-----BEGIN PRIVACY-ENHANCED MESSAGE----- Proc-Type: 2001,MIC-CLEAR Originator-Name: webmaster@www.sec.gov Originator-Key-Asymmetric: MFgwCgYEVQgBAQICAf8DSgAwRwJAW2sNKK9AVtBzYZmr6aGjlWyK3XmZv3dTINen TWSM7vrzLADbmYQaionwg5sDW3P6oaM5D3tdezXMm7z1T+B+twIDAQAB MIC-Info: RSA-MD5,RSA, VUEQCYhrK8O2LqqaRYvMiKgQqbGF88vkv68//Xb1DQ9KTAQmt9I4WpjH23uJbEgZ ooJMpDbMz4vVhgafwPyR6w== 0001140361-05-009289.txt : 20051109 0001140361-05-009289.hdr.sgml : 20051109 20051109151620 ACCESSION NUMBER: 0001140361-05-009289 CONFORMED SUBMISSION TYPE: 10-Q PUBLIC DOCUMENT COUNT: 4 CONFORMED PERIOD OF REPORT: 20050930 FILED AS OF DATE: 20051109 DATE AS OF CHANGE: 20051109 FILER: COMPANY DATA: COMPANY CONFORMED NAME: CASTLE A M & CO CENTRAL INDEX KEY: 0000018172 STANDARD INDUSTRIAL CLASSIFICATION: WHOLESALE-METALS SERVICE CENTERS & OFFICES [5051] IRS NUMBER: 360879160 STATE OF INCORPORATION: MD FISCAL YEAR END: 1231 FILING VALUES: FORM TYPE: 10-Q SEC ACT: 1934 Act SEC FILE NUMBER: 001-05415 FILM NUMBER: 051189668 BUSINESS ADDRESS: STREET 1: 3400 N WOLF RD CITY: FRANKLIN PARK STATE: IL ZIP: 60131 BUSINESS PHONE: 7084557111 MAIL ADDRESS: STREET 1: 3400 N WOLF RD CITY: FRANKLIN PARK STATE: IL ZIP: 60131 10-Q 1 body.htm AM CASTLE AND CO. 10-Q 09-30-2005


UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549
FORM 10-Q

©   Quarterly Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

For Quarterly Period Ended
September 30, 2005
or,

Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

For the transition period from
 
to
 

Commission File Number
1-5415

 
A. M. Castle & Co.
 
 Exact name of registrant as specified in its charter

Maryland
 
36-0879160
(State or Other Jurisdiction of incorporation of organization)
 
(I.R.S. Employer Identification No.)

3400 North Wolf Road, Franklin Park, Illinois
 
60131
(Address of Principal Executive Offices)
 
(Zip Code)

Registrant’s telephone, including area code
 
847/455-7111

None
(Former name, former address and former fiscal year, if changed since last year)

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.

Yes x  NO ¨


Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act).
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).
 
Yes x  No ¨
 
Yes ¨  No x

Indicate the number of shares outstanding of each of the issuer's classes of common stock, as of the latest practicable date.
 
Class
 
Outstanding at September 30, 2005
Common Stock, $0.01 Par Value
Preferred Stock, No Par Value
 
15,982,017shares
12,000 shares
 



 
A. M. CASTLE & CO.


Part I.  FINANCIAL INFORMATION

 
 
Part I.  Finanical Information
Page
Number
     
Item 1.
Consolidated Financial Statements (unaudited)
 
 
Consolidated Balance Sheets
1
 
Consolidated Statements of Income
2
 
Consolidated Statements of Cash Flows
3
 
Notes to Consolidated Financial Statements
4-13
     
Item 2.
Management's Discussion and Analysis of Financial Condition and Results of Operations
13-19
     
Item 3
Quantitative and Qualitative Disclosure About Market Risk
19
     
Item 4
Control and Procedures
19-20
     
     
 
Part II.  Other Information
 
     
Item 1.
Legal Proceedings
21
     
Item 6.
Exhibits and Reports on Form 8-K
21-28

(i)


CONSOLIDATED BALANCE SHEETS
 
(Dollars in thousands)
 
Unaudited
 
Sept 30, 2005
 
Dec. 31, 2004
 
Sept 30, 2004
 
ASSETS
             
Current assets
             
Cash and cash equivalents
 
$
11,956
 
$
3,106
 
$
5,435
 
Accounts receivable, less allowances of $1,937 in Sept. 2005,  $1,760 in December 2004, and $423 in Sept. 2004
   
116,497
   
80,323
   
99,073
 
Inventories (principally on last-in, first-out basis) (latest cost higher by approximately $97,432 in Sept. 2005, $92,500 in December 2004, and $79,569 in Sept. 2004)
   
117,698
   
135,588
   
121,297
 
Income tax receivable
   
144
   
169
   
310
 
Assets held for sale
   
   
995
   
995
 
Other current assets
   
6,662
   
7,325
   
7,926
 
Total current assets
   
252,957
   
227,506
   
235,036
 
Investment in joint venture
   
10,149
   
8,463
   
7,024
 
Goodwill
   
32,296
   
32,201
   
31,959
 
Pension assets
   
41,275
   
42,262
   
42,216
 
Other assets
   
4,748
   
7,586
   
7,517
 
Assets held for sale
   
995
   
   
 
Property, plant and equipment, at cost
                   
Land
   
4,772
   
4,771
   
4,767
 
Building
   
45,719
   
45,514
   
47,255
 
Machinery and equipment
   
127,513
   
124,641
   
121,093
 
     
178,004
   
174,926
   
173,115
 
Less - accumulated depreciation
   
(114,848
)
 
(109,928
)
 
(107,528
)
     
63,156
   
64,998
   
65,587
 
Total assets
 
$
405,576
 
$
383,016
 
$
389,339
 
                     
LIABILITIES AND STOCKHOLDERS' EQUITY
                   
Current liabilities
                   
Accounts payable
 
$
85,161
 
$
93,342
 
$
102,893
 
Accrued liabilities and deferred gains
   
27,441
   
23,016
   
23,990
 
Current and deferred income taxes
   
8,076
   
4,349
   
2,954
 
Current portion of long-term debt
   
16,390
   
11,607
   
11,676
 
Total current liabilities
   
137,068
   
132,314
   
141,513
 
Long-term debt, less current portion
   
67,374
   
89,771
   
89,450
 
Deferred income taxes
   
21,484
   
19,668
   
19,942
 
Deferred gain on sale-leaseback of assets
   
5,826
   
6,465
   
6,673
 
Minority interest
   
1,419
   
1,644
   
1,268
 
Postretirement benefits obligations
   
3,083
   
2,905
   
2,834
 
Stockholders' equity
                   
Preferred stock, no par value - 10,000,000 shares authorized; 12,000 shares issued and outstanding
   
11,239
   
11,239
   
11,239
 
Common stock, $0.01 par value - authorized 30,000,000 shares; issued and outstanding 15,982,017 at Sept. 2005 15,806,366 at December 2004, and 15,796,437 at Sept. 2004
   
160
   
159
   
159
 
Additional paid in capital
   
40,922
   
35,082
   
35,025
 
Earnings reinvested in the business
   
117,064
   
82,400
   
80,147
 
Accumulated other comprehensive income
   
2,631
   
1,616
   
1,350
 
Other - deferred compensation
   
   
(2
)
 
(16
)
Treasury stock, at cost - 219,748 shares at Sept. 2005, 62,065 shares at December 2004, and 59,260 shares at Sept. 2004
   
(2,694
)
 
(245
)
 
(245
)
Total stockholders' equity
   
169,322
   
130,249
   
127,659
 
Total liabilities and stockholders' equity
 
$
405,576
 
$
383,016
 
$
389,339
 
 
 
The accompanying notes are an integral part of these statements

(1)

 
CONSOLIDATED STATEMENTS OF INCOME
 
(Dollars in thousands, except per share data)
 
Unaudited
                 
   
For the Three Months
Ended September 30,
 
For the Nine Months
Ended September 30,
 
   
2005
 
2004
 
2005
 
2004
 
                   
Net sales
 
$
234,551
 
$
199,341
 
$
731,721
 
$
563,195
 
Cost of material sold
   
(163,956
)
 
(142,033
)
 
