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Restructuring Activity (Tables)
6 Months Ended
Jun. 30, 2016
Jun. 30, 2015
Restructuring and Related Activities [Abstract]    
Condensed Income Statement [Table Text Block]
Condensed Consolidating Statement of Operations and Comprehensive (Loss) Income
For the Six Months Ended June 30, 2016
 
 
 
 
 
 
 
 
 
 
 
Parent
 
Guarantors
 
Non-Guarantors
 
Eliminations
 
Consolidated
Net sales
$
196,525

 
$

 
$
105,351

 
$
(7,336
)
 
$
294,540

Costs and expenses:
 
 
 
 
 
 
 
 
 
Cost of materials (exclusive of depreciation and amortization)
153,549

 

 
85,189

 
(7,336
)
 
231,402

Warehouse, processing and delivery expense
33,680

 

 
10,531

 

 
44,211

Sales, general and administrative expense
30,045

 

 
4,621

 

 
34,666

Restructuring expense
11,218

 
125

 
2,419

 

 
13,762

Depreciation and amortization expense
7,496

 
11

 
1,146

 

 
8,653

Total costs and expenses
235,988

 
136

 
103,906

 
(7,336
)
 
332,694

Operating (loss) income
(39,463
)
 
(136
)
 
1,445

 

 
(38,154
)
Interest expense, net
11,089

 

 
8,879

 

 
19,968

Unrealized gain on embedded debt conversion option
(1,284
)
 

 

 

 
(1,284
)
Debt restructuring (gains) costs, net
6,562

 

 

 

 
6,562

Other (income) expense, net

 

 
(1,663
)
 

 
(1,663
)
(Loss) income from continuing operations before income taxes and equity in earnings (losses) of subsidiaries and joint venture
(55,830
)
 
(136
)
 
(5,771
)
 

 
(61,737
)
Income tax (benefit) expense
1,702

 
(52
)
 
(1,454
)
 

 
196

(Loss) income from continuing operations before equity in earnings (losses) of subsidiaries and joint venture
(57,532
)
 
(84
)
 
(4,317
)
 

 
(61,933
)
Equity in earnings of subsidiaries
539

 

 

 
(539
)
 

Equity in (losses) of joint venture
(4,141
)
 

 

 

 
(4,141
)
(Loss) income from continuing operations
(61,134
)
 
(84
)
 
(4,317
)
 
(539
)
 
(66,074
)
Income from discontinued operations, net of income taxes
2,994

 
4,940

 

 

 
7,934

Net (loss) income
$
(58,140
)
 
$
4,856

 
$
(4,317
)
 
$
(539
)
 
$
(58,140
)
Comprehensive (loss) income
$
(60,692
)
 
$
4,856

 
$
(7,781
)
 
$
2,925

 
$
(60,692
)
 
 
 
 
 
 
 
 
 
 
Condensed Consolidating Statement of Operations and Comprehensive (Loss) Income
For the Three Months Ended June 30, 2016
 
 
 
 
 
 
 
 
 
 
 
Parent
 
Guarantors
 
Non-Guarantors
 
Eliminations
 
Consolidated
Net sales
$
83,927

 
$

 
$
50,678

 
$
(3,913
)
 
$
130,692

Costs and expenses:
 
 
 
 
 
 
 
 
 
Cost of materials (exclusive of depreciation and amortization)
60,531

 

 
41,026

 
(3,913
)
 
97,644

Warehouse, processing and delivery expense
15,816

 

 
4,992

 

 
20,808

Sales, general and administrative expense
15,041

 

 
2,188

 

 
17,229

Restructuring expense
1,401

 

 
643

 

 
2,044

Depreciation and amortization expense
3,692

 

 
568

 

 
4,260

Total costs and expenses
96,481

 

 
49,417

 
(3,913
)
 
141,985

Operating (loss) income
(12,554
)
 

 
1,261

 

 
(11,293
)
Interest expense, net
5,433

 

 
4,166

 

 
9,599

Unrealized gain on embedded debt conversion option
(1,284
)
 

 

 

 
(1,284
)
Debt restructuring (gains) costs, net
2,703

 

 
(3,216
)
 

 
(513
)
Other (income) expense, net

 

 
(2,808
)
 

 
(2,808
)
(Loss) income from continuing operations before income taxes and equity in earnings (losses) of subsidiaries and joint venture
(19,406
)
 

 
3,119

 

 
(16,287
)
Income tax (benefit) expense
255

 

