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Segment Information
12 Months Ended
Sep. 30, 2019
Segment Reporting [Abstract]  
Segment Information
20. SEGMENT INFORMATION
The Company has two operating segments, which are also its reportable segments. The Company's operating segments are organized based upon primary market channels and, in most instances, the end use of products.
Through its Electrical Raceway segment, the Company manufactures products that deploy, isolate and protect a structure's electrical circuitry from the original power source to the final outlet. These products, which include electrical conduit, armored cable, cable trays, mounting systems and fittings, are critical components of the electrical infrastructure for maintenance, repair and remodel markets. The vast majority of the Company's Electrical Raceway net sales are made to electrical distributors, who then serve electrical contractors and the Company considers both to be customers.
Through the MP&S segment, the Company provides products and services that frame, support and secure component parts in a broad range of structures, equipment and systems in electrical, industrial and construction applications. The Company's principal products in this segment are metal framing products and in-line galvanized mechanical tube. Through its metal framing business, the Company designs, manufactures and installs metal strut and fittings used to assemble mounting structures that support heavy equipment and electrical content in buildings and other structures.
 
Both segments use Adjusted EBITDA as the primary measure of profit and loss. Segment Adjusted EBITDA is the sum of income (loss) from operations before income taxes, adjusted to exclude unallocated expenses, depreciation and amortization, interest expense, net, gain (loss) on extinguishment of debt, restructuring and impairments, stock-based compensation, certain legal matters, consulting fees, transaction costs, gain on sale of joint venture and other items, such as inventory reserves and adjustments, release of indemnified uncertain tax positions, the impact of foreign exchange gains or losses and the impact from the Fence and Sprinkler exit.

Intersegment transactions primarily consist of product sales at designated transfer prices on an arm's-length basis. Gross profit earned and reported within the segment is eliminated in the Company's consolidated results. Certain manufacturing and distribution expenses are allocated between the segments on a pro rata basis due to the shared nature of activities. Recorded amounts represent a proportional amount of the quantity of product produced for each segment. Certain assets, such as machinery and equipment and facilities, are not allocated to each segment despite serving both segments. These shared assets are reported within the MP&S segment. We allocate certain corporate operating expenses that directly benefit our operating segments, such as insurance and information technology, on a basis that reasonably approximates an estimate of the use of these services.
 
Fiscal year ended
 
September 30, 2019
 
September 30, 2018
 
September 30, 2017
(in thousands)
External Net Sales
 
Inter- segment Sales
 
Adjusted EBITDA
 
External Net Sales
 
Inter- segment Sales
 
Adjusted EBITDA
 
External Net Sales
 
Inter- segment Sales
 
Adjusted EBITDA
Electrical Raceway
$
1,442,278

 
$
1,215

 
$
292,585

 
$
1,365,067

 
$
1,544

 
$
255,260

 
$
1,093,500

 
$
1,283

 
$
189,351

MP&S
474,260

 

 
$
70,040

 
470,072

 
81

 
$
51,339

 
410,434

 
98

 
$
63,687

Eliminations

 
(1,215
)
 
 
 

 
(1,625
)
 
 
 

 
(1,381
)
 
 
Consolidated operations
$
1,916,538

 
$

 
 
 
$
1,835,139

 
$

 
 
 
$
1,503,934

 
$

 
 

 
Capital Expenditures
 
Total Assets
(in thousands)
September 30, 2019
 
September 30, 2018
 
September 30, 2017
 
September 30, 2019
 
September 30, 2018
 
September 30, 2017
Electrical Raceway
$
19,856

 
$
16,389

 
$
13,037

 
$
871,771

 
$
751,024

 
$
757,775

MP&S
13,934

 
14,267

 
8,212

 
252,708

 
291,164

 
306,229

Unallocated
1,070

 
7,845

 
3,873

 
312,516

 
281,872

 
151,088

Consolidated operations
$
34,860

 
$
38,501

 
$
25,122

 
$
1,436,995

 
$
1,324,060

 
$
1,215,092



Presented below is a reconciliation of operating segment Adjusted EBITDA to Income before income taxes:
 
Fiscal Year Ended
(in thousands)
September 30, 2019

September 30, 2018
 
September 30, 2017
Operating segment Adjusted EBITDA
 
 
 
 
 
Electrical Raceway
$
292,585

 
$
255,260

 
$
189,351

MP&S
70,040

 
51,339

 
63,687

Total
$
362,625


$
306,599

 
$
253,038

Unallocated expenses (a)
(38,217
)
 
(35,050
)
 
