Consent of Independent Registered Public Accounting Firm of Ref-Fuel Holdings LLC and Subsidiaries dated April 5, 2005 by PricewaterhouseCoopers LLP for their report dated March 15, 2005
 
       
  23.5   Consent of Independent Registered Public Accounting Firm of Ref-Fuel Holdings LLC and Subsidiaries dated April 5, 2005 by PricewaterhouseCoopers LLP for their report dated March 29, 2004
 
       
  99.1   Unaudited Pro Forma Condensed Combined Financial Statements as of December 31, 2004 and for the year then ended based on the historical financial statements of the Company, Covanta, Ref-Fuel and Ref-Fuel Holdings LLC.
 
       
  99.2   Consolidated Financial Statements for Ref-Fuel and Subsidiaries and Ref-Fuel Holdings LLC and Subsidiaries as of December 31, 2004 and 2003 and for the year ended December 31, 2004, the period from December 12, 2003 through December 31, 2003 and the period from January 1, 2003 through December 12, 2003 and the year ended December 31, 2002.

 


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SIGNATURES

     Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

Date: April 7, 2005

DANIELSON HOLDING CORPORATION
(Registrant)

By: /s/ Craig D. Abolt


Name: Craig D. Abolt
Title:   Senior Vice President and Chief Financial Officer

 


Table of Contents

DANIELSON HOLDING CORPORATION

EXHIBIT INDEX

     
Exhibit No.   Exhibit
23.1
  Consent of Independent Registered Public Accounting Firm of American Ref-Fuel Holdings Corp. and Subsidiaries dated April 5, 2005 by PricewaterhouseCoopers LLP for their report dated March 15, 2005
 
   
23.2   Consent of Independent Registered Public Accounting Firm of American Ref-Fuel Holdings Corp. and Subsidiaries dated April 5, 2005 by PricewaterhouseCoopers LLP for their report dated June 30, 2004
 
   
23.3
  Consent of Independent Registered Public Accounting Firm of American Ref-Fuel Holdings Corp. and Subsidiaries dated April 5, 2005 by KPMG LLP
 
   
23.4
  Consent of Independent Registered Public Accounting Firm of Ref-Fuel Holdings LLC and Subsidiaries dated April 5, 2005 by PricewaterhouseCoopers LLP for their report dated March 15, 2005
 
   
23.5   Consent of Independent Registered Public Accounting Firm of Ref-Fuel Holdings LLC and Subsidiaries dated April 5, 2005 by PricewaterhouseCoopers LLP for their report dated March 29, 2004
     
99.1
  Unaudited Pro Forma Condensed Combined Financial Statements as of December 31, 2004 and for the year then ended based on the historical financial statements of the Company, Covanta, Ref-Fuel and Ref-Fuel Holdings LLC.
 
   
99.2
  Consolidated Financial Statements for Ref-Fuel and Subsidiaries and Ref-Fuel Holdings LLC and Subsidiaries as of December 31, 2004 and 2003 and for the year ended December 31, 2004, the period from December 12, 2003 through December 31, 2003 and the period from January 1, 2003 through December 12, 2003 and the year ended December 31, 2002.

 

EX-23.1 2 c93881exv23w1.htm CONSENT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING exv23w1
 

Exhibit 23.1

CONSENT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM

We hereby consent to the incorporation by reference in the Registration Statements on Forms S-3 (Nos. 333-120755 and 333-117730) and Forms S-8 (Nos. 333-119609, 333-115365 and 333-86004) of Danielson Holding Corporation of our report dated March 15, 2005 relating to the financial statements of American Ref-Fuel Holdings Corp. and Subsidiaries, which appears in the Current Report on Form 8-K of Danielson Holding Corporation dated April 7, 2005.

PricewaterhouseCoopers LLP
Florham Park, NJ
April 5, 2005

 

EX-23.2 3 c93881exv23w2.htm CONSENT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING exv23w2
 

Exhibit 23.2

CONSENT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM

We hereby consent to the incorporation by reference in the Registration Statements on Forms S-3 (Nos. 333-120755 and 333-117730) and Forms S-8 (Nos. 333-119609, 333-115365 and 333-86004) of Danielson Holding Corporation of our report dated June 30, 2004 relating to the financial statements of American Ref-Fuel Holdings Corp. and Subsidiaries, which appears in the Current Report on Form 8-K of Danielson Holding Corporation dated April 7, 2005.

PricewaterhouseCoopers LLP
Florham Park, NJ
April 5, 2005

 

EX-23.3 4 c93881exv23w3.htm CONSENT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING exv23w3
 

Exhibit 23.3

CONSENT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM

The Board of Directors
American Ref-Fuel Holdings Corp.:

We hereby consent to the incorporation by reference in the registration statements on Form S-8 (Nos. 333-86004, 333-115365 and 333-119609) and registration statements on Form S-3 (Nos. 333-117730 and 333-120755) of Danielson Holding Corporation of our report dated April 11, 2003, except for the reclassifications described in the second and sixth paragraphs of Note 4, which are as of June 24, 2004, with respect to the consolidated statements of operations and comprehensive income, stockholders’ equity and cash flows of American Ref-Fuel Holdings Corp. and subsidiaries for the year ended December 31, 2002, which report appears in the Form 8-K of Danielson Holding Corporation dated April 7, 2005.

KPMG LLP

Short Hills, New Jersey
April 5, 2005

EX-23.4 5 c93881exv23w4.htm CONSENT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING exv23w4
 

Exhibit 23.4

CONSENT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM

We hereby consent to the incorporation by reference in the Registration Statements on Forms S-3 (Nos. 333-120755 and 333-117730) and Forms S-8 (Nos. 333-119609, 333-115365 and 333-86004) of Danielson Holding Corporation of our report dated March 15, 2005 relating to the financial statements of Ref-Fuel Holdings LLC and Subsidiaries, which appears in the Current Report on Form 8-K of Danielson Holding Corporation dated April 7, 2005.

PricewaterhouseCoopers LLP
Florham Park, NJ
April 5, 2005

 

EX-23.5 6 c93881exv23w5.htm CONSENT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING exv23w5
 

Exhibit 23.5

CONSENT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM

We hereby consent to the incorporation by reference in the Registration Statements on Forms S-3 (Nos. 333-120755 and 333-117730) and Forms S-8 (Nos. 333-119609, 333-115365 and 333-86004) of Danielson Holding Corporation of our report dated March 29, 2004 relating to the financial statements of Ref-Fuel Holdings LLC and Subsidiaries, which appears in the Current Report on Form 8-K of Danielson Holding Corporation dated April 7, 2005.

PricewaterhouseCoopers LLP
Florham Park, NJ
April 5, 2005

 

EX-99.1 7 c93881exv99w1.htm UNAUDITED PRO FORMA CONDENSED COMBINED FINANCIAL STATEMENTS exv99w1
 

Exhibit 99.1

UNAUDITED PRO FORMA CONDENSED COMBINED FINANCIAL STATEMENTS

          The following unaudited pro forma condensed combined financial statements as of December 31, 2004 and for the year then ended are based on the historical financial statements of Danielson Holding Corporation (“Danielson”), Covanta Energy Corporation (“Covanta”), American Ref-Fuel Holdings Corporation (“Ref-Fuel”) and Ref-Fuel Holdings LLC and give effect to the acquisition of Covanta and the proposed acquisition of Ref-Fuel and related financings. The unaudited pro forma condensed statement of combined operations is presented as if the transactions discussed below occurred on January 1, 2004 and is adjusted for events that are (1) directly attributable to the transactions, (2) expected to have continuing impact and (3) factually supportable. The unaudited pro forma condensed balance sheet is presented as if the transactions discussed below occurred on December 31, 2004 and is adjusted for events that are (1) directly attributable to the transactions and (2) factually supportable.

          On January 31, 2005, Danielson entered into a stock purchase agreement (the “Purchase Agreement”) with Ref-Fuel, an owner and operator of waste-to-energy facilities in the northeast United States, and Ref-Fuel’s stockholders (the “Selling Stockholders”) to purchase 100% of the issued and outstanding shares of Ref-Fuel capital stock. Under the terms of the Purchase Agreement, Danielson will pay $740 million in cash for the stock of Ref-Fuel and will assume debt of Ref-Fuel. After the transaction is completed, Ref-Fuel will be a wholly-owned subsidiary of Covanta.

          The acquisition is expected to close when all of the closing conditions to the Purchase Agreement have been satisfied or waived. These closing conditions include the receipt of approvals, clearances and the satisfaction of all waiting periods as required under the Hart-Scott-Rodino Antitrust Act of 1976 (“HSR Act”) and as required by certain governmental authorities such as the Federal Energy Regulatory Commission (“FERC”) and other applicable regulatory authorities. Danielson has been notified of the termination of the waiting period under the HSR Act and of the approval of the transaction by FERC. Other closing conditions of the transaction include Danielson’s completion of debt financing and an equity rights offering, as further described below. While it is anticipated that all of the applicable conditions will be satisfied, there can be no assurance as to whether or when all of those conditions will be satisfied or, where permissible, waived.

          The unaudited pro forma condensed combined financial statements reflect the following assumptions:

Covanta Transactions

•   Danielson purchased Covanta on January 1, 2004, pursuant to an investment and purchase agreement (the “Investment and Purchase Agreement”) for an assumed aggregate purchase price of $47.5 million which includes the cash purchase price of $29.8 million, approximately $6.4 million for professional fees and other costs incurred in connection with the acquisition, and an estimated fair value of $11.3 million for Danielson’s commitment to sell up to 3 million shares of its common stock at $1.53 per share to certain creditors of Covanta.
 
•   An assumed issuance of $40 million of convertible notes by Danielson on January 1, 2004 to certain bridge lenders to finance the purchase of Covanta. The notes were convertible into Danielson common shares at $1.53 per share under certain circumstances. Danielson issued 5.1 million of contingently returnable shares to the bridge lenders which have been accounted as debt issuance costs based upon the fair value of $1.40 per share at the commitment date (“Bridge Shares”). These debt issue costs increased the effective interest of the convertible notes.
 
•   Basic and fully diluted shares outstanding have also been adjusted for the pro forma period presented to reflect the issuance of 8.75 million shares from the conversion of the convertible notes, the bonus element of the May 18, 2004 rights offering and the 5.1 million of Bridge Shares, as outstanding. A bonus element is present as the exercise price of the rights offering was less than the market price of the underlying stock on the date of the offering.
 
•   Covanta emerged from bankruptcy on January 1, 2004 simultaneous with Danielson’s purchase of Covanta. Accordingly, a purchase price allocation of fair values to the assets acquired and liabilities assumed has been performed at the assumed date of acquisition in conformity with Statement of Financial Accounting Standards (SFAS) No. 141 “Business Combinations” and SFAS No. 109 “Accounting for Income Taxes”. In addition to purchase price allocation adjustments, Covanta’s assumed emergence from Chapter 11 proceedings on January 1, 2004 resulted in a new reporting entity and adoption of fresh start accounting as of

1


 

    that date, in accordance with AICPA Statement of Position (SOP) 90-7, “Financial Reporting by Entities in Reorganization Under Bankruptcy Code”.
 
•   The new debt structure of Covanta that was in place on March 10, 2004 upon Covanta’s emergence from bankruptcy was assumed to be refinanced in connection with the acquisition of Ref-Fuel as of January 1, 2004 as more fully described below.

Ref-Fuel Transactions

•   The pro forma financial information has been prepared assuming the probable acquisition of Ref-Fuel by Danielson for an assumed aggregate purchase price of $2,289 million which includes the cash purchase price of $740 million, assumed debt of $1,534 million at its estimated fair value, and estimated direct transaction costs and restructuring charges of $15 million, related to the acquisition.
 
•   Proceeds of $413 million from the issuance and shareholder exercise of rights to purchase Danielson’s common stock (the “Ref-Fuel Rights Offering”) are used to finance the transaction. In the Ref-Fuel Rights Offering, Danielson’s existing stockholders will be issued rights to purchase Danielson’s stock on a pro rata basis, with each holder entitled to purchase approximately 0.9 shares of Danielson’s common stock at an exercise price of $6.00 per full share for each share of Danielson’s common stock then held. Assuming a full participation in the Ref-Fuel Rights Offering, an additional 68,787,000 shares were assumed issued.
 
•   The consummation of a debt financing package to finance the transaction, refinance the existing recourse debt of Covanta, and provide additional liquidity for Covanta (“Debt Financing Package”) is assumed to have occurred as of January 1, 2004. The financing consists of two tranches, each of which will be secured by pledges of the stock of Covanta’s subsidiaries that has not otherwise been pledged, guarantees from certain of Covanta’s

2


 

    subsidiaries and all other available assets of Covanta’s subsidiaries. The first tranche, a first priority senior secured bank facility, is assumed to be comprised of a funded $250 million term loan facility, a $100 million revolving credit facility and a $340 million letter of credit facility. The revolving credit facility and the letter of credit facility will be available for Covanta’s needs in connection with its domestic and international businesses, including the existing businesses of Ref-Fuel. The second tranche is assumed to be a second priority senior secured $450 million term loan facility, $225 million of which may be replaced by fixed rate notes within 120 days after the closing of the financing without premium or penalty.
 
•   The payment of a $35 million distribution to the selling shareholders from the unrestricted cash balances of Ref-Fuel prior to closing.

          The unaudited pro forma condensed combined financial information should be read in conjunction with:

•   accompanying notes to the unaudited pro forma condensed combined financial statements;
 
•   Covanta’s separate historical financial statements as of and for the year ended December 31, 2004 included in Covanta’s Annual Report on Form 10-K;
 
•   Danielson’s separate historical financial statements as of and for the year ended December 31, 2004 included in Danielson’s Annual Report on Form 10-K; and
 
•   Ref-Fuel’s separate historical financial statements as of and for the year ended December 31, 2004 included in this Form 8-K.

          The unaudited pro forma condensed combined financial information is provided for informational purposes only and is not necessarily indicative of the results of operations or financial position of the combined companies that would have occurred had the transactions been consummated on January 1, 2004, nor is it indicative of future operating results or financial position. The unaudited pro forma condensed combined financial statements do not give consideration to expense savings or asset dispositions and are based upon currently available information and upon certain assumptions that management believes are reasonable under the circumstances. The adjustments made to the financial statements are based upon the preliminary work of Danielson and its consultants. Since the Ref-Fuel transactions have not been consummated, the allocation of purchase price to Ref-Fuel is preliminary and subject to change as additional information and analysis is obtained and as more detailed valuation studies are completed. Based upon this preliminary purchase price allocation, the excess of purchase price over the net assets acquired, or goodwill, is approximately $410.5 million. The actual amounts that will be recorded based upon our final assessment of fair values may differ substantially from the information presented in these pro forma condensed financial statements, particularly with respect to the purchase price allocation between tangible and intangible assets and the amount of goodwill recorded.

          Danielson and its external valuation consultants used a blend of the income and cost valuation approaches to determine the fair values for Ref-Fuel’s property, plant and equipment. Relatively greater weight was placed on the income approach, consistent with the methodologies previously used by Danielson to value the assets of Covanta upon its emergence from bankruptcy. The income approach determines the present value of estimated income over the remaining life of the specific asset or business using a discount rate appropriate for the related risk.

          Danielson and its external valuation consultants based estimates of future energy prices on recent market information and trends. In some cases, these prices are higher then those previously used by Ref-Fuel and its valuation consultants in determining fair values pursuant to a prior valuation of Ref-Fuel as of December 12, 2003. Use of higher estimates of future energy prices has the impact of allocating higher values to Ref-Fuel’s property, plant and equipment and reduces the values allocated to the contractual intangible assets. Higher future energy prices indicate lower values for contracts with fixed pricing, resulting in lower fair values ascribed to contract-related intangible assets. Conversely, the value of future benefits of ownership of the business would be higher, resulting in higher fair values ascribed to property, plant and equipment.

3


 

                                                                 
Unaudited pro forma condensed statement of combined operations for the year ended December 31, 2004
    Jan 1 to     Jan 1 to     Jan 1 to     Jan 1 to     Jan 1 to                      
    Dec 31, 2004     Mar 10, 2004     Mar 10, 2004     Dec 31, 2004     Apr 30, 2004                      
    Danielson     Covanta     Deconsolidation     American     Consolidation     Pro                
    Holding     Energy     of Covanta     Ref-Fuel     of Ref-Fuel     forma             Pro forma  
(Dollars in thousands)   Corp.     Corp.     Entities (a)     Holdings Corp     Entities (h)     adjustments             combined  
 
REVENUES
                                                               
Energy:
                                                               
Service revenues
  $ 374,622     $ 89,867     $ (5,282 )   $ 194,950     $ 89,496     $ (7,171 )     i     $ 736,482  
Energy & steam sales
    181,074       53,307       (535 )     93,188       41,566       59,770       i       428,370  
Other
    1,506       58               10,506       6,475                       18,545  
 
 
    557,202       143,232       (5,817 )     298,644       137,537       52,599               1,183,397  
 
                                                               
Insurance & other:
                                                               
Net earned premiums
    17,998                                                       17,998  
Net investment income
    2,405                                                       2,405  
Net other income
    465                                                       465  
 
 
    20,868                                             20,868  
 
                                                               
COSTS & EXPENSES
                                                               
Energy:
                                                               
Plant operating expenses
    354,542       100,774       (3,632 )     116,089       73,322                       641,095  
Depreciation & amortization
    52,632       13,426       (786 )     45,154       22,842       (12,640 )     b       200,680  
 
                                            52,599       i          
 
                                            8,598       c          
 
                                            3,375       d          
 
                                            15,480       r          
Net interest on project debt
    32,586       13,407       (1,045 )                     (3,419 )     e       74,522  
 
                                            32,993       j          
Selling, general & administrative
    38,076       7,597       (322 )     30,216       15,031                       90,598  
Other
    (832 )     (2,234 )     116       1,765       342                       (843 )
 
 
    477,004       132,970       (5,669 )     193,224       111,537       96,986               1,006,052  
 
                                                               
Insurance & other:
                                                               
Net losses and loss adjustment
    12,861                                                       12,861  
Other
    10,850                                                       10,850  
 
 
    23,711                                             23,711  
 
                                                               
Operating earnings
    77,355       10,262       (148 )     105,420       26,000       (44,387 )             174,502  
Interest income
    1,858       935               2,967       1,022                       6,782  
Interest expense
    (43,739 )     (6,142 )     6       (69,219 )     (21,626 )     (2,760 )     f       160,123
 
                                            32,993       j          
 
                                            35,638       k          
 
                                            (66,061 )     l          
 
                                            (19,213 )     r          
Other income (expense)
                        303       122                       425  
Reorganization items
          (58,282 )                             58,282       g        
Fresh start adjustments
          (399,063 )                             399,063       g        
Gain on extinguishment of debt
          510,680                               (510,680 )     g        
Earnings before minority interest, taxes & discontinued operations
    35,474       58,390       (142 )     39,471       5,518       (117,311 )             21,586  
 
Minority interest
    (6,869 )     (2,511 )             (12,283 )     11,372                       (10,291 )
Tax benefit (expense)
    (11,535 )     (30,240 )             (17,818 )           49,663       t       (9,930 )
Equity in income (loss) of unconsolidated subsidiaries
    17,024       3,924       142       6,148       (6,148 )                     21,090  
 
Earnings from continuing operations
  $ 34,094     $ 29,563     $     $ 15,518     $ 10,742     $ (67,462 )           $ 22,455  
 
 
                                                               
Earnings per common share — continuing operations
                       
Basic
    0.54                                                       0.36  
Diluted
    0.52                                                       0.35  
 
                                                               
Weighted average common shares outstanding & common stock equivalents
                       
Basic
    63,469                                       15,972               79,441  
Diluted
    65,745                                       15,972               81,717  

4


 

                                         
Unaudited pro forma condensed combined balance sheet as of December 31, 2004
    Danielson     American     Pro                
    Holding     Ref-Fuel     forma             Pro forma  
(Dollars in thousands)   Corp.     Holdings Corp.     adjustments             combined  
 
ENERGY SERVICES ASSETS
                                       
Cash & cash equivalents
  $ 78,112     $ 88,945     $ 15,443       m     $ 147,500  
 
                    (35,000 )     n          
Marketable securities available for sale
    3,100                             3,100  
Restricted funds held in trust
    116,092       73,103                       189,195  
Restricted funds for emergence costs
    32,805                             32,805  
Receivables, net
    131,301       72,027                       203,328  
Unbilled service receivables
    58,206                             58,206  
Deferred income taxes
    8,868                             8,868  
Other current assets
    60,893       17,184                       78,077  
 
Current assets
    489,377       251,259       (19,557 )             721,079  
 
                                       
Property, plant & equipment, net
    819,175       1,187,178       599,191       r       2,605,544  
Service & energy contracts and other intangible assets, net
    177,290       542,877       (202,428 )     r       517,739  
Goodwill
            123,984       286,477       n       410,461  
Restricted funds held in trust
    123,826       90,971                       214,797  
Investments in & advances to investees & joint ventures
    61,656                             61,656  
Unbilled service receivables
    98,248                             98,248  
Other assets
    44,470       4,806       32,783       o       82,059  
 
 
 
Total Energy Services assets
    1,814,042       2,201,075       696,466               4,711,583  
 
 
                                       
PARENT COMPANY & INSURANCE ASSETS
                                       
Cash & cash equivalents
    18,036                             18,036  
Investments in fixed maturity debt securities & equity securities
    62,550                             62,550  
Reinsurance recoverable on paid & unpaid losses, net of allowances
    18,821                             18,821  
Investments in unconsolidated Marine Services subsidiaries
    2,500                             2,500  
Deferred income taxes
    18,042                             18,042  
Other assets
    5,090                             5,090  
 
Total Parent Company & Insurance assets
    125,039                           125,039  
 
 
                                       
Total assets
  $ 1,939,081     $ 2,201,075     $ 696,466             $ 4,836,622  
 
 
                                       
ENERGY SERVICES LIABILITIES
                                       
Accounts payable & accrued liabilities
  $ 135,197     $ 70,994     $ 9,894       p     $ 216,085  
Current portion of recourse debt
    112       20,012       982       r       21,106  
Current portion of project debt
    109,701       70,259       2,715       r       182,675  
Accrued emergence costs
    32,805                             32,805  
Other current liabilities
    13,965                             13,965  
 
 
Current liabilities
    291,780       161,265       13,591               466,636  
 
                                       
Long-term recourse debt
    312,784       903,303       387,400       o       1,668,177  
 
                    64,690       r          
Long-term project debt
    835,036       477,439       (5,897 )     r       1,306,578  
Deferred taxes
    109,465       149,419       125,833       s       384,717  
Other liabilities
    97,848       224,649       (11,052 )     r       311,445  
 
Total Energy Services liabilities
    1,646,913       1,916,075       574,565               4,137,553  
 
                                       
PARENT COMPANY & INSURANCE LIABILITIES
                                       
Unpaid losses & loss adjustment expenses
    64,270                               64,270  
Other liabilities
    9,733                               9,733  
 
Total Parent Company & Insurance liabilities
    74,003                           74,003  
 
                                       
Minority interests
    83,350       742                       84,092  
Total stockholders’ equity
    134,815       284,258       121,901       q       540,974  
 
 
Total liabilities & equity
  $ 1,939,081     $ 2,201,075     $ 696,466             $ 4,836,622  

5


 

Note 1: BASIS OF PRESENTATION

Danielson

     As required by the Investment and Purchase Agreement, Covanta filed a proposed plan of reorganization, proposed plan of liquidation for specified non-core businesses, and the related draft disclosure statement, each reflecting the transactions contemplated under the Investment and Purchase Agreement, with the Bankruptcy Court. On March 5, 2004, the Bankruptcy Court confirmed the proposed plans (the “Reorganization Plan”). Under the terms of the Investment and Purchase Agreement, Danielson acquired 100% of Covanta’s equity on March 10, 2004. The results of operations from Covanta are included in Danielson’s consolidated results of operations from March 10, 2004.

     The aggregate purchase price was $47.5 million which included the cash purchase price of $29.8 million, approximately $6.4 million for professional fees and other estimated costs incurred in connection with the acquisition, and an estimated fair value of $11.3 million for Danielson’s commitment to sell up to 3 million shares of its common stock at $1.53 per share to certain creditors of Covanta.

     The pro forma financial information has been prepared based upon the preliminary allocation of values to the assets acquired and liabilities assumed at the pro forma date of acquisition, in conformity with Statement of Financial Accounting Standards (SFAS) No. 141 “Business Combinations” and SFAS No. 109 “Accounting for Income Taxes”. In accordance with SFAS No. 141, the preliminary purchase price allocation is subject to additional adjustment within an allocation period not to exceed one year of the acquisition as additional information on asset and liability valuations is finalized. Danielson expects that adjustments to these preliminary fair values, particularly with respect to the Ref-Fuel transaction, may include those relating to:

•   property, plant, and equipment, intangibles, goodwill, debt, and equity investments, all of which may change based on consideration of additional analysis by Danielson and its valuation consultants;
 
•   accrued expenses for transaction costs and restructuring efforts which may change based on identification of final fees and costs; and
 
•   tax liabilities and deferred taxes, which may be adjusted based upon additional information to be received from taxing authorities and which result from changes in the allocated book basis of items for which deferred taxes are provided.