(512,706
)
 
(398,378
)
Gross margin
   
70,595
   
57,308
   
219,015
   
164,817
 
                           
Plant and delivery expense
   
(27,920
)
 
(22,665
)
 
(81,635
)
 
(70,667
)
Sales, general and administrative expense
   
(23,591
)
 
(20,345
)
 
(70,263
)
 
(59,117
)
Depreciation and amortization expense
   
(2,205
)
 
(2,245
)
 
(6,752
)
 
(6,736
)
Total operating expense
   
(53,716
)
 
(46,255
)
 
(158,650
)
 
(136,520
)
                           
Operating income
   
16,879
   
11,053
   
60,365
   
28,297
 
                           
Interest expense, net
   
(1,765
)
 
(2,175
)
 
(5,875
)
 
(6,706
)
Discount on sale of accounts receivable
   
(127
)
 
(167
)
 
(1,127
)
 
(684
)
Income before income tax and equity in joint venture
   
14,987
   
8,711
   
53,363
   
20,907
 
                           
Income tax expense
                         
Federal
   
(4,393
)
 
(2,135
)
 
(15,617
)
 
(4,971
)
State
   
(938
)
 
(554
)
 
(3,014
)
 
(1,283
)
Foreign
   
132
   
(819
)
 
(1,377
)
 
(2,204
)
     
(5,199
)
 
(3,508
)
 
(20,008
)
 
(8,455
)
                           
Net income before equity in joint venture
   
9,788
   
5,203
   
33,355
   
12,452
 
                           
Equity earnings of joint venture
   
817
   
1,458
   
3,342
   
3,197
 
Income taxes - joint venture
   
(321
)
 
(574
)
 
(1,314
)
 
(1,259
)
Net income
   
10,284
   
6,087
   
35,383
   
14,390
 
                           
Preferred dividends
   
(240
)
 
(240
)
 
(720
)
 
(720
)
Net income applicable to common stock
 
$
10,044
 
$
5,847
 
$
34,663
 
$
13,670
 
                           
Basic earnings per share
 
$
0.63
 
$
0.37
 
$
2.18
 
$
0.87
 
Diluted earnings per share
 
$
0.56
 
$
0.36
 
$
1.96
 
$
0.87
 
                           

The accompanying notes are an integral part of these statements

(2)


CONSOLIDATED STATEMENTS OF CASH FLOW
 
(Dollars in thousands)
Unaudited
 
For the Nine
Months Ended
September 30,
 
   
2005
 
2004
 
Cash flows from operating activities:
         
Net income
 
$
35,383
 
$
14,390
 
Adjustments to reconcile net income to net cash from operating activities:
             
Depreciation and amortization
   
6,752
   
6,736
 
Amortization of deferred gain
   
(639
)
 
(631
)
Equity in earnings from joint venture
   
(3,342
)
 
(3,197
)
Deferred income taxes
   
241
   
1,367
 
Non-cash pension and postretirement benefit expense
   
1,685
   
315
 
Deferred stock compensation expense
   
2,796
   
 
Other
   
(390
)
 
643
 
Increase (decrease) from changes in:
             
Accounts receivable
   
(35,776
)
 
(43,224
)
Inventory
   
18,205
   
(1,905
)
Accounts payable and accrued liabilities
   
(3,781
)
 
38,875
 
Other current assets
   
316
   
(953
)
Income taxes payable
   
5,265
   
3,080
 
Net cash from operating activities
   
26,715
   
15,495
 
 
             
Cash flows from investing activities:
   
       
Investments and acquisitions, net of cash acquired
   
(236
)
 
(1,744
)
Dividends from joint venture
   
1,705
   
624
 
Capital expenditures
   
(4,784
)
 
(3,419
)
Collection of note receivable
   
2,639
   
 
Net cash from investing activities
   
(676
)
 
(4,539
)
               
Cash flows from financing activities:
             
Proceeds from issuance of long term debt
   
4,000
   
 
Repayment of long-term debt
   
(21,542
)
 
(7,337
)
Preferred stock dividend
   
(720
)
 
(720
)
Other
   
597
   
(85
)
Net cash from financing activities
   
(17,665
)
 
(8,142
)
               
Effect of exchange rate changes on cash
   
476
   
166
 
               
Net increase in cash
   
8,850
   
2,980
 
               
Cash - beginning of year
 
$
3,106
 
$
2,455
 
Cash - end of period
 
$
11,956
 
$
5,435
 
               
Supplemental cash disclosure - cash paid during the period:
             
Interest
 
$
(6,808
)
$
(6,815
)
Income taxes
 
$
(15,410
)
$
(4,923
)
 
The accompanying notes are an integral part of these statements 

(3)

 
A. M. Castle & Co.
Notes to Consolidated Financial Statements
(Unaudited)


1.
Consolidated Financial Statements
 
The consolidated financial statements included herein are unaudited. The balance sheet at December 31, 2004 is derived from the audited consolidated financial statements at that date. A.M. Castle & Co. (the “Company”) believes that the disclosures are adequate to ensure that the information is not misleading. However, certain information and footnote disclosures normally included in financial statements prepared in accordance with accounting principles generally accepted in the United States have been omitted pursuant to the rules and regulations of the Securities and Exchange Commission (the “SEC”). In the opinion of management, the unaudited statements included herein contain all adjustments (consisting of only normal recurring adjustments) necessary to present fairly the financial position, the cash flows, and the results of operations at the dates and for the periods then ended. These consolidated financial statements should be read in conjunction with the consolidated financial statements and the notes thereto included in the Company’s Annual Report on Form 10-K for the year ended December 31, 2004. The 2005 interim results reported herein may not necessarily be indicative of the results of operations for the full year.

2.
New Accounting Standards
 
New Accounting Standards— In December 2004 the Financial Accounting Standards Board (FASB) issued a revised Statement of Financial Accounting Standards (SFAS) No. 123R, “Share Based Payment”. SFAS No. 123R requires that the fair value of stock options be recorded in the results of operations beginning no later than January 1, 2006. The effect of adopting the new rule on reported diluted earnings per share will be dependent on the number of options, restricted shares or other stock based compensation granted; the terms of those awards and their fair values. The Company will adopt the revised rules on January 1, 2006.

3.
Earnings Per Share
 
Earnings per common share are computed by dividing net income by the weighted average number of shares of common stock (basic) plus common stock equivalents (diluted) outstanding during the year. Common stock equivalents consist of stock options, restricted stock awards and preferred stock shares and have been included in the calculation of weighted average shares outstanding using the treasury stock method. In accordance with SFAS No. 128 "Earnings per Share", the following table is a reconciliation of the basic and fully diluted earnings per share calculations for the periods reported.

(4)


 
 
 
 
 
 
   
For The Three Months
Ended September 30,
 
For The Nine Months
Ended September 30,
 
(dollars in thousands, except per share data)
 
2005
 
2004
 
2005
 
2004
 
                   
Net income
 
$
10,284
 
$
6,087
 
$
35,383
 
$
14,390
 
Preferred dividends
   
(240
)
 
(240
)
 
(720
)
 
(720
)
Net income applicable to common stock
 
$
10,044
 
$
5,847
 
$
34,663
 
$
13,670
 
                           
Weighted average common shares outstanding
   
15,948
   
15,793
   
15,883
   
15,794
 
Dilutive effect of outstanding employee and directors’ common stock options and restricted and preferred stock
   
2,300
   
953
   
2,150
   
802
 
Diluted common shares outstanding
   
18,248
   
16,750
   
18,033
   
16,596
 
                           
Basic income per common share
 
$
0.63
 
$
0.37
 
$
2.18
 
$
0.87
 
 
                           
Diluted income per common share
 
$
0.56
 
$
0.36
 
$
1.96
 
$
0.87
 
                           
Outstanding employee and directors' common stock options and restricted and preferred stock shares having no dilutive effect
   
1,683
   
845
   
1,846
   
850
 
                           

4.
Accounts Receivable Securitization/Debt Refinancing
 
Up through July 29, 2005 the Company utilized a special purpose, fully consolidated, bankruptcy remote company, Castle SPFD, LLC for the sole purpose of buying receivables from the Company and selected subsidiaries of the Company, and selling an undivided interest in a base of receivables to a third-party finance company. Castle SPFD, LLC retained an undivided interest in the pool of accounts receivable and bad debt losses are allocated first to this retained interest.