 
276

 

 
531

(Loss) income from continuing operations before equity in earnings (losses) of subsidiaries and joint venture
(19,661
)
 

 
2,843

 

 
(16,818
)
Equity in earnings of subsidiaries
2,843

 

 

 
(2,843
)
 

Equity in losses of joint venture
(4,452
)
 

 

 

 
(4,452
)
(Loss) income from continuing operations
(21,270
)
 

 
2,843

 
(2,843
)
 
(21,270
)
Income from discontinued operations, net of income taxes

 

 

 

 

Net (loss) income
$
(21,270
)
 
$

 
$
2,843

 
$
(2,843
)
 
$
(21,270
)
Comprehensive (loss) income
$
(24,889
)
 
$

 
$
(1,232
)
 
$
1,232

 
$
(24,889
)
 
 
 
 
 
 
 
 
 
 
Condensed Consolidating Statement of Operations and Comprehensive (Loss) Income
For the Three Months Ended June 30, 2015
 
 
 
 
 
 
 
 
 
 
 
Parent
 
Guarantors
 
Non-Guarantors
 
Eliminations
 
Consolidated
Net sales
$
112,785

 
$

 
$
56,405

 
$
(2,862
)
 
$
166,328

Costs and expenses:
 
 
 
 
 
 
 
 
 
Cost of materials (exclusive of depreciation and amortization)
108,658

 

 
46,383

 
(2,862
)
 
152,179

Warehouse, processing and delivery expense
21,319

 
(522
)
 
6,545

 

 
27,342

Sales, general and administrative expense
18,053

 

 
3,294

 

 
21,347

Restructuring expense
15,421

 

 
197

 

 
15,618

Depreciation and amortization expense
4,718

 
139

 
1,030

 

 
5,887

Total costs and expenses
168,169

 
(383
)
 
57,449

 
(2,862
)
 
222,373

Operating (loss) income
(55,384
)
 
383

 
(1,044
)
 

 
(56,045
)
Interest expense, net
6,360

 
(349
)
 
4,014

 

 
10,025

Other (income) expense, net

 

 
(3,963
)
 

 
(3,963
)
(Loss) income from continuing operations before income taxes and equity in earnings (losses) of subsidiaries and joint venture
(61,744
)
 
732

 
(1,095
)
 

 
(62,107
)
Income tax (benefit) expense
(14,949
)
 
(302
)
 
690

 

 
(14,561
)
(Loss) income from continuing operations before equity in earnings (losses) of subsidiaries and joint venture
(46,795
)
 
1,034

 
(1,785
)
 

 
(47,546
)
Equity in earnings of subsidiaries
92

 

 

 
(92
)
 

Equity in earnings of joint venture
451

 

 

 

 
451

(Loss) income from continuing operations
(46,252
)
 
1,034

 
(1,785
)
 
(92
)
 
(47,095
)
Income from discontinued operations, net of income taxes

 
843

 

 

 
843

Net (loss) income
$
(46,252
)
 
$
1,877

 
$
(1,785
)
 
$
(92
)
 
$
(46,252
)
Comprehensive (loss) income
$
(44,793
)
 
$
1,877

 
$
(2,163
)
 
$
286

 
$
(44,793
)

 
 
 
 
 
 
 
 
 
 
Condensed Consolidating Statement of Operations and Comprehensive (Loss) Income
For the Three Months Ended June 30, 2015
 
 
 
 
 
 
 
 
 
 
 
Parent
 
Guarantors
 
Non-Guarantors
 
Eliminations
 
Consolidated
Net sales
$
112,785

 
$

 
$
56,405

 
$
(2,862
)
 
$
166,328

Costs and expenses:
 
 
 
 
 
 
 
 
 
Cost of materials (exclusive of depreciation and amortization)
108,658

 

 
46,383

 
(2,862
)
 
152,179

Warehouse, processing and delivery expense
21,319

 
(522
)
 
6,545

 

 
27,342

Sales, general and administrative expense
18,053

 

 
3,294

 

 
21,347

Restructuring expense
15,421

 

 
197

 

 
15,618

Depreciation and amortization expense
4,718

 
139

 
1,030

 

 
5,887

Total costs and expenses
168,169

 
(383
)
 
57,449

 
(2,862
)
 
222,373

Operating (loss) income
(55,384
)
 
383

 
(1,044
)
 

 
(56,045
)
Interest expense, net
6,360

 
(349
)
 
4,014

 

 
10,025

Other (income) expense, net

 