     These adjustments were based upon the preliminary work of Danielson, in consultation with a third party valuation firm, to determine the relative fair values of Ref-Fuel’s assets and liabilities. Accordingly, the allocation of purchase price is subject to refinement. Any increase or decrease in the fair value of Ref-Fuel’s assets, liabilities, commitments, contracts and other items as compared to the information shown herein will change the purchase price allocation and may impact results of combined operations due to adjustments in depreciation and amortization or accretion related to the adjusted assets or liabilities.

Ref-Fuel

     The following table summarizes the preliminary allocation of values to the assets acquired and liabilities assumed at the pro forma date of acquisition of December 31, 2004. Since the Ref-Fuel transactions have not been consummated, the allocation of purchase price to Ref-Fuel is preliminary and subject to change as additional information and analysis is obtained. Danielson is in the process of performing the valuation studies necessary to finalize the fair values of the assets and liabilities of Ref-Fuel and the related allocation of purchase price. The preliminary allocation of purchase price is provided below (dollars in thousands):

         
Purchase price
     
Cash
  $ 740,000  
Debt assumed
    1,533,503  
Estimated direct transaction costs
    5,333  
Estimated restructuring charges
    9,894  
         
Total
  $ 2,288,730  
         
 
Preliminary purchase price allocation
       
Tangible assets less liabilities assumed
  $ 1,986,514  
Intangible assets, net
    167,749  

6


 

         
Goodwill
    410,461  
Deferred tax liability
    (275,252 )
Minority interest
    (742 )
         
Total preliminary purchase price allocation
  $ 2,288,730  
         

Note 2: PRO FORMA ADJUSTMENTS

Adjustments for the Covanta Transactions

a   The “Deconsolidation of Covanta Entities” column of the unaudited pro forma condensed statements of combined operations pertains to six of Covanta’s subsidiaries which had not reorganized or filed a liquidation plan under Chapter 11 of the United States Bankruptcy Code as of March 10, 2004. For the pro forma periods presented, these entites were not consolidated but were carried on the equity method because Covanta did not control these debtors or the ultimate outcome of their respective Chapter 11 cases. The subsidiaries related to the Tampa Bay desalination and Lake County waste-to-energy projects emerged from Chapter 11 on August 6, 2004 and December 14, 2004, respectively. Danielson has included these entities as reconsolidated subsidiaries since their respective emergence dates.
 
b   To reverse Covanta’s historical depreciation and amortization expense, for the period January 1 to March 10, 2004.
 
c   To include pro forma depreciation expense based on fair values assigned to Covanta’s property, plant and equipment for the period January 1, 2004 to March 10, 2004. The weighted average remaining useful life of property, plant and equipment acquired in the Covanta acquisition was approximately 19 years, consisting principally of energy facilities and buildings with a weighted average remaining useful life of approximately 21 years, and machinery and equipment with a weighted average remaining useful life of approximately 13 years.
 
d   To include pro forma amortization expense based on fair values assigned to Covanta’s acquired intangible assets for the period January 1, 2004 to March 10, 2004, primarily service agreements on publicly owned waste-to-energy projects.
 
e   To reverse Covanta’s historical amortization of bond issuance costs on outstanding project debt ($0.8 million) and include pro forma amortization of the premium on project debt based on fair values assigned to Covanta’s project debt ($2.6 million), for the period January 1, 2004 to March 10, 2004.
 
f   To include pro forma interest expense of $8.9 million based on the post-emergence financing of Covanta for the period January 1, 2004 to March 10, 2004, offset by the reversal of $6.1 million of historical interest expense (including letter of credit fees) associated with $110.5 million of Covanta recourse debt forgiven or terminated in Chapter 11 proceedings for the period January 1, 2004 to March 10, 2004.
 
g   To remove historical reorganization items, fresh start adjustments and the gain on extinguishment of debt resulting from Covanta’s bankruptcy proceedings. Since the pro forma condensed statement of combined operations has been prepared on the basis that Covanta

7


 

    emerged from bankruptcy and the business combination with Danielson both occurred on January 1, 2004, these items have been removed, as these transactions to effect Covanta’s reorganization would have been completed and these items would have been recorded prior to January 1, 2004.

Adjustments for the Ref-Fuel Transactions

h   On April 30, 2004, Ref-Fuel entered into a series of transactions (“Equalization Transactions”) that changed its ownership structure. As a result of the Equalization Transactions, Ref-Fuel gained control of MSW Energy Holdings LLC, together with MSW Energy Holdings II LLC (a wholly-owned subsidiary of Ref-Fuel) on a combined basis, owned substantially all interests in Ref-Fuel Holdings LLC. Ref-Fuel Holdings LLC is a holding company with a 100% membership interest in American Ref-Fuel Company LLC, which through subsidiaries, owns and operates six waste-to-energy facilities in the United States. As a result of the Equalization Transactions, Ref-Fuel has effective control of Ref-Fuel Holdings LLC, and therefore began consolidating its results of operations from May 1, 2004.
 
    The “Consolidation of Ref-Fuel Entities” column of the unaudited pro forma condensed statement of combined operations pertains to entities that were not consolidated by Ref-Fuel until ownership interests among the control group changed effective April 30, 2004(the Equalization Transactions described above). Ref-Fuel reported its share of earnings from its investment in Ref-Fuel Holdings LLC under the equity method from January 1, 2004 to April 30, 2004 (four month period) and consolidated such operations from May 1, 2004 to December 31, 2004 (eight month period). In addition, as a result of the Equalization Transactions, Ref-Fuel was named managing member of MSW Energy Holdings LLC and began consolidating its operations as of April 30, 2004. This column reverses the impact of accounting under the equity method for the four-month period and reflects the results of operations of Ref-Fuel Holdings and MSW Energy Holdings LLC as if they had been owned by Ref-Fuel and were consolidated as of January 1, 2004.
 
i   In conjunction with a prior ownership change, Ref-Fuel’s energy and waste disposal revenue contracts were recorded at fair value as of December 12, 2003. Fair value adjustments for below-market contracts (primarily waste disposal) were amortized as an increase to Service Revenues. Fair value adjustments for the above-market contracts (primarily energy) were amortized as a decrease to Energy Revenues. The pro forma adjustments reverse such amortization and record the net impact as amortization expense, consistent with Danielson’s presentation.
 
j   To conform to Danielson’s accounting policy of classifying interest expense on nonrecourse project debt as an operating expense.
 
k   To reverse historical interest expense (including letter of credit fees) associated with $312.6 million of Covanta recourse debt and unfunded credit facilities refinanced with the Debt Financing Package and net proceeds from the Ref-Fuel Rights Offering.
 
l   To include pro forma interest expense based on the Debt Financing Package (dollars in thousands):

                 
First Lien Facility
  $ 250,000 x 6.12 %   $ 15,300  
Second Lien Facility
  $ 450,000 x 8.12 %     36,540  

8


 

                 
Letter of credit fees under First Lien Facility
  $ 340,000 x 2.75 %     9,350  
Commitment fees on revolving credit facility
  $ 100,000 x 0.50 %     500  
Amortization of Debt Financing Package financing costs
            4,371  
                 
Total
          $ 66,061  
                 

    Interest rates under the Debt Financing Package are based on London InterBank Offering Rate (assumed to be 3.12% based on current rates) plus additional percentages, the range of which are based on the date of initial borrowing and Danielson’s credit rating at such time. The pro forma adjustment of $66.1 million for interest expense under the Debt Financing Package is based on the mid-point of those ranges. Such interest expense would be $57.2 million based on the low end of those ranges. Each 1/8 percentage point change in the rates would impact earnings before taxes by $1.3 million.
 
m   To record the difference between sources and uses of cash, including: (i) sources from the Debt Financing Package and Ref-Fuel Rights Offering; (ii) uses to extinguish Covanta recourse debt and for estimated direct transaction costs and financing fees.
 
n   To record the difference between (i) historical goodwill of Ref-Fuel ($124.0 million) and (ii) goodwill resulting from the acquisition of Ref-Fuel based on the preliminary purchase price allocation adjusted for the impact of a $35 million dividend assumed to be paid to the selling shareholders prior to closing ($410.5 million).
 
o   To reverse $312.6 million of post emergence, Covanta recourse debt and include $700 million under the Debt Financing Package, of which $225 million may be replaced by fixed rate notes within 120 days after the closing of the financing without premium or penalty. To record related financing costs of $32.8 million amortized over 7.5 years based on the average terms of the new facilities.
 
p   Management has begun to assess and formulate plans to eliminate certain costs of the combined organization. These assessments are still in process. Based on a preliminary analysis, costs of approximately $9.9 million have been accrued for severance and benefit costs related to Ref-Fuel employees. The accrued costs have been considered as part of the purchase price. This pro forma adjustment is reflected in the unaudited pro forma condensed combined balance sheet as of December 31, 2004. This adjustment is not reflected in the unaudited pro forma condensed statement of combined operations as the adjustment is non-recurring in nature. This estimate is preliminary and subject to change based on management’s further assessments.
 
q   Adjustments to stockholders’ equity (dollars in thousands):

         
Proceeds from Ref-Fuel Rights Offering, net of transaction costs
  $ 406,159  
To eliminate historical Ref-Fuel stockholders’ equity
    (284,258 )
         
Total
  $ 121,901  
         

r   To record the difference between the preliminary estimates of the fair values and the historical amounts of Ref-Fuel’s assets and debt that will be assumed by Danielson, and the related impacts on depreciation, amortization, and interest expense. Contract-related assets (classified as intangible assets) are attributable to revenue arrangements for which the contractual rates are greater than the market

9


 

    rates on the date that Danielson acquired Ref-Fuel. Contract-related liabilities (classified as Other Liabilities) are attributable to revenue arrangements for which contractual rates are less than the market rates on the date Danielson acquired Ref-Fuel. Since Danielson is in the process of performing the valuation studies necessary to finalize the fair values and related allocation of purchase price, the adjustments are preliminary and subject to change as additional information and analysis are obtained. (dollars in thousands):

                                         
    Historical     Preliminary     Balance     Life     Expense  
($000s)   Amount     Fair Value     Adjustment     (Yrs)     Inc (Dec)  
Property, plant & equipment
  $ 1,187,178     $ 1,786,369     $ 599,191       20     $ 29,960  
Intangible assets:
                                       
Service & energy contracts
    495,921       337,149       (158,772 )     10       (15,877 )
Non-amortizable intangibles
    46,956       3,300       (43,656 )     N/A       N/A  
 
Other liabilities:
                                       
Waste contracts & operating lease
    158,729       172,700       13,971       10       1,397  
Other liabilities
    65,920       40,897       (25,023 )     N/A       N/A  
Net impact on depreciation and amortization
                                    15,480  
Debt, current & non-current portions
    1,471,013       1,533,503       62,490               19,213  

Other adjustments

s   To record estimated deferred income taxes at an assumed 41% combined federal and state tax rate associated with the pro forma adjustments for the fair value of debt ($25.6 million asset), property, plant and equipment ($245.7 million liability), intangible assets ($81.4 million asset), other temporary differences ($2.9 million liability) and estimated utilization of an additional $45 million of Danielson net operating loss tax carryforwards from the inclusion of Ref-Fuel in Danielson’s consolidated income tax return ($15.8 million asset using the federal tax rate of 35%).
 
t   To record the estimated income tax effects associated with the pro forma adjustments to pre-tax income other than item (g) to arrive at a blended assumed effective tax rate of 46% for the combined company, reflecting an effective tax rate of 51% for Danielson and a statutory tax rate of 41% for Ref-Fuel.

Note 3: INCOME (LOSS) PER SHARE

          The pro forma basic income (loss) per common share data has been computed using average number of number of shares of common stock of Danielson, par value $0.10 per share outstanding during the relevant period, adjusted on a pro forma basis for the following:

•   Basic and diluted shares outstanding are adjusted by 5,431,000 shares to reflect the issuance as of January 1, 2004 of an aggregate of 5,120,853 shares of common stock to the bridge lenders in connection with the $40 million of bridge financing provided for the Covanta

10


 

   acquisition. Historical basic and fully diluted shares outstanding have been adjusted for the pro forma period presented to reflect the issuance of 8.75 million shares from the conversion of the convertible notes, the bonus element of the May 18, 2004 rights offering and the 5.1 million of the Bridge Shares, as outstanding. A bonus element is present as the exercise price of the rights offering was less than the market price of the underlying stock on the date of the offering. The impact on Danielson’s commitment to sell up to 3 million shares of its common stock at $1.53 per share to certain creditors of Covanta has been included in the pro forma diluted income (loss) per share.
 
•   Basic and diluted shares outstanding is adjusted by 10,541,000 shares to reflect the bonus element of the Ref-Fuel Rights Offering, whereby Danielson’s existing stockholders will be issued rights to purchase Danielson’s common stock on a pro rata basis, with each holder entitled to purchase approximately 0.9 shares of Danielson’s common stock at an exercise price of $6.00 per full share for each share of Danielson’s common stock then held. Danielson’s common stock closed at $8.17 per share on January 31, 2005, the day prior to the public announcement of the Ref-Fuel transaction.

Note 4: PENSION COST

          At March 10, 2004, the amount of acquired Covanta unfunded pension liability totaled $18.5 million, net of previously recorded amounts. The $18.5 million was recorded as a liability in the successor’s opening balance sheet. No separate adjustment has been made in the unaudited pro forma condensed statements of combined operations to adjust net periodic pension and post-retirement benefit costs. Covanta’s historical net periodic pension and postretirement benefit costs for the periods March 11, 2004 through December 31, 2004, January 1, 2004 through March 10, 2004, and for the year ended December 31, 2003, amounted to $7.6 million, $1.8 million and $8.8 million, respectively for pension costs; and amounted to $0.6 million, $0.3 million and $2.0 million, respectively for post-retirement benefit costs.

11

EX-99.2 8 c93881exv99w2.htm CONSOLIDATED FINANCIAL STATEMENTS exv99w2
 

Exhibit 99.2

American Ref-Fuel Holdings Corp.
and Subsidiaries

Consolidated Financial Statements
As of December 31, 2004 and 2003, and for the year ended
December 31, 2004, the period from December 12, 2003 through
December 31, 2003, and the period from January 1, 2003 through
December 12, 2003 and the year ended December 31, 2002

 


 

American Ref-Fuel Holdings Corp. and Subsidiaries
Index to Consolidated Financial Statements

 
         
    Page(s)
Reports of Independent Registered Public Accounting Firms
    1-3  
 
       
Consolidated Balance Sheets
    4  
 
       
Consolidated Statements of Operations and Comprehensive Income
    5  
 
       
Consolidated Statements of Stockholders’ Equity
    6  
 
       
Consolidated Statements of Cash Flows
    7  
 
       
Notes to Consolidated Financial Statements
    8-35  

 


 

Report of Independent Registered Public Accounting Firm

The Board of Directors and Stockholders of
American Ref-Fuel Holdings Corp. and Subsidiaries:

In our opinion, the accompanying consolidated balance sheets and the related consolidated statements of operations and comprehensive income, stockholders’ equity and cash flows present fairly, in all material respects, the financial position of American Ref-Fuel Holdings Corp. and Subsidiaries (the “Company”) at December 31, 2004 and 2003, and the results of their operations and their cash flows for the year ended December 31, 2004 and the period from December 12, 2003 through December 31, 2003 in conformity with accounting principles generally accepted in the United States of America. These financial statements are the responsibility of the Company’s management. Our responsibility is to express an opinion on these financial statements based on our audits. We conducted our audits of these statements in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

/s/ PricewaterhouseCoopers LLP
Florham Park, NJ
March 15, 2005

 1


 

Report of Independent Registered Public Accounting Firm

The Board of Directors and Stockholders of
American Ref-Fuel Holdings Corp. and Subsidiaries:

In our opinion, the accompanying consolidated statement of operations and comprehensive income, of stockholders’ equity and of cash flows for the period January 1, 2003 through December 12, 2003 present fairly, in all material respects, the results of operations and cash flows of American Ref-Fuel Holdings Corp. and Subsidiaries (the “Company”), in conformity with accounting principles generally accepted in the United States of America. These financial statements are the responsibility of the Company’s management. Our responsibility is to express an opinion on these financial statements based on our audit. We conducted our audit of these statements in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. We believe that our audit provides a reasonable basis for our opinion.

/s/ PricewaterhouseCoopers LLP
Florham Park, NJ
June 30, 2004

 2


 

          Report of Independent Registered Public Accounting Firm

The Board of Directors and Stockholders
American Ref-Fuel Holdings Corp.:

We have audited the accompanying consolidated statements of operations and comprehensive income, stockholders’ equity and cash flows of American Ref-Fuel Holdings Corp. and subsidiaries for the year ended December 31, 2002. These consolidated financial statements are the responsibility of the Company’s management. Our responsibility is to express an opinion on these consolidated financial statements based on our audit. We did not audit the consolidated financial statements of Ref-Fuel Holdings LLC (a 50-percent owned investee company). The Company’s equity in earnings of Ref-Fuel Holdings LLC was approximately $52.9 million for the year ended December 31, 2002. The consolidated financial statements of Ref-Fuel Holdings LLC were audited by other auditors whose report has been furnished to us, and our opinion, insofar as it relates to the amounts included for Ref-Fuel Holdings LLC, is based solely on the report of the other auditors.

We conducted our audit in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audit and the report of the other auditors provide a reasonable basis for our opinion.

In our opinion, based on our audit and the report of the other auditors, the consolidated financial statements referred to above present fairly, in all material respects, the results of operations and cash flows of American Ref-Fuel Holdings Corp. and subsidiaries for the year ended December 31, 2002, in conformity with U.S. generally accepted accounting principles.

/s/ KPMG LLP
Short Hills, New Jersey

April 11, 2003, except for the reclassifications
described in the second and sixth paragraphs of
Note 4, which are as of June 24, 2004

3


 

         
American Ref-Fuel Holdings Corp. and Subsidiaries
       
 
       
Consolidated Balance Sheets (Dollars in Thousands)
       
 
                 
    December 31,  
    2004     2003  
Assets
               
Current assets:
               
Cash and cash equivalents
  $ 88,945     $ 17,537  
Restricted cash and cash equivalents
    73,103        
Receivables, net of allowance of $1,491 and $954
    72,027       94  
Income tax receivable
    4,338       3,760  
Prepaid expenses and other current assets
    12,846       907  
Assets of business held for sale
          184,521  
 
           
Total current assets
    251,259       206,819  
 
               
Restricted cash and cash equivalents
    90,971        
Property, plant and equipment, net
    1,187,178        
Intangible assets, net
    542,877       10,383  
Goodwill
    123,984        
Equity investments
          488,002  
Other assets
    4,806       237  
 
           
Total assets
  $ 2,201,075     $ 705,441  
 
           
 
               
Liabilities and stockholders’ equity
               
Current liabilities:
               
Accounts payable and accrued liabilities
  $ 48,879     $ 7,539  
Deferred income taxes
          4,012  
Current portion of long-term debt
    87,184        
Accrued interest
    22,115       2,527  
Liabilities of businesses held for sale
          141,273  
 
           
Total current liabilities
    158,178       155,351  
 
               
Long-term debt, less current portion
    1,383,829       308,179  
Deferred income taxes
    149,419       116,875  
Other liabilities
    224,649       133  
 
           
Total liabilities
    1,916,075       580,538  
 
           
 
               
Commitments and contingencies (Note 19 )
               
 
               
Minority interest in consolidated subsidiary
    742        
 
           
 
               
Stockholders’ equity:
               
Common stock, Class A, 263,987 of $0.001 par value issued in 2004 and 1,000 of $0.01 issued in 2003
    1       1  
Additional paid-in capital
    300,306       123,908  
Retained earnings
    (16,049 )     994  
 
           
Total stockholders’ equity
    284,258       124,903  
 
           
Total liabilities and stockholders’ equity
  $ 2,201,075     $ 705,441  
 
           

The accompanying notes are an integral part of these consolidated financial statements.

4


 

         
American Ref-Fuel Holdings Corp. and Subsidiaries
       
 
       
Consolidated Statements of Operations and Comprehensive Income (In Thousands)
       
 
                                   
            December 12, 2003                
    Year Ended     to December 31,       January 1, 2003 to     Year Ended December  
    December 31, 2004     2003       December 12, 2003     31, 2002  
Revenues
                                 
Waste disposal and related services
  $ 194,950     $       $     $  
Energy
    93,188                      
Other
    10,506                      
 
                         
Total net revenues
    298,644                      
 
                         
 
                                 
Expenses
                                 
Operating
    116,089                      
Depreciation and amortization
    45,154       4         258       281  
General and administrative
    30,216       358         4,634       7,548  
Transaction costs related to MSW Merger
                  16,600        
Loss on asset retirements
    1,765                      
 
                         
Total operating costs and expenses
    193,224       362         21,492       7,829  
 
                         
 
                                 
Operating income
    105,420       (362 )       (21,492 )     (7,829 )
 
                                 
Interest income
    2,967       133         519       616  
Interest expense
    (69,219 )     (2,677 )       (10,651 )     (12,202 )
Loss on extinguishment of debt
                  (1,655 )      
Equity in net earnings of unconsolidated subsidiaries
    6,148       3,969         50,204       52,898  
Minority interest in net income of subsidiaries
    (12,283 )                    
Other, net
    303               3,278       2,020  
 
                         
 
                                 
Income before income taxes
    33,336       1,063         20,203       35,503  
Provision for income taxes
    17,818       498         12,362       15,639  
 
                         
 
                                 
Income from continuing operations
    15,518       565         7,841       19,864  
 
                         
Discontinued operations:
                                 
Income from discontinued operations net of income tax expense of $5,373, $382, $3,310 and $418, respectively
    5,589       429         2,888       2,612  
Loss on disposal of discontinued operations, net of income tax benefit of $0, $0, $0, $(3,238), respectively
                        (10,427 )
 
                         
 
                                 
Income (loss) from discontinued operations
    5,589       429         2,888       (7,815 )
 
                         
 
                                 
Net income
    21,107       994         10,729       12,049  
Other comprehensive (loss) income
    (211 )                   502  
 
                         
 
                                 
Comprehensive income
  $ 20,896     $ 994       $ 10,729     $ 12,551  
 
                         

The accompanying notes are an integral part of these consolidated financial statements.

5


 

         
American Ref-Fuel Holdings Corp. and Subsidiaries
       
 
       
Consolidated Statements of Stockholders’ Equity (In Thousands)
       
 
                                                                 
    Participating                             Accumulated                      
    Convertible     Common Stock –     Additional paid-in             comprehensive income             Deferred     Total stockholders’  
    Preferred Stock     Class A     capital     Retained earnings     (loss)     Treasury Stock     compensation plan     equity  
Balance at January 1, 2002 (Predecessor)
  $ 70,955     $ 18     $ 3,982     $ 36,123     $ (502 )   $     $     $ 110,576  
Modification of stock options
                2,589                               2,589  
Exercise of stock options
                194                   (194 )            
Shares received for taxes on stock options
                                  (32 )           (32 )
Stock contributed to deferred compensation plan
                2,160                         (2,160 )      
Comprehensive income
                      12,049       502                   12,551  
 
                                               
Balance at December 31, 2002
    70,955       18       8,925       48,172             (226 )     (2,160 )     125,684  
 
                                                               
Acceleration of stock option vesting
                713                               713  
Exercise of stock options
          4       2,389                   (726 )           1,667  
Shares received for taxes on stock options
                                  (108 )           (108 )
Stock contributed to deferred compensation plan
                6,976                         (6,976 )      
Comprehensive income
                      10,729                         10,729  
 
                                               
Equity prior to the MSW Transaction (Predecessor)
  $ 70,955     $ 22     $ 19,003     $ 58,901     $     $ (1,060 )   $ (9,136 )   $ 138,685  
 
                                               
 
                                                               
Balance at December 12, 2003
  $     $ 1     $ 123,908     $     $     $     $     $ 123,909  
Comprehensive income
                      994                         994  
 
                                               
Balance at December 31, 2003
          1       123,908       994                         124,903  
 
                                                               
Unrealized gain on investment from the consolidation of Ref-Fuel Holdings
                            211                   211  
Contribution of Senior Notes
                40,000                               40,000  
Equity contributed in the August 31 Transactions
                136,398                               136,398  
Comprehensive income
                      21,107       (211 )                 20,896  
Dividends paid
                      (38,150 )                       (38,150 )
 
                                               
Balance at December 31,2004
  $     $ 1     $ 300,306     $ (16,049 )   $     $     $     $ 284,258  
 
                                               

The accompanying notes are an integral part of these consolidated financial statements.