(25,430
)
Depreciation and amortization
(72,347
)
 
(66,890
)
 
(54,727
)
Interest expense, net
(50,473
)
 
(40,694
)
 
(26,598
)
Gain (loss) on extinguishment of debt

 

 
(9,805
)
Restructuring charges
(3,804
)
 
(1,849
)
 
(1,256
)
Stock-based compensation
(11,798
)
 
(14,664
)
 
(12,788
)
Certain legal matters

 
4,833

 
(7,551
)
Transaction costs
(1,200
)
 
(9,314
)
 
(4,779
)
Gain on purchase of business
7,384

 

 

Gain on sale of a business

 
27,575

 

Gain on sale of joint venture

 

 
5,774

Other (b)
(7,501
)
 
(4,194
)
 
10,247

Income before income taxes
$
184,669

 
$
166,352

 
$
126,125

 
 
 
 
 
 
(a) Represents unallocated selling, general and administrative activities and associated expenses including, in part, executive, legal, finance, human resources, information technology, business development and communications, as well as certain costs and earnings of employee-related benefits plans, such as stock-based compensation and a portion of self-insured medical costs.
(b) Represents other items, such as inventory reserves and adjustments, release of indemnified uncertain tax positions and the impact of foreign exchange gains or losses.


The Company's long-lived assets and net sales by geography were as follows:
 
 
Long-lived assets
 
Net sales
(in thousands)
 
September 30, 2019
 
September 30, 2018
 
September 30, 2017
 
September 30, 2019
 
September 30, 2018
 
September 30, 2017
United States
 
$
219,614

 
$
201,101

 
$
202,823

 
$
1,689,194

 
$
1,651,636

 
$
1,367,907

Other Americas
 
147

 
138

 
164

 
33,485

 
43,013

 
37,908

Europe
 
43,207

 
11,090

 
9,306

 
142,279

 
90,915

 
55,181

Asia-Pacific
 
1,998

 
2,386

 
3,378

 
51,580

 
49,575

 
42,938

Total
 
$
264,966

 
$
214,715

 
$
215,671

 
$
1,916,538

 
$
1,835,139

 
$
1,503,934



The table below shows the amount of net sales from external customers for each of the Company's product categories which accounted for 10% or more of consolidated net sales in any of the last three fiscal years:
 
 
Fiscal Year Ended
(in thousands)
 
September 30, 2019
 
September 30, 2018
 
September 30, 2017
Metal Electrical Conduit and Fittings
 
$
546,533

 
$
517,935

 
$
349,239

Armored Cable and Fittings
 
360,494

 
336,388

 
323,070

PVC Electrical Conduit & Fittings
 
292,243

 
311,811

 
265,389

Other raceway products
 
243,008

 
198,933

 
155,802

Electrical Raceway
 
1,442,278

 
1,365,067

 
1,093,500

 
 
 
 
 
 
 
Mechanical Pipe
 
259,613

 
253,381

 
211,245

Other MP&S products
 
214,647

 
216,691

 
199,189

MP&S
 
474,260

 
470,072

 
410,434

Net sales
 
$
1,916,538

 
$
1,835,139

 
$
1,503,934



Risks and Concentrations

Concentration of Credit Risk — The Company extends credit to various customers in the retail and construction industries. Collection of trade receivables may be affected by changes in economic or other industry conditions and may, accordingly, impact the Company's overall credit risk. Although the Company generally does not require collateral, the Company performs ongoing credit evaluations of customers and maintains reserves for potential credit losses. As of September 30, 2019, no single customer represented more than 10% of the Company's accounts receivable balance. As of September 30, 2018, one customer, Sonepar Management US, Inc., represented 11% of the Company's accounts receivable balance. As of November 28, 2018, all amounts outstanding as of September 30, 2018, that are due to be paid from Sonepar Management US, Inc., have been received. In fiscal 2017, no single customer accounted for more than 10% of sales or accounts receivable.

Concentration of Employees — As of September 30, 2019, approximately 27% of the Company's employees were represented by a union under a collective bargaining agreement. All unions are either located in the United States or Canada with no unions or Worker's Councils at any of the other locations abroad. Our Harvey, Illinois Special Metal Processing Facility agreement with the United Steelworkers Union, involving a bargaining unit of 15 employees, expired on November 11, 2018 and we successfully negotiated a new agreement which now expires in November 2022. Our Harvey, Illinois collective bargaining agreement with the United Steelworkers involves nearly 400 represented employees, is set expire in April 2020. The Company believes its relationship with its employees is good.