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Defined Benefit Plans (Notes)
12 Months Ended
Sep. 29, 2018
Retirement Benefits [Abstract]  
Defined Benefit Plans
DEFINED BENEFIT PLANS
 As a result of the Rofin acquisition, we have assumed all assets and liabilities of Rofin's defined benefit plans for the Rofin-Sinar Laser, GmbH ("RSL") and Rofin-Sinar Inc. ("RS Inc.") employees. The U.S. plan began in fiscal 1995 and is partially funded. Any new employees hired after January 1, 2007, are not eligible for the RS Inc. pension plan. As is the customary practice with German companies, the German pension plan is unfunded. Any new employees hired after 2000 are not eligible for the RSL pension plan. The measurement date of these pension plans is September 30. For these pension plans, actuarial gains and losses are deferred into OCI and amortized over future periods.
Effective January 1, 2012, the RS Inc. defined benefit plan was amended to exclude highly compensated employees, as defined by the Internal Revenue Service, from receiving future years of service under the RS Inc. defined benefit plan. A non-qualified defined benefit plan was created to replace the benefits lost by the employees that were otherwise excluded from the qualified defined benefit plan. Effective August 31, 2018 both the RS Inc. plans were amended to freeze all future compensation benefit accruals.
In addition, we have defined benefit plans in South Korea, Japan, Spain and Italy, covering all full-time employees with at least one year of service, and a defined benefit plan in Germany covering two individuals. As is the customary practice with European and Asian companies, the plans are unfunded, with the exception of the Spanish plan which is partially funded. We have elected to recognize all actuarial gains and losses on these plans immediately, as incurred. The measurement date of these defined benefit plans is September 30.
For financial reporting purposes, the calculation of net periodic pension costs is based upon a number of actuarial assumptions including a discount rate for plan obligations, an assumed rate of return on pension assets and an assumed rate of compensation increase for employees covered by the plan. All of these assumptions were based upon management's judgment, considering all known trends and uncertainties. Actual results that differ from these assumptions would impact future expense recognition and the cash funding requirements of our defined benefit plans.
Components of net periodic cost are as follows for fiscal 2018, 2017 and 2016 (in thousands):
 
Fiscal
 
2018
 
2017
 
2016
Service cost
$
2,262

 
$
2,077

 
$
872

Interest cost
1,230

 
1,086

 
97

Expected return on plan assets
(787
)
 
(736
)
 

Recognized net actuarial (gain) loss
240

 
(236
)
 
993

Foreign exchange impacts
(56
)
 
(6
)
 
127

Recognition of curtailment (gain) due to plan freeze
(1,236
)
 

 
$

Net periodic pension cost
$
1,653

 
$
2,185

 
$
2,089



The changes in projected benefit obligations and plan assets, as well as the ending balance sheet amounts for our defined benefit plans, are as follows (in thousands):
 
Fiscal 2018
 
Fiscal 2017
Change in benefit obligation:
 
 
 
    Projected benefit obligation at beginning of year (1)
$
52,547

 
$
8,621

 Business combinations and acquisitions

 
46,361

    Service cost
2,262

 
2,077

    Interest cost
1,230

 
1,086

    Actuarial gains

 
(141
)
 Assumption change
(1,517
)
 
(3,597
)
 Experience (gain) loss
596

 
(1,502
)
   Foreign exchange rate impacts
(460
)
 
1,685

   Benefits paid - total
(1,923
)
 
(2,043
)
Curtailment gain
(1,236
)
 

        Projected benefit obligation at end of year
$
51,499

 
$
52,547

 
 
 
 
Projected benefit obligation at end of year:
 
 
 
    U.S. plans
$
15,754

 
$
17,543

    Foreign plans
35,745

 
35,004

        Projected benefit obligation at end of year
$
51,499

 
$
52,547

 
 
 
 
Change in plan assets:
 
 
 
    Fair value of plan assets at beginning of year
$
11,856

 
$

 Business combinations and acquisitions

 
11,121

    Actual return on plan assets
672

 
1,092

    Employer contributions
361

 

    Benefits paid - funded plan
(403
)
 
(357
)
        Fair value of plan assets at end of year
$
12,486

 
$
11,856

 
 
 
 
Fair value of plan assets at end of year:
 
 
 
     U.S. plans
$
12,323

 
$
11,856

     Foreign plans
163

 

     Fair value of plan assets at end of year
12,486

 
11,856

        Unfunded status at end of year
$
(39,013
)
 
$
(40,691
)
 
 
 
 
Amounts recognized in the consolidated balance sheet:
 
 
 
    Accrued benefit liability - current
$
(1,485
)
 