6


 

         
American Ref-Fuel Holdings Corp. and Subsidiaries
       
 
       
Consolidated Statements of Cash Flows (Dollars in Thousands)
       
 
                                   
            December 12, 2003                
    Year Ended     to December 31,       January 1, 2003 to     Year Ended December  
    December 31, 2004     2003       December 12, 2003     31, 2002  
Cash flows from operating activities
                                 
Net income
  $ 21,107     $ 994       $ 10,729     $ 12,049  
Adjustments to reconcile net income to net cash provided by operating activities:
                                 
Depreciation and amortization
    69,239       174         17,329       21,254  
Deferred income taxes
    18,895       712         11,932       8,834  
Revenue contract levelization
    15,163                      
Interest on loss contracts
    1,410                      
Reversal of provision for accounts receivable
                  (664 )     (5,028 )
Noncash compensation charge for altering options
                  713       2,192  
Accrued interest added to principal on note
                  5,350       4,800  
Loss (gain) on asset retirements
    1,765               (414 )     369  
Loss on sale of subsidiary
                        13,665  
Earnings from equity investments
    (6,148 )     (3,969 )       (50,802 )     (53,347 )
Distributions from equity investments
    31,500               36,791       47,555  
Loss on refinancing and extinguishment of debt
                  1,655       19,050  
Minority interests in net income (loss) of subsidiaries
    12,283       (454 )       3,043       4,683  
Changes in assets and liabilities:
                                 
Receivables
    901       (3,204 )       6,997       (401 )
Prepaid expenses and other current assets
    (1,844 )     83         374       249  
Other long-term assets
    4,466                      
Accounts payable, and other current liabilities
    (3,561 )     (1,310 )       2,693       1,660  
Income taxes payable
    (10,017 )     880         3,132       (352 )
Accrued interest
    (3,659 )     2,983         (135 )     (1,863 )
Other accrued liabilities
    2,730       16         (3,942 )     306  
 
                         
Net cash provided by (used in) operating activities
    154,230       (3,095 )       44,781       75,675  
 
                         
 
                                 
Cash flows from investing activities:
                                 
Capital expenditures
    (13,047 )             (1,049 )     (4,381 )
Payments (to) from restricted cash investments
    (18,308 )     6,046         (5,327 )     328  
Proceeds from sale of subsidiaries
    42,508       (5,498 )             (19,046 )
Proceeds from sale of interest in note receivable
                  425        
Proceeds from sale of equipment
    50               68       249  
Payments for intangible assets
    (2,055 )             (26 )     (5,158 )
Cash from the consolidation of unconsolidated subsidiary
    40,238                      
Acquisitions, net of cash acquired
    7,678                     (12,617 )
 
                         
Net cash provided by (used in) investing activities
    57,064       548         (5,909 )     (40,625 )
 
                         
 
                                 
Cash flows from financing activities:
                                 
Proceeds from long-term debt
          310,000               162,300  
Payments on long-term debt
    (100,244 )     (1,821 )       (143,132 )     (138,212 )
Payment of debt issuance costs
          (9,216 )       (363 )     (3,927 )
Distributions to minority shareholders in consolidated subsidiaries
    (1,492 )             (955 )     (1,575 )
Dividends paid
    (38,150 )                    
Capital contributions
          123,909                
Exercise of stock options and warrants
                  1,667        
Advance from MSW Merger
                  32,686        
Payments pursuant to MSW Merger
          (408,657 )              
 
                         
Net cash (used in) provided by financing activities
    (139,886 )     14,215         (110,097 )     18,586  
 
                         
 
                                 
Net change in cash and cash equivalents
    71,408       11,668         (71,225 )     53,636  
Cash and cash equivalents at beginning of period
    17,537       5,869         77,094       23,458  
 
                         
Cash and cash equivalents at end of period
  $ 88,945     $ 17,537       $ 5,869     $ 77,094  
 
                         

The accompanying notes are an integral part of these consolidated financial statements.

7


 

     
American Ref-Fuel Holdings Corp. and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements
   
 

1.   Organization and Basis of Presentation

American Ref-Fuel Holdings Corp. (Holdings Corp.), formerly known as United American Energy Holdings Corp., and subsidiaries (collectively, the Company) is engaged in the business of acquiring, developing, owning and managing waste and energy-related businesses in the United States. The Company has had investments in and/or manages waste-to-energy facilities, transfer stations, landfills, electric-generating facilities and steam cogeneration facilities.

Prior to the MSW Transaction on December 12, 2003, as defined and described in Note 3, the Company primarily derived its revenue from: (i) the sale of electrical energy and capacity, thermal energy and waste disposal services; (ii) earnings on equity investments; and (iii) providing operation and management services to various energy businesses for fixed and variable fees. Following the MSW Transaction, the Company sold several of its operating subsidiaries to a wholly-owned subsidiary of Delta Power Company, LLC (Delta) on December 15, 2003. As of December 31, 2003, the Company had a 50% equity ownership in Ref-Fuel Holdings LLC (Ref-Fuel Holdings), through its ownership of MSW Energy Holdings II LLC (MSW Energy Holdings II), and 100% ownership of UAE Mecklenburg Cogeneration LP, a coal-fired facility in Clarksville, VA (the Mecklenburg Facility). The Company sold the Mecklenburg Facility on August 18, 2004 (see Note 4). As a result of these transactions, the Company’s primary business is the ownership, operation and development of waste-to-energy facilities.

On April 30, 2004, the Company entered into a series of transactions (Equalization Transactions) which changed its ownership structure. As a result, Holdings Corp. is now owned 60% by affiliates of Credit Suisse First Boston Private Equity, Inc. (CSFB Private Equity), and 40% by entities managed by AIG Global Investment Corp. (AIGGIC) (collectively, the Control Group).

Also as a result of the Equalization Transactions, the Company acquired a 0.01% ownership interest in and was named the managing member of MSW Energy Holdings LLC (MSW Energy Holdings), which holds a 49.8% membership interest in Ref-Fuel Holdings. After the Equalization Transactions, MSW Energy Holdings was owned 60% by MSW Acquisition LLC, an affiliate of CSFB Private Equity, and 39.99% by entities managed by AIGGIC.

As a result of the Equalization Transactions, the Company gained effective control of the operations of Ref-Fuel Holdings, as 99.8% of the interests in Ref-Fuel Holdings were owned by the Control Group as of April 30, 2004. Accordingly, the Company began consolidating Ref-Fuel Holdings and MSW Energy Holdings results of operations, cash flows and balance sheets as of April 30, 2004.

On August 31, 2004, the Company and certain investment funds affiliated with CSFB Private Equity and certain funds managed by AIGGIC effected a series of transactions that resulted in Holdings Corp. becoming the direct and indirect parent of MSW Energy Holdings (the August 31 Transactions) (see Note 6).

American Ref-Fuel Company LLC (American Ref-Fuel, ARC, or ARC LLC), a wholly-owned subsidiary of Ref-Fuel Holdings, owns partnerships that develop, own and operate waste-to-energy facilities, which combust municipal solid waste and produce energy in the form of electricity and steam. Through such partnerships, American Ref-Fuel owns or controls six waste-to-energy facilities located in the northeastern United States (the ARC operating facilities). The subsidiaries of American Ref-Fuel that operate the ARC operating facilities (the ARC operating companies) derive revenue principally from disposal or tipping fees received for accepting waste and from the sale of electricity and steam produced by those facilities. ARC subsidiaries include: (a) American Ref-Fuel Company (Ref-Fuel Management); (b) TransRiver Marketing Company, L.P. (TransRiver); (c) American Ref-Fuel Company of Hempstead (Hempstead); (d) American Ref-Fuel Company of Essex County (Essex); (e) American Ref-Fuel Company of Southeastern Connecticut (Seconn); (f) American Ref-Fuel Company of Niagara, L.P. (Niagara); (g) American Ref-Fuel Company of Semass, L.P. (Ref-Fuel Semass); (h) American Ref-Fuel Operations of Semass, L.P. (Semass Operator); and (i) American Ref-Fuel Company of Delaware Valley, L.P. (Delaware Valley) (collectively referred to as the American Ref-Fuel Partnerships).

8


 

     
American Ref-Fuel Holdings Corp. and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   
 

2.   Summary of significant accounting policies

Principles of consolidation

The accompanying consolidated financial statements include the accounts of Holdings Corp., its wholly-owned subsidiaries including MSW Energy Holdings LLC and MSW Energy Holdings II LLC, and Ref-Fuel Holdings. Prior to the Equalization Transactions, the Company’s investment in Ref-Fuel Holdings was accounted for using the equity method of accounting. As a result of the Equalization Transactions and the associated acquisition of MSW Energy Holdings, the Company has effective control of Ref-Fuel Holdings and MSW Energy Holdings and as of April 30, 2004, is consolidating their results of operations, cash flows, and balance sheets. All significant intercompany transactions and balances have been eliminated in consolidation. The minority interests shown relate to Duke’s 0.2% interest in Ref-Fuel Holdings and, for the period from April 30, 2004 through August 31, 2004, the 99.99% nonmanaging interests in MSW Energy Holdings.

Reclassifications

Certain reclassifications have been made to the prior years to conform to the current years’ presentation.

Use of estimates

The preparation of financial statements in conformity with accounting principles generally accepted in the United States of America requires management of the Company to make estimates and assumptions that affect the (a) reported amounts of assets and liabilities at the date of the financial statements; (b) disclosures of contingent assets and liabilities at the date of the financial statements; and (c) the reported amounts of revenues and expenses recognized during the reporting period. Significant estimates include the estimated lives of long-lived assets, allowances for doubtful accounts receivable, estimated useful lives and fair value adjustments of net tangible and intangible assets, liabilities for self-insurance and certain landfill liabilities. Such estimates may be subsequently revised as necessary when additional information becomes available. Actual results could differ from those estimates.

Cash and cash equivalents

Cash and cash equivalents include cash balances and unrestricted short-term investments with original maturities of three months or less.

Restricted cash and cash equivalents

The Company is required to maintain cash and investment balances that are restricted by provisions of its debt, operational or lease agreements, and obligations under the Duke Agreement, as described below. These amounts are held by financial institutions in order to comply with contractual provisions requiring such reserves.

Restricted cash and investments are invested in accounts earning market rates; therefore, the carrying value approximates fair value. Restricted cash and investments are excluded from cash and cash equivalents in the accompanying financial statements, and changes in these assets are characterized as investing activities in the consolidated statements of cash flows. Restricted cash and investments include certain investments stated at amortized cost, which approximates market, including debt securities that are classified as “held-to-maturity” as the Company has the intent and ability to hold the securities to maturity. The Company accounts for marketable securities in accordance with Statement of Financial Accounting Standards (SFAS) No. 115, Accounting for Certain Investments in Debt and Equity Securities. Under the provisions of this statement, investments that are classified as available-for-sale are marked to market with unrealized gains and losses reported as a component of other comprehensive income. The Company’s only investment classified as available-for-sale was sold during 2004.

9


 

     
American Ref-Fuel Holdings Corp. and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   
 

Fair value of financial instruments

Unless disclosed otherwise, all other financial instruments of the Company are stated at cost, which management believes approximates fair market value.

Property, plant and equipment

Property, plant and equipment are stated at cost. The Company provides for depreciation of its assets using the straight-line method over the estimated useful lives.

Routine repairs and maintenance are charged against current operations. Expenditures that increase value, increase capacity or extend useful lives are capitalized.

When property and equipment are retired, sold, or otherwise disposed of, the cost, net of accumulated depreciation, is removed from the accounts and any resulting gain or loss is included in operating income for the period.

The Company maintains a supply of various spare parts integral to its operations. Certain spare parts that are not expected to be used within the upcoming year have been classified as long-term spare parts inventory within property, plant and equipment.

Landfill costs, including original acquisition cost and incurred construction costs, are amortized over the estimated capacity of the landfill based on a per-unit basis as landfill space is consumed.

In accordance with SFAS No. 144, Accounting for the Impairment or Disposal of Long-Lived Assets, management periodically reviews long-lived assets and intangibles whenever events or changes in circumstances indicate that the carrying amount of an asset may not be recoverable. If factors indicate that an asset should be evaluated for possible impairment, management compares estimated undiscounted future operating cash flows associated with the asset to its carrying amount. If the carrying amount of the asset is greater than undiscounted future operating cash flows, an impairment loss is calculated and recognized. The effect of any impairment would be to expense the difference between the fair value of such asset and its carrying value.

Goodwill

Goodwill represents the total consideration paid in excess of the fair value of the net tangible and identifiable intangible assets acquired and the liabilities assumed. In accordance with the provisions of SFAS No. 142, Goodwill and Other Intangible Assets, the Company performs an annual fair value test of its recorded goodwill for its reporting units using a discounted cash flows approach. As of December 31, 2004, the Company’s estimate of the fair value indicated no impairment of goodwill in its annual assessment.

Intangible assets

Energy contract intangibles represent the amount by which the contract rates in long-term energy sales contracts held by certain subsidiaries of the Company exceeded fair value on the dates that these subsidiaries were acquired. These contract-related intangibles are amortized into income as a reduction of energy revenues on a straight-line basis over the remaining terms of the applicable contracts, which range from five to fifteen years.

Waste contract intangibles represent the amount by which the contract rates in long-term waste sales contracts held by Hempstead exceeded fair value on the dates that the partnership was acquired. These contract-related intangibles are being amortized into income as a reduction of waste revenues on a straight-line basis through 2009, the term of the applicable contracts.

10


 

     
American Ref-Fuel Holdings Corp. and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   
 

The Company has intangible assets relating to Nitrous Oxide (NOx) emission allowances. These assets have indefinite lives and, as such, are not amortized. Consistent with all the Company’s intangible assets, these are reviewed under the provisions of SFAS No. 142 for potential impairment on an annual basis.

Deferred financing costs represent certain capitalizable costs incurred by the Company to finance its long-term debt obligations. These costs are amortized to interest expense over the life of the related debt using the effective interest method.

Equity method investment

Investments are accounted for using the equity method of accounting if the investment gives the Company the ability to exercise significant influence, but not control, over an investee. Significant influence is generally deemed to exist if the Company has an ownership interest in the voting stock of the investee of between 20% and 50%, although other factors, such as representation on the investee’s board of directors, are considered in determining whether the equity method of accounting is appropriate.

The Company’s investment in Ref-Fuel Holdings was accounted for using the equity method of accounting prior to the Equalization Transactions. As a result, the accompanying consolidated results of operations include the Company’s share of net earnings in “Equity in net earnings of Ref-Fuel Holdings” for the period up to April 30, 2004, the periods from December 12, 2003 through December 31, 2003 and January 1, 2003 through December 12, 2003, and the year ended December 31, 2002.

Income Taxes

The Company accounts for income taxes under the assets and liability method. The provision for income taxes includes deferred income taxes resulting from items reported in different periods for income tax and financial statement purposes. Deferred income tax assets and liabilities represent the expected future tax consequences of the differences between the financial statement carrying amounts of existing assets and liabilities and their respective tax bases. The effects of changes in tax rates on deferred income tax assets and liabilities are recognized in the period that includes the enactment date. A valuation allowance is provided when necessary to reduce deferred tax assets to amounts expected to be realized.

Other liabilities

Other current and other long-term liabilities primarily consist of (a) fair value adjustments related to certain operating leases and long-term waste contracts acquired by the Company; (b) deferred revenue; (c) accruals for certain long-term incentive plans; (d) energy contract levelization (see Notes 10 and 14); and (e) the Duke Agreement, as defined below.

The fair value adjustment related to the operating lease represents the amount by which future rent payments on the Delaware Valley facility lease exceeded the fair market value of that facility as of the acquisition dates. This amount is being amortized as a decrease in facility rent expense on a straight-line basis through 2016, the end of the associated lease.

The fair value adjustment related to the acquired long-term waste contracts represents the amount by which the fair value of long-term waste sales contracts held by Ref-Fuel Semass and Essex exceeded the contract rates on the dates that the partnerships were acquired. These costs are being amortized as an increase to waste disposal revenues using the straight-line method over the term of the applicable contracts.

Landfill closure and postclosure costs are also included in other long-term liabilities. The Company accrues landfill closure and postclosure costs as the remaining permitted space of the landfill is consumed over the expected life cycle of the landfill. Landfill retirement costs arising from post-closure obligations, are capitalized as part of the landfill asset, are being amortized consistent with the landfill’s current estimated life.

11


 

     
American Ref-Fuel Holdings Corp. and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   
 

Landfill retirement costs arising from final capping obligations are being amortized on a units-of-consumption basis over the estimated number of tons of waste that each final capping event covers.

The Company is accounting for the long-term power contracts at Ref-Fuel Semass in accordance with Emerging Issues Task Force (EITF) Issues 91-6, Revenue Recognition of Long-Term Power Sales Contracts, and 96-17, Revenue Recognition under Long-Term Power Sales Contracts That Contain both Fixed and Variable Pricing Terms, which require the Company to recognize power revenues under these contracts as the lesser of (a) amounts billable under the respective contracts; or (b) an amount determinable by the kilowatt hours made available during the period multiplied by the estimated average revenue per kilowatt hour over the term of the contract. The determination of the lesser amount is to be made annually based on the cumulative amounts that would have been recognized had each method been applied consistently from the beginning of the contract. The difference between the amount billed and the amount recognized is included in other long-term liabilities.

In June, 2003, MSW Energy Holdings acquired their 49.8% interest from an affiliate of Duke Energy Corporation (Duke). In conjunction with the acquisition, they entered into an agreement with Duke Capital Corporation (Duke Capital), an affiliate of Duke (the Duke Agreement) under which MSW Energy Holdings agreed to pay Duke Capital certain future fees in exchange for Duke Capital’s agreement to remain obligated under an existing support agreement related to Ref-Fuel Holdings. The fees payable to Duke Capital escalate over time and a portion of such fees are to be deposited into a restricted account for the benefit of Duke Capital. The Company is in compliance with all of its obligations under this agreement. The present value of the obligation under the Duke Agreement is included in other current and long-term liabilities.

Revenue Recognition

The Company recognizes revenue from two major sources: waste disposal services and energy production. Revenue from waste disposal services is recognized as waste is received, and revenue from energy production is recognized as the energy is delivered.

Concentration of Credit Risk

The Company invests excess cash and funds held in trust in bank deposit accounts, government securities, commercial paper, certificates of deposit and money market investments with a limited number of financial institutions.

The Company has exposure to credit risk in accounts receivable as the Company disposes of waste for and sells energy to a limited number of customers. The Company maintains adequate reserves for potential credit losses. Furthermore, these and other customers are primarily located in the northeastern region of the United States of America.

Unamortized Debt Premium

Unamortized debt premium represents the amount by which the fair value of the Company’s debt exceeded par value on the dates that the debt was acquired. These amounts are amortized to interest expense over the life of the related debt using the effective interest method.

Stock-Based Compensation

The Company has adopted the disclosure-only provisions of SFAS No. 123, Accounting for Stock-Based Compensation, (FAS 123) as amended by SFAS No. 148, Accounting for Stock-Based Compensation – Transition and Disclosure – an Amendment of FAS No. 123, concerning certain transition and disclosure provisions, but applies the intrinsic value recognition provisions of Accounting Principles Board Opinion No.

12


 

     
American Ref-Fuel Holdings Corp. and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   
 

25, Accounting for Stock Issued to Employees, and related interpretations in accounting for stock-based compensation plans of the Company.

Interest Rate Risk Management and Derivatives

The Company has limited involvement with derivative financial instruments and does not use them for trading or speculative purposes. The Company had a derivative financial instrument, designated a cash flow hedge, outstanding from January 2001 through December 2002, which was marked to market through other comprehensive income. There were no derivative instruments outstanding as of December 31, 2003 and December 31, 2004.

Push-Down Accounting

On December 12, 2003, MSW Merger LLC (MSW Merger), an affiliate of CSFB Private Equity, merged with and into Holdings Corp. which continues as the surviving company in the merger (Merger). As a result of this transaction, the Company’s assets and liabilities, including the investment in Ref-Fuel Holdings, were revalued to reflect their fair value on the date of acquisition. The value of the assets sold to Delta were determined based on the actual sale price of those assets on December 15, 2003, and the value of the Mecklenburg Project was determined based upon the expected proceeds from its sale.

Upon consummation of the Merger and taking into account the June 30, 2003 acquisition of membership interest in Ref-Fuel Holdings, the Control Group owns, directly and indirectly, 99.8% of the membership interests in Ref-Fuel Holdings (and exercises voting power with respect to the remaining 0.2% interest). EITF Topic D-97, Push-Down Accounting, requires that Ref-Fuel Holdings’ financial statements reflect this change in ownership. Accordingly, the aggregate excess of purchase price over the net assets acquired by the MSW Energy Holdings on June 30, 2003 was pushed-down to Ref-Fuel Holdings and its subsidiaries on December 12, 2003 as a result of the Merger. The value assigned reflects the excess of the purchase price paid over the equity of Ref-Fuel Holdings on the acquisition date which has been allocated to the Company’s proportionate share of the fair value of the assets acquired and liabilities assumed, based on an independent valuation of Ref-Fuel Holdings (see Note 5).

Risks and Uncertainties

The Company’s operations involve a number of significant risks and uncertainties. Factors that could affect its future operating results and cause actual results to vary materially from expectations and adversely affect the Company’s financial condition and prevent it from fulfilling its obligations, include but are not limited to, the Company’s dependency on the operations of the ARC operating companies and the Company’s substantial indebtedness.

3.   Business Combinations

Merger with MSW Merger LLC

On December 12, 2003, Holdings Corp. completed a merger with MSW Merger, a Delaware limited liability company, pursuant to an agreement and plan of merger dated August 22, 2003 with Holdings Corp. becoming the surviving entity (the MSW Transaction). MSW Merger was owned by several investment funds affiliated with CSFB Private Equity. MSW Merger paid approximately $392 million to acquire the outstanding capital stock of the Company and to extinguish certain Company level debt. Additionally, MSW Merger incurred various costs associated with the merger with the Company and retained certain funded amounts to be retained as working capital by the Company.

13


 

     
American Ref-Fuel Holdings Corp. and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   
 

MSW Merger funded the merger with Holdings Corp. through the net proceeds from $225 million in Senior Secured Notes due 2010 issued by MSW Energy Holdings II prior to the Merger, together with loans and capital contributions from the members of MSW Merger of $209 million (see Note 11).

The accompanying consolidated financial statements include the assets, liabilities and results of operations of MSW Merger and its wholly-owned subsidiaries since their inception, on December 12, 2003. The accompanying consolidated financial statements beginning on December 12, 2003 reflect the acquisition basis of MSW Merger in acquiring the outstanding equity of the Company on such date. The purchase price for MSW Merger’s acquisition of the Company was assigned to the fair value of the underlying assets and liabilities of the Company. Financial statements for periods before December 12, 2003 are referred to as Predecessor.

The stockholders’ equity of the Company acquired by the members of MSW Merger through consummation of the merger was approximately $138.7 million. The excess purchase price has been allocated to the Company’s proportionate share of the fair value of the assets acquired and liabilities assumed, based on an independent valuation of Ref-Fuel Holdings, the purchase price for the assets sold to Delta, and the expected purchase price of the Mecklenburg Facility. The amounts allocated to fixed and intangible assets are amortized using the straight-line method over the estimated useful lives of the underlying assets or obligations ranging from ten to twenty years.

A summary of the allocation of purchase price to the fair value of the assets acquired and liabilities assumed by the Company was as follows (in thousands):

         
Equity of the Company acquired
  $ 138,685  
Investment in Ref-fuel Holdings
    308,627  
Advance from MSW Merger
    32,686  
Fixed assets and other adjustments, net
    (12,281 )
Identifiable intangible assets
    20,785  
Other long-term assets
    (2,817 )
Deferred income taxes
    (70,592 )
Other liabilities
    (6,436 )
 
     
Purchase price subject to allocation
  $ 408,657  
 
     

During 2004, the Company finalized the purchase accounting that was applied to this transaction. As a result, the following details the changes to the allocated purchase price during 2004 (in thousands):

         
Intangible Assets
  $ (4,009 )
Investment in Ref-fuel Holdings
    5,018  
Deferred Taxes
    919  
 
     
Finalization of purchase accounting
  $ 1,928  
 
     

4.   Discontinued Operations

Mecklenburg Transaction. MSW Merger entered into a Stock Purchase Agreement with an affiliate of Delta on September 24, 2003 that would have resulted in the sale of the Company’s interest in the Mecklenburg Facility to Delta’s affiliate for approximately $42.5 million.

Upon the MSW Transaction, the Company’s investment in the Mecklenburg Facility was increased to its fair value reflecting the proposed sale to an affiliate of Delta. Consistent with the guidance in SFAS No. 144, the Company is accounting for the sale of its interests in the Mecklenburg Facility as a disposal of a component of the business and has reclassified its consolidated statements of operations to reflect the Mecklenburg Facility as discontinued operations for all periods presented. The assets and liabilities of the Mecklenburg Facility

14


 

     
American Ref-Fuel Holdings Corp. and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   
 

included in the accompanying consolidated balance sheets as of December 31, 2003 as assets and liabilities of discontinued operations were as follows (in thousands):

         
Restricted cash and cash equivalents
  $ 11,997  
Accounts receivable, net
    8,975  
Materials and supplies
    3,015  
Other current assets
    554  
Property, plant & equipment, net
    43,533  
Intangible assets, net
    114,842  
Deferred charges and other noncurrent assets
    1,605  
 
     
Assets of discontinued operations
  $ 184,521  
 
     
 
       
Accounts payable and accrued expenses
  $ 2,256  
Accrued interest
    2,057  
Long-term debt
    136,900  
Other noncurrent liabilities
    60  
 
     
Liabilities of discontinued operations
  $ 141,273  
 
     

The Company did not sell its interest in the Mecklenburg Facility to Delta, but instead entered into an agreement to sell the Mecklenburg Facility to Virginia Electric and Power Company (Virginia Power). On August 18, 2004, the Company consummated the sale of the Mecklenburg Facility to Virginia Power. The cash received as a result of the sale was $42.5 million (with cash on the balance sheet as of the date of sale of $14.5 million) and the Company recorded this sale which resulted in no gain or loss.

