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Defined Benefit Plans (Notes)
12 Months Ended
Oct. 02, 2021
Retirement Benefits [Abstract]  
Defined Benefit Plans DEFINED BENEFIT PLANS
 As a result of the Rofin acquisition in fiscal 2017, we assumed all assets and liabilities of Rofin's defined benefit plans for the Rofin-Sinar Laser, GmbH ("RSL") and Rofin-Sinar Inc. ("RS Inc.") employees. The U.S. plan began in fiscal 1995 and is partially funded. Any new employees hired after January 1, 2007, are not eligible for the RS Inc. pension plan. As is the customary practice with German companies, the German pension plan is unfunded. Any new employees hired after 2000 are not eligible for the RSL pension plan. The measurement date of these pension plans is September 30 and actuarial gains and losses are deferred into OCI and amortized over future periods.
Effective January 1, 2012, the RS Inc. defined benefit plan was amended to exclude highly compensated employees, as defined by the Internal Revenue Service, from receiving future years of service under the RS Inc. defined benefit plan. A non-qualified defined benefit plan was created to replace the benefits lost by the employees that were otherwise excluded from the qualified defined benefit plan. Effective August 31, 2018, both the RS Inc. plans were amended to freeze all future compensation benefit accruals. During fiscal 2020, we opened a lump sum payment election window for the RS Inc. defined
benefit plan to allow certain participants the option to receive the entire value of their benefit as a single lump sum payment, resulting in payments of $1.0 million in fiscal 2020.
In addition, we have defined benefit plans in South Korea, Japan, Spain, and Italy, covering all full-time employees with at least one year of service, and a defined benefit plan in Germany covering two individuals. As is the customary practice with European and Asian companies, the plans are unfunded, with the exception of the Spanish plan which is partially funded. We have elected to recognize all actuarial gains and losses on these plans immediately, as incurred. The measurement date of these defined benefit plans is September 30.
For financial reporting purposes, the calculation of net periodic pension costs is based upon a number of actuarial assumptions including a discount rate for plan obligations, an assumed rate of return on pension assets and an assumed rate of compensation increase for employees covered by the plan. All of these assumptions were based upon management's judgment, considering all known trends and uncertainties. Actual results that differ from these assumptions would impact future expense recognition and the cash funding requirements of our defined benefit plans.
Components of net periodic cost are as follows for fiscal 2021, 2020, and 2019 (in thousands):
 Fiscal
 202120202019
Service cost$2,003 $2,153 $1,955 
Interest cost936 857 1,308 
Expected return on plan assets(620)(682)(817)
Recognized net actuarial (gain) loss(292)(690)470 
Foreign exchange impacts(82)66 (79)
Net periodic pension cost$1,945 $1,704 $2,837 

The service cost component of net periodic costs is included in selling, general and administrative ("SG&A") expenses, and the interest costs, net actuarial (gain) loss and other components are included in Other-net within other income (expense) in the consolidated statements of operations.
The changes in projected benefit obligations and plan assets, as well as the ending balance sheet amounts for our defined benefit plans, are as follows (in thousands):
Fiscal year-end
 20212020
Change in benefit obligation:
    Projected benefit obligation at beginning of year$60,607 $60,437 
    Service cost2,003 2,153 
    Interest cost936 857 
 Assumption change(443)(1,783)
 Experience loss261 22 
   Foreign exchange rate impacts(704)2,433 
   Benefits paid – total
(2,327)(3,010)
Settlement gain (502)
        Projected benefit obligation at end of year$60,333 $60,607 
Projected benefit obligation at end of year:
    U.S. plans$18,070 $18,775 
    Foreign plans42,263 41,832 
        Projected benefit obligation at end of year$60,333 $60,607 
Change in plan assets:
    Fair value of plan assets at beginning of year$12,901 $12,997 
    Actual return on plan assets1,032 1,218 
    Employer contributions87 208 
    Benefits paid – funded plan
(607)(1,522)
        Fair value of plan assets at end of year$13,413 $12,901 
Fair value of plan assets at end of year:
     U.S. plans$13,131 $12,645 