The sale of accounts receivable to Castle SPFD, LLC is reflected as a reduction of "accounts receivable, net" in the Consolidated Balance Sheets and the proceeds received from such sales are included in "net cash from operating activities" in the Condensed Statements of Cash Flows. Sales proceeds from the receivables were less than the face amount of the accounts receivable sold by an amount equal to a discount on sales as determined by the financing company. These costs are charged to "discount on sale of accounts receivable" in the Consolidated Statements of Income.

On July 29, 2005 the Company obtained an $82.0 million, five-year senior secured revolving credit agreement (the “Revolver”) with a syndicate of U.S. banks. The Revolver consists of (i) a $75 million revolving loan (the “U.S. Facility”) and (ii) a $7.0 million revolving loan (the “Canadian Facility”) to be drawn by the borrower from time to time. The Canadian Facility can be drawn in U.S. dollars and/or Canadian dollars. The Revolver removed the need for the accounts receivable purchase facility (“RPF”) as a source of funds, which was paid off in full for the amount of $21.5 million and terminated on that date. The U.S. Facility is guarantied by the material domestic subsidiaries of the Company and is secured by substantially all of the assets of the Company and such domestic subsidiaries. The Canadian Facility is guarantied by the Company and is secured by substantially all of the assets of the Canadian subsidiary. The Revolver is an asset-based loan with a borrowing base that fluctuates primarily with the Company’s consolidated receivables and inventory levels. The obligations of the Company under the U.S. facility rank pari-passu with the Company’s obligations to its existing long-term note holders. The Revolver contains the same affirmative, negative and financial covenants as those contained in the Company’s existing long-term note agreements including a maximum debt-to working capital ratio, a maximum debt-to-total capital ratio and a minimum net worth provision. The Revolver, similar to the existing long-term note agreements, includes a provision to release liens on the assets of the Company and all of its subsidiaries should the Company achieve certain performance parameters.

(5)

 
The interest payable on the funds borrowed is initially established at LIBOR plus 1.375% through September 30, 2005. The Company’s effective rate as of September 30, 2005 was 6.75%. The rate is based upon a pricing grid and will fluctuate depending on established debt-to-total capital targets as calculated on a quarterly basis. The Company’s outstanding debt balance under the revolver as of September 30, 2005 was $0.9 million.  With the replacement of the RPF, outstanding borrowings under the Revolver are classified as debt on the Company’s Consolidated Balance Sheets as of September 30, 2005.

In addition, the Company’s current outstanding long-term notes provided for an interest rate reduction contingent upon the replacement of the RPF with a revolving credit facility meeting the requirements under the terms of the notes. Effective August 1, 2005, a 150 basis point interest rate reduction was put in effect on all of the Company’s outstanding long-term notes.

Available proceeds under the Revolver will be used primarily to fund future working capital or other operating needs of the business.

5.
Goodwill 
 
During the first quarter of 2004, the Company purchased the remaining 50% interest in its Mexican joint venture, which is included in the Company’s Metals segment, and the Company’s wholly-owned subsidiary, Total Plastics, Inc. (“TPI”) purchased, in the Plastics segment, the remaining 40% interest in its Paramont Machine Company (“Paramont”) subsidiary (both of these entities are now wholly owned). Based on the purchase price of these entities and the valuations required by SFAS No. 141 “Business Combinations”, additional net goodwill of $0.3 million was recorded. During the third quarter of 2005, TPI purchased certain assets from Farco Plastic Supply, Inc. Additional intangible assets recorded in connection with this asset purchase were $0.1 million.

The Company performs an annual impairment test on goodwill and other intangible assets during the first quarter of each fiscal year. Based on the test made during the first quarter of 2005, the Company has determined that there is no impairment to the Company’s goodwill.

The changes in carrying amounts of goodwill and intangible assets were as follows (in thousands):

 
 
 
 
 
 
 
 
   
Metals
Segment
 
Plastics
Segment
 
Total
 
Balance as of December 31, 2004
 
$
19,228
 
$
12,973
 
$
32,201
 
Purchases
   
   
74
   
74
 
Currency Valuation
   
21
   
   
21
 
Balance as of September 30, 2005
 
$
19,249
 
$
13,047
 
$
32,296
 
 
                      

6.
Acquisitions
 
Effective January 1, 2004, the Company purchased the remaining joint venture partner's interest in Castle de Mexico, S.A. de C.V. (“Castle de Mexico”) for $1.6 million. Castle de Mexico is a distribution company, which sells to a wide range of businesses within the durable goods sector throughout Mexico.

On March 31, 2004, the Company’s wholly-owned subsidiary, TPI, purchased the remaining 40% interest of its joint venture partner in its Paramont subsidiary for $0.4 million. Paramont is a manufacturer of plastic parts and components which sells to a variety of businesses located primarily in the Midwest.
 
(6)


These entities, now wholly owned subsidiaries, were previously consolidated in the Company's financial statements as of the effective date of the acquisitions.

On September 30, 2005, the Company‘s wholly-owned subsidiary, TPI, purchased the remaining 10% interest of its joint venture partner in its Advanced Fabricating Technology, LLC (“Aftech”) for $0.2 million. Aftech is a manufacturer of plastic parts and components which it sells to a variety of businesses located primarily in the Midwest. 

On September 30, 2005, the Company’s wholly-owned subsidiary, TPI, purchased certain assets from Farco Plastic Supply, Inc. for $0.2 million.

7.
LIFO
 
Inventory determination under the last-in first-out (LIFO) method is made at the end of each fiscal year based on the inventory levels and costs at that time. Accordingly, interim LIFO determinations, including those at September 30, 2005 and 2004, must necessarily be based on management’s estimates of inventory levels and costs. Since future estimates of inventory levels and costs are subject to certain forces beyond the control of management, interim financial results may not be reflective of LIFO inventory valuations at fiscal year-end.
 
Current replacement cost of inventories exceeded book value by $97.4 million and $79.6 million at September 30, 2005 and 2004, respectively. Taxes on income would become payable on any realization of this excess from reductions in the level of inventories.

8.
Share Based Compensation
 
In the third quarter of 2005, 60,000 shares of stock options were granted to the Company’s outside directors.

During the second quarter of 2005, the Company instituted a long-term incentive compensation program, which awards stock compensation based on the Company’s performance over a three-year period against earnings and return-on-total capital targets established by the Board. This program will award 379,700 shares of common stock if targets are met and could award up to 759,400 shares if targets are exceeded depending upon ultimate performance during the three-year period (2005-2007). No stock is awarded if minimum targets are not met. The plan is accounted for as a variable compensation plan under the guidelines set forth in Accounting Principles Board (“APB”) Opinion No. 25 - “Accounting for Stock Issues to Employees”. The total compensation expense for the third quarter of 2005 was $1.1 million and $2.8 million in the first nine-months ended September 30, 2005. The expense is reflected in the “Sales, general, and administrative expense” line of the Consolidated Statements of Income and increases “Additional paid in capital” on the Consolidated Balance Sheets.

The following table summarizes, on a pro-forma basis, the effects on the Company's net income had compensation expense been recognized using the fair value expense provision of SFAS No. 123R.
 
(7)


Pro-Forma Income Information
(dollars in thousands, except per share data)
 
For The Three Months
Ended September 30,
 
For The Nine  Months
Ended September 30,
 
   
2005
 
2004
 
2005
 
2004
 
Net income applicable to common stock, as reported
 
$
10,044
 
$
5,847
 
$
34,663
 
$
13,670
 
Add back: Stock based employee compensation expense included in reported net income
   
1,144
   
   
2,796
   
 
Less: Pro-forma effect of stock based compensation under fair value based method for all awards
   
(1,213
)
 
(474
)
 
(3,489
)
 
(940
)
Pro-forma net income applicable to common stock
 
$
9,975
 
$
5,373
 
$
33,970
 
$
12,730
 
                           
Total basic income per share, as reported
 
$
0.63
 
$
0.37
 
$
2.18
 
$
0.87
 
                         
Total diluted income per share, as reported
 
$
0.56
 
$
0.36
 
$
1.96
 
$
0.87
 
Pro-forma income per share:
                         
Basic
 
$
0.63
 
$
0.34
 
$
2.14
 
$
0.81
 
                           
Diluted
 
$
0.56
 
$
0.33
 
$
1.92
 
$
0.81
 
                                   
 
Valuation Assumptions — The pro-forma fair value of the stock options granted has been estimated using the Black Scholes option pricing model with the following assumptions: risk free interest rate of 3.1% to 4.5%, expected dividend yield of zero, option life of 10 years, and expected volatility from 30.0% to 50.0%.