The following divestitures occurred during the periods from December 12, 2003 through December 31, 2003, January 1, 2003 through December 12, 2003, and the year ended December 31, 2002, and have been presented as disposals of a component of an entity in accordance with SFAS No. 144:

Delta Power Transactions. On December 15, 2003, the Company sold its interests in several operating power plants (the Delta Projects) for aggregate cash consideration of approximately $1.8 million to a wholly-owned subsidiary of Delta. The Company and its management have no continuing involvement in the ownership, operation or management of the Delta Projects.

Consistent with the guidance in SFAS No. 144, the Company has accounted for its sale of interests in the Delta Projects as a disposal of a component of the business and has therefore reclassified its consolidated statements of operations to reflect the Delta Projects as discontinued operations for all periods presented. Upon the completion of the MSW Transaction, the Company’s investment in the Delta Projects was adjusted to its fair value reflecting the proposed sale to Delta. As a result, the Company did not record a gain or loss on its disposal of its interests in the Delta Projects.

WBU Transactions. On December 27, 2002, the Company sold its stock interests in several subsidiaries that hold interests in power plants (the WBU Projects) located in California and a subsidiary that provides operation and management services to the same Projects in California and third parties for consideration of $0.5 million. All such subsidiaries and WBU Projects are collectively referred to as the Western Business Unit (WBU). The Company retained certain notes receivable due from the WBU Projects aggregating $2.6 million, after half of these notes were contributed to a subsidiary of WBU in connection with the transaction. The Company and its management have no continuing involvement in the operation of the WBU or any of the WBU Projects.

Consistent with the guidance in SFAS No. 144, the Company accounted for its sale of the WBU as a disposal of a component of the business and has therefore reclassified its consolidated statements of operations to reflect the WBU operations as discontinued operations for the applicable periods presented. The Company

15


 

     
American Ref-Fuel Holdings Corp. and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   
 

recorded a loss on disposal of its interests in the WBU in 2002 of $10.4 million, net of $3.2 million in income tax benefit, after reserves for potentially uncollectible notes receivable of $2.6 million.

Summarized results of operations:

Operating results of discontinued operations for the year ended December 31, 2004, the periods December 12, 2003 to December 31, 2003, January 1, 2003 to December 12, 2003, and the year ended December 31, 2002 (Predecessor), respectively, related to the sale of the Mecklenburg Facility, the Delta Projects, and the WBU Projects, were as follows (in thousands):

                                   
            December 12,       January 1,        
    Year Ended     2003 to       2003 to     Year Ended  
    December 31,     December 31,       December 12,     December 31,  
    2004     2003       2003     2002  
Revenue
  $ 34,554     $ 2,779       $ 75,372     $ 114,993  
 
                                 
Income before income taxes
  $ 10,962     $ 811       $ 8,778     $ 7,713  
Income tax expense
    (5,373 )     (382 )       (3,310 )     (418 )
Minority interests
                  (2,580 )     (4,683 )
 
                         
Income from discontinued operations
  $ 5,589     $ 429       $ 2,888     $ 2,612  
 
                         

5.   Acquisitions and Investments

The following acquisitions occurred during the three-year period ended December 31, 2004:

Kennebec Transactions. On November 27, 2002, the Company acquired limited partner interests in the Hydro-Kennebec Limited Partnership (Kennebec) for consideration of $11.4 million, plus transaction costs. This investment was included in the Delta projects and sold in December 2003.

MSW Energy Holdings. On April 30, 2004, the Company acquired a 0.01% ownership interest and was named the managing member in MSW Energy Holdings for $15,000. This acquisition, which was a component of the Equalization Transactions, was accounted for using the purchase method of accounting and, accordingly, the consolidated statements of operations include the results of MSW Energy Holdings beginning as of the date of acquisition. The income and distributions allocable to the 99.99% nonmanaging members of MSW Energy Holdings is accounted for as minority interests in consolidated subsidiaries. The assets and liabilities assumed were recorded at fair values, which approximated book values, as of the acquisition date. A summary of the assets acquired and liabilities assumed in the acquisition is as follows (in thousands):

         
Investment in Ref-Fuel Holdings
  $ 347,843  
Other assets acquired
    14,079  
Liabilities assumed
    (228,697 )
Minority interest in MSW Energy Holdings
    (140,903 )
 
     
Cash paid, net of cash acquired of $7,693
  $ 7,678  
 
     

As a result of the Equalization Transactions, the Company gained effective control of the operations of Ref-Fuel Holdings, as 99.98% of the interests in Ref-Fuel Holdings were owned by the Company and MSW Energy Holdings. Accordingly, the Company began consolidating Ref-Fuel Holdings as of April 30, 2004, and the 0.02% interest in the income and distributions allocable to the other owner of Ref-Fuel Holdings is accounted for as minority interests. Ref-Fuel Holdings had $40.2 million of cash and cash equivalents as of

16


 

     
American Ref-Fuel Holdings Corp. and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   
 

April 30, 2004, which is shown as cash from the consolidation of unconsolidated subsidiary on the accompanying Statement of Cash Flows.

On August 31, 2004, the 99.99% nonmanaging interests in MSW Energy Holdings were contributed to the Company is conjunction with the August 31 Transaction, at which time the Control Group contributed $40 million and repaid the Company’s Senior Note due November 30, 2013 (see Note 11).

Pro Forma Information (unaudited)

The following represents the results of Holdings Corp. operations on a pro forma basis as if the Equalization Transactions and the August 31 Transactions had occurred on January 1, 2004 (in thousands):

                         
    Year ended              
    December 31,     Pro Forma     Pro Forma  
    2004     adjustments     Total  
Waste disposal and related services
  $ 194,950     $ 89,496 (a)   $ 284,446  
Energy
    93,188       41,566 (a)     134,754  
Other
    10,506       6,475 (a)     16,981  
 
                 
Total net revenues
    298,644       137,537       436,181  
Operating
    (116,089 )     (73,322 ) (a)     (189,411 )
Depreciation and amortization
    (45,154 )     (22,842 ) (a)     (67,996 )
General and administrative
    (30,216 )     (15,031 ) (b)     (45,247 )
Loss on asset retirements
    (1,765 )     (342 ) (a)     (2,107 )
 
                 
Operating income
    105,420       26,000       131,920  
Interest income
    2,967       1,022 (b)     3,989  
Interest expense
    (69,219 )     (21,626 ) (b)     (90,845 )
Equity in net income of subsidiaries
    6,148       (6,148 ) (c)      
Minority interest in net income of subsidiaries
    (12,283 )     11,372 (d)     (911 )
Other, net
    303       122 (a)     425  
 
                 
Income from continuing operations before income taxes
  $ 33,336     $ 10,742     $ 44,578  
 
                 


(a) Represents January 1, 2004 through April 30, 2004 activity for Ref-Fuel Holdings.

(b) Represents January 1, 2004 through April 30, 2004 activity for Ref-Fuel Holdings and MSW Energy Holdings.

(c) Represents the Company’s equity in earnings for the period from January 1, 2004 through April 30, 2004 related to Ref-Fuel Holdings.

(d) Represents the interests allocable to the owners of MSW Energy Holdings for the period from April 30, 2004 through August 31, 2004.

6.   Equity Investments

Prior to the Equalization Transactions, the Company recorded its 50% investment in Ref-Fuel Holdings as an equity investment. As a result of the Equalization Transaction, the Company gained effective control of its investment in Ref-Fuel Holdings, as it was named managing member of MSW Energy Holdings (the owner of the additional 49.8% interest in Ref-Fuel Holdings). Ref-Fuel Holdings condensed consolidated financial information prior to April 30, 2004 is included for informational purposes. As of December 31, 2003, the Company’s investment in Ref-Fuel Holdings represented approximately 66% of the Company’s total assets.

17


 

     
American Ref-Fuel Holdings Corp. and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   
 

The following is a summary of aggregate financial information for the Company’s investment in Ref-Fuel Holdings accounted for using the equity method for the four months ended April 30, 2004, for the period of December 12, 2003 through December 31, 2003, the period of January 1, 2003 through December 12, 2003, and the year ended December 31, 2002 (in thousands):

                                   
    January 1,     December 12,       January 1,        
    2004 to     2003 to       2003 to     Year Ended  
    April 30,     December 31,       December 12,     December 31,  
    2004     2003       2003     2002  
Condensed consolidated statement of operations data
                                 
Revenues
  $ 137,537     $ 24,847       $ 444,461     $ 438,542  
Net income
    12,573       8,082         103,071       108,604  
Company’s share of net earnings
    6,148       3,969         50,204       52,898  
Distributions received from equity investees
    31,500               36,275       47,250  
 
                                 
Condensed consolidated balance sheet data at period end
                                 
Assets
  $ 2,056,595     $ 2,127,908                    
Liabilities
    1,365,848       1,386,608                    
Equity
    690,747       741,300                    
Company’s investment in equity investee
    463,170       488,002                    

The Company’s investment in Ref-Fuel Holdings was greater than its share of the underlying equity in net assets of the American Ref-Fuel partnerships by approximately $14.1 million at December 31, 2002. Such difference was being amortized using the straight-line method over the estimated economic lives of the related assets ranging from 12 to 23 years. Differences between the earnings of equity investee reported by the Company and the Company’s proportionate share of the combined income of the related equity investee result principally from purchase accounting.

The Company received $1.5 million and $2 million in fees, classified as other income on the statement of operations in 2003 and 2002, respectively, related to an agreement with its then partner in Ref-Fuel Holdings.

7. Property, Plant and Equipment

A summary of property, plant and equipment is as follows (in thousands):

                         
            December 31,  
    Useful Life     2004     2003  
 
                   
Plant and equipment
  2-50 years   $ 1,206,558     $  
Land
            3,813        
Leasehold improvements
  Up to 17 years     5,575        
Landfill
  13 years     17,768        
Spare parts
            12,282        
Construction in progress
            6,244        
 
                   
Total property, plant and equipment
            1,252,240        
Accumulated depreciation
            (65,062 )      
 
                   
Property, plant and equipment, net
          $ 1,187,178     $  
 
                   

18


 

     
American Ref-Fuel Holdings Corp. and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   
 

8. Intangible Assets

A summary of intangible assets is as follows (in thousands):

                         
            December 31,  
    Useful Life     2004     2003  
 
                   
Energy contracts
  6-18 years   $ 525,125     $  
Waste contracts
  6 years          23,600        
Financing costs
  6 years          17,652       10,716  
Emissions credits
  Indefinite     43,377        
Other intangibles
  Indefinite     3,579        
 
                   
 
            612,772       10,716  
Accumulated amortization
            (70,456 )     (333 )
 
                   
Intangible assets, net
          $ 542,877     $ 10,383  
 
                   

Amortization expense related to intangible assets for the year ended December 31, 2004, and the projected amortizations is as follows (in thousands):

                         
    Energy     Waste        
    contracts     contracts     Totals  
The year ended December 31, 2004
  $ 38,687     $ 2,736     $ 41,423  
 
                 
 
                       
2005
  $ 58,306     $ 4,256     $ 62,562  
2006
    58,306       4,256       62,562  
2007
    58,305       4,256       62,561  
2008
    58,206       4,256       62,462  
2009
    36,907       2,130       39,037  
Thereafter
    192,381             192,381  
 
                 
Total
  $ 462,411     $ 19,154     $ 481,565  
 
                 

19


 

     
American Ref-Fuel Holdings Corp. and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   
 

Amortization expense related to intangible assets for the period January 1, 2003 through December 12, 2003 and for the year ended December 31, 2002 which is reported in discontinued operations in the accompanying statements of operations is as follows (in thousands):

                 
    January 1, 2003        
    to December 12,     Year Ended  
    2003     December 31, 2002  
Power contracts
  $ 8,371     $ 6,796  
Management contracts
    77       80  
Other
    37       37  
 
           
Total
  $ 8,485     $ 6,913  
 
           

9. Goodwill

Goodwill consists of the following (in thousands):

                 
    December 31, 2004     December 31, 2003  
Beginning Balance
  $     $  
Goodwill from the consolidation of Ref-Fuel Holdings
    123,984        
 
           
Total
  $ 123,984     $  
 
           

10. Accounts payable and other accrued liabilities

Accounts payable and accrued liabilities consist of the following (in thousands):

                 
    December 31, 2004     December 31, 2003  
Accounts payable
  $ 25,933     $ 62  
Compensation liabilities
    11,237       6,231  
Incentive plan accruals
    3,569        
Current amount due under Duke Agreement
    2,500        
Other
    5,640       1,246  
 
           
Total
  $ 48,879     $ 7,539  
 
           

11. Debt

The following is a summary of long-term debt by obligor (in thousands):

                                 
                    December 31,  
            Final              
    Interest Rate     Maturity     2004     2003  
 
                           
Senior Note
  10% increasing to 12%     2006     $     $ 43,179  
Senior Note
    9.00 %     2013             40,000  
MSW Energy Holdings Senior Note
    8.50 %     2010       200,000        
MSW Energy Holdings II Senior Note
    7.38 %     2010       225,000       225,000  
 
                           
 
                    425,000       308,179  
 
                           
 
                               
ARC LLC-supported debt
                               
Senior Notes
    6.26 %     2015       240,000        
Niagara Series 2001A
    5.45%-5.625 %     2015       165,010        
Seconn Corporate Credit Bonds
    5.50%-6.45 %     2022       43,500        
Hempstead Corporate Credit Bonds
    5.00 %     2010       42,670        
 
                           

20


 

     
American Ref-Fuel Holdings Corp. and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   
 
                                 
                    December 31,  
            Final              
    Interest Rate     Maturity     2004     2003  
 
                           
ARC LLC-supported debt
                    491,180        
 
                           
 
                               
Other debt
                               
Hempstead project debt
    4.625%-5.00 %     2009       114,543        
Essex project debt
    5.248%-7.375 %     2020       96,496        
Seconn project debt
    5.125%-5.50 %     2015       50,602        
Semass Series 2001A
    5.50%-5.625 %     2016       134,345        
Semass Series 2001B
    5.00%-5.50 %     2010       104,385        
Semass Series 2001C
    2.90%-4.00 %     2004              
 
                           
 
                    500,371        
 
                           
 
                               
Other obligations
                    273        
 
                           
 
                               
Total debt at par value
                    1,416,824       308,179  
 
                               
Unamortized debt premium, net
                    54,189        
Current portion
                    (87,184 )      
 
                           
 
                               
Total long-term debt obligations
                  $ 1,383,829     $ 308,179  
 
                           

Company Financing:

Senior Notes

MSW Merger issued two series of Senior Notes on November 21, 2003 in the aggregate amount of $85 million to the members of MSW Merger. The proceeds of such Senior Notes, along with the net proceeds of the issuance of the MSW Energy Holdings II Senior Secured Notes and capital contributions from the members of MSW Merger, were used to finance the consideration paid in the MSW Transaction. One Senior Note in the amount of $45 million was due September 30, 2006 and had an initial interest rate of 10% through March 31, 2004, increasing by one-half of a percent each subsequent quarter until January 1, 2005, when the maximum rate of 12% per annum would have been reached. The Company was required to repay principal under this Senior Note with any distributions from or the sale proceeds resulting from the Company’s sale of its interest in certain assets, including the assets sold to Delta on December 15, 2003 and any sale of the Company’s interest in the Mecklenburg Facility. This note was repaid during 2004.

The other Senior Note in the amount of $40 million was due November 30, 2013 with a fixed interest rate of 9%, payable semi-annually. This note was contributed by the Company’s members as a capital contribution as a result of the August 31 Transactions.

MSW Energy Holdings and MSW Energy Holdings II Senior Notes

In November 2003, MSW Energy Holdings II sold $225 million of Senior Notes due September 1, 2010, which have an interest rate of 7.375% payable semi-annually. The net proceeds of the Senior Notes were used to partially fund the Merger consideration paid in the MSW Transaction.

In June 2003, MSW Energy Holdings sold $200 million of Senior Notes due September 1, 2010, which have an interest rate of 8.5% payable semi-annually.

These notes contain certain restrictions which will, among other things, limit the wholly-owned subsidiary from incurring additional indebtedness, paying dividends, making investments, selling assets or merging with other companies, subject to certain exceptions. The notes are redeemable by the Company’s wholly-owned subsidiaries with the payment of certain stated make-whole amounts before September 1, 2007 and, thereafter, at the face amount of the notes, plus accrued interest.

21


 

     
American Ref-Fuel Holdings Corp. and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   
 

MSW Energy Holdings and MSW Energy Holdings II have pledged their membership interests in Ref-Fuel Holdings under the notes. In the event of any bankruptcy or liquidation the Ref-Fuel Holdings debt would be repaid prior to the repayment of the MSW Energy Holdings and MSW Energy Holdings II Senior Notes.

ARC LLC Supported Debt and Other Debt

ARC LLC supported debt includes obligations of subsidiary companies for which ARC has issued a guarantee. Other debt obligations mainly consist of indebtedness supported by the facility to which the indebtedness belongs and certain contingent credit support obligations of ARC LLC.

Note Payable

On April 30, 2001, in connection with the Recapitalization, the Company repurchased 1.963 million shares of Series B preferred stock for a note of $40 million. In connection with the MSW Transaction, the outstanding principal amount of the note and accrued interest, aggregating $53.2 million was paid in full satisfaction of the obligation on December 12, 2003. The note had a term of ten years; during the first five years, interest at 11% per annum was accrued and added to principal at the election of the Company and paid monthly thereafter. Provisions of the note limited Holdings Corp. from making certain restricted payments, including dividends, repurchases of capital stock and payments to certain stockholders, without making a commensurate prepayment of the note for 25% of the restricted payment.

Revolving Credit/Term Loan Facility

ARC LLC has a credit facility for up to $75 million (the ARC Credit Facility), including $45 million of which can be used for letters of credit. Under the terms of the ARC Credit Facility, ARC is subject to certain financial covenants, as defined, with respect to leverage and adjusted cash flow coverage ratios. As of December 31, 2004, there were no borrowings and $10.2 million of letters of credit outstanding under the ARC Credit Facility. Pursuant to the terms of certain guarantee agreements, as of December 31, 2004, ARC was contingently obligated to issue $29 million in letters of credit in the event that the ratings of the ARC LLC Senior Notes are reduced to below investment grade.

The Company had a $150 million revolving credit/term loan facility with a syndicate of banks available to American Ref-Fuel Corp., formerly United American Energy Corp., a wholly-owned subsidiary, which was repaid in full and terminated in connection with the MSW Transaction on December 12, 2003.

The annual contractual principal maturities of the debt outstanding at December 31, 2004 are as follows (in thousands):

         
2005
  $ 87,184  
2006
    79,331  
2007
    90,466  
2008
    98,472  
2009
    78,463  
Thereafter
    982,908  
 
     
 
  $ 1,416,824  
 
     

Certain of the debt agreements held by the Company contain restrictions on cash distributions, new borrowings and require certain defined leverage ratios and adjusted cash flow coverage ratios. Substantially all of the assets and revenues of the facilities owned or controlled and operated by subsidiaries of the Company are pledged to trustees under the terms of the debt agreements. In addition, the terms of the documents governing these obligations limit the business activities and the circumstances and timing of distributions.

22


 

     
American Ref-Fuel Holdings Corp. and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   
 

Fair Value of Financial Instruments

Considerable judgment is required in developing the methodologies and in interpreting available market data and, accordingly, the estimates presented herein are not necessarily indicative of the values of such financial instruments in a current market exchange. The fair value of the Company’s debt as of December 31, 2004 was approximately $1.5 billion.

12. Other liabilities

Other liabilities consist of the following (in thousands):

                         
            December 31,  
    Amortization Period     2004     2003  
Waste contracts acquired
  9-17 years   $ 116,635     $  
Operating lease acquired
  14 years     42,094        
Duke liability
  16 years     22,622        
Energy contract levelization
  12 years     24,123        
Landfill liabilities
  13 years     10,699        
Deferred revenue
  8-20 years     5,113        
Incentive plan accruals
            3,333        
Other
            30       133  
 
                   
 
          $ 224,649     $ 133  
 
                   

13. Income Taxes

The provision for income taxes and the effect of income taxes on discontinued operations consist of the following for the year ended December 31, 2004, the period from December 12, 2003 through December 31, 2003, the periods from January 1, 2003 through December 12, 2003, and the year ended December 31, 2002 (in thousands):

                                   
            December 12,       January 1,        
    Year Ended     2003 to       2003 to     Year Ended  
    December     December 31,       December 12,     December 31,  
    31, 2004     2003       2003     2002  
Current (benefit) expense
  $ (1,077 )   $       $ (380 )   $ 8,156  
 
                               
Deferred expense
    18,895       498         12,742       7,483  
 
                         
 
    17,818       498         12,362       15,639  
Tax expense (benefit) related to discontinued operations
    5,373       382         3,310       (2,820 )
 
                         
Total
  $ 23,191     $ 880       $ 15,672     $ 12,819  
 
                         

A reconciliation of the statutory federal income tax expense with the Company’s actual effective combined federal and state income tax expense based on income from continuing operations is as follows for the year ended December 31, 2004, the period from December 12, 2003 through December 31, 2003, the period from January 1, 2003 through December 12, 2003, and the year ended December 31, 2002 (in thousands):

23


 

     
American Ref-Fuel Holdings Corp. and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   
 
                                   
            December 12,       January 1,        
    Year Ended     2003 to       2003 to     Year Ended  
    December     December 31,       December 12,     December 31,  
    31, 2004     2003       2003     2002  
Statutory federal income tax expense
  $ 11,736     $ 372       $ 7,071     $ 12,426  
State tax expense, net of federal benefit
    5,368       121         3,059       2,451  
Corporate sale transaction expenses, net
                  1,832        
Other, net
    714       5         400       762  
 
                         
 
Total income tax expense
  $ 17,818     $ 498       $ 12,362     $ 15,639  
 
                         
 
                                 
Effective tax rate
    53.4 %     46.9 %       61.2 %     44.1 %
 
                         

Deferred income taxes reflect the net tax effects of (a) temporary differences between the carrying amounts of assets and liabilities for financial reporting purposes and the amounts used for income tax purposes and (b) net operating loss and tax credit carryforwards.

The tax effects of temporary differences, which give rise to deferred tax assets and liabilities, are as follows (in thousands):

                 
    December 31,  
    2004     2003  
Accrued liabilities
  $ 1,289     $ 3,256  
Deferred revenue
    13       12  
Tax credit carryforwards
          2,132  
Net operating loss carryforwards
    893       9,016  
Capital loss carryforward
    9,280       8,559  
 
           
Gross deferred tax assets
    11,475       22,975  
Valuation allowance
    (9,280 )     (9,567 )
 
           
Net deferred tax asset
    2,195       13,408  
The Company’s respective share of depreciation, amortization, accrued liabilities and other of Ref-Fuel Holdings LLC.
    (152,071 )     (120,073 )
Depreciation and amortization
    457       (8,534 )
Deferred charges and intangibles
          (5,688 )
 
           
Net deferred tax liability
  $ (149,419 )   $ (120,887 )
 
           

A valuation allowance is provided when it is more likely than not that some portion or all of the deferred tax assets will not be realized. Management believes that it is more likely than not that the remaining net deferred tax assets at December 31, 2004 will be realized based on the future reversals of existing deferred tax liabilities and the continuation of earnings. Future earnings may be affected by factors outside the Company’s control.

The Company had federal capital loss carryforwards of approximately $22.4 million and $20.9 million at December 31, 2004 and December 31, 2003, respectively, related to the disposal of certain subsidiaries, which have been offset by a valuation allowance. Such capital losses can only be offset by future capital gains. The capital loss carryforwards expire beginning in the year 2008. The Company also has Federal net operating loss carryforwards of approximately $1.3 million as of December 31, 2004, which expire between 2021 and 2024, and $19.7 million as of December 31, 2003, and state net operating loss carryforwards of approximately $22.7 million and $40.4 million as of December 31, 2004 and December 31, 2003, respectively, which have various expiration dates.

At December 31, 2003, the Company had alternative minimum tax credit carryforwards of $1.4 million, which were fully utilized in 2004.

24


 

     
American Ref-Fuel Holdings Corp. and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   
 

14. Operational and other agreements

The ARC operating facilities operate under various long-term service agreements, the terms of which extend from 2009 through 2020. These service agreements require the projects to provide disposal services for waste delivered by counterparties to these agreements at prices determined by various formulas contained in such agreements.