 
(3,963
)
 

 
(3,963
)
(Loss) income from continuing operations before income taxes and equity in earnings (losses) of subsidiaries and joint venture
(61,744
)
 
732

 
(1,095
)
 

 
(62,107
)
Income tax (benefit) expense
(14,949
)
 
(302
)
 
690

 

 
(14,561
)
(Loss) income from continuing operations before equity in earnings (losses) of subsidiaries and joint venture
(46,795
)
 
1,034

 
(1,785
)
 

 
(47,546
)
Equity in earnings of subsidiaries
92

 

 

 
(92
)
 

Equity in earnings of joint venture
451

 

 

 

 
451

(Loss) income from continuing operations
(46,252
)
 
1,034

 
(1,785
)
 
(92
)
 
(47,095
)
Income from discontinued operations, net of income taxes

 
843

 

 

 
843

Net (loss) income
$
(46,252
)
 
$
1,877

 
$
(1,785
)
 
$
(92
)
 
$
(46,252
)
Comprehensive (loss) income
$
(44,793
)
 
$
1,877

 
$
(2,163
)
 
$
286

 
$
(44,793
)

Condensed Consolidating Statement of Operations and Comprehensive (Loss) Income
For the Six Months Ended June 30, 2016
 
 
 
 
 
 
 
 
 
 
 
Parent
 
Guarantors
 
Non-Guarantors
 
Eliminations
 
Consolidated
Net sales
$
196,525

 
$

 
$
105,351

 
$
(7,336
)
 
$
294,540

Costs and expenses:
 
 
 
 
 
 
 
 
 
Cost of materials (exclusive of depreciation and amortization)
153,549

 

 
85,189

 
(7,336
)
 
231,402

Warehouse, processing and delivery expense
33,680

 

 
10,531

 

 
44,211

Sales, general and administrative expense
30,045

 

 
4,621

 

 
34,666

Restructuring expense
11,218

 
125

 
2,419

 

 
13,762

Depreciation and amortization expense
7,496

 
11

 
1,146

 

 
8,653

Total costs and expenses
235,988

 
136

 
103,906

 
(7,336
)
 
332,694

Operating (loss) income
(39,463
)
 
(136
)
 
1,445

 

 
(38,154
)
Interest expense, net
11,089

 

 
8,879

 

 
19,968

Unrealized gain on embedded debt conversion option
(1,284
)
 

 

 

 
(1,284
)
Debt restructuring (gains) costs, net
6,562

 

 

 

 
6,562

Other (income) expense, net

 

 
(1,663
)
 

 
(1,663
)
(Loss) income from continuing operations before income taxes and equity in earnings (losses) of subsidiaries and joint venture
(55,830
)
 
(136
)
 
(5,771
)
 

 
(61,737
)
Income tax (benefit) expense
1,702

 
(52
)
 
(1,454
)
 

 
196

(Loss) income from continuing operations before equity in earnings (losses) of subsidiaries and joint venture
(57,532
)
 
(84
)
 
(4,317
)
 

 
(61,933
)
Equity in earnings of subsidiaries
539

 

 

 
(539
)
 

Equity in (losses) of joint venture
(4,141
)
 

 

 

 
(4,141
)
(Loss) income from continuing operations
(61,134
)
 
(84
)
 
(4,317
)
 
(539
)
 
(66,074
)
Income from discontinued operations, net of income taxes
2,994

 
4,940

 

 

 
7,934

Net (loss) income
$
(58,140
)
 
$
4,856

 
$
(4,317
)
 
$
(539
)
 
$
(58,140
)
Comprehensive (loss) income
$
(60,692
)
 
$
4,856

 
$
(7,781
)
 
$
2,925

 
$
(60,692
)

Condensed Consolidating Statement of Operations and Comprehensive (Loss) Income
For the Six Months Ended June 30, 2015
 
 
 
 
 
 
 
 
 
 
 
Parent
 
Guarantors
 
Non-Guarantors
 
Eliminations
 
Consolidated
Net sales
$
245,235

 
$

 
$
115,405

 
$
(5,772
)
 
$
354,868

Costs and expenses:
 
 
 
 
 
 
 
 
 
Cost of materials (exclusive of depreciation and amortization)
208,685

 

 
93,621

 
(5,772
)
 
296,534

Warehouse, processing and delivery expense
38,861

 
(1,044
)
 
13,116

 

 
50,933

Sales, general and administrative expense
35,395

 

 
6,920

 