9.
Segment Reporting
 
The Company distributes and performs first stage processing on both metals and plastics. Although the distribution process is similar, different products are offered and different customers are served by each of these businesses and, therefore, they are considered separate segments under SFAS No. 131 "Disclosures about Segments of an Enterprise and Related Information".

The accounting policies of all segments are as described in the summary of critical accounting policies in the Company’s Form 10-K for year ended December 31, 2004. Management evaluates performance of its business segments based on operating income. The Company does not maintain separate standalone financial statements prepared in accordance with accounting principles generally accepted in the United States for each of its operating segments.
 
The following is the segment information for the quarters ended September 30, 2005 and 2004:
 
                 
(dollars in millions)
 
Net Sales
 
Gross
Margin
 
Other
Operating
Expense
 
Operating
Income
(Loss)
 
2005
                 
Metals Segment
 
$
208.7
 
$
61.8
 
$
(44.3
)
$
17.5
 
Plastics Segment
   
25.9
   
8.8
   
(7.2
)
 
1.6
 
Other
   
   
   
(2.2
)
 
(2.2
)
Consolidated
 
$
234.6
 
$
70.6
 
$
(53.7
)
$
16.9
 
                           
2004
                         
Metals Segment
 
$
174.5
 
$
49.1
 
$
(38.9
)
$
10.2
 
Plastics Segment
   
24.8
   
8.2
   
(6.0
)
 
2.2
 
Other
   
   
   
(1.3
)
 
(1.3
)
Consolidated
 
$
199.3
 
$
57.3
 
$
(46.2
)
$
11.1
 
                           

(8)


The following is the segment information for the nine-months ended September 30, 2005 and 2004:

 
                 
(dollars in millions)
 
Net Sales
 
Gross
Margin
 
Other Oper
Expense
 
Operating
Income
(Loss)
 
2005
                 
Metals Segment
 
$
650.7
 
$
192.4
 
$
(129.9
)
$
62.6
 
Plastics Segment
   
81.0
   
26.6
   
(21.5
)
 
5.0
 
Other
   
   
   
(7.2
)
 
(7.2
)
Consolidated
 
$
731.7
 
$
219.0
 
$
(158.6
)
$
60.4
 
                           
2004
                         
Metals Segment
 
$
495.4
 
$
142.4
 
$
(115.5
)
$
26.9
 
Plastics Segment
   
67.8
   
22.4
   
(17.4
)
 
4.9
 
Other
   
   
   
(3.5
)
 
(3.5
)
Consolidated
 
$
563.2
 
$
164.8
 
$
(136.4
)
$
28.3
 
                                   

"Other" — Operating expense includes costs of executive and legal departments and other corporate activities which support both operating segments of the Company for all periods presented.
 
The segment information for total assets at September 30, 2005, December 31, 2004 and September 30, 2004 was as follows:
 
 
             
 
(dollars in thousands)
 
September 30,
2005
 
December 31,
2004
 
September 30,
2004
 
Metals Segment
 
$
356,355
 
$
338,558
 
$
342,736
 
Plastics Segment
   
49,077
   
44,289
   
46,293
 
Other
   
144
   
169
   
310
 
Consolidated
 
$
405,576
 
$
383,016
 
$
389,339
 
 
                   
 
"Other" — Assets consist solely of the Company's income tax receivable (the segments file a consolidated federal income tax return).

10.
Pension and Postretirement Benefit
 
The following are the components of the net pension and postretirement benefit cost for the quarters ended September 30, 2005 and 2004 (in thousands):
 
 
             
   
Pension Benefits
 
Other Benefits
 
Total Benefits
 
   
September 30,
 
September 30,
 
September 30,
 
   
2005
 
2004
 
2005
 
2004
 
2005
 
2004
 
Service cost
 
$
(685.9
)   
$
(594.2
)   
$
(34.6
)   
$
(29.0
)   
$
(720.5
)   
$
(623.2
)
Interest cost
   
(1,548.3
)
 
(1,448.1
)
 
(44.7
)
 
(38.1
)
 
(1,593.0
)
 
(1,486.2
)
Expected return on plan assets
   
2,394.2
   
2,396.7
   
   
   
2,394.2
   
2,396.7
 
Amortization prior service cost
   
(15.8
)
 
(16.9
)
 
(11.9
)
 
(11.9
)
 
(27.7
)
 
(28.8
)
Amortization net (loss) gain
   
(614.7
)
 
(366.3
)
 
0.1
   
2.4
   
(614.6
)
 
(363.9
)
Net periodic cost
 
$
(470.5
)
$
(28.8
)
$
(91.1
)
$
(76.6
)
$
(561.6
)
$
(105.4
)
 
                                     
 
(9)

 
The following are the components of the net pension and postretirement benefit cost for the nine-months ended September 30, 2005 and 2004 (in thousands):

 
                         
   
Pension
Benefits
 
Other
Benefits
 
Total
Benefits
 
   
September 30,
 
September 30,
 
September 30,
 
   
2005
 
2004
 
2005
 
2004
 
2005
 
2004
 
Service cost
 
$
(2,057.7
)   
$
(1,782.6
)   
$
(103.8
)   
$
(87.0
)   
$
(2,161.5
)    
$
(1,869.6
)
Interest cost
   
(4,644.9
)
 
(4,344.3
)
 
(134.2
)
 
(114.3
)
 
(4,779.1
)
 
(4,458.6
)
Expected return on plan assets
   
7,182.6
   
7,190.1
   
   
   
7,182.6
   
7,190.1
 
Amortization prior service cost
   
(47.3
)
 
(50.7
)
 
(35.6
)
 
(35.7
)
 
(82.9
)
 
(86.4
)
Amortization net (loss) gain
   
(1,844.2
)
 
(1,098.9
)
 
0.3
   
7.2
   
(1,843.9
)
 
(1,091.7
)
Net periodic cost
 
$
(1,411.5
)
$
(86.4
)
$
(273.3
)
$
(229.8
)
$
(1,684.8
)
$
(316.2
)
 
                                     

As of September 30, 2005 the Company has not made any cash contributions to its pension plans for this fiscal year. Depending on year-end 2005 valuation assumptions and pension asset values, the Company may make a cash contribution of between $1.0 million to $3.0 million to the plan in the current fiscal year. The Company did not contribute to its pension plans in 2004.

11.
Commitments and Contingent Liabilities
 
At September 30, 2005 the Company had $1.8 million of irrevocable letters of credit outstanding and $0.7 million of cash on deposit to comply with the insurance reserve requirements of its workers’ compensation insurance carrier.
 
The Company is the defendant in various lawsuits arising out of the conduct of its business. These lawsuits are incidental and occur in the normal course of the Company’s business affairs. It is the opinion of the Company’s management that no significant uninsured or insured liability will result from the outcome of the litigation that would have a material adverse effect on the consolidated results of operations, financial position, or cash flows of the Company.

12.
Comprehensive Income
 
The components of comprehensive income are summarized in the following table (dollars in thousands):

 
                 
   
Three Months Ended
September 30,
 
Nine Months Ended
September 30,
 
   
2005
 
2004
 
2005
 
2004
 
Net Income
 
$
10,284
 
$
6,087
 
$
35,383
 
$
14,390
 
Foreign currency translation
   
(1,187
)
 
687
   
1,015
   
300
 
Total comprehensive income
 
$
9,097
 
$
6,774
 
$
36,398
 
$
14,690
 
  
                         

There was no tax impact on the foreign currency translation adjustment.
 
(10)


Other comprehensive income as depicted on the consolidated balance sheet consisted of the following (dollars in thousands):
 
         
   
September 30, 2005
 
Dec. 31, 2004
 
Foreign currency translation
 
$
3,367
 
$
2,352
 
Minimum pension liability, net of tax
   
(736
)
 
(736
)
Total
 
$
2,631
 
$
1,616
 
 
             

Item 2.  Management’s Discussion and Analysis of Financial Condition and Results of Operations.