$
(1,238
)
    Accrued benefit liability - non current
(37,528
)
 
(39,454
)
    Accumulated other comprehensive gain (pre-tax)
(6,340
)
 
(5,360
)
(1) The beginning of the year balances in fiscal 2017 relate to plans held in South Korea, Japan, Italy and Germany. These were not disclosed in prior years as the net liability was not material.
The information for plans with an accumulated benefit obligation in excess of plan assets is as follows (in thousands):
 
Fiscal year-end
 
2018
 
2017
Projected benefit obligation
$
51,499

 
$
52,547

Accumulated benefit obligation
47,713

 
47,798

Fair value of plan assets
12,486

 
11,856


The weighted-average rates used to determine the net periodic benefit costs are as follows:
 
Fiscal 2018
 
Fiscal 2017
Discount rate:
 
 
 
    U.S.
4.2
%
 
3.6
%
    Foreign
1.9
%
 
1.7
%
Expected return on plan assets:
 
 
 
    U.S.
6.8
%
 
6.6
%
Rate of compensation increase
 
 
 
    U.S.
%
 
3.0
%
    Foreign
1.5
%
 
2.0
%


We recognize the over (under) funded status of the defined benefit plans in our consolidated balance sheets. We also recognize, in other comprehensive income (loss), certain gains and losses that arise for the period but are deferred under current pension accounting rules. A one percent change in the discount rate or the expected rate of return on plan assets would not have a material impact on the projected benefit obligation or the net periodic benefit cost.

Expected benefit payments for each of the next five fiscal years and the five years aggregated thereafter is as follows (in thousands):
 
Amount
2019
$
2,044

2020
1,864

2021
2,169

2022
3,013

2023
2,433

2024-2028
15,477

Total
$
27,000



Our pension plan asset allocations at September 29, 2018 and September 30, 2017 by asset category are as follows:

 
Allocation
 
Target
 
Fiscal 2018
 
Fiscal 2017
Equity securities
50
%
 
51
%
 
56
%
Debt securities
50
%
 
49
%
 
44
%
    Total plan assets
100
%
 
100
%
 
100
%

We employ a total return investment approach whereby a mix of equity, debt securities and government securities are used to maximize the long-term return of plan assets for a prudent level of risk. The intent of this strategy is to minimize plan expenses by maximizing investment returns within that prudent level of risk. Furthermore, equity investments are diversified across U.S. and non-U.S. stocks as well as growth, value and small and large capitalizations. Additionally, cash balances are maintained at levels adequate to meet near-term plan expenses and benefit payments. Investment risk is measured and monitored on an ongoing basis through semi-annual investment portfolio reviews.
Investments in our defined benefit plan are stated at fair value. Level 1 assets are valued using quoted market prices that represent the asset value of the shares held by the trusts. The level 2 assets are investments in pooled funds, which are valued using a model to reflect the valuation of their underlying assets that are publicly traded with observable values. The fair value of level 3 pension plan assets are measured by compiling the portfolio holdings and independently valuing the securities in those portfolios.
The fair values of our pension plan assets, by level within the fair value hierarchy, at September 29, 2018 are as follows:
Asset categories
Level 1
 
Level 2
 
Level 3
 
Total
Equity securities:
 
 
 
 
 
 
 
    Small cap
$

 
$
297

 
$

 
$
297

    Mid cap

 
593

 

 
593

    Large cap

 
2,368

 

 
2,368

    Total market stock

 
1,067

 

 
1,067

    International

 
1,762

 

 
1,762

    Emerging markets

 
263

 

 
263

Debt securities:
 
 
 
 
 
 

    Bonds and mortgages

 
4,229

 

 
4,229

    Inflation protected

 
593

 

 
593

    High yield

 
606

 

 
606

Money market

 
708

 

 
708

Total plan assets
$

 
$
12,486

 
$

 
$
12,486

The fair values of our pension plan assets, by level within the fair value hierarchy, at September 30, 2017 are as follows:
Asset categories
Level 1
 
Level 2
 
Level 3
 
Total
Equity securities
 
 
 
 
 
 
 
    Small cap
$

 
$
304

 
$

 
$
304

    Mid cap

 
621

 

 
621

    Large cap

 
2,382

 

 
2,382

    Total market stock

 
1,106

 

 
1,106

    International

 
1,897

 

 
1,897

    Emerging markets

 
342

 

 
342

Debt securities
 
 
 
 
 
 

    Bonds and mortgages

 
4,031

 

 
4,031

    Inflation protected

 
555

 

 
555

    High yield

 
618

 

 
618

Total plan assets
$

 
$
11,856

 
$

 
$
11,856