Hempstead, Essex, Seconn, Ref-Fuel Semass and Delaware Valley operate under various long-term service agreements, the terms of which extend from 2009 through 2020. These service agreements require the projects to provide disposal services for waste delivered by counterparties to these agreements at prices determined by various formulas contained in such agreements. Duke and Allied Waste Industries, Inc. (Allied) are each obligated to fund one-half of certain cash shortfalls and other liabilities of Essex arising out of operating the project, including certain environmental claims. Essex and ARC LLC entered into agreements with Duke and Allied requiring Essex and ARC LLC to reimburse, indemnify and defend Duke and Allied from any liability in respect to these obligations.

With respect to the Delaware Valley facility, ARC LLC has guaranteed amounts payable by Delaware Valley pursuant to certain agreements. ARC LLC guarantees through 2006 the obligations of Delaware Valley under its service agreement with the Delaware County Solid Waste Authority. In conjunction with the acquisition of the facility, ARC LLC also provides an indemnity to the sellers of the facility from post-acquisition environmental damages as a result of remedial action for releases or threatened releases of hazardous substances at the facility.

In order to provide ARC LLC with an additional source of funds to meet calls on its project support obligations, MSW Energy Holdings II and the Company entered into the Equity Contribution Agreement pursuant to which each of them have agreed to provide up to $50 million in equity capital to ARC LLC.

Significant Customers

The following customers represented more than 10% of the Company’s net revenues for the year ended December 31, 2004 (dollars in thousands):

                         
                    Percentage  
    ARC Facility that       Revenues from     of total net  
Customer   services customer   Revenue type   customer     revenues  
Commonwealth Electric
  Ref-Fuel Semass   Energy   $ 38,308       12.9 %
Long Island Power Authority
  Hempstead   Energy     35,286       11.8 %
Town of Hempstead
      Waste disposal and                
and Brookhaven
  Hempstead   related services     34,595       11.6 %

One customer, the Port Authority of New York and New Jersey (the Port), represented more than 10% of the Company’s accounts receivable with a total receivable balance of $8.4 million, or 11.7% of total accounts receivable at of December 31, 2004. The Port receives waste disposal and related services from Essex.

15. Related Party Transactions

The Company had been engaged to perform certain management services related to unconsolidated equity investees and other affiliated entities. The Company received $0.2 million and $0.4 million from Ref-Fuel Holdings for the period from January 1, 2003 through December 12, 2003, and the year ended December 31, 2002, respectively, which are included in “Other, net” in the accompanying statement of operations. In addition, the Company received $0.5 million and $0.5 million from a subsidiary sold to Delta for the period from January 1, 2003 through December 12, 2003, and the year ended December 31, 2002, respectively; these

25


 

     
American Ref-Fuel Holdings Corp. and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   
 

service revenues are included in discontinued operations in the accompanying statements of operations for all periods presented.

In connection with the MSW Transaction, the Company paid a transaction advisory fee of $8.0 million to Credit Suisse First Boston, an affiliate of CSFB Private Equity, on December 12, 2003. This fee was approved by the Company’s Board of Directors.

The entire board is composed of representatives of the shareholders. In addition, the shareholders control the appointment of the Company’s management, authorizing mergers, sales of substantially all of the Company’s assets and other extraordinary transactions.

From time to time, CSFB or its affiliates may engage in investment banking and other services with the Company or Ref-Fuel Holdings or its subsidiaries, for which CSFB or its affiliates will receive customary compensation.

Subsidiaries of AIG have issued existing insurance policies to the Company, for which the AIG insurance company subsidiaries receive customary annual premiums. The Insurance Company of Pennsylvania, an AIG subsidiary, entered into an indemnity agreement with American Ref-Fuel, to support the issuance of surety bonds on behalf of several American Ref-Fuel affiliates, for which The Insurance Company of Pennsylvania receives customary annual premiums. In addition, insurance company subsidiaries of AIG may in the future provide insurance and surety bonds to the Company. Total fees paid in 2004 related to these policies were approximately $2.8 million. AIG was not a related party prior to the MSW Transactions.

16. Employee Compensation and Benefit Plans

Retirement Savings Plan

ARC LLC is the sponsor of the American Ref-Fuel Company Retirement Savings Plan (the ARC Savings Plan), which covers substantially all employees of ARC LLC. The Savings Plan, adopted July 1, 1988, as amended, incorporates a defined contribution account for each employee with deferred savings features permitted under Internal Revenue Code Section 401(k). Employees may make voluntary contributions to one or more of various investment funds through payroll deductions. ARC LLC’s matching contribution is defined as 50 percent of the first five percent of covered compensation contributed by the employee. In addition, ARC LLC makes a basic contribution on an employee’s behalf in an amount equal to three percent of an employee’s regular earnings which are less than the Social Security Wage Base, plus six percent of an employee’s regular earnings in excess of the Social Security Wage Base. ARC LLC contributions are directed to the investment funds in the same proportion as the employees have directed their voluntary contributions. Amounts contributed to the ARC Savings Plan were $1.8 million for the year ended December 31, 2004.

The Company had a qualified 401(k) incentive savings plan (the Terminated Plan), which is a defined contribution plan, covering all full-time employees that was terminated on December 15, 2003. Under the Terminated Plan, participating employees elected to contribute up to 15% of their compensation. During 2003 and 2002, the Company made matching contributions equal to 50% of the first six percent of the employee contributions subject to certain IRS limitations.

Long-Term Compensation Plans

Ref-Fuel Holdings has granted certain appreciation rights and/or performance awards to its officers and certain key employees that were issued under two separate long-term incentive plans; the Long-Term Incentive Plan (dated as of January 2001) and the Management Incentive Plan (dated as of January 2004). The incentive plans are administered by the Compensation Committee of the Board of Directors of Ref-Fuel Holdings. Awards under long-term incentive plans are based on the achievement of certain management objectives

26


 

     
American Ref-Fuel Holdings Corp. and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   
 

during each plan year. Awards under the long-term incentive plans mature in equal amounts of 25% in the four years following the awards.

The Company recognized long-term incentive compensation expense of approximately $2.7 million during the year ended December 31, 2004. The Ref-Fuel Holdings’ obligation under the long-term incentive plans is approximately $6.0 million at December 31, 2004, of which approximately $2.7 million is included in other long-term liabilities with the remainder in current liabilities. Ref-Fuel Holdings paid out approximately $3.4 million under these plans for the year ended December 31, 2004.

Employment Agreements

Ref-Fuel Holdings has employment agreements with its seven officers. The agreements, which expire on December 31, 2006, provide for annual base salaries, subject to annual review by the Board of Directors of Ref-Fuel Holdings. Each officer is also eligible to participate in cash-based short-term and long-term bonus and incentive compensation arrangements, retirement plans and other arrangements that are generally provided to senior officers. If an officer’s employment is terminated by Ref-Fuel Holdings “without cause” or by the officer for “good reason” (each as defined in the agreement), such officer is entitled to an amount equal to the sum of two times the annual base salary, two times the average annual bonus for the three preceding years and prorated target cash bonus for the calendar year which includes the date of termination.

As a result of the MSW Transaction, substantially all the employees of American Ref-Fuel Holdings Corp. were terminated. Other employees remained employed by operating companies that were sold to Delta. Employees of the Company, including certain executives of the Company who had employment agreements and who were terminated, were entitled to receive certain bonus and severance payments. Severance payments to former executives with employment agreements as a result of the change in control of the Company were paid based upon prior salary, bonus and benefits. The aggregate severance obligation was approximately $6.2 million of which approximately $4.5 million was related to the former executives with employment contracts that is to be paid in equal bi-weekly payments over three years. The Company recorded the full severance obligation at its net present value. The Company included this obligation in its determination of MSW Merger’s purchase price for the stock of the Company. As of December 31, 2004 and 2003, the Company has a remaining obligation of $3.0 million and $5.9 million, respectively, which is reflected in accrued liabilities in the accompanying consolidated balance sheet.

17. Stockholders’ Equity

MSW Merger was a limited liability company formed pursuant to a limited liability company agreement in August 2003 for the purpose of completing the merger with the Company.

To partially fund the merger, the members of MSW Merger made capital contributions aggregating approximately $124 million and loans aggregating approximately $85 million and, together with debt proceeds of certain of MSW Merger’s wholly-owned subsidiaries, acquired all of the outstanding capital stock of Holdings Corp. and completed the merger whereby Holdings Corp. was the surviving legal entity. The members of MSW Merger thereby became the sole owners of Holdings Corp. and their interest in 1,000 shares of issued and outstanding common stock of the Company was equal to each member’s percentage interest of MSW Merger immediately prior to the merger. All other preferred stock and common stock of Holdings Corp., including shares held in treasury, were cancelled in connection with the merger.

In connection with the merger, the authorized capital stock of Holdings Corp. was reduced to 5,000 shares of common shares from 9 million shares of authorized common stock and 7 million shares of authorized preferred stock.

On April 30, 2004, in conjunction with the Equalization, the Company shareholders associated with CSFB Private Equity sold 40% of the common stock of the Company to affiliates of AIGGIC.

27


 

     
American Ref-Fuel Holdings Corp. and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   
 

On May 26, 2004, the stockholders voted to effectuate a 100 for one stock split, reduce the par value of the common stock to $0.001 per share, and increase the number of common authorized shares to 300,000.

On August 31, 2004, the stockholders completed the August 31 Transactions, as previously described. As part of the August 31 Transactions, the Stockholder issuers of the $40 million of 9.0% Senior Notes contributed their interests in those notes in exchange for 32,258 shares of common stock of the Company. Additionally, the shareholders of MSW Energy Holdings contributed their 99.99% nonmanaging interests in MSW Energy Holdings to the Company in exchange for 131,729 shares of common stock of the Company.

A summary of changes in issued and outstanding shares of preferred stock, common stock and treasury stock of Holdings Corp. follows for the year ended December 31, 2004, periods of December 12, 2003 through December 31, 2003, January 1, 2003 through December 12, 2003, and the year ended December 2002:

                                   
            December       January 1,     Year  
    Year Ended     12, 2003 to       2003 to     Ended  
    December 31,     December       December     December  
    2004     31, 2003       12, 2003     31, 2002  
Changes in participating convertible preferred stock:
                                 
Number of shares issued, beginning of period
                  3,488,372       3,488,372  
Shares purchased by MSW Merger and Cancelled
                  (3,488,372 )      
 
                         
Number of shares issued, end of period
                        3,488,372  
 
                         
 
                                 
Changes in Class A common stock:
                                 
Number of shares issued, beginning of period
    1,000       1,000         1,867,233       1,830,233  
100 for one stock split
    99,000                      
Shares issued for contribution of Senior Notes
    32,258                      
Shares issued in conjunction with the acquisition of MSW Energy Holdings
    131,729                      
Exercise of stock options
                  472,100       37,000  
Shares purchased by MSW Merger and Cancelled
                  (2,338,333 )      
 
                         
Number of shares issued, end of period
    263,987       1,000         1,000       1,867,233  
 
                         
 
                                 
Changes in treasury stock, Class A common:
                                 
Number of shares held, beginning of period
                  3,504        
Shares received for exercise of stock options and related income taxes
                  12,938       3,504  
Shares of treasury stock cancelled
                  (16,442 )      
 
                         
Number of shares held, end of period
                        3,504  
 
                         
 
                                 
Shares of common stock outstanding, end of period
    263,987       1,000         1,000       1,863,729  
 
                         

18. Stock Option Plans

On August 11, 2004, the Board of Directors of the Company, adopted the 2004 Stock Option Plan (the SOP), effective January 1, 2004, as further modified on September 16, 2004. The SOP was designed to link the interests of officers of the Company and other senior management of Ref-Fuel Holdings to the interests of the Company’s shareholders through the granting of options to purchase stock. During 2004, the Company granted 13,199 options to the executive officers of Ref-Fuel Holdings under the SOP. Options awarded under the SOP vest over a period of four years and expire ten years from the date of grant, unless a triggering event (as defined in the agreement) has not occurred during the option period.

28


 

     
American Ref-Fuel Holdings Corp. and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   
 

On January 31, 2005, in conjunction with the Sale, as discussed in Note 20, the Board of Directors and optionees under the SOP adopted an Option Modification Agreement (OMA). Under the terms of the OMA, at the completion of the Sale, the SOP plan will be canceled in exchange for a cash payment. The cash payment is calculated as the value of all outstanding options granted or ungranted but authorized under the terms of the SOP, together with certain amounts due and anticipated under other long term compensation plans.

Prior to the MSW Transactions, the Company had a stock option plan that authorized the granting of incentive and nonqualified stock options to certain key employees and/or directors of the Company; 900,000 shares of Class A common stock had been reserved for issuance pursuant to the terms of such plan. Subject to the occurrence of certain events and/or the passage of time, which trigger their vesting, options issued under the stock option plan vest and could have been exercised over a four to ten year period from the initial grant date.

As a result of the MSW Transaction and pursuant to the plan of merger between MSW Merger and Holdings Corp., all previous unvested options of the Company with an exercise price of less than $63.00 became fully vested and exercisable. Options greater than $63.00 were cancelled for a nominal payment to each option holder. The Board of Directors approved the acceleration of the vesting of options in connection with the MSW Transaction, which was not provided for in the Company’s stock option plan. The accelerated vesting by the Board of Directors resulted in the Company recording a charge of approximately $0.7 million, representing the difference between the fair value of the underlying stock and the stock option exercise price at the date of the acceleration. This charge is reflected in general and administrative expense in the accompanying statement of operations for the period from January 1, 2003 through December 12, 2003.

During 2002, the Board authorized the extension of 37,000 options held by a key executive for a one-year period. Such extension at the discretion of the Board of Directors resulted in a new measurement date for the options extended. The Company recorded a charge for $2.2 million, reflecting the difference between the fair value of the underlying stock on the date of the extension and the exercise price of the option. Such charge is included in general and administrative expense in the accompanying 2002 statement of operations. Pursuant to a provision in the Company’s stock option plan, in December 2002, this executive exercised these 37,000 options through the surrender of 3,504 shares of common stock of the Company. The Company adopted a deferred compensation plan during 2002. The Company’s obligation under the deferred compensation plan up until December 12, 2003, the date of the merger and as of December 31, 2002 was $9.1 million and $2.2 million, respectively, and is included as a reduction of stockholders’ equity. All of the stock in the deferred compensation plan was purchased by MSW Merger in connection with the merger and the executive received the benefit of those shares.

In addition, in connection with the sale of WBU in December 2002 (see Note 4), the Company accelerated the vesting of certain options held by an executive, otherwise such options would have been cancelled as a result of his terminating employment with the Company. The Company recorded a charge of $0.4 million as a result of accelerated vesting of certain options for executives. Such charge is included in the loss on disposal of the WBU in discontinued operations in the accompanying 2002 statement of operations.

During 2003, pursuant to a provision in the Company’s stock option plan, an executive involved with WBU exercised 121,100 options through the surrender of a net 11,261 shares of common stock of the Company. All of the stock in the deferred compensation plan was purchased by MSW Merger in connection with the MSW Transaction and the executive received the benefit of those shares.

A summary of the Company’s stock options for the year ended December 31, 2004, periods from December 12, 2003 through December 31, 2003 and January 1, 2003 through December 12, 2003 and the year ended December 31, 2002 is as follows:

29


 

     
American Ref-Fuel Holdings Corp. and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   
 
                                                                   
    Year ended December 31,     December 12, 2003 to       January 1, 2003 to     Year ended December 31,  
    2004     December 31,2003       December 12, 2003     2002  
            Weighted             Weighted               Weighted             Weighted  
            average             average               average             average  
            exercise             exercise               exercise             exercise  
    Shares     price     Shares     price       Shares     price     Shares     price  
Options outstanding:
                                                                 
Beginning of year
        $           $         681,566     $ 18.13       674,517     $ 13.96  
Granted
    13,199       1,189.51                     40,800       64.50       74,450       64.50  
Exercised
                              (472,100 )     5.07       (37,000 )     5.25  
Forfeited or terminated
                              (107,466 )     62.45       (30,401 )     26.91  
Purchased by MSW Merger
                              (142,800 )     41.21              
 
                                                 
End of year
    13,199     $ 1,189.51           $             $       681,566     $ 18.13  
 
                                                 
Options exercisable at year end
                                  $       499,626     $ 6.64  
Weighted average fair value of options granted during the year
          $ 132.30             $               $ 13.29             $ 18.01  

The fair value of each stock option granted during the year ended December 31, 2004, the periods from January 1, 2003 through December 12, 2003 and the year ended December 31, 2002 is an estimate on the date of grant that is calculated using the minimum value option pricing model with the following assumptions:

                                   
            December 12,       January 1,        
    Year Ended     2003 to       2003 to     Year Ended  
    December     December 31,       December 12,     December 31,  
    31, 2004     2003       2003     2002  
Expected life (years)
    3               7       7  
Expected dividend
                         
Risk free interest rate
    3.9 %             3.4 %     4.8 %

The Company applies the recognition provisions of Accounting Principles Board Opinion No. 25 and related interpretations in accounting for its stock-based compensation plans. No compensation cost has been recognized for the stock option plan. Set forth as follows are the Company’s net income presented both as reported and pro forma, as if compensation cost had been determined consistent with the provisions of SFAS No. 123 for the year ended December 31, 2004, the periods of December 12, 2003 through December 31, 2003, January 1, 2003 through December 12, 2003, and the year ended December 31, 2002 (in thousands):

                                   
            December 12,       January 1,        
    Year Ended     2003 to       2003 to     Year Ended  
    December     December 31,       December 12,     December 31,  
    31, 2004     2003       2003     2002  
Net income, as reported
  $ 21,107     $ 994       $ 10,729     $ 12,049  
Add: stock-based compensation expense included in reported net income, net of taxes
                  428       1,528  
Less: stock-based compensation expense included using fair value method, net of taxes
    (1,746 )             (858 )     (1,988 )
 
                         
Pro forma net earnings
  $ 19,361     $ 994       $ 10,299     $ 11,589  
 
                         

The effects of applying SFAS No. 123 in this pro forma disclosure are not necessarily indicative of future amounts.

30


 

     
American Ref-Fuel Holdings Corp. and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   
 

19. Commitments and Contingencies

Environmental and Regulatory Risk

The Company operates in an environmentally sensitive industry and is subject to extensive federal, state and local laws and regulations adopted for the protection of the environment. The laws and regulations primarily applicable to the Company are those related to discharge of emissions into the air and management of solid waste but can also include those related to water use, discharges to water, wetlands preservation and hazardous waste management. Certain of these laws have extensive and complicated requirements relating to obtaining construction and operating permits, monitoring, record keeping and reporting. While management believes that it is in material compliance with permits and other applicable environmental laws relating to the Company, its facilities, from time to time, may not be in full compliance with all such laws.

Noncompliance with environmental laws and regulations can result in the imposition of civil or criminal fines or penalties. In some instances, environmental laws also may impose clean-up or other remedial obligations in the event of a release of pollutants or contaminants into the environment. The Company incurs operating costs and capital expenditures related to various environmental protection and monitoring programs. Such expenditures have not had a material adverse effect on the Company’s consolidated financial position or results of operations. However, federal, state and local regulatory authorities may consider proposals to restrict or tax certain emissions, which proposals, if adopted, could impose additional costs on the operation of the Company.

Future Mercury Regulation at the Essex Facility. On December 6, 2004 the New Jersey Department of Environmental Protection (NJDEP) promulgated regulations applicable to the Essex facility that will make mercury emission requirements more stringent. Specifically, the new regulations increase the required removal efficiency to 85% removal on January 3, 2006 and 95% removal on January 3, 2012 versus the current 80% removal, while retaining the alternative limit of 28 micrograms per cubic meter. As a result of the new regulations, there is an increased risk that emission exceedances will occur and therefore an increased probability that additional controls will ultimately be required to prevent such exceedances. The Company believes that the new requirements may at a minimum result in increased operating costs due to increased use of activated carbon in the current control equipment. It is also possible that the regulations will require the installation of additional pollution control equipment such as compact hybrid particulate collector units, a device similar to a baghouse. Management estimates that the cost of the installation of such additional pollution control equipment, if required, would be approximately $38 million. The Essex service agreement provides a mechanism for a pass-through to the Port Authority of New York and New Jersey of the majority of any additional capital and operating costs that may be required. The Company cannot currently determine the likelihood of additional operating and capital costs being incurred in connection with these changes in regulation, or the total of any such costs.

Lower Passaic River Study. In August 2004, USEPA notified American Ref-Fuel Company of Essex County (Essex) that it was potentially liable under CERCLA Section 107(a) for response actions in the Lower Passaic River Study Area (LPRSA), a 17 mile stretch of river in northern New Jersey. Essex is one of at least 52 Potentially Responsible Parties (PRPs) named thus far. USEPA alleges that hazardous substances found in the LPRSA were being released from the Essex site, which abuts the river. USEPA’s notice letter states that Essex may be liable for costs related to a proposed $10 million study of the Lower Passaic River and for unspecified natural resource damages. Considering the history of industrial and other discharges into the LPRSA from other sources, including named PRPs, Essex believes that its contribution will be determined to be de minimus; however, it is not possible at this time to predict that outcome with certainty or to estimate the Company’s liability for the study or any eventual natural resource damage.

Landfill Agreements

Semass Partnership has a waste management agreement (the WMA) dated May 25, 1982, as amended, with the Carver, Marion, Wareham Regional Refuse Disposal District (CMW). The WMA allows Semass Partnership

31


 

     
American Ref-Fuel Holdings Corp. and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   
 

to utilize a portion of a landfill (the CMW Landfill), which CMW leases from Wankinco River, Inc. (Wankinco).

Beginning in May 1997, Wankinco provided several notices purportedly terminating the lease on the CMW Landfill based upon an allegation that the lease term automatically expired due to alleged failures to strictly comply with the terms of the lease. In June 1997, Semass Partnership and CMW filed suit against Wankinco and A. D. Makepeace Company, Inc., Wankinco’s parent company, seeking a declaratory judgment that Semass Partnership and CMW may continue to operate the CMW Landfill. Trial of the matter before the court was completed in 2001 and a decision was received by the Company in December 2002, which decided virtually all issues in favor of the Semass Partnership. The Semass Partnership avoided both forfeiture of possession and any liability for damages due to landfill operations. Wankinco appealed in January 2003, and on August 19, 2004, the Appellate Court upheld the Trial Court’s decision in respect of all decisions related to the alleged lease violations. One ruling unrelated to lease forfeiture or damages for unlawful possession was remanded because the Judge’s ruling that Semass had not engaged in “an unfair and deceptive act or practice” applied the law conjunctively rather than disjunctively (as required by the law). The Appellate Court affirmed the Judge’s ruling that there was no unfairness, but remanded the question of deception for further findings since the Appellate Court, due to the use of the conjunctive rather than disjunctive, was unable to infer that the Judge did not find a compensable deceptive act. Management believes that the Judge’s ruling on remand will clarify this issue in favor of the Company. In addition, Wankinco appealed the Appellate Court’s decision on the lease issues to the Supreme Judicial Court of Massachusetts and, on September 30, 2004, the Supreme Judicial Court denied Wankinco’s Application for Further Appellate Review. Accordingly, except for the remand discussed above, the favorable decisions received by Semass have become final and nonappealable. Apart from this decision, the Semass Partnership and Wankinco continue litigating several other actions involving regulatory issues at the landfill.

In March 1990, the Semass Partnership, CMW and Wankinco entered into an agreement related to the CMW Landfill, as amended (the Settlement Agreement), which requires, among other things, the Semass Partnership to make annual deposits into an environmental protection trust fund (the Fund) in lieu of obtaining environmental impairment liability insurance for the CMW Landfill. The Semass Partnership is required under the Settlement Agreement to deposit $500,000 annually into the Fund, payable in equal quarterly installments. Certain additional deposits are required subject to the availability of cash in accordance with the Loan Agreement. The Semass Partnership’s obligation to make deposits into the Fund ceases when the Fund reaches a balance of $20.0 million, unless the fund limit is increased by agreement of the parties, or absent such agreement, arbitration, wherein it is determined the fund limit needs to be increased to adequately protect against environmental damage. Management believes that the $20.0 million fund limit is adequate for this purpose. Proceeds from the Fund are to be used primarily for remediation of the CMW Landfill in the event of any environmental damages. The Semass Partnership and Wankinco are each entitled to receive one-half of the balance of the Fund upon final closure of the CMW Landfill and receipt of required governmental approvals. During the year ended December 31, 2004, the Semass Partnership made the required quarterly deposits into the Fund and charged operations for one-half of the deposits into the Fund, representing one-half of the balance of the Fund which will be disbursed to Wankinco upon final closure of the CMW Landfill. Additional charges to operations may be required in future years if any disbursements are required from the Fund to remediate any environmental damages. To date, management is not aware of any such environmental damages. As of December 31, 2004, the balance in the Fund is approximately $14.0 million, and is included in restricted cash and long-term investments. A corresponding liability of approximately $7.0 million, representing approximately one-half of the deposits and related earnings in the Fund, is included in other long-term liabilities as of December 31, 2004.