Financial Review
 
This discussion should be read in conjunction with the information contained in the Consolidated Financial Statements and Notes.

Executive Overview
General Business
 
The Company is a specialty metals and plastics distribution company serving the North American market. The Company distributes a broad range of product inventories and provides various processing to its customers through two business segments: Metals and Plastics.

Sales from the Metals segment represented 89% of total consolidated sales of the Company for the nine-months ended September 30, 2005. Products included in this segment include carbon and alloy bars; nickel alloys, stainless steel and aluminum, sold in all forms; carbon and alloy plate; and carbon tubing. The Metals segment market strategies focus on distributing and processing the more highly engineered grades and alloys of metals for customers within the producer durable goods sector of the North American economy. Typical end use industries purchasing the Company’s metal products include equipment manufacturers in a variety of industries, such as agriculture, construction, mining, industrial equipment, transportation, aerospace, oil and gas equipment, machine tools, and hand and power tools.

The Plastics segment represented the remaining 11% of the Company’s September 2005 year-to-date consolidated net sales. This segment distributes a wide array of products such as clear sheet; plate, rod and tube; corrosion and abrasion resistant plastic; and tapes and gaskets. Types of processing services performed include cutting to length or shape and forming. Its customer base is diversified and includes retailers, original equipment manufacturers, boat builders, office furniture manufacturers, and transportation equipment providers.
 
Recent Economic Trends and Events
 
The Company’s primary markets continued to exhibit demand requirements above 2004 levels through the first nine-months of this year. The aerospace, oil and gas, mining and construction equipment, and truck and railroad equipment sectors remained the strongest to date in 2005.

The Company does not purchase or sell carbon flat-rolled products in any meaningful quantity and is therefore not subject to recent price volatility in the flat-rolled markets. The Company’s metals product mix and customer demand do not necessarily correlate with the market for carbon flat-rolled products or its economics.

External metrics of the markets the Company’s business serves are difficult to obtain and somewhat unreliable due to the Company’s product and end market diversity and uniqueness. Historically, management has used the Purchaser’s Managers Index (“PMI”) provided by the Institute of Supply Managers as a reasonable tracking of general demand trends in its customer markets. Table 1 below shows PMI trends from the first quarter of 2004 through the third quarter of 2005. Generally speaking, an index above 50.0 indicates continuing growth in the manufacturing sector of the U.S. economy. As the data indicates, the U.S. manufacturing economy is still growing at a modest pace. The Company’s revenue growth, net of material price increases, has improved over these same periods.
 
(11)


Table 1
YEAR
Qtr 1
Qtr 2
Qtr 3
Qtr 4
2004
62.4
62.0
60.1
57.5
2005
55.6
52.8
56.5
 

Though the PMI does offer some insight, management typically relies on its relationships with the Company’s supplier and customer base to assess continuing demand trends. As of September 2005, all indications are that demand for our products is robust.

In 2004, global steel supply and demand dynamics drove metal pricing upwards. These dynamics included supplier consolidations, the impact of China on global demand, and world-wide shortages of steel-making raw materials. By year end 2004, metal prices across our product groups had increased by 40% as compared to year end 2003. Through nine-months of 2005, the Company’s aggregate metal pricing has stabilized somewhat, but remained slightly above year-end 2004 levels. Pricing of specialty metals, including nickel alloys, stainless steel and aluminum have increased in the current year while certain carbon products have declined in price.

Demand for the Company’s plastics products is usually more stable and less cyclical as compared to the Metals segment. In addition, the Plastics segment has benefited from planned geographic expansion as four new branches have opened since late 2002. This growth expansion continued in 2005. Recently, plastics material prices have risen, adding to revenue growth. At the end of the third quarter of 2005 material prices in the plastics business are 9.0% higher than those at the beginning of this year. Typically, prices in this business are far less volatile than those in the metals markets and are less subjective to the North American manufacturing economic cycles. However, current price levels are unusually high and may not remain at these levels for the balance of this year.

Consolidated sales growth, excluding the impact of material price increases, for the third quarter of 2005 was 2.4% as compared to the same period of last year. Total consolidated sales of $234.6 were 17.7% higher than the third quarter of 2004, including price movement. Year-to-date sales, net of material price increases, grew 5.1% versus 2004. Total sales of $731.7 million were 29.9% ahead of year-to-date 2004, including price impact.

Company Financial Condition
 
The Company continued its efforts to reduce overall borrowings and de-leverage its balance sheet, with the goal of positioning itself for a higher-grade credit rating status. Historically, the Company’s primary short-term capital needs were funded through its RPF. On July 29, 2005, the Company replaced the RPF with the Revolver, an $82 million, five-year senior secured revolving credit facility. The Revolver has decreased the Company’s financing costs, thereby increasing the Company’s financial strength and flexibility to grow the business. In addition, the Company’s current outstanding long-term notes provided for a 150 basis point interest rate reduction contingent upon the replacement of the RPF with a revolving credit facility meeting the requirements under the notes. This rate reduction was effective August 1, 2005 on all outstanding long-term notes. More details about the Revolver can be found within Note 4 to the Company’s consolidated financial statements.
 
(12)


In connection with the refinancing of the RPF the Company borrowed $21.5 million under the Revolver. As of September 30, 2005 outstanding borrowings on the Revolver were $0.9 million. The Revolver was also used to refinance a $7.0 million Canadian line of credit during the period. Total borrowing declined $27.5 million in the third quarter of 2005, driving debt-to-total capital down to 33.2%.

Risk Factors - Liquidity
 
As part of its current financing agreements with its various lenders, the Company has specific principal and interest payments required over the next few years as summarized below in Table 2 (dollars in millions):

Table 2
                     
   
2005
 
2006
 
2007
 
2008
 
2009 and
Beyond
 
Principal Payments
 
$
0.1
 
$
16.4
 
$
16.4
 
$
19.3
 
$
37.6
 
Interest Payments
   
1.4
   
5.2
   
4.0
   
2.7
   
2.3
 
Required Principal & Interest Payments on Debt
 
$
1.5
 
$
21.2
 
$
20.4
 
$
22.0
 
$
39.9
 
 
                               

The Company’s principal sources of operating cash going forward are expected to be derived from earnings and its Revolver.

Despite the current strength in the manufacturing sector of the economy, there can be no guarantee as to its duration. Additionally, as a distributor, the Company’s ability to pass-through supplier-driven material cost increases to its customer base remains critical to meeting debt service requirements and remaining in compliance with its debt covenants. Should economic and market conditions worsen, management could pursue further options to generate enough cash to fund the required principal payments as outlined in its agreements with its primary lenders. These options could include, but are not limited to, further operating cost reductions and organizational restructuring, further working capital improvements, deferral of non-essential capital projects, sale of assets or business units, refinancing of the Company through additional equity or debt infusions, or renegotiating existing outstanding indebtedness. Management cannot guarantee that any of these options will be available if needed. All current business conditions lead management to believe that it will be able to generate sufficient cash from operations and planned working capital improvements to fund its ongoing capital expenditure program and to meet its current debt obligations for the foreseeable future.

Results of Operations: Third Quarter Comparisons and Commentary
 
Consolidated results by business segment are summarized in the following table for the quarters ended September 30, 2005 and 2004.
 