     Foreign plans282 256 
     Fair value of plan assets at end of year13,413 12,901 
        Unfunded status at end of year$(46,920)$(47,706)
Amounts recognized in the consolidated balance sheet:
    Accrued benefit liability – current
$(2,810)$(1,896)
    Accrued benefit liability – non current
(44,110)(45,810)
    Accumulated other comprehensive loss (pre-tax)190 456 
The information for plans with an accumulated benefit obligation in excess of plan assets is as follows (in thousands):
 Fiscal year-end
 20212020
Projected benefit obligation$60,333 $60,607 
Accumulated benefit obligation56,656 56,847 
Fair value of plan assets 13,413 12,901 
The weighted-average rates used to determine the net periodic benefit costs are as follows:
Fiscal
 20212020
Discount rate:
    U.S.2.6 %2.3 %
    Foreign1.2 %1.2 %
Expected return on plan assets:
    U.S.5.0 %5.0 %
Rate of compensation increase
    U.S. %— %
    Foreign2.2 %2.2 %
We recognize the over (under) funded status of the defined benefit plans in our consolidated balance sheets. We also recognize, in other comprehensive income (loss), certain gains and losses that arise for the period but are deferred under current pension accounting rules. A one percent change in the discount rate or the expected rate of return on plan assets would not have a material impact on the projected benefit obligation or the net periodic benefit cost. The decrease in discount rates for U.S. and foreign plans was the primary reason for the assumption change and the increase in the projected benefit obligation.
Expected benefit payments for each of the next five fiscal years and the five years aggregated thereafter is as follows (in thousands):
 Amount
2022$3,539 
20232,370 
20242,867 
20252,925 
20263,291 
2027-203116,142 
Total$31,134 

Our pension plan asset allocations at October 2, 2021 and October 3, 2020 by asset category are as follows:
 Allocation
 TargetFiscal 2021Fiscal 2020
Equity securities60 %59 %32 %
Debt securities40 %41 %68 %
    Total plan assets100 %100 %100 %
We employ a total return investment approach whereby a mix of equity, debt securities and government securities are used to maximize the long-term return of plan assets for a prudent level of risk. The intent of this strategy is to minimize plan expenses by maximizing investment returns within that prudent level of risk. Furthermore, equity investments are diversified across U.S. and non-U.S. stocks as well as growth, value and small and large capitalizations. Additionally, cash balances are
maintained at levels adequate to meet near-term plan expenses and benefit payments. Investment risk is measured and monitored on an ongoing basis through semi-annual investment portfolio reviews.
Investments in our defined benefit plan are stated at fair value. Level 1 assets are valued using quoted market prices that represent the asset value of the shares held by the trusts. The level 2 assets are investments in pooled funds, which are valued using a model to reflect the valuation of their underlying assets that are publicly traded with observable values. The fair value of level 3 pension plan assets are measured by compiling the portfolio holdings and independently valuing the securities in those portfolios.
The fair values of our pension plan assets, by level within the fair value hierarchy, at October 2, 2021 are as follows:
Asset categoriesLevel 1Level 2Level 3Total
Cash and cash equivalents:
    Money market$2,731 $— $— $2,731 
Equity securities:
    Small cap— — — — 
    Mid cap— — — — 
    Large cap— — — — 
    Total market stock— 3,390 — 3,390 
    International— 1,751 — 1,751 
    Emerging markets— — — — 
Debt securities:
    Bonds and mortgages— 5,481 — 5,481 
    Inflation protected— — — — 
    High yield— — — — 
    Liability driven investments— 60 — 60 
Total plan assets$2,731 $10,682 $— $13,413 
The fair values of our pension plan assets, by level within the fair value hierarchy, at October 3, 2020 are as follows:
Asset categoriesLevel 1Level 2Level 3Total
Cash and cash equivalents:
    Money market$469 $— $— $469 
Equity securities:
    Small cap— 50 — 50 
    Mid cap— 143 — 143 
    Large cap— 293 — 293 
    Total market stock— 2,140 — 2,140 
    International— 1,166 — 1,166 
    Emerging markets— 197 — 197 
Debt securities:
    Bonds and mortgages— 3,323 — 3,323 
    Inflation protected— — — — 
    High yield— 272 — 272 
  Liability driven investments— $4,848 4,848 
Total plan assets$469 $12,432 $— $12,901