Future Minimum Payments Under Operating Leases

The Company has an obligation for a lease of office space which was vacated as a result of terminating all the employees of American Ref-Fuel Holdings Corp. The Company has accrued the remaining lease obligation and expected operating costs, less an estimate of expected sublease rental income and reimbursements of

32


 

American Ref-Fuel Holdings Corp. and Subsidiaries

Notes to Consolidated Financial Statements (Continued)

operating costs, amounting to $0.4 million, which is included in accrued liabilities. The Company included this obligation in its determination of MSW Merger’s purchase price for the stock of the Company.

Delaware Valley leases the Delaware Valley Project pursuant to an operating lease that expires in July 2019. The Company leases office space for its Montvale, New Jersey headquarters pursuant to an operating lease expiring in August 2007. As of December 31, 2004, total minimum net rental payments on these leases are as follows (in thousands):

         
2005
  $ 15,031  
2006
    14,390  
2007
    14,127  
2008
    12,711  
2009
    28,809  
Thereafter
    70,502  
 
     
 
  $ 155,570  
 
     

The Company is contingently liable for the payment of stipulated losses, a portion of which is included in the minimum net rental payments for Delaware Valley reflected in the table above. This stipulated loss value as of December 31, 2004 is approximately $170.1 million. Total net rental expense was $5.5 million for the year ended December 31, 2004.

Prior to the MSW Transaction, the Company was also obligated under the terms of various leases primarily covering certain equipment, facilities and land utilized by subsidiaries of the Company in connection with operating its power plants that have since been sold. The Company accounted for such leases as operating leases. Net rental expense which is included in discontinued operations in the accompanying statements of operations was $0.9 million and $1.7 million for the period January 1, 2003 through December 12, 2003, and the year ended December 31, 2002, respectively.

Capital Expenditures

As of December 31, 2004, the Company has commitments for capital expenditures of approximately $10.8 million, all of which are expected to be incurred in 2005.

Other Matters

The Company is involved in various claims or litigation in the ordinary course of business. Management believes that the ultimate resolution of these matters, either individually or in the aggregate, will not have a material adverse effect on the future results of operations, cash flows or financial position of the Company.

The Company is required to provide financial assurance to government agencies under applicable environmental and procurement regulations relating to the landfill operations and waste disposal contract. Performance bonds to secure the obligations, of which $23.0 million in surety bonds was outstanding as of December 31, 2004, satisfy these financial requirements.

Duke Agreement

The following table represents the future net minimum payments to be made under the Duke Agreement as of December 31, 2004 (in thousands):

33


 

American Ref-Fuel Holdings Corp. and Subsidiaries

Notes to Consolidated Financial Statements (Continued)

         
Years ending December 31,        
2005
  $ 2,500  
2006
    2,500  
2007
    2,500  
2008
    2,500  
2009
    2,500  
Thereafter
    36,500  
 
     
Total minimum payments
    49,000  
Less: amount representing interest
    (26,467 )
 
     
Present value of net minimum payments
  $ 22,533  
 
     

Equity Contribution Agreement

In order to provide ARC LLC with an additional source of funds to meet calls on its guarantees and project support obligations, two of the Company’s subsidiaries are parties to an equity contribution agreement, pursuant to which each has agreed to provide up to $50 million in contingent equity capital to ACR LLC to meet calls on its guarantees and project support obligations.

Each party’s obligation to make equity contributions under the equity contribution agreement is conditioned upon the other making an equal contribution and will be limited to each making no more than $50 million of aggregate equity contributions. Payment obligations under the equity contribution agreement are triggered by a call by ARC LLC.

If either party agreeing to provide contingent equity capital is not rated at least BBB by S&P, such party, as applicable, is required to provide a letter of credit from a commercial bank that is rated at least A- by S&P to secure its obligations under the equity contribution agreement. As of the date hereof, each of the two subsidiaries have provided letters of credit to secure their obligations under the equity contribution agreement. In addition, either or both of the parties to the Equity Contribution Agreement are obligated to provide such credit support in order for ARC LLC to retain a credit rating of at least BBB-.

34


 

American Ref-Fuel Holdings Corp. and Subsidiaries

Notes to Consolidated Financial Statements (Continued)

20. Supplemental Disclosure of Cash Flow Information

Depreciation and amortization expense included in the Statement of Cash Flows consists of the following:

                                       
        Year     December       January 1,     Year  
        Ended     12, 2003 to       2003 to     Ended  
        December     December       December     December  
Asset / liability   Statement of operations   31, 2004     31, 2003       12, 2003     31, 2002  
Property, plant and equipment
  Depreciation and amortization   $ 45,154     $ 174       $ 17,329     $ 20,502  
Energy contracts
  Energy revenues     38,687                      
Long-term waste contracts
  Waste disposal and related services     (5,787 )                    
Lease
  Operating expenses (rent expense)     (1,099 )                    
Debt
  Interest expense     (7,622 )                   752  
Deferred revenue
  Waste disposal and related services revenues and energy revenues     (94 )                    
 
                             
 
                                     
Total
      $ 69,239     $ 174       $ 17,329     $ 21,254  
 
                             
 
                                     
Supplemental cash flow information
                                     
Cash paid for interest
      $ 80,254     $ 11       $ 11,442     $ 21,796  
Income taxes paid (received), net
        14,074       (191 )       (4,873 )     11,721  
 
                                     
Noncash investing and financing activities
                                     
Noncash contribution from stockholders
      $ 40,000                            
Equity contributed in the August 31 Transactions
        136,398                            

21. Subsequent Events (unaudited)

DLJ Merchant Banking Partners and AIG Highstar Capital, L.P., stockholders of the Company, announced on February 1, 2005 that they have signed a definitive agreement to sell the Company (the Sale) to Danielson Holding Corporation (Danielson). Danielson will pay $740 million in cash for the equity of the Company. Subject to receipt of regulatory approvals and required financing, the transaction is expected to close in the second quarter of 2005.

In connection with the Sale, costs relating to transaction expenses, severance, employment contracts, the OMA, Long-Term Incentive Plans, housing subsidies, lease termination and other related items are estimated to be between $50 million and $70 million.

35


 

Ref-Fuel Holdings LLC and Subsidiaries

Consolidated Financial Statements

As of December 31, 2004 and 2003 and the Year ended December 31, 2004 and the Period From December 12, 2003 through December 31, 2003 and the Period From January 1, 2003 through December 12, 2003 and the year ended December 31, 2002 and Reports of Independent Registered Public Accounting Firm


 

Ref-Fuel Holdings LLC and Subsidiaries

Index to Consolidated Financial Statements
December 31, 2004

     
    Page(s)
Reports of Independent Registered Public Accounting Firm
  1-2
 
   
Consolidated Balance Sheets
  3
 
   
Consolidated Statements of Operations and Comprehensive Income
  4
 
   
Consolidated Statements of Members’ Equity
  5
 
   
Consolidated Statements of Cash Flows
  6
 
   
Notes to Consolidated Financial Statements
  7-27


 

Report of Independent Registered Public Accounting Firm

To the Members and Board of Directors of
Ref-Fuel Holdings LLC and Subsidiaries:

In our opinion, the accompanying consolidated balance sheets and the related consolidated statements of operations and comprehensive income, members’ equity and cash flows present fairly, in all material respects, the financial position of Ref-fuel Holdings LLC and Subsidiaries (the “Company”) at December 31, 2004 and 2003, and the results of their operations and their cash flows for the year ended December 31, 2004 and the period from December 12, 2003 through December 31, 2003 in conformity with accounting principles generally accepted in the United States of America. These financial statements are the responsibility of the Company’s management. Our responsibility is to express an opinion on these financial statements based on our audits. We conducted our audits of these statements in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

/s/ PricewaterhouseCoopers LLP
Florham Park, NJ
March 15, 2005

1


 

Report of Independent Registered Public Accounting Firm

To the Members and Board of Directors of
Ref-Fuel Holdings LLC and Subsidiaries:

In our opinion, the accompanying consolidated statement of operations and comprehensive income, of members’ equity and of cash flows for the period January 1, 2003 through December 12, 2003 and for the year ended December 31, 2002 present fairly, in all material respects, the results of operations and cash flows of Ref-Fuel Holdings LLC and Subsidiaries (the “Company”), in conformity with accounting principles generally accepted in the United States of America. These financial statements are the responsibility of the Company’s management. Our responsibility is to express an opinion on these financial statements based on our audits. We conducted our audits of these statements in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.

/s/ PricewaterhouseCoopers LLP
Florham Park, NJ
March 29, 2004

2


 

     
Ref-Fuel Holdings LLC and Subsidiaries
   
 
   
Consolidated Balance Sheets
(In Thousands)
   
 
                 
    December 31,  
    2004     2003  
Assets
               
Current assets
               
Cash and cash equivalents
  $ 86,050     $ 96,511  
Restricted cash and short-term investments
    53,636       52,753  
Accounts receivable, net of allowance for doubtful accounts of $1,491 $1,955, respectively
    72,027       73,989  
Prepaid expenses and other current assets
    11,013       9,898  
 
           
Total current assets
    222,726       233,151  
 
           
 
               
Long-term assets
               
Property, plant and equipment, net
    1,187,178       1,220,949  
Intangible assets, net
    528,486       584,275  
Goodwill
    2,175       2,175  
Restricted cash and long-term investments
    85,926       84,709  
Other long-term assets
    4,806       2,649  
 
           
Total long-term assets
    1,808,571       1,894,757  
 
           
 
Total assets
  $ 2,031,297     $ 2,127,908  
 
           
Liabilities and Members’ Equity
               
 
               
Current liabilities
               
Accounts payable and other current liabilities
  $ 41,164     $ 39,610  
Current portion of long-term debt
    87,184       81,907  
Accrued interest payable
    10,917       11,841  
 
           
Total current liabilities
    139,265       133,358  
 
           
 
               
Long-term liabilities
               
Long-term debt
    958,829       1,060,780  
Other long-term liabilities
    204,817       192,470  
 
           
Total long-term liabilities
    1,163,646       1,253,250  
 
           
 
Total liabilities
    1,302,911       1,386,608  
 
           
Commitments and contingencies (Notes 11, 12, 14 and 16)
               
 
               
Members’ equity
               
Total members’ equity
    728,386       741,300  
 
           
Total liabilities and members’ equity
  $ 2,031,297     $ 2,127,908  
 
           

The accompanying notes are an integral part of these consolidated financial statements.

3


 

     
Ref-Fuel Holdings LLC and Subsidiaries
   
 
   
Consolidated Statements of Operations and Comprehensive Income
(In Thousands)
   
 
                                   
                      The period from  
            The period from               For  
    For     December 12, 2003       January 1, 2003     The Year Ended  
    The Year Ended     Through       through     December 31,  
    December 31, 2004     December 31, 2003       December 12, 2003     2002  
Revenues
                                 
Waste disposal and related services
  $ 284,446     $ 15,398       $ 269,493     $ 260,119  
Waste disposal and related services - affiliate
                        12,190  
Energy
    134,754       8,194         160,821       160,284  
Other
    16,981       1,255         14,147       5,949  
 
                         
Total net revenues
    436,181       24,847         444,461       438,542  
 
Expenses
                                 
Operating
    189,411       8,417         181,615       169,866  
Depreciation and amortization
    67,996       3,391         55,838       67,249  
General and administrative
    40,591       2,184         42,118       43,642  
Loss on asset retirements
    2,107               2,207       1,886  
 
                         
 
                                 
Operating income
    136,076       10,855         162,683       155,899  
 
                                 
Interest income
    3,521       275         2,956       3,740  
 
                                 
Interest expense
    (47,251 )     (2,954 )       (59,189 )     (60,893 )
 
                                 
Loss on early extinguishment of debt
                  (3,191 )      
 
                                 
Equipment leasing entities
                        15,500  
Other income (expenses), net
    425               264       (757 )
 
                         
 
                                 
Income before minority interest and provision for income taxes
    92,771       8,176         103,523       113,489  
Minority interests in net income of subsidiaries
                        (4,885 )
 
                         
 
Income before provision for income taxes
    92,771       8,176         103,523       108,604  
 
Provision for income taxes
    (741 )     (94 )       (452 )      
 
                         
Net income
    92,030       8,082         103,071       108,604  
 
                                 
Other comprehensive income
    (517 )     517                
 
                         
 
Comprehensive income
  $ 91,513     $ 8,599       $ 103,071     $ 108,604  
 
                         

The accompanying notes are an integral part of these consolidated financial statements.

4


 

     
Ref-Fuel Holdings LLC and Subsidiaries
   
 
   
Consolidated Statements of Members’ Equity
(In Thousands)
   
 
                                         
                    MSW Energy              
            MSW Energy     Holdings II/America     Accumulated        
    Duke     Holdings     Ref-Fuel Holdings     Comprehensive        
    Interests     Interests     Corp. Interests     Income     Total  
     
Balance, January 1, 2002
  $ 68,079     $     $ 68,079     $     $ 136,158  
Redemption of Class B minority interests
    72,097                             144,194  
Net income
    54,302             54,302             108,604  
Distributions to members
    (47,250 )           (47,250 )           (94,500 )
     
Balance, December 31, 2002
    147,228             147,228             294,456  
MSW Energy I acquisition of Duke’s interest at cost
    (144,933 )     144,933                    
 
Net income for the period from January 1, 2003 through December 12, 2003
    20,910       30,626       51,535             103,071  
Distributions to members
    (22,555 )     (13,720 )     (36,275 )           (72,550 )
     
Equity prior to MSW Transactions (Predecessor)
  $ 650     $ 161,839     $ 162,488     $     $ 324,977  
     
 
                                       
Balance, December 12, 2003
  $ 650     $ 367,340     $ 364,711     $     $ 732,701  
 
                                       
Comprehensive income for the period from December, 12, 2003 through December 31, 2003
    16       4,025       4,041       517       8,599  
     
Balance, December 31, 2003
    666       371,365       368,752       517       741,300  
Distributions to member
    (218 )     (54,282 )     (54,500 )             (109,000 )
Comprehensive income
    294       46,180       45,556       (517 )     91,513  
Finalization of purchase accounting
                4,573             4,573  
     
Balance, December 31, 2004
  $ 742     $ 363,263     $ 364,381     $     $ 728,386  
     

The accompanying notes are an integral part of these consolidated financial statements.

5


 

Ref-Fuel Holdings LLC and Subsidiaries

Consolidated Statements of Cash Flows
(In Thousands)


                                   
            For the period                
    For the     December 12, 2003       The period from     For the  
    Year Ended     Through       January 1, 2003     Year Ended  
    December 31,     December 31,       Through     December 31,  
Cash flows from operating activities   2004     2003       December 12, 2003     2002  
           
Net income
  $ 92,030     $ 8,082       $ 103,071     $ 108,604  
Adjustments to reconcile net income to net cash provided by operating activities
                                 
Depreciation and amortization
    100,714       5,706         65,662       74,695  
Revenue contract levelization
    22,789       995         14,947       14,359  
Interest on loss contracts
                  1,863       2,051  
Equity in earnings of unconsolidated affiliates
                                 
Equipment leasing entities
                        (15,500 )
Minority interest in net income of subsidiaries, net of distributions
                        4,885  
Loss on asset retirements
    2,107               2,207       1,886  
Loss on early extinguishment of debt
                  3,191        
Changes in assets and liabilities
                                 
Accounts receivable, net
    1,962       2,890         (6,337 )     (9,245 )
Accounts receivable, affiliates
                        8,808  
Prepaid expenses and other current assets
    (1,165 )     3,255         (2,731 )     (7,933 )
Other long-term assets
    (2,187 )     562         (2,971 )     3,567  
Accounts payable and other current liabilities
    1,611       1,886         (21,202 )     19,314  
Accrued interest payable
    (924 )     (7,775 )       6,762       6,138  
Other long-term liabilities
    2,609       (731 )       6,572       (12,978 )
 
                         
Net cash provided by operating activities
    219,546       14,870         171,034       198,651  
 
                         
 
                                 
Cash flows from investing activities
                                 
Change in restricted cash and investments, net
    (2,617 )     32,981         (38,505 )     (37,145 )
Additions of property, plant and equipment
    (37,475 )             (33,780 )     (35,727 )
Acquisition of intangible assets
                        (548 )
Proceeds from redemption
                        2,592  
Proceeds from sale of assets
    455       3,333         1,731       1,292  
 
                         
Net cash provided by (used in) investing activities
    (39,637 )     36,314         (70,554 )     (69,536 )
 
                         
 
                                 
Cash flows from financing activities
                                 
Borrowings of long-term debt
                  325,318       40,000  
Repayments of long-term debt
    (81,370 )     (16,124 )       (356,813 )     (56,032 )
Payment of financing costs
                  (5,157 )     (153 )
Distributions paid to members
    (109,000 )             (72,550 )     (94,500 )
 
                         
Net cash (used in) provided by financing activities
    (190,370 )     (16,124 )       (109,202 )     (110,685 )
 
                         
 
                                 
Net (decrease) increase in cash and cash equivalents
    (10,461 )     35,060         (8,722 )     18,430  
Cash and cash equivalents, beginning of year
    96,511       61,451         70,173       51,743  
 
                         
Cash and cash equivalents, end of year
  $ 86,050     $ 96,511       $ 61,451     $ 70,173  
 
                         

The accompanying notes are an integral part of these consolidated financial statements.

6


 

Ref-Fuel Holdings LLC and Subsidiaries

Notes to Consolidated Financial Statements


1. Organization and Basis of Presentation

Ref-Fuel Holdings LLC (Ref-Fuel Holdings or the Company), is a Delaware limited liability company formed in 1997. Ref-Fuel Holdings was formed with the purpose of obtaining 50 percent ownership of the following partnerships: (a) American Ref-Fuel Company (Ref-Fuel Management), which owned 98 percent of TransRiver Marketing Company, L.P. (TransRiver); (b) American Ref-Fuel Company of Hempstead (Hempstead); (c) American Ref-Fuel Company of Essex County (Essex); (d) American Ref-Fuel Company of Southeastern Connecticut (Seconn); (e) American Ref-Fuel Company of Niagara, L.P. (Niagara); (f) American Ref-Fuel Company of Semass, L.P. (Ref-Fuel Semass); (g) American Ref-Fuel Operations of Semass, L.P. (Semass Operator); and (h) American Ref-Fuel Company of the Capital District, L.P. These companies, along with American Ref-Fuel Company of Delaware Valley, L.P. (Delaware Valley), are collectively referred to as the “American Ref-Fuel Partnerships”. The American Ref-Fuel Partnerships, except for Delaware Valley, were a series of general and limited partnerships 50 percent owned by the Company and 50 percent indirectly owned by wholly-owned subsidiaries of Allied Waste Industries, Inc. (Allied), who also owned the remaining 2 percent of TransRiver and 100 percent of Delaware Valley.

The American Ref-Fuel Partnerships were organized to (a) develop, own and operate waste-to-energy (WTE) facilities that combust municipal solid waste and produce energy in the form of steam and electricity; and (b) procure waste for such facilities.

Prior to June 30, 2003, Ref-Fuel Holdings was indirectly owned 50 percent by American Ref-Fuel Holdings Corp., formerly known as United American Energy Holdings Corp. (Holdings Corp.) and 50 percent by Duke Energy Corporation (Duke). Effective June 30, 2003, Duke sold membership interests representing 49.8% of Ref-Fuel Holdings to MSW Energy Holdings LLC (MSW Energy Holdings), which is jointly owned by entities managed by AIG Global Asset Management Holdings Corp. (AIGGIC), a subsidiary of American International Group, Inc. (AIG), and affiliates of Credit Suisse First Boston Private Equity, Inc. (CSFB Private Equity), the global private equity arm of Credit Suisse First Boston.

On December 12, 2003, MSW Merger LLC, an affiliate of CSFB Private Equity, merged with and into Holdings Corp, a Delaware corporation, which continued as the surviving corporation in the merger. As a result of this merger, the Holdings Corp. ownership in Ref-Fuel Holdings was transferred to MSW Energy Holdings II LLC (MSW Energy Holdings II).

Upon consummation of the change in ownership and taking into account the June 30, 2003 acquisition by MSW Energy Holdings of Duke’s membership interest in Ref-Fuel Holdings (the MSW Transactions), affiliates of CSFB Private Equity and entities managed by AIGGIC (collectively, the Control Group) own, directly and indirectly, 99.8% of the membership interests in Ref-Fuel Holdings (and will exercise voting rights with respect to Duke’s remaining 0.2% interest). As a result, and in accordance with Emerging Issues Task Force (EITF) Topic D-97, “Push-Down Accounting,” the Company’s financial statements will reflect the effects of its change in ownership and the new owners’ basis in the net assets and liabilities acquired. As a result, the statement of operations and the statement of cash flows for the period from January 1, 2003 through December 12, 2003 and the year ended December 31, 2002 (the Predecessor), reflect the results prior to the change in basis resulting from the application of push-down accounting. The statement of operations and the statement of cash flows for the period after December 12, 2003 reflect the results subsequent to the push-down adjustments. Prior to the MSW Transactions, profits and losses of the Company were allocated among its members based on ownership percentages. Subsequent to the MSW Transactions, profits and losses are allocated based upon the members’ ownership percentages adjusted for the amortization of the respective members’ incremental basis in the assets and liabilities. All significant intercompany accounts and transactions have been eliminated in consolidation.

Prior to April 30, 2001, Hempstead, Essex, Niagara and Seconn (collectively, the HENS) were a series of partnerships that were equally owned by Allied and Ref-Fuel. On April 30, 2001 the partnership interests in the HENS were recapitalized (the Recapitalization). The terms of the Recapitalization provided that indirect subsidiaries of American Ref-Fuel Company LLC (ARC LLC), a wholly-owned subsidiary of Ref-Fuel, became the managing general partners of the HENS. The interest held by Ref-Fuel in the HENS converted to a Class A interest, and the interest held by Allied converted to a Class B interest. In conjunction with the Recapitalization, the HENS

7


 

Ref-Fuel Holdings LLC and Subsidiaries

Notes to Consolidated Financial Statements (Continued)


contributed $163.5 million to obtain 99 percent noncontrolling interests in equipment leasing entities controlled by Allied. ARC LLC also agreed to substitute as guarantor for certain guarantees previously furnished by Duke and Allied.

The Class A and Class B partners were both general partners in the HENS; however, the Class B partners had limited involvement in the HENS’ management and had limited participation in partnership distributions, except as expressly agreed. Among other limitations, the Class A partners were restricted from the following actions without the written consent of the Class B partners: voluntary dissolution of the HENS, sale or abandonment of a substantial portion of the HENS’ assets, disposition of any of the HENS’ interests in the equipment leasing entities, and certain other activities.

From April 30, 2001 through April 30, 2002, the profits and losses of the HENS were allocated as follows: (a) depreciation expense allocated to the HENS from the equipment leasing entities was allocated to the Class A partner only; (b) net income and loss before depreciation of the equipment leasing entities allocated to the HENS was allocated between the Class A and Class B partners based on certain defined earnings tranches; and (c) all other net income or loss of the HENS was allocated between the Class A and Class B partners based on certain defined earnings tranches which differed from the tranches used to allocate the earnings of the equipment leasing entities. Both Allied and Ref-Fuel Holdings had separate, nonconcurrent rights to cause the HENS to redeem Allied’s Class B interests in the HENS for the HENS’ interest in the equipment leasing entities (the Redemption, together with the Recapitalization, is known as the Allied Transactions).

The Redemption was completed on April 30, 2002. The Redemption of the HENS resulted in the following: (a) gross income for the period from January 1, 2002, through the Redemption date, was reallocated first to the Class A partners in an amount equal to the difference between the Class A partners’ share of economic depreciation and prior special allocations of depreciation expense to the Class A partners with all remaining profits and losses allocated consistent with profit and loss allocations described above; (b) the HENS’ interests in the equipment leasing entities were distributed to Allied in redemption of Allied’s Class B interests in the HENS; and (c) the $2.6 million difference between the fair value of Allied’s interest in the HENS and the fair value received by Allied in redemption of those interests was paid by Allied to the HENS.

The Redemption of Allied’s Class B interest in the HENS resulted in the application of purchase accounting to the HENS in accordance with Statement of Financial Accounting Standards (SFAS) No. 141, “Business Combinations”, and adjusted the assets and liabilities of the HENS to fair value.

In conjunction with the Recapitalization, all of the American Ref Fuel Partnerships are indirect wholly-owned subsidiaries or controlled subsidiaries of the Company. The consolidated financial statements include the accounts of Ref-Fuel, its controlled subsidiaries and certain investments.

2. Summary of Significant Accounting Policies

Reclassifications

Certain reclassifications have been made to the prior years to conform to the current year’s presentation.

8


 

 
Ref-Fuel Holdings LLC and Subsidiaries
 
Notes to Consolidated Financial Statements (Continued)

Use of Estimates

The preparation of financial statements in conformity with accounting principles generally accepted in the United States of America requires management of the Company to make estimates and assumptions that affect the (a) reported amounts of assets and liabilities at the date of the financial statements, (b) disclosures of contingent assets and liabilities at the date of the financial statements, and (c) the reported amounts of revenues and expenses recognized during the reporting period. Significant management estimates include the estimated lives of long-lived assets, allowances for doubtful accounts receivable, estimated useful lives and fair value adjustments of net tangible and intangible assets, liabilities for self-insurance and certain landfill liabilities. Such estimates may be revised as necessary when additional information becomes available. Actual results could differ from those estimates.