(13)


Operating Results by Segment
 
(dollars in millions)
 
   
Quarter Ended
September 30,
 
 
 
        
Fav/(Unfav)     
 
 
 
2005
 
2004
 
$ Change
 
% Change
 
Net Sales
                 
Metals
 
$
208.7
 
$
174.5
 
$
34.2
   
19.6
%
Plastics
   
25.9
   
24.8
   
1.1
   
4.4
 
Total Net Sales
 
$
234.6
 
$
199.3
 
$
35.3
   
17.7
%
                           
Gross Margin
                         
Metals
 
$
61.8
 
$
49.1
 
$
12.7
   
25.9
%
% of Metals Sales
   
29.6
%   
 
28.1
%   
 
1.5
%   
     
Plastics
   
8.8
   
8.2
   
0.6
   
7.3
 
% of Plastics Sales
   
34.0
%
 
33.1
%
 
0.9
%
     
Total Gross Margin
 
$
70.6
 
$
57.3
 
$
13.3
   
23.2
%
% of Total Net Sales
   
30.1
%
 
28.7
%
 
1.3
%
     
                           
Operating Expense
                         
Metals
   
(44.3
)
$
(38.9
)
$
(5.4
)
 
13.9
%
Plastics
   
(7.2
)
 
(6.0
)
 
(1.2
)
 
20.0
 
Other
   
(2.2
)
 
(1.3
)
 
(0.9
)
 
69.2
 
Total Operating Expense
   
(53.7
)
$
(46.2
)
$
(7.5
)
 
16.2
%
% of Total Net Sales
   
(22.9
)%
 
(23.2
)%
 
0.3
%
     
                           
Operating Income
                         
Metals
 
$
17.5
 
$
10.2
 
$
7.3
   
71.6
%
% of Metals Sales
   
8.4
%
 
5.8
%
 
2.5
%
     
Plastics
   
1.6
   
2.2
   
(0.6
)
 
(27.3
)
% of Plastics Sales
   
6.2
%
 
8.9
%
 
(2.7
)%
     
Other
   
(2.2
)
 
(1.3
)
 
(0.9
)
 
69.2
 
Total Operating Income
 
$
16.9
 
$
11.1
 
$
5.8
   
52.3
%
% of Total Net Sales
   
7.2
%
 
5.6
%
 
1.6
%
     
                                   
“Other” includes costs of the executive and legal departments, and other corporate activities which support both operating segments of the Company.
                         

Net Sales:
 
Consolidated net sales of $234.6 million for the third quarter of 2005 were $35.3 million, or 17.7%, stronger than the same quarter last year. Metals segment net sales of $208.7 million were $34.2 million, or 19.6%, ahead of last year. Strong demand continued across our customer base with particular strength in the construction and mining equipment, aerospace, and oil and gas markets. Sales volume growth, net of material price increases, was 5.0% for this business. Metals material prices are up 13.9% compared to the third quarter of 2004.

Plastics segment net sales of $25.9 million were $1.1 million, or 4.4%, higher than the same quarter of 2004. Sales volume, net of material price changes, decreased by approximately 14.4% versus last year, while material prices have risen 22.1%. The decrease in sales volume in the Plastics segment was partially attributable to a large customer store shelving retrofit program in the third quarter of last year. Adjusting for this non-recurring customer program, Plastics segment sales volume, net of price changes declined 8%. Additionally, the business experienced some unusual softness in its retail point-of-purchase display markets during the third quarter of 2005. These two factors resulted in the unfavorable sales volume comparison, which was more than offset by price inflation. Current bookings for this business are stronger.

(14)

 
Gross Margin, Operating Expense and Operating Income:
 
Consolidated gross margin of $70.6 million was $13.3 million, or 23.2%, better than the same quarter of 2004. Metals segment gross margin of $61.8 million was $12.7 million, or 25.9% higher, due to increased sales levels. The Company has been able to maintain its gross margin in its Metals segment throughout the volatile material price environment that began in late 2003.

Plastics segment gross margin increased by $0.6 million, or 7.3%, to $8.8 million in the third quarter of 2005. Favorable material prices aided the growth in this segment.

Total consolidated operating expenses of $53.7 million, were $7.5 million higher than the third quarter of last year. This increase reflects added variable labor and related shop floor costs to service higher levels of business activity, including processing services provided to our customers. Consolidated operating expense as a percent of gross margin for the third quarter of 2005 decreased to 76.1%, compared to 80.6% for the same period of 2004. This was due primarily to continued productivity improvements within the Metals segment on incremental sales growth in the quarter.

The Company's "Other" operating segment includes expenses related to executive, legal and other corporate services which support both the Metals and Plastics segments. The $0.9 million increase in this category compared to the third quarter of 2004 is primarily due to increased employee incentive plan accruals. Continued strong performance in earnings and working capital through the third quarter has resulted in an increase in incentive compensation expense.

Consolidated operating income of $16.9 million, or 7.2% of sales, was $5.8 million higher than the third quarter of last year.

Other Income and Expense, and Net Results:
 
Joint venture equity earnings of $0.8 million for the third quarter of 2005 were $0.6 million less than the same period of 2004. This lower level of earnings at the Company’s joint venture, Kreher Steel, was primarily attributable to price and volume pressure in the commodity metals market that it serves and the effects of a first-in, first-out (FIFO) inventory valuation costing method on margins when prices decline.

Financing costs were $1.9 million in the third quarter of 2005, $0.5 million less than the same quarter last year due to lower borrowings and reduced interest rates on existing long-term debt. Lower interest rates on the Company’s long term notes (150 bps) were effective August 1, 2005. This rate reduction coupled with lower overall borrowing levels should result in lower interest expense in the next quarter as well.

Consolidated net income (after preferred dividends of $0.2 million) was $10.0 million, or $0.63 per basic share ($0.56 diluted), for the third quarter of 2005 versus a consolidated net income (after preferred dividends of $0.2 million) of $5.8 million, or $0.37 per basic share ($0.36 diluted), in the corresponding period of 2004.
 
(15)


Results of Operations: Nine-Month Comparisons and Commentary
 
Consolidated results by business segment are summarized in the following table for the nine-months ended September 30, 2005 and 2004.
 
 
 
 
 
 
 
 
 
 
   
Nine-Months Ended September 30,
 
 
 
 
 
 
 
Fav/(Unfav)
 
 
 
2005
 
2004
 
$ Change
 
% Change
 
Net Sales
                 
Metals
 
$
650.7
 
$
495.4
 
$
155.3
   
31.3
%
Plastics
   
81.0
   
67.8
   
13.2
   
19.5
 
Total Net Sales
 
$
731.7
 
$
563.2
 
$
168.5
   
29.9
%
                           
Gross Margin
                         
Metals
 
$
192.4
 
$
142.4
 
$
50.0
   
35.1
%
% of Metals Sales
   
29.6
%
 
28.7
%
 
0.8
%
     
Plastics
   
26.6
   
22.4
   
4.2
   
18.8
 
% of Plastics Sales
   
32.8
%
 
33.0
%
 
(0.2
)%
     
Total Gross Margin
 
$
219.0
 
$
164.8
 
$
54.2
   
32.9
%
% of Total Net Sales
   
29.9
%
 
29.3
%
 
0.7
%
     
                           
Operating Expense
                         
Metals
 
$
(129.9
)
$
(115.5
)
$
(14.4
)
 
12.5
%
Plastics
   
(21.5
)
 
(17.5
)
 
(4.0
)
 
22.9
 
Other
   
(7.2
)
 
(3.5
)
 
(3.7
)
 
105.7
 
Total Operating Expense
 
$
(158.6
)
$
(136.5
)
$
(22.1
)
 
16.2
%
% of Total Net Sales
   
(21.7
)%
 
(24.2
)%
 
2.6
%
     
                           
Operating Income
                         
Metals
 
$
62.6
 
$
26.9
 
$
35.7
   
132.7
%
% of Metals Sales
   
9.6
%
 
5.4
%
 
4.2
%
     
Plastics
   
5.0
   
4.9
   
0.1
   
2.0
 
% of Plastics Sales
   
6.2
%
 
7.3
%
 
(1.1
)
     
Other
   
(7.2
)
 
(3.5
)
 
(3.7
)
 
105.7
 
Total Operating Income
 
$
60.4
 
$
28.3
 
$
32.1
   
113.4
%
% of Total Net Sales
   
8.3
%
 
5.0
%
 
3.2
%
     
   
                                 
“Other” includes costs of the executive and legal departments, and other corporate activities which support both operating segments of the Company.
   
   
   
   
   
   
   
   
 
 
Net Sales:
 
Nine-month 2005 consolidated net sales of $731.7 million were $168.5 million, or 29.9%, stronger than last year. Metals segment net sales of $650.7 million were $155.3 million, or 31.3%, ahead of last year. Strong demand existed across our customer base through the first nine months of 2005. For the nine-months ended September 30, 2005, Metals segment sales volume, net of material price increases, was 5.5% higher than for the same period in 2004. Metals material prices were approximately 24.4% higher than the corresponding 2004 period.