 
42,315

Restructuring expense
16,252

 

 
197

 

 
16,449

Depreciation and amortization expense
9,461

 
277

 
2,043

 

 
11,781

Total costs and expenses (income)
308,654

 
(767
)
 
115,897

 
(5,772
)
 
418,012

Operating (loss) income
(63,419
)
 
767

 
(492
)
 

 
(63,144
)
Interest (income) expense, net
12,391

 
(349
)
 
8,147

 

 
20,189

Other expense, net

 

 
2,262

 

 
2,262

(Loss) income from continuing operations before income taxes and equity in earnings (losses) of subsidiaries and joint venture
(75,810
)
 
1,116

 
(10,901
)


 
(85,595
)
Income tax (benefit) expense
(20,909
)
 
(302
)
 
(301
)
 

 
(21,512
)
(Loss) income from continuing operations before equity in earnings (losses) of subsidiaries and joint venture
(54,901
)
 
1,418

 
(10,600
)
 

 
(64,083
)
Equity in (losses) of subsidiaries
(7,804
)
 

 

 
7,804

 

Equity in earnings of joint venture
1,326

 

 

 

 
1,326

(Loss) income from continuing operations
(61,379
)
 
1,418

 
(10,600
)
 
7,804

 
(62,757
)
Income from discontinued operations, net of income taxes

 
1,378

 

 

 
1,378

Net (loss) income
$
(61,379
)
 
$
2,796

 
$
(10,600
)
 
$
7,804

 
$
(61,379
)
Comprehensive (loss) income
$
(63,212
)
 
$
2,796

 
$
(15,292
)
 
$
12,496

 
$
(63,212
)
Schedule of Restructuring Reserve by Type of Cost (Gain)[Table Text Block]
Restructuring reserve activity for the six months ended June 30, 2016 is summarized below:

 
 
 
 
Period Activity
 
 
 
 
Balance January 1, 2016
 
Charges (gains)
 
Cash receipts (payments)
 
Non-cash activity
 
Balance June 30, 2016
Employee termination and related benefits (a)
 
$
8,301

 
$
678

 
$
(3,379
)
 
$

 
$
5,600

Lease termination costs (b)(c)
 
232

 
6,706

 
(330
)
 
(4,539
)
 
2,069

Moving costs associated with plant consolidations
 

 
4,395

 
(4,395
)
 

 

Professional fees
 

 
730

 
(730
)
 

 

Disposal of fixed assets
 

 
1,253

 
2,703

 
(3,956
)
 

Total
 
$
8,533

 
$
13,762

 
$
(6,131
)
 
$
(8,495
)
 
$
7,669

(a) As of June 30, 2016, the short-term portion of employee termination and related benefits of $100 is included in accrued and other current liabilities in the Condensed Consolidated Balance Sheet and the long-term portion associated with the Company's withdrawal from a multi-employer pension plan of $5,500 is included in other noncurrent liabilities in the Condensed Consolidated Balance Sheet.
(b) Payments on certain of the lease obligations are scheduled to continue until 2020. Market conditions and the Company’s ability to sublease these properties could affect the ultimate charge related to the lease obligations. Any potential recoveries or additional charges could affect amounts reported in the consolidated financial statements of future periods. As of June 30, 2016, the short-term portion of the lease termination costs of $420 are included in accrued and other current liabilities and the long-term portion of the lease termination costs of $1,649 are included in other noncurrent liabilities in the Condensed Consolidated Balance Sheets.
(c) In connection with the closure of the Company's Houston and Edmonton facilities, the Company agreed to sell its fixed assets and to a reduction in future proceeds from the sale of inventory in exchange for the assignment of its remaining lease obligations at its Houston facility resulting in a non-cash charge of $4,539 during the six months ended June 30, 2016.
 
Schedule of Restructuring and Related Costs (Gains)
As a result of its restructuring activities, the Company incurred the following restructuring expenses:
 
Three Months Ended
 
Six Months Ended
 
June 30,
 
June 30,
 
2016
 
2015
 
2016
 
2015
Employee termination and related benefits
$
125

 
$
14,252

 
$
678

 
$
14,252

Lease termination costs
561

 

 
6,706

 

Moving costs associated with plant consolidations
1,260

 
601

 
4,395

 
601

Professional fees
52

 
765

 
730

 
1,596

Loss on disposal of fixed assets
46

 

 
1,253

 

Total
$
2,044

 
$
15,618

 
$
13,762

 
$
16,449