Cash and Cash Equivalents

Cash and cash equivalents include all cash balances and all unrestricted short-term investments with original maturities of three months or less.

Restricted Cash and Investments

The Company is required to maintain cash and investment balances that are restricted by provisions of its debt or lease agreements. These amounts are held by financial institutions in order to comply with contractual provisions requiring such reserves.

Restricted cash and investments are invested in accounts earning market rates; therefore, the carrying value approximates fair value. Restricted cash and investments are excluded from cash and cash equivalents in the accompanying financial statements, and changes in these assets are characterized as investing activities in the consolidated statements of cash flows. Restricted cash and investments include certain investments stated at amortized cost, which approximates market, including debt securities that are classified as ‘‘held-to-maturity’’ as the Company has the intent and ability to hold the securities to maturity. The Company accounts for marketable securities in accordance with SFAS Statement No. 115, “Accounting for Certain Investments in Debt and Equity Securities”. Under the provisions of this statement, investments that are classified as available-for-sale are marked to market with unrealized gains and losses reported as a component of other comprehensive income. These investments were sold during 2004.

Fair Value of Financial Instruments

Unless disclosed otherwise, all other financial instruments of the Company are stated at cost, which management believes approximates fair market value.

Property, Plant and Equipment

Property, plant and equipment are stated at cost. The Company provides for depreciation of its depreciable assets using the straight-line method over the estimated useful lives.

Routine repairs and maintenance are charged against current operations. Expenditures that materially increase value, change capacities or extend useful lives are capitalized.

When property and equipment are retired, sold, or otherwise disposed of, the cost net of accumulated depreciation are removed from the accounts and any resulting gain or loss is included in operating income for the period.

The Company maintains a supply of various spare parts integral to its operations. Certain spare parts that are not expected to be used within the upcoming year have been classified as long-term spare parts inventory within property, plant and equipment.

9


 

 
Ref-Fuel Holdings LLC and Subsidiaries
 
Notes to Consolidated Financial Statements (Continued)

Landfill costs, including original acquisition cost and incurred construction costs, are amortized over the estimated capacity of the landfill based on a per-unit basis as landfill airspace is consumed. Landfill retirement costs arising from post-closure obligations, are capitalized as part of the landfill asset, will are being amortized consistent with the landfill’s current estimated life. Landfill retirement costs arising from final capping obligations are being amortized on a units-of-consumption basis over the estimated number of tons of waste that each final capping event covers.

In accordance with SFAS No. 144, “Accounting for the Impairment or Disposal of Long-Lived Assets”, management periodically reviews long-lived assets and intangibles whenever events or changes in circumstances indicate that the carrying amount of an asset may not be recoverable. If factors indicate that an asset should be evaluated for possible impairment, management compares estimated undiscounted future operating cash flows associated with the asset to its carrying amount. If the carrying amount of the asset is greater than undiscounted future operating cash flows, an impairment loss is calculated and recognized. The effect of any impairment would be to expense the difference between the fair value of such asset and its carrying value.

Goodwill

Goodwill represents the total consideration paid in excess of the fair value of the net tangible and identifiable intangible assets acquired and liabilities assumed. Prior to the MSW Transactions, goodwill related to Ref-Fuel Management and TransRiver in excess of the fair value of the net tangible and identifiable intangible assets acquired. Subsequent to the MSW Transactions, goodwill relates to the excess of the fair value of the net tangible and identifiable intangible assets acquired by MSW Energy Holdings.

In July 2001, the Financial Accounting Standards Board (FASB) issued SFAS 141 Business Combinations (SFAS 141) and SFAS No. 142, “Goodwill and Other Intangible Assets” (SFAS 142), effective for fiscal years beginning after December 15, 2001. The provisions of SFAS 141 provide specific criteria for the initial recognition and measurement of intangible assets apart from goodwill. The provisions of SFAS 142 (i) prohibit the amortization of goodwill and indefinite-lived intangible assets; (ii) require that goodwill and indefinite-lived intangible assets be tested annually for impairment (and in interim periods if certain events occur which would impact the carrying value of such assets); and (iii) require that the Company’s operations be formally identified into reporting units for the purpose of assessing potential future impairments of goodwill. Effective January 1, 2002, upon adoption of SFAS 142, the Company stopped recording goodwill amortization and performed its assessment of its reporting units and its initial assessment of impairment, which was estimated using discounted cash flows. Additionally, the Company performed its required annual fair value testing of its recorded goodwill for its reporting units using the discounted cash flows approach. As of December 31, 2004 and 2003, the Company’s estimate of the fair value of its reporting units indicated no impairment of goodwill in its annual assessment.

Intangible Assets

Energy contract intangibles represent the amount by which the contract rates in long-term energy sales contracts held by certain subsidiaries of the Company exceeded fair value on the dates that these subsidiaries were acquired. These contracts relate intangibles are being amortized into income as a reduction of energy revenues on a straight-line basis over the remaining terms of the applicable contracts, which range from five to fifteen years.

Waste contract intangibles represents the amount by which the contract rates in long-term waste sales contracts held by Hempstead exceeded fair value on the dates that the partnership was acquired. These contract-related intangibles are being amortized into income as a reduction of waste revenues on a straight-line basis through 2009, the term of the applicable contracts.

The Company has intangible assets relating to Nitrous Oxide (NOx) emission allowances. These assets have indefinite lives and, as such, are not amortized. Consistent with all the Company’s intangible assets, these are reviewed under the provisions of SFAS 142 for potential impairment on an annual basis. Based on the review, the indefinite-lived assets at December 31, 2004 are not impaired.

10


 

 
Ref-Fuel Holdings LLC and Subsidiaries
 
Notes to Consolidated Financial Statements (Continued)

Deferred financing costs represent certain capitalizable costs incurred by the Company to finance its long-term debt obligations. These costs are amortized to interest expense over the life of the related debt. No value was assigned to these costs in the purchase accounting resulting from the MSW Transactions.

Equity in Unconsolidated Affiliates

On April 30, 2001, the HENS contributed an aggregate of $163.5 million in cash to obtain 99 percent noncontrolling interests in four equipment leasing entities. Allied owned the remaining one percent controlling interest in the entities and managed their operations. These entities were formed to purchase equipment to be leased to Allied under operating lease agreements. Since the HENS owned a noncontrolling interest in these equipment leasing entities, the Company accounted for these investments using the equity method of accounting. On April 30, 2002, the HENS interests in the equipment leasing entities were distributed to Allied in redemption of Allied’s Class B interests in the HENS.

Other Liabilities

Other current and other long-term liabilities primarily consist of (a) fair value adjustments related to certain operating leases and long-term waste contracts acquired by the Company; (b) deferred revenue; (c) accruals for certain long-term incentive plans; and (d) energy contract levelization (see Notes 10 and 14).

The fair value adjustment related to the operating lease represents the amount by which future rent payments on the Delaware Valley facility lease exceed the fair market value of that facility as of the acquisition dates. This amount is being amortized as a decrease in facility rent expense on a straight-line basis through 2016, the end of the associated lease.

The fair value adjustment related to long-term waste contracts represents the amount by which the fair value of the long-term waste sales contracts held by Ref-Fuel Semass and Essex exceeded estimated contract rates at their respective acquisition dates. These costs are being amortized as an increase to waste disposal revenues using the straight-line method over the term of the applicable contracts.

Landfill closure and postclosure costs are also included in other long-term liabilities. The Company accrues landfill closure and postclosure costs as the remaining permitted space of the landfill is consumed over the expected life cycle of the landfill.

The Company is accounting for the long-term power contracts at the Ref-Fuel Semass in accordance with EITF Issues 91-6 “Revenue Recognition of Long-Term Power Sales” Contracts and 96-17 “Revenue Recognition under Long-Term Power Sales Contracts That Contain both Fixed and Variable Pricing Terms”, which require the Company to recognize power revenues under these contracts as the lesser of (a) amounts billable under the respective contracts; or (b) an amount determinable by the kilowatt hours made available during the period multiplied by the estimated average revenue per kilowatt hour over the term of the contract. The determination of the lesser amount is to be made annually based on the cumulative amounts that would have been recognized had each method been applied consistently from the beginning of the contract. The difference between the amount billed and the amount recognized is included in other long-term liabilities.

Revenue Recognition

The Company recognizes revenue from two major sources: waste disposal services and energy production. Revenue from waste disposal services is recognized as waste is received, and revenue from energy production is recognized as the energy is delivered.

Concentration of Credit Risk

11


 

 
Ref-Fuel Holdings LLC and Subsidiaries
 
Notes to Consolidated Financial Statements (Continued)

The Company invests excess cash and funds held in trust in bank deposit accounts, government securities, commercial paper, certificates of deposit and money market investments with a limited number of financial institutions.

The Company has exposure to credit risk in accounts receivable as the Company disposes of waste and sells power to a limited number of customers. The Company maintains adequate reserves for potential credit losses. Furthermore, these and other customers are primarily located in the northeastern region of the United States of America.

Unamortized Debt Premium

Unamortized debt premium represents the increase in the fair value of the Company’s debt recorded as a result of the MSW Transactions (defined below). These costs are amortized to interest expense over the life of the related debt using the effective interest method.

Stock-Based Compensation

The Company has adopted the disclosure-only provisions of SFAS No. 123, “Accounting for Stock-Based Compensation”, (SFAS 123) as amended by SFAS No. 148, “Accounting for Stock-Based Compensation – Transition and Disclosure – an Amendment of FAS No. 123”, concerning certain transition and disclosure provisions, but applies the intrinsic value recognition provisions of Accounting Principles Board Opinion No. 25, Accounting for Stock Issued to Employees, and related interpretations in accounting for stock-based compensation plans of the Company.

Income Taxes

The Company’s subsidiaries primarily consist of limited liability companies and partnerships. Accordingly, income taxes are not levied at the Company level, but rather on the individual members. Certain wholly-owned nonoperating subsidiaries of the Company are taxable corporations. For the year ended December 31, 2004, the period from December 12 to December 31, 2003, the period from January 1, 2003 through December 12, 2003 and the year ended December 31, 2002 income tax expense amounted to approximately $0.7 million, $0.1 million, $0.5 million, and $0.7 million, respectively. Long-term deferred taxes of approximately $2.8 million and $1.7 million as of December 31, 2004 and December 31, 2003, respectively, are included in Other long-term liabilities.

3. Business Combinations

The Allied Transactions

In 1997 and 1998, the Company purchased a 50 percent interest in all of the American Ref-Fuel Partnerships, except for TransRiver, in which the Company purchased a 49 percent interest, and Delaware Valley, for which no interest was purchased. These acquisitions were accounted for using the purchase method of accounting.

On April 30, 2001, the Company completed its acquisition of Allied’s interests in Ref-Fuel Management, TransRiver, Ref-Fuel Semass, Semass Operator, and Delaware Valley, as well as Allied’s interests in notes due from the HENS. The Company also acquired two other businesses during the year for approximately $5.8 million. The acquisitions were accounted for in accordance with the provisions of SFAS No. 141. Accordingly, the consolidated statement of operations includes the results of these entities beginning on each of their respective dates of acquisition. The assets acquired and liabilities assumed were recorded at estimated fair values as determined by Company management, after obtaining independent appraisals of the fair values of material acquired property, plant and equipment and identified intangible assets and debt.

12


 

 
Ref-Fuel Holdings LLC and Subsidiaries
 
Notes to Consolidated Financial Statements (Continued)

A summary of the assets acquired and liabilities assumed in the 2001 acquisitions follows (in thousands):

                         
    Useful Life     Amount  
Fair value of assets acquired
                       
Current assets
          $ 51,111          
Property, plant and equipment
  2-50 years     168,704          
Energy contracts
  8-20 years     161,456          
Other long-term assets
            23,579          
Notes due from the HENS
            80,124          
 
                     
 
                  $ 484,974  
Fair value of liabilities assumed
                       
Current liabilities
            (40,024 )        
Long-term debt obligations
            (156,227 )        
Waste contracts
  6-19 years     (71,075 )        
Operating lease acquired
  15 years     (79,184 )        
Other long-term liabilities
            (9,546 )        
 
                     
 
                    (356,056 )
 
                     
Net assets acquired, net of cash acquired
                    128,918  
Transaction costs paid in prior year
                    (3,300 )
Goodwill
                    18,331  
 
                     
Cash paid, net of cash acquired
                  $ 143,949  
 
                     

Also on April 30, 2001, the Recapitalization of the HENS occurred. The Recapitalization of Allied’s 50 percent interest, combined with the 50 percent interest previously held, resulted in the Company having control of the HENS. The consolidated results for the period from April 30, 2001 through April 30, 2002 included the Company’s basis in the 50 percent of the HENS purchased in 1997 and 1998, and the HENS’ historical basis for the remaining 50 percent.

Since both Allied and the Company had separate, nonconcurrent rights to cause the Redemption, the fair value of the Class B interests was estimated based on the value that the HENS contributed to the equipment leasing entities at the Recapitalization date. The difference in the final recorded value of Allied’s member’s equity in the HENS prior to the Recapitalization and the fair value of the Class B interests at the Recapitalization date was $144.2 million, which reduced the Company’s members’ equity as of the Recapitalization.

In January 2002, Allied provided notice of its intent to exercise its rights to cause the Redemption. On April 30, 2002, the HENS distributed their interests in the equipment leasing entities to Allied in redemption of Allied’s Class B interest in the HENS. The $2.6 million difference between the fair value of Allied’s interest in the HENS and the fair value of the interests in the equipment leasing entities received by Allied in redemption of those interests was paid by Allied to the HENS. The effective purchase price paid in connection with the redemption of the Class B interests was determined as $193.1 million, which was the value of the equipment leasing entities held by the HENS less the amounts received from Allied as of the date of the Redemption.

In recording the Redemption, the Company released the previously recorded $144.2 million reduction to member’s equity and applied purchase accounting to the HENS in accordance with SFAS No. 141. The assets acquired and liabilities assumed were recorded at estimated fair values as determined by Company management, after obtaining independent appraisals of the fair values of acquired tangible property, plant and equipment and identified intangible assets and debt. The change in basis was allocated as follows (in thousands):

13


 

Ref-Fuel Holdings LLC and Subsidiaries

 
Notes to Consolidated Financial Statements (Continued)

                 
    Useful Life     Amount  
Current assets
          $ (714 )
Property, plant and equipment
  2-50 years     31,336  
Energy contracts
  8-20 years     85,793  
Waste contracts assets
  8 years     9,717  
Other intangibles
  5-30 years     (3,957 )
Write-off deferred income
            42,199  
Long-term debt
            (20,413 )
 
             
Total
          $ 143,961  
 
             

The MSW Transactions

As described in Note 1, the MSW Transactions consisted of MSW Energy Holdings’ purchase of Duke’s 49.8% indirect ownership of the Company and MSW Energy Holdings II’s purchase of Holdings Corp.’s 50% indirect ownership of the Company, resulting in a change of control for the Company as of December 12, 2003. As a result, the Company’s assets were valued by an independent appraisers in order to assist management in the determination of the purchase price allocations relating to the fair market value of assets and liabilities acquired.

In recording the MSW Transactions in accordance with EITF Topic D-97, “Push-Down Accounting”, the Company recorded incremental fair value of $407.7 million as an addition to members’ equity and applied the respective fair value of the acquisitions in accordance with SFAS No. 141. The assets acquired and liabilities assumed were recorded at estimated fair values as determined by Company management, using a preliminary valuation prepared by the independent appraisers.

On June 30, 2003, MSW Energy Holdings acquired its interest in the Company for $363.5 million, allocated as follows (in thousands):

                                 
    Useful Life     Amount  
Fair value of assets acquired
                               
Current assets
          $ 110,930                  
Property, plant and equipment
  2-50 years     623,054                  
Intangible assets
  4-20 years     314,228                  
Other long-term assets
            43,252                  
 
                             
 
                          $ 1,091,464  
Fair value of liabilities assumed
                               
Current liabilities
            (77,944 )                
Long-term debt obligations
            (556,083 )                
Other long-term liabilities
            (96,130 )                
 
                             
 
                            (730,157 )
 
                             
Net assets acquired
                            361,307  
Goodwill
                            2,175  
 
                             
Acquisition cost
                          $ 363,482  
 
                             

14


 

Ref-Fuel Holdings LLC and Subsidiaries

 
Notes to Consolidated Financial Statements (Continued)

On December 12, 2003, MSW Energy Holdings II acquired Holdings Corp.’s indirect 50% ownership of Ref-Fuel Holdings for $364.7 million, allocated as follows (in thousands):

                         
    Useful Life     Amount  
Fair value of assets acquired
                       
Current assets
          $ 114,035          
Property, plant and equipment
  2-50 years     613,195          
Intangible assets
  4-20 years     294,517          
Other long-term assets
            48,417          
 
                     
 
                  $ 1,070,164  
Fair value of liabilities assumed
                       
Current liabilities
            (72,327 )        
Long-term debt obligations
            (536,833 )        
Other long-term liabilities
            (96,293 )        
 
                     
 
                    (705,453 )
 
                     
Acquisition cost
                  $ 364,711  
 
                     

The incremental purchase price pushed down was approximately $218.5 million and $202.2 million, for MSW Energy Holdings and MSW Energy Holdings II, respectively, as follows (in thousands):

                                         
    MSW Energy             Adjusted              
    Holdings             MSW Energy     MSW Energy     Total  
Allocation of excess purchase price   Initial Purchase     Amortization     Holdings     Holdings II     Adjustments  
Property, plant and equipment, net
  $ 76,363     $ (1,968 )   $ 74,395     $ 74,395     $ 148,790  
Intangible assets, net
    154,068       (14,231 )     139,837       140,433       280,270  
Goodwill
    (12,050 )           (12,050 )     (14,225 )     (26,275 )
Other long-term assets
    (2,892 )           (2,892 )     (2,891 )     (5,783 )
Long-term debt
    (22,405 )     2,063       (20,342 )     (20,341 )     (40,683 )
Other long-term liabilities
    25,465       1,088       26,553       24,852       51,405  
     
Member’s equity
  $ 218,549     $ (13,048 )   $ 205,501     $ 202,223     $ 407,724  
     
 
Reconciliation of excess purchase price:
                                       
Investments in Ref-Fuel
  $ 363,482                     $ 364,711          
Historical net cost of assets acquired
    144,933                       162,488          
 
                                   
Excess purchase price
  $ 218,549                     $ 202,223          
 
                                   

Pro Forma Information (Unaudited)

The accompanying unaudited pro forma consolidated statement of operations for the year ended December 31, 2003 gives effect to the ownership change as if it occurred on January 1, 2003.

The pro forma financial information is presented for informational purposes only and is not necessarily indicative of the actual results of operations that would have been achieved had the MSW Transactions acquisitions taken place at the beginning of the year (in thousands):

15


 

 
Ref-Fuel Holdings LLC and Subsidiaries
 
Notes to Consolidated Financial Statements (Continued)

                                   
    The period from       The period from                
    December 12, 2003       January 1, 2003             Pro Forma  
    through       Through     Pro Forma     Year Ended  
    December 31, 2003       December 12, 2003     Adjustments     December 31, 2003  
Revenues
                                 
Waste disposal and related services
  $ 15,398       $ 269,493     $ (760 )   $ 284,131  
Energy
    8,194         160,821       (29,191 )     139,824  
Other
    1,255         14,147       (880 )     14,522  
 
                         
Total net revenues
    24,847         444,461       (30,831 )     438,477  
 
                                 
Expenses
                                 
Operating
    8,417         181,615       1,368       191,400  
Depreciation and amortization
    3,391         55,838       (8,767 )     67,996  
General and administrative
    2,184         42,118             44,302  
Loss on asset retirements
            2,207             2,207  
 
                         
Operating income
    10,855         162,683       (40,966 )     132,572  
Interest income
    275         2,956             3,231  
Interest expense
    (2,954 )       (59,189 )     11,620       (50,523 )
Loss on early extinguishment of debt
            (3,191 )           (3,191 )
Other income, net
            265             265  
 
                         
Net income before provision for income taxes
    8,176         103,523       (29,346 )     82,353  
Provision for income taxes
    (94 )       (452 )           (546 )
 
                         
Net income
  $ 8,082       $ 103,071     $ (29,346 )   $ 81,807  
 
                         

4. Property, Plant and Equipment

Property, plant and equipment consists of the following (in thousands):

                         
    Useful Life     December 31,  
            2004     2003  
Plant and equipment
  2-50 years   $ 1,168,962     $ 1,145,961  
Land
            3,813       3,885  
Leasehold improvements
  Up to 17 years     43,171       40,412  
Landfill
  13 years     17,768       15,470  
Spare parts
            12,282       12,253  
Construction in progress
            6,244       6,359  
 
                   
Total property, plant and equipment
            1,252,240       1,224,340  
Accumulated depreciation
            (65,062 )     (3,391 )
 
                   
Property, plant and equipment, net
          $ 1,187,178     $ 1,220,949  
 
                   

5. Intangible Assets

Intangible assets consist of the following (in thousands):

                         
    Useful Life     December 31,  
            2004     2003  
Energy contracts
  6-18 years   $ 525,125     $ 522,430  
Waste contracts
  6 years     23,600       23,600  
Emissions credits
  Indefinite     43,377       37,827  
Other intangibles
  Indefinite     3,579       3,579  
 
                   
 
            595,681       587,436  
Accumulated amortization
            (67,195 )     (3,161 )
 
                   
Intangible assets, net
          $ 528,486     $ 584,275  
 
                   

16


 

     
Ref-Fuel Holdings LLC and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   

The following table details the amount of actual / estimated amortization expense associated with intangible assets included or expected to be included in the Company’s statement of operations for each of the periods indicated (in thousands):

                         
    Energy contracts     Waste contracts     Totals  
The year ended December 31, 2004
  $ 59,770     $ 4,229     $ 63,999  
The period from January 1, 2003 through December 12, 2003
    27,293       1,207       28,500  
     
The period from December 12, 2003 through December 31, 2003
    2,944       217       3,161  
 
                 
(Estimated)
                       
2005
  $ 58,306     $ 4,256     $ 62,562  
2006
    58,306       4,256       62,562  
2007
    58,305       4,256       62,561  
2008
    58,206       4,256       62,462  
2009
    36,907       2,130       39,037  
Thereafter
    192,381             192,381  
 
                 
Total
  $ 462,411     $ 19,154     $ 481,565  
 
                 

6. Goodwill

Goodwill consists of the following (in thousands):

                 
    December 31,  
    2004     2003  
Beginning balance
  $ 2,175     $  
Goodwill MSW Energy Holdings
          2,175  
 
           
Ending balance
  $ 2,175     $ 2,175  
 
           

7. Investments in Unconsolidated Affiliates and Equity in Earnings of Unconsolidated Affiliates

Equipment Leasing Entities

Between April 30, 2001 and April 30, 2002, the HENS owned 99 percent noncontrolling interests in equipment leasing entities and accounted for them using the equity method. Summarized combined financial information are as follows (in thousands):

17


 

     
Ref-Fuel Holdings LLC and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   

         
    H,E,N and S Leasing Companies, LLC  
    Combined Balance Sheets  
    April 30,  
    2002  
Current assets
  $ 53,212  
Noncurrent assets
    404,028  
 
     
 
  $ 457,240  
 
     
 
       
Current liabilities
  $ 52,176  
Noncurrent liabilities
    207,408  
Members’ equity
    197,656  
 
     
 
  $ 457,240  
 
     
         
    Combined Statements of Operations  
    For the period  
    January 1, 2002  
    to April 30,  
    2002  
Net revenue
  $ 30,291  
General and administrative expenses
    238  
Depreciation and amortization expense
    10,597  
 
     
Operating income
    19,456  
 
       
Interest income
    245  
Interest expense
    (4,044 )
 
     
Net income
  $ 15,657  
 
     
 
       
The Company’s equity in earnings of equipment leasing entities
  $ 15,500  
 
     

8. Accounts Payable and Other Current Liabilities

Accounts payable and other current liabilities consists of the following (in thousands):

                 
    December 31,  
    2004     2003  
 
  $ 24,986     $ 23,530  
Accounts payable
    3,569       3,628  
Incentive plan accruals
    8,254       7,924  
Compensation liabilities
    4,355       4,528  
 
           
Other
  $ 41,164     $ 39,610  
 
           

18


 

     
Ref-Fuel Holdings LLC and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   

9. Financing Arrangements

Long-term debt obligations of the Company consist of the following (in thousands):

                         
    Interest Rate       December 31,
    (average rate)   Final Maturity   2004     2003  
ARC LLC-supported debt
                       
Senior Notes
  6.26%   2015   $ 240,000     $ 259,000  
Niagara Series 2001A
  5.45%-5.625%   2015     165,010       165,010  
Seconn Corporate Credit Bonds
  5.50%-6.45%   2022     43,500       43,500  
Hempstead Corporate Credit Bonds
  5.00%   2010     42,670       42,670  
 
                   
ARC LLC-supported debt
            491,180       510,180  
 
                   
 
                       
Other debt
                       
Hempstead project debt
  4.625%-5.00%   2009     114,543       133,278  
Essex project debt
  5.248%-7.375%   2020     96,496       108,662  
Seconn project debt
  5.125%-5.50%   2015     50,602       53,499  
Semass Series 2001A
  5.50%-5.625%   2016     134,345       134,345  
Semass Series 2001B
  5.00%-5.50%   2010     104,385       118,010  
Semass Series 2001C
  2.90%-4.00%   2004           13,935  
 
                   
 
            500,371       561,729  
 
                   
 
                       
Other obligations
            273       378  
 
                   
 
                       
Total debt at par value
            991,824       1,072,287  
 
                       
Unamortized debt premium, net
            54,189       70,400  
Current portion
            (87,184 )     (81,907 )
               
 
                       
Total long-term debt obligations
          $ 958,829     $ 1,060,780  
 
                   

On May 9, 2003, ARC LLC completed the sale of $275 million aggregate principal amount of 6.26 percent Senior Notes due 2015. The proceeds of the financing were used to repay $242.6 million under the outstanding Credit Facility, fund debt service reserve accounts and for general corporate purposes. As part of this refinancing, ARC LLC entered into a three year amended and restated revolving credit facility (the Amended Credit Facility) for up to $75 million, including $45 million of which could be used for letters of credit. Under the terms of the Amended Credit Facility, the Company is subject to certain financial covenants, as defined, with respect to leverage and adjusted cash flow coverage ratios. As of December 31, 2004 and 2003, there were no borrowings and $10.2 million and $7.0 million of letters of credit outstanding under the Amended Credit Facility, respectively. Pursuant to the terms of certain guarantee agreements as of December 31, 2004 and 2003, the Company was contingently obligated to issue $29 million in letters of credit in the event that the ratings of ARC LLC’s senior debt are reduced to below investment grade. The Amended Credit Facility allows for two one-year extensions at ARC LLC’s request. As a result of the refinancing, the Company expensed approximately $3.3 million of deferred financing costs associated with the retired debt in 2003.

