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Derivatives and Risk Management
12 Months Ended
Aug. 31, 2011
Derivatives and Risk Management [Abstract] 
DERIVATIVES AND RISK MANAGEMENT
NOTE 10. DERIVATIVES AND RISK MANAGEMENT
The Company’s worldwide operations and product lines expose it to risks from fluctuations in metals commodity prices, foreign currency exchange rates, natural gas prices and interest rates. One objective of the Company’s risk management program is to mitigate these risks using derivative instruments. The Company enters into metal commodity futures and forward contracts to mitigate the risk of unanticipated declines in gross margin due to the volatility of the commodities’ prices, enters into foreign currency forward contracts which match the expected settlements for purchases and sales denominated in foreign currencies and enters into natural gas forward contracts to mitigate the risk of unanticipated changes in operating cost due to the volatility of natural gas prices. When sales commitments to customers include a fixed price freight component, the Company occasionally enters into freight forward contracts to minimize the effect of the volatility of ocean freight rates. The Company enters into interest rate swap contracts to maintain a portion of the Company’s debt obligations at variable interest rates. These interest rate swap contracts, under which the Company has agreed to pay variable rates of interest and receive fixed rates of interest, are designated as fair value hedges of fixed rate debt.
The Company designates only those contracts which closely match the terms of the underlying transaction as hedges for accounting purposes. These hedges resulted in substantially no ineffectiveness in the statements of operations, and there were no components excluded from the assessment of hedge effectiveness for the year ended August 31, 2011 and 2010. Certain of the foreign currency and commodity contracts were not designated as hedges for accounting purposes, although management believes they are essential economic hedges.
The following tables summarize activities related to the Company’s derivative instruments and hedged (underlying) items recognized within the statements of operations (in thousands) for the years ended August 31:
                             
Derivatives Not Designated as Hedging Instruments   Location   2011   2010   2009
 
Commodity
  Cost of goods sold   $ (10,857 )   $ (5,745 )   $ 14,666  
Foreign exchange
  Net sales     38       (898 )     532  
Foreign exchange
  Cost of goods sold     1,412       (1,153 )     26  
Foreign exchange
  SG&A expenses     (8,025 )     32       (9,816 )
Other
  Cost of goods sold                 (941 )
Other
  SG&A expenses                 97  
 
Gain (loss) before taxes
      $ (17,432 )   $ (7,764 )   $ 4,564  
 
The Company’s fair value hedges are designated for accounting purposes with gains and losses on the hedged (underlying) items offsetting the gain or loss on the related derivative transaction. Hedged (underlying) items relate to firm commitments on commercial sales and purchases, capital expenditures and fixed rate debt obligations. As of August 31, 2011, fair value hedge accounting for interest rate swap contracts increased the carrying value of debt instruments by $48.6 million.
                             
Derivatives Designated as Fair Value       August 31,
Hedging Instruments   Location   2011   2010   2009
 
Foreign exchange
  SG&A expenses   $ (15,053 )   $ (4,194 )   $ 43,185  
Interest rate
  Interest expense     33,485       32,438        
 
Gain before taxes
      $ 18,432     $ 28,244     $ 43,185  
 
                             
Hedged (Underlying) Items Designated as Fair Value       August 31,
Hedging Instruments   Location   2011   2010   2009
 
Foreign exchange
  Net sales   $ 91     $ 39     $ 32  
Foreign exchange
  SG&A expenses     14,955       4,147       (43,212 )
Interest rate
  Interest expense     (33,485 )     (32,438 )      
 
Loss before taxes
      $ (18,439 )   $ (28,252 )   $ (43,180 )
 
The Company recognizes the impact of actual and estimated net periodic settlements of current interest on active interest rate swaps as adjustments to interest expense. The Company recorded reductions to interest expense related to interest rate swaps of $15.7 million and $5.7 million for the years ended August 31, 2011 and 2010, respectively. These amounts represent the net of the Company’s periodic variable-rate interest obligations and the swap counterparty’s fixed-rate interest obligations. The Company’s variable-rate obligations are based on a spread from the six-month LIBOR.
                         
Effective Portion of Derivatives Designated as Cash Flow Hedging Instruments   August 31,
Recognized in Accumulated Other Comprehensive Income (Loss)   2011   2010   2009
 
Commodity
  $ 26     $ 27     $ (360 )
Foreign exchange
    797       264       11,446  
 
Gain, net of taxes
  $ 823     $ 291     $ 11,086  
 
                             
Effective Portion of Derivatives Designated as Cash Flow    
Hedging Instruments Reclassified from       August 31,
Accumulated Other Comprehensive Income (Loss)   Location   2011   2010   2009
 
Commodity
  Cost of goods sold   $ 195     $ (7 )   $ (284 )
Foreign exchange
  SG&A expenses     365       (81 )     (122 )
Interest rate
  Interest expense     458       458       458  
 
Gain, net of taxes
      $ 1,018     $ 370     $ 52  
 
The Company’s derivative instruments were recorded at their respective fair values as follows on the consolidated balance sheets (in thousands) for the year ended August 31:
                 
Derivative Assets   2011   2010
 
Commodity — designated
  $ 17     $ 80  
Commodity — not designated
    2,329       911  
Foreign exchange — designated
    893       435  
Foreign exchange — not designated
    970       1,188  
Current interest rate — designated
    19,134       12,173  
Long-term interest rate — designated
    29,515       20,265  
 
Derivative assets (other current assets and other assets)*
  $ 52,858     $ 35,052  
 
                 
Derivative Liabilities   2011   2010
 
Commodity — designated
  $     $ 95  
Commodity — not designated
    2,625       2,817  
Foreign exchange — designated
    805       1,749  
Foreign exchange — not designated
    2,258       1,097  
 
Derivative liabilities (accrued expenses, other payables and long-term liabilities)*
  $ 5,688     $ 5,758  
 
 
*   Derivative assets and liabilities do not include the hedged (underlying) items designated as fair value hedges.
As of August 31, 2011, all of the Company’s derivative instruments designated to hedge exposure to the variability in future cash flows of the forecasted transactions will mature within twelve months.
All of the instruments are highly liquid, and none are entered into for trading purposes.