Plastics segment net sales of $81.0 million were $13.2 million, or 19.5%, higher than the first nine-months of 2004. The majority of this revenue increase was attributable to higher material pricing levels. The balance of the year-over-year sales increase in the Plastics segment was primarily due to the opening of two new branches in 2004.

(16)

 
Gross Margin, Operating Expense and Operating Income:
 
Consolidated gross margin for the first nine-months of 2005 was $54.2 million, or 32.9% higher than the same period of 2004. Metals segment gross margin of $192.4 million was $50.0 million, or 35.1%, higher than last year due to increased sales levels. Gross margin as a percent of sales increased over last year, mostly due to favorable product mix and increased metals processing activity.

Plastics segment gross margin increased by $4.2 million, or 18.8%, to a level of $26.6 million versus the first nine-months of 2004, on higher sales levels. Gross margin as a percentage of sales has remained consistent with prior year levels.

Year-to-date consolidated operating expenses of $158.6 million were $22.1 million higher than last year, largely due to increased volume and increasing processing activity. Nine-month operating expense as a percent of gross margin was 72.4% versus 82.8% one year ago, reflecting improved operating leverage.

The $3.7 million operating expense increase in the Company’s “Other” operating segment compared to the first nine-months of 2004 is primarily due to increased employee incentive plan accruals. Continued strong performance in earnings and working capital through the first nine-months has resulted in an increase in incentive compensation expense.

Consolidated operating income of $60.4 million, or 8.3% of sales, was $32.1 million better than last year.

Other Income and Expense, and Net Results:
 
Joint venture equity earnings for the first nine-months of 2005 of $3.3 million were $0.1 million ahead of the corresponding period in 2004.

Nine-month financing costs, which consist of interest expense and discount on sale of accounts receivable under the former RPF(until its termination in July 2005), were $7.0 million for 2005 versus $7.4 million for 2004, reflecting reduced borrowing and favorable interest rates.

Year-to-date consolidated net income (after preferred dividends of $0.7 million) was $34.7 million, or $2.18 per basic share ($1.96 diluted), versus $13.7 million, or $0.87 per basic share ($0.87 diluted), in the corresponding period of 2004.

Critical Accounting Policies:
 
There have been no changes in critical accounting policies as described in the Company’s Annual Report on Form 10-K for the year ended December 31, 2004.

Revenue Recognition — Revenue from product sales is recognized when title passes to the customer and the Company has no further obligations to the customer. The Company has entered into consignment inventory agreements with a few select customers whereby inventory is shipped to the customer, but revenue is not recorded until the customer consumes the product from the consigned inventory and title has passed. Revenue derived from consigned inventory at customer locations for the nine-month period ended September 30, 2005 was $7.8 million (or 1.1% of consolidated year-to-date sales) compared to $6.8 million (or 1.2% of year-to-date consolidated sales) from the same period last year. Inventory on consignment at customers as of September 30, 2005 was $1.6 million, or 1.4% of consolidated net inventory as reported on the Company’s Consolidated Balance Sheets.
 
(17)


Liquidity and Capital Resources
 
The Company’s principal internal sources of liquidity are earnings from operations and management of working capital. Additionally, the Company formerly utilized its RPF, as described in more detail in Note 4 to our consolidated financial statements included in this report, as its primary external funding source for working capital needs until July 29, 2005. On July 29, 2005, the RPF was replaced with the Revolver, an $82 million, five-year senior secured revolving credit facility. Refer to Note 4 to our consolidated financial statements for more details about the Revolver.

Cash flow from operating activities for nine-months ended September 30, 2005 was $26.5 million, largely driven by strong earnings. This also included a $16.5 million decrease in accounts receivable sold under the RPF, which were repurchased by the Company when the Revolver was put in place.

Working capital net of cash, excluding the current portion of long-term debt, of $120.3 million is up $16.6 million since the beginning of the year. Accounts receivable of $116.5 million, are up $36.2 million, $19.7 million due to strong nine-month sales and $16.5 million due to the elimination of the RPF. However, days sales outstanding (DSO) at the end of September 2005 of 43.4 days is 2.2 days lower than the start of the year, largely due to smaller past due amounts. Inventory at net book value of $117.7 million, including LIFO (last-in, first-out) reserves of $97.4 million, is down $17.9 million year-to-date. Days sales in inventory (DSI) of 119 days reflects the Company’s efforts to continue to reduce high unit stock levels which resulted from unexpected shrinkage in mill lead times during late 2004. Trade payables have declined $8.1 million since the beginning of the year due to lower inventory purchases.

Capital expenditures in the nine-months ended September 30, 2005 were $4.8 million versus $3.4 million in the same period last year. Major expenditures included equipment and machinery purchases and information system upgrades and improvements. In the second quarter of 2005, the Company initiated a multi-year capital project to replace its existing primary computer system with new technology. This project includes a capital commitment estimated at $3.0 million to $5.0 million over the next two to three years. We expect to fund this project from internally generated cash flow and borrowings under the Revolver.

As of September 30, 2005, the Company remained in compliance with the covenants of its financial agreements, which require it to maintain certain funded debt-to-capital ratios, working capital-to-debt ratios and a minimum equity value as defined within the agreements. A summary of covenant compliance is shown below.    
 
 
 
 
Required
Actual
9/30/05
     
Debt-to-Capital Ratio
< 0.55
0.28
     
Working Capital-to-Debt Ratio
> 1.00
2.45
     
Minimum Equity Value
$120.7 Million
$169.3 Million
 
Current business conditions lead management to believe it will be able to generate sufficient cash from operations and planned working capital improvements (principally from reduced inventories), to fund its ongoing capital expenditure programs and meet its debt obligations.
 
(18)


Commitments and Contingencies:
 
At September 30, 2005 the Company had $1.8 million of irrevocable letters of credit outstanding and $0.7 million of cash on deposit to comply with the insurance reserve requirements of its workers’ compensation insurance carrier.

The Company is the defendant in various lawsuits arising out of the conduct of its business. These lawsuits are incidental and occur in the normal course of the Company’s business affairs. It is the opinion of the Company’s management that no significant uninsured or insured liability will result from the outcome of any litigation that would have a material adverse effect on the consolidated results of operation, financial position, or cash flows of the Company.


Item 3.  Quantitative and Qualitative Disclosure about Market Risk

The Company is exposed to the risks of increases in interest rates and increases in the cost of metals and plastics, which are the Company’s primary raw materials and, to a lesser extent, rising natural gas costs. Historically, the Company has not hedged any of these risks.

As of September 30, 2005, the Company financed its operations with fixed and variable rate borrowings and the revolving line of credit. Changes in interest rates affect the Company’s variable borrowing costs. An increase of 1% in interest rates would have increased the Company’s combined annual interest expense by approximately $0.3 million.

The Company’s raw material costs are comprised primarily of highly engineered metals and plastics. Market risk arises from changes in the price of steel, other metals and plastics. Although average selling prices generally increase or decrease as material costs increase or decrease, the impact of a change in the purchase price of materials is more immediately reflected in the Company’s cost of goods sold than in its selling price.
 
 
Item 4.  Controls and Procedures
 
(a)
Evaluation of Disclosure Controls and Procedures
 
A review and evaluation was performed by the Company’s management, including the Company’s Chief Executive Officer (the ”CEO") and Chief Financial Officer (the “CFO”), of the effectiveness of the design and operation of the Company’s disclosure controls and procedures (as defined in Rule 13a-15(e) under the Securities Exchange Act of 1934) as of the end of the period covered by this report.

In its annual report on Form 10-K for the year ended December 31, 2004, the Company reported that it had identified certain material weaknesses in its system of internal controls over financial reporting, as defined in Rule 13a-15(f) under the Securities Exchange Act of 1934, as amended. Specifically, in conducting its evaluation of the Company’s internal control over financial reporting at December 31, 2004, management found a material weakness in the area of inventory controls.

In the third quarter of 2004 the Company replaced its historical procedures of inventory verification with improved procedures for physical inventory counts. This change in internal control over inventory was reported in the Company’s quarterly report on Form 10-Q for the period ended September 30, 2004. As a result of initiating improved procedures in the second half of 2004, material inventory adjustments were identified and recorded during the third and fourth quarters of 2004.