19


 

     
Ref-Fuel Holdings LLC and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   

ARC LLC-supported debt includes obligations of subsidiary companies for which the Company has issued a guarantee. Other debt obligations mainly consist of indebtedness supported by the facility to which the indebtedness belongs and certain contingent credit support obligations of the Company.

Certain of the debt agreements held by ARC LLC and/or its subsidiaries contain restrictions on distributions and new borrowings and require certain defined leverage ratios and adjusted cash flow coverage ratios. Substantially all of the assets and revenues of the facilities owned or controlled and operated by subsidiaries of ARC LLC are pledged to trustees under the terms of the debt agreements. In addition, the terms of the documents governing these obligations limit the business activities and the circumstances and timing of making partnership distributions.

The aggregate amounts of long-term debt mature as follows (in thousands):

         
2005
  $ 87,184  
2006
    79,331  
2007
    90,466  
2008
    98,472  
2009
    78,463  
Thereafter
    557,908  
 
     
 
  $ 991,824  
 
     

The fair market value of the Company’s indebtedness as of December 31, 2004 and 2003, approximated $1.1 billion. The Company determined fair values based on quoted market values.

10. Other Long-Term Liabilities

Other long-term liabilities consist of the long-term portion of the following (in thousands):

                     
    Amortization   December 31,  
    Period (years)   2004     2003  
Long-term waste contracts acquired
  9-17   $ 116,634     $ 131,676  
Operating lease acquired
  14     42,094       42,094  
Deferred revenue
  8-20     5,113       3,130  
Long-term incentive plan accruals
        3,333       2,894  
Energy contract levelization
  12     24,123       995  
Landfill liabilities
  13     10,699       10,017  
Other
        2,821       1,664  
 
               
 
      $ 204,817     $ 192,470  
 
               

See Note 15 for amortization of certain other long-term liabilities.

20


 

Ref-Fuel Holdings LLC and Subsidiaries

Notes to Consolidated Financial Statements (Continued)


11. Operational and Other Agreements

Hempstead, Essex, Seconn, Semass and Delaware Valley operate under various long-term service agreements, the terms of which extend from 2009 through 2020. These service agreements require the projects to provide disposal services for waste delivered by counterparties to these agreements at prices determined by various formulas contained in such agreements. Duke and Allied Waste Industries Inc. (Allied) are each obligated to fund one-half of the cash shortfalls of Essex arising out of operating cost needs subject to a cumulative combined total of $50 million unless funds are required to satisfy certain environmental claims. In the event of such environmental claims, the cumulative total is increased to the lesser of (a) $100 million or (b) $50 million plus cumulative Essex distributions. In circumstances of default, Duke and Allied would be responsible to fund up to amounts not expended for funding prior cash shortfalls. On April 30, 2001, Essex and ARC LLC entered into agreements with Duke and Allied requiring Essex and ARC LLC to reimburse, indemnify and defend Duke and Allied from any liability in respect to these obligations.

With respect to the Delaware Valley facility, ARC LLC has guaranteed amounts payable by Delaware Valley pursuant to certain agreements. ARC LLC has indemnified the Delaware County Solid Waste Authority for amounts arising out of, or relating to any failure of Delaware Valley under its service agreement. In conjunction with the acquisition of the facility, the Company also provides an indemnity to the sellers of the facility from all environmental damages as a result of remedial action and releases or threatened releases of hazardous substances at the facility.

Credit Support

In order to provide the ARC LLC with an additional source of funds to meet calls on its project support obligations, MSW Energy Holdings and Holdings Corp. (collectively referred to as the Members) have each entered into the Equity Contribution Agreement pursuant to which each of the Members has agreed to provide up to $50 million in equity capital to ARC LLC. Each Members’ obligation to make equity contributions under the Equity Contribution Agreement is conditioned upon the other making an equal contribution and is limited to each making no more than $50 million of aggregate equity contributions. If either of the Members is not rated at least BBB by S&P, such Member is required to provide a letter of credit from a commercial bank that is rated at least A- by S&P to secure its obligations under the Equity Contribution Agreement.

Significant Customers

All of the Company’s WTE facilities have contracted to sell power under long-term power contracts with utility companies, the terms of which expire from 2009 to 2021. These contracts require the facilities to deliver, and the utility companies to purchase, substantially all of the power generated by the facilities at rates defined in the contracts. Total revenues recognized under these energy contracts approximated $133.2 million, $7.2 million, $143.5 million and $144.1 million for the year ended December 31, 2004, the period from December 12 through December 31, 2003, the period from January 1 to December 12, 2003 and the year ended December 31, 2002, respectively, representing approximately 30.5 percent, 29.0 percent, 32.3 percent and 32.9 percent, respectively, of total net revenues.

21


 

Ref-Fuel Holdings LLC and Subsidiaries

Notes to Consolidated Financial Statements (Continued)


12. Commitments and Contingencies

Environmental and Regulatory Risk

The Company operates in an environmentally sensitive industry and is subject to extensive federal, state and local laws and regulations adopted for the protection of the environment. The laws and regulations primarily applicable to the Company are those related to discharge of emissions into the air and management of solid waste but can also include those related to water use, discharges to water, wetlands preservation and hazardous waste management. Certain of these laws have extensive and complex requirements relating to obtaining construction and operating permits, monitoring, record keeping and reporting. While management believes that it is in substantial compliance with permits and other applicable environmental laws relating to the Company, its facilities, from time to time, may not be in full compliance with all such laws.

Noncompliance with environmental laws and regulations can result in the imposition of civil or criminal fines or penalties. In some instances, environmental laws also may impose clean-up or other remedial obligations in the event of a release of pollutants or contaminants into the environment. The Company incurs operating costs and capital expenditures related to various environmental protection and monitoring programs. Such expenditures have not had a material adverse effect on the Company’s consolidated financial position or results of operations. However, federal, state and local regulatory authorities may consider proposals to restrict or tax certain emissions, which proposals, if adopted, could impose additional costs on the operation of the Company.

Landfill Agreements

Ref-Fuel Semass has a waste management agreement (the WMA) dated May 25, 1982, as amended, with the Carver, Marion, Wareham Regional Refuse Disposal District (CMW). The WMA allows Ref-Fuel Semass to utilize a portion of a landfill (the CMW Landfill), which CMW leases from Wankinco River, Inc. (Wankinco).

Beginning in May 1997, Wankinco provided several notices purportedly terminating the lease on the CMW Landfill based upon an allegation that the lease term automatically expired due to alleged failures to strictly comply with the terms of the lease. In June 1997, Ref-Fuel Semass and CMW filed suit against Wankinco and A. D. Makepeace Company, Inc., Wankinco’s parent company, seeking a declaratory judgment that Ref-Fuel Semass and CMW may continue to operate the CMW Landfill. Trial of the matter before the court was completed in 2001 and a decision was received by the Company in December 2002, which decided virtually all issues in favor of Ref-Fuel Semass. Ref- Fuel Semass avoided both forfeiture of possession and any liability for damages due to landfill operations. Wankinco appealed in January 2003, and on August 19, 2004, the Appellate Court upheld the Trial Courts decision in respect of all decisions related to the alleged lease violations. One ruling unrelated to lease forfeiture or damages for unlawful possession was remanded because the Judge’s ruling that Ref-Fuel Semass had not engaged in “an unfair and deceptive act or practice” applied the law conjunctively rather than disjunctively (as required by the law). The Appellate Court affirmed the Judge’s ruling that there was no unfairness, but remanded the question of deception for further findings since the Appellate Court, due to the use of the conjunctive rather than disjunctive, was unable to infer that the Judge did not find a compensable deceptive act. Management believes that the Judge’s ruling on remand will clarify this issue in favor of the Company. In addition, Wankinco appealed the Appellate Court’s decision on the lease issues to the Supreme Judicial Court of Massachusetts and, on September 30, 2004, the Supreme Judicial Court denied Wankinco’s Application for Further Appellate Review. Accordingly, except for the remand discussed above, the favorable decisions received by Ref-Fuel Semass have become final and nonappealable. Apart from this decision, Ref-Fuel Semass and Wankinco continue litigating several other actions involving regulatory issues at the landfill.

In March 1990, Ref-Fuel Semass, CMW and Wankinco entered into an agreement related to the CMW Landfill, as amended (the Settlement Agreement), which requires, among other things, Ref-Fuel Semass to make annual deposits into an environmental protection trust fund (the Fund) in lieu of obtaining environmental impairment liability insurance for the CMW Landfill. Ref-Fuel Semass is required under the Settlement Agreement to deposit $500,000 annually into the Fund, payable in equal quarterly installments. Certain additional deposits are required subject to

22


 

Ref-Fuel Holdings LLC and Subsidiaries

Notes to Consolidated Financial Statements (Continued)


the availability of cash in accordance with the Loan Agreement. Ref-Fuel Semass’ obligation to make deposits into the Fund ceases when the Fund reaches a balance of $20.0 million, unless the fund limit is increased by agreement of the parties, or absent such agreement, arbitration, wherein it is determined the fund limit needs to be increased to adequately protect against environmental damage. Management believes that the $20.0 million fund limit is adequate for this purpose. Proceeds from the Fund are to be used primarily for remediation of the CMW Landfill in the event of any environmental damages. Ref-Fuel Semass and Wankinco are each entitled to receive one-half of the balance of the Fund upon final closure of the CMW Landfill and receipt of required governmental approvals. During the year ended December 31, 2004, Ref-Fuel Semass made the required quarterly deposits into the Fund and charged operations for one-half of the deposits into the Fund, representing one-half of the balance of the Fund which will be disbursed to Wankinco upon final closure of the CMW Landfill. Additional charges to operations may be required in future years if any disbursements are required from the Fund to remediate any environmental damages. To date, management is not aware of any such environmental damages. As of December 31, 2004 and 2003, the balance in the Fund is approximately $14.0 million and $13.5, respectively, and is included in restricted cash and long-term investments. A corresponding liability of approximately $7.0 million and $6.5 million, representing approximately one-half of the deposits and related earnings in the Fund, is included in other long-term liabilities as of December 31, 2004 and 2003, respectively.

Future Mercury Regulation at the Essex Facility. On December 6, 2004 the New Jersey Department of Environmental Protection (NJDEP) promulgated regulations applicable to the Essex facility that will make mercury emission requirements more stringent. Specifically, the new regulations increase the required removal efficiency to 85% removal on January 3, 2006 and 95% removal on January 3, 2012 versus the current 80% removal, while retaining the alternative limit of 28 micrograms per cubic meter. As a result of the new regulations, there is an increased risk that emission exceedances will occur and therefore an increased probability that additional controls will ultimately be required to prevent such exceedances. ARC believes that the new requirements may at a minimum result in increased operating costs due to increased use of activated carbon in the current control equipment. It is also possible that the regulations will require the installation of additional pollution control equipment such as compact hybrid particulate collector units, a device similar to a baghouse. Management estimates that the cost of the installation of such additional pollution control equipment, if required, would be approximately $38 million. The Essex service agreement provides a mechanism for a pass-through to the Port Authority of New York and New Jersey of the majority of any additional capital and operating costs that may be required. We cannot currently determine the likelihood of additional and operating capital costs being incurred in connection with these changes in regulation, or the total of any such costs.

Lower Passaic River Study. In August 2004, USEPA notified American Ref-Fuel Company of Essex County (Essex) that it was potentially liable under CERCLA Section 107(a) for response actions in the Lower Passaic River Study Area (LPRSA), a 17 mile stretch of river in northern New Jersey. Essex is one of at least 52 Potentially Responsible Parties (PRPs) named thus far. USEPA alleges that hazardous substances found in the LPRSA were being released from the Essex site, which abuts the river. USEPA’s notice letter states that Essex may be liable for costs related to a proposed $10 million study of the Lower Passaic River and for unspecified natural resource damages. Considering the history of industrial and other discharges into the LPRSA from other sources, including named PRPs, Essex believes that its contribution will be determined to be de minimus; however, it is not possible at this time to predict that outcome with certainty or to estimate Ref-Fuel Holdings’ liability for the study or any eventual natural resource damage.

Future Minimum Payments Under Operating Leases

Delaware Valley leases the Delaware Valley Project pursuant to an operating lease that expires in July 2019. The Company also leases office space for its Montvale, New Jersey headquarters pursuant to operating leases expiring in August 2007.

As of December 31, 2004, total minimum net rental payments on these leases are as follows (in thousands):

23


 

Ref-Fuel Holdings LLC and Subsidiaries

Notes to Consolidated Financial Statements (Continued)


         
2005
  $ 14,566  
2006
    13,923  
2007
    14,049  
2008
    12,711  
2009
    28,809  
Thereafter
    70,502  
 
  $ 154,560  
 
     

The Company is contingently liable for the payment of stipulated losses, a portion of which is included in the minimum net rental payments for Delaware Valley reflected in the table above. This stipulated loss value as of December 31, 2004 is approximately $170.1 million. Total net rental expense was $7.9 million, $0.3 million, $6.7 million and $6.5 million for the year ended December 31, 2004, the period from December 12, 2003 through December 31, 2003, the period from January 1, 2003 through December 12, 2003 and the year ended December 31, 2002, respectively.

Capital Expenditures

As of December 31, 2004, the Company has commitments for capital expenditures of approximately $10.8 million, all of which are expected to be incurred in 2005.

Other Matters

The Company is involved in various claims or litigation in the ordinary course of business. Management believes that the ultimate resolution of these matters, either individually or in the aggregate, will not have a material adverse impact on the future results of operations, cash flows or financial position of the Company.

The Company is required to provide financial assurance to government agencies under applicable environmental and procurement regulations relating to the landfill operations and waste disposal contract. Performance bonds to secure the obligations, of which $23.0 million in surety bonds was outstanding as of December 31, 2004, satisfy these financial requirements.

13. Related Party Transactions

Included in the consolidated statement of operations for the year ended December 31, 2002 are revenues of approximately $12.2 million generated from the waste disposal services provided to Allied and expenses of $1.0 million, for the hauling of ash and disposal of bypass waste by Allied for the four months ended April 30, 2002.
All of the revenues from the equipment leasing entities explained in Note 1 are derived from operating leases between those entities and Allied; as such, the equity in earnings of equipment leasing entities of $15.5 million is from Allied for the year ended December 31, 2002. As of the Redemption, Allied is no longer an affiliated entity.

In the ordinary course of business, the Company and its subsidiaries hold insurance policies with AIG, for which the AIG insurance company subsidiaries receive customary annual premiums. As of June 30, 2003, AIG and its subsidiaries are related parties of the Company. Fees paid for such services were $2.8 million, $0.0 million and $3.3 million for the year ended December 31, 2004 and the period from December 12, 2003 through December 31, 2003 and the period from January 1, 2003 through December 12, 2003 respectively.

14. Employee Compensation and Benefit Plans

Retirement Savings Plan

ARC LLC is the sponsor of the American Ref-Fuel Company Retirement Savings Plan (the Savings Plan), which covers substantially all employees of the Company. The Savings Plan, adopted July 1, 1988, as amended,

24


 

     
Ref-Fuel Holdings LLC and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   

incorporates a defined contribution account for each employee with deferred savings features permitted under Internal Revenue Code Section 401(k). Employees may make voluntary contributions to one or more of various investment funds through payroll deductions. The Company’s matching contribution is defined as 50 percent of the first five percent of covered compensation contributed by the employee. In addition, the Company makes a basic contribution on an employee’s behalf in an amount equal to three percent of an employee’s regular earnings which are less than the Social Security Wage Base. Company contributions are directed to the investment funds in the same proportion as the employees have directed their voluntary contributions. Amounts contributed to the Savings Plan were approximately $2.8 million, $0.2 million, $2.7 million, and $3.0 million for the year ended December 31, 2004, the period from December 12, 2003 through December 31, 2003, the period from January 1, 2003 through December 12, 2003, and the year ended December 31, 2002, respectively.

Long-Term Incentive Plans

The Company has granted certain appreciation rights and/or performance awards to its officers and certain key employees that were issued under two separate long-term incentive plans; the Long-Term Incentive Plan (dated as of January 2001) and the Management Incentive Plan (dated as of January 2004). The incentive plans are administered by the compensation committee of the Board of Directors. Awards under long-term incentive plans are based on the achievement of certain management objectives during each plan year. Awards under the long-term incentive plans mature in equal amounts of 25 percent in the years following the award. The Long-Term Compensation Plan (the LTC Plan), effective as of January 1, 2001, replaced the Long-Term Compensation Plan (the LTI Plan). Awards under the LTC Plan are based on the achievement of certain management objectives during each plan year. Awards under the LTC Plan mature in equal amounts of 25 percent in the years following the award.

The Company recognized compensation expense of approximately $3.7 million, $0.3 million, $4.9 million, and $4.1 million during the year ended December 31, 2004, the period from December 12, 2003 through December 31, 2003, the period from January 1, 2003 through December 12, 2003, and the year ended December 31, 2002, respectively. The Company’s obligation under these plans is approximately $6.0 million and $4.6 million at December 31, 2004 and 2003, respectively, of which approximately $2.7 million and $2.4 million is included in other long-term liabilities with the remainder in current liabilities, respectively. The Company paid out approximately $3.4 million, $0.0 million, $25.2 million and $0.9 million under these plans for the year ended December 31, 2004, the period from December 12, 2003 through December 31, 2003, the period from January 1, 2003 through December 12, 2003 and the year ended December 31, 2002, respectively.

Employment Agreements

Ref-Fuel Holdings has employment agreements with its seven officers. The agreements, which expire on December 31, 2006, provide for annual base salaries, subject to annual review by the Board of Directors of Ref-Fuel Holdings. Each officer is also eligible to participate in cash-based short-term and long-term bonus and incentive compensation arrangements, retirement plans and other arrangements that are generally provided to senior officers. If an officer’s employment is terminated by Ref-Fuel Holdings “without cause” or by the officer for “good reason” (each defined in the agreement), such officer is entitled to an amount equal to the sum of two times the annual base salary, two times the average annual bonus for the three preceding years and prorated target cash bonus for the calendar year which includes the date of termination.

Stock Option Plan

On August 11, 2004, the Board of Directors of Holdings Corp., managing member of the Company, adopted the 2004 Stock Option Plan (the SOP), effective January 1, 2004, as further modified on September 16, 2004. The SOP was designed to link the interests of officers of Holdings Corp. and other senior management of Ref-Fuel Holdings to the interests of Holdings Corp. shareholders through the granting of options to purchase stock of Holdings Corp. Holdings Corp. is a privately held company. During 2004 Holdings Corp. granted 13,199 options to the executive officers of Ref-Fuel Holdings under the SOP. Options awarded under the SOP vest over a period of four years and

25


 

     
Ref-Fuel Holdings LLC and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   

expire ten years from the date of grant, unless a triggering event (as defined in the agreement) has not occurred during the option period.

On January 31, 2005, in conjunction with the Sale, as discussed in Note 16, the Board of Directors and optionees under the SOP adopted an Option Modification Agreement (OMA). Under the terms of the OMA, at the completion of the Sale, the SOP plan will be canceled in exchange for a cash payment. The cash payment is calculated as the value of all outstanding options granted or ungranted but authorized under the terms of the SOP, together with certain amounts due and anticipated under other long term compensation plans.

A summary of the Company’s stock options for the year ended December 31, 2004, is as follows:

                 
            Weighted average exercise  
    Shares     price  
Options outstanding:
               
 
Beginning of year
        $  
Granted
    13,199       1,189.51  
Exercised
           
Forfeited or terminated
           
Purchased by MSW Merger
             
 
           
End of year
    13,199     $ 1,189.51  
 
           
 
               
Options exercisable at year end
           
 
               
Weighted average fair value of options granted during the year
          $ 132.30  

The fair value of each stock option granted during the year ended December 31, 2004 is an estimate on the date of grant that is calculated using the minimum value option pricing model with the following assumptions:

         
    Year Ended  
    December  
    31, 2004  
Expected life (years)
    3  
Expected dividend
     
Risk free interest rate
    3.9 %

The Company applies the recognition provisions of Accounting Principles Board Opinion No. 25 and related interpretations in accounting for its stock-based compensation plans. No compensation cost has been recognized for the stock option plan. Set forth as follows are the Company’s net income presented both as reported and pro forma, as if compensation cost had been determined consistent with the provisions of SFAS No. 123 for the year ended December 31, 2004 (in thousands):

         
    Year Ended December 31, 2004  
Net income, as reported
  $ 92,030  
Add: stock-based compensation expense included in reported net income, net of taxes
     
Less: stock-based compensation expense included using fair value method, net of taxes
    (1,746 )
 
     
Pro forma net earnings
  $ 90,284  
 
     

The effects of applying SFAS No. 123 in this pro forma disclosure are not necessarily indicative of future amounts.

26


 

     
Ref-Fuel Holdings LLC and Subsidiaries
   
 
   
Notes to Consolidated Financial Statements (Continued)
   

15. Supplemental Disclosure of Cash Flow Information

Depreciation and amortization expense included in the Statements of Cash Flows consists of the following (in thousands):

                                           
                Consolidated                    
                The period           The period        
                from           from        
        For the     December 12           January 1     For the  
        Year Ended     through           through     Year Ended  
        December 31,     December 31,           December 12,     December 31,  
Asset / liability   Statement of operations   2004     2003           2003     2002  
Property, plant and equipment
  Depreciation and amortization (1)   $ 67,996     $ 3,391           $ 55,838     $ 67,249  
Energy contracts
  Energy revenues     59,770       3,286             27,293       25,984  
Long-term waste contracts
  Waste disposal and related services     (7,171 )     (477 )           (7,454 )     (8,453 )
Lease
  Operating expenses (rent expense)     (3,641 )                 (5,009 )     (5,279 )
Debt
  Interest expense     (16,211 )     (494 )           (4,097 )     (4,608 )
Deferred revenue
  Waste disposal and related                                      
 
  services revenues and Energy                                      
 
  Revenues                                      
 
  and energy revenues     (29 )                 (909 )     (198 )
 
                                 
Total
      $ 100,714     $ 5,706           $ 65,662     $ 74,695  
 
                                 
                   
Supplemental cash flow information
                                         
Cash paid for interest
      $ 64,372     $ 11,094           $ 54,594     $ 57,306  
 
                                 
                   
Noncash investing and financing activities                                      
Push-down basis of accounting - MSW Energy Holdings   $     $ 205,501                 $  
Push-down basis of accounting - MSW Energy Holdings II           202,223                    
Unrealized gain on investments
          517                    
Redemption of Class B minority interest in the HENS                             144,194  
Finanalization of purchase accounting
    4,573                          

16. Subsequent Event

DLJ Merchant Banking Partners and AIG Highstar Capital, L.P. announced on February 1, 2005 that they have signed a definitive agreement to sell Holdings Corp. to Danielson Holding Corporation (Danielson). Holdings Corp. is the parent of MSW Energy Holdings LLC and MSW Energy Holdings II LLC. Danielson will pay $740 million in cash for the equity of ARC Holdings and will assume the consolidated net debt of ARC Holdings. Subject to receipt of regulatory approvals and required financing, the transaction is expected to close in the second quarter of 2005.

In connection with the Sale, costs relating to transaction expenses, severance, employment contracts, the OMA, Long-Term Incentive Plans, housing subsidies, lease termination and other related items are estimated to be between $50 million and $70 million.

27

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