In addition, at year-end 2004 a material weakness involving controls over inventory stored at third-party processors was identified. The post year-end implementation of expanded procedures identified additional inventory adjustments that were also recorded.

(19)



Lastly, management determined that significant deficiencies in the financial close and reporting process existed as of December 31, 2004. As a result of applying more rigorous post year-end procedures, material errors in the Company’s financial statements were identified and appropriate correcting adjustments were recorded. In management’s opinion, those significant deficiencies, in the aggregate, also constituted a material weakness in the Company’s internal controls over financial reporting as of December 31, 2004.

As part of its evaluation of the effectiveness of the design and operation of the Company’s disclosure controls and procedures as of the end of the period covered by this report, management has (i) identified no material weaknesses other than those described above and (ii) evaluated whether the material weaknesses described above continue to exist. Although the Company believes that the changes in internal controls discussed below address the reported material weaknesses, management cannot conclude that these weaknesses are eliminated until the Company performs further testing of internal controls over financial reporting in subsequent periods. Therefore, the CEO and CFO conclude that the Company’s current disclosure controls and procedures, as designed and implemented, were not effective in ensuring that the information the Company is required to disclose in this quarterly report is recorded, processed, summarized and reported in the time period required by the rules of the SEC.

(b)
Changes in Internal Controls
 
As previously reported in the Company’s first quarter report for the period ended March 31, 2005, the Company implemented changes in the internal controls over financial reporting in response to the deficiencies identified above. No additional changes have been made during this reporting period.

The Company is performing physical inventory counts at each of its facilities and reconciling these physical counts to the financial statements. In addition, the Company is obtaining quarterly confirmations of the Company’s inventory located at each of its outside processors. The Company will make a determination after further physical counts have been completed as to whether financial controls in place have cured the deficiencies that were first reported as of December 31, 2004.

Management also continues to evaluate the effectiveness of other controls over the financial close and reporting process that were initiated in the first quarter of 2005. These controls will be evaluated as further control testing occurs during 2005.
 
(20)


Part II.  OTHER INFORMATION



Item 1.
Legal Proceedings
 
There are no material legal proceedings other than ordinary routine litigation incidental to the business of the Registrant.


Item 6.
Exhibits
     
 
  Exhibit 31.1
Certification Pursuant to Section 302 by CEO
 
  Exhibit 31.2
Certification Pursuant to Section 302 by CFO
 
  Exhibit 32.1
Certification Pursuant to Section 906 by CEO and CFO
 
*Exhibit 10.1
Credit Agreement Dated as of July 29, 2005, among A. M. Castle & Co., A. M. Castle & Co. (Canada) Inc., Bank of America, N.A., Bank of America N.A., Canadian Branch, J.P. Morgan Chase Bank, N.A., and Other Lender Party.
 
*
Incorporated by reference to Exhibit 10 of the Registrant’s Current Report on Form 8-K (Commission File No. 001-05415) filed with the Commission on August 4, 2005.

SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

 
 
A. M. Castle & Co.
 
(Registrant)
     
     
Date: November 9, 2005
By:
/s/ Henry J. Veith
   
Henry J. Veith
Controller
   
(Mr. Veith is the Chief Accounting Officer and has been authorized to sign on behalf of the Registrant.)
 
(21)

EX-31.1 2 ex31_1.htm EXHIBIT 31.1 Exhibit 31.1

Exhibit 31.1

CERTIFICATION PURSUANT TO
SECTION 302 OF THE SARBANES-OXLEY ACT OF 2002

I, G. Thomas McKane, certify that:

1.
I have reviewed this quarterly report on Form 10-Q of A. M. Castle & Co. (the “Registrant”);
2.
Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report;
3.
Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the Registrant as of, and for, the periods presented in this report;
4.
The Registrant's other certifying officer and I are responsible for establishing and maintaining disclosure controls and procedures as defined in Exchange Act Rules 13a-15(e) and 15d-15(e) and internal control over financial reporting as defined in Exchange Act Rules 13a-15(f) and 15d-15(f) for the Registrant and have:
 
a)
Designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the Registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared;
 
b)
Designed such internal control over financial reporting, or caused such internal control over financial reporting to be designed under our supervision, to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles;
 
c)
Evaluated the effectiveness of the Registrant's disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and
 
d)
Disclosed in this report any changes in the Registrant's internal control over financial reporting that occurred during the Registrant's most recent fiscal quarter (the Registrant's fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonably likely to materially affect, the Registrant's internal control over financial reporting; and
5.
The Registrant's other certifying officer and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the Registrant's auditors and the audit committee of the Registrant's board of directors (or persons performing the equivalent functions):
 
a)
All significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the Registrant's ability to record, process, summarize and report financial information; and
 
b)
Any fraud, whether or not material, that involves management or other employees who have a significant role in the Registrant's internal control over financial reporting.

Date:
November 9, 2005
 
By:
/s/ G. Thomas McKane
       
G. Thomas McKane
       
Chairman and Chief Executive Officer
 
(22)

 
EX-31.2 3 ex31_2.htm EXHIBIT 31.2 Exhibit 31.2

Exhibit 31.2

CERTIFICATION PURSUANT TO
SECTION 302 OF THE SARBANES-OXLEY ACT OF 2002

I, Lawrence A. Boik, certify that:

1.
I have reviewed this quarterly report on Form 10-Q of A. M. Castle & Co. (the “Registrant”);
2.
Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report;
3.
Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the Registrant as of, and for, the periods presented in this report;
4.
The Registrant's other certifying officer and I are responsible for establishing and maintaining disclosure controls and procedures as defined in Exchange Act Rules 13a-15(e) and 15d-15(e) and internal control over financial reporting as defined in Exchange Act Rules 13a-15(f) and 15d-15(f) for the Registrant and have:
 
a)
Designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the Registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared;
 
b)
Designed such internal control over financial reporting, or caused such internal control over financial reporting to be designed under our supervision, to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles;
 
c)
Evaluated the effectiveness of the Registrant's disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and
 
d)
Disclosed in this report any changes in the Registrant's internal control over financial reporting that occurred during the Registrant's most recent fiscal quarter (the Registrant's fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonably likely to materially affect, the Registrant's internal control over financial reporting; and
5.
The Registrant's other certifying officer and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the Registrant's auditors and the audit committee of the Registrant's board of directors (or persons performing the equivalent functions):
 
a)
All significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the Registrant's ability to record, process, summarize and report financial information; and
 
b)
Any fraud, whether or not material, that involves management or other employees who have a significant role in the Registrant's internal control over financial reporting.


Date:
November 9, 2005
 
By:
/s/ Lawrence A. Boik
       
Lawrence A. Boik
       
Vice President and Chief Financial Officer
 
(23)

 
EX-32.1 4 ex32_1.htm EXHIBIT 32.1 Exhibit 32.1

Exhibit 32.1
 
CERTIFICATION PURSUANT TO
U.S.C. SECTION 1350 OF
CHAPTER 63 OF TITLE 18 OF
THE UNITED STATES CODE

In connection with the quarterly report of A. M. Castle & Co. (the "Company") on Form 10-Q for the period ended September 30, 2005 as filed with the Securities and Exchange Commission on the date hereof (the "Report"), G. Thomas McKane, President and Chief Executive Officer (Principal Executive Officer) and Lawrence A. Boik, Vice President and Chief Financial Officer (Principal Financial Officer) of the Company, respectively, do each hereby certify, pursuant to U.S.C. Section 1350 of Chapter 63 of title 18 of the United States code that to the best of his knowledge:

 
(1)
The Report fully complies with the requirements of section 13(a) or 15(d) of the Securities Exchange Act of 1934; and

 
(2)
The information contained in the Report fairly presents, in all material respects, the financial condition and result of operations of the Company and its subsidiaries.


 
/s/ G. Thomas McKane
 
G. Thomas McKane
 
Chairman and Chief Executive Officer
 
(Principal Executive Officer)
 
November 9, 2005
   
   
 
/s/ Lawrence A. Boik
 
Lawrence A. Boik
 
Vice President and Chief Financial Officer
 
(Principal Financial Officer)
 
November 9, 2005
 
(24)

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