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Restructuring
6 Months Ended
Mar. 31, 2012
Restructuring [Abstract]  
Restructuring

I. Restructuring

Cabot's restructuring activities were recorded in the Consolidated Statements of Operations as follows:

 

     Three Months Ended
March 31
     Six Months Ended
March 31
 
     2012      2011      2012      2011  
     (Dollars in millions)  

Cost of sales

   $ 9      $ 7      $ 11      $ 10  

Selling and administrative expenses

     —           —           1        1  
  

 

 

    

 

 

    

 

 

    

 

 

 

Total

   $ 9      $ 7      $ 12      $ 11  
  

 

 

    

 

 

    

 

 

    

 

 

 

Details of these restructuring activities and the related reserves during the three months ended March 31, 2012 are as follows:

 

     Severance and
Employee
Benefits
    Environmental
Remediation
    Asset
Impairment
and
Accelerated
Depreciation
    Asset
Sales
     Other      Total  
     (Dollars in millions)  

Reserve at December 31, 2011

   $ 8     $ —        $ —        $ —         $ 2      $ 10  

Charges

     2       3       3       —           1        9  

Costs charged against assets/liabilities

     (1     —          (3     (1      —           (5

Proceeds from sale

     —          —          —          1        —           1  

Cash paid

     (2     (1     —          —           (1      (4
  

 

 

   

 

 

   

 

 

   

 

 

    

 

 

    

 

 

 

Reserve at March 31, 2012

   $ 7     $ 2     $ —        $ —         $ 2      $ 11  
  

 

 

   

 

 

   

 

 

   

 

 

    

 

 

    

 

 

 

Details of these restructuring activities and the related reserves during the six months ended March 31, 2012 are as follows:

 

     Severance and
Employee
Benefits
    Environmental
Remediation
    Asset
Impairment
and
Accelerated
Depreciation
    Asset
Sales
     Other      Total  
     (Dollars in millions)  

Reserve at September 30, 2011

   $ 9     $ —        $ —        $ —         $ 2      $ 11  

Charges

     2       3       5       —           2        12  

Costs charged against assets/liabilities

     (1     —          (5     (1      —           (7

Proceeds from sale

     —          —          —          1        —           1  

Cash paid

     (3     (1     —          —           (2      (6
  

 

 

   

 

 

   

 

 

   

 

 

    

 

 

    

 

 

 

Reserve at March 31, 2012

   $ 7     $ 2     $ —        $ —         $ 2      $ 11  
  

 

 

   

 

 

   

 

 

   

 

 

    

 

 

    

 

 

 

Closure of Hong Kong, China Manufacturing Facility

In March 2012, the Company ceased manufacturing operations at its thermoplastic concentrates plant in Hong Kong and moved these operations primarily to its facility in Tianjin, China. The decision, which impacts 64 employees, was made to consolidate all of these operations in one plant that is closer to the Company's customers in Asia, and to use fully the advanced process technologies available in Tianjin.

The Company expects the closure plan will result in a total pre-tax charge to earnings of approximately $10 million. Through March 31, 2012 the Company has charged approximately $4 million to earnings for this restructuring, comprised mainly of accelerated depreciation and severance charges.

Cumulative net cash outlays related to this plan are expected to be approximately $5 million comprised primarily of $2 million for severance and $3 million for post close operations. Through March 31, 2012, Cabot has made no significant cash payments. The Company expects to make net cash payments of $3 million during the remainder of 2012 and $2 million thereafter.

As of March 31, 2012, Cabot has $1 million of accrued restructuring costs in the Consolidated Balance Sheet related to this site closure, mainly for accrued severance charges.

 

Closure of Grigno, Italy Manufacturing Facility and Other Activities

In February 2011, the Company closed its thermoplastic concentrates manufacturing facility in Grigno, Italy. The decision to close the facility was made to align Cabot's manufacturing capabilities with the market outlook and Cabot's Performance Segment strategy. The closure, which affected 37 employees, has resulted in $6 million of charges to earnings and is comprised of $3 million for severance and employee benefits and $3 million for accelerated depreciation and asset impairments.

Through March 31, 2012, Cabot made $1 million of cash payments associated with this restructuring plan. The Company expects to make additional cash payments of $2 million during the remainder of fiscal 2012 and thereafter.

As of March 31, 2012, Cabot has $2 million of accrued severance costs in the Consolidated Balance Sheet related to this site closure.

In addition, during fiscal 2011, Cabot recorded approximately $5 million of severance-related restructuring charges at other locations. Through March 31, 2012 Cabot has made payments of $1 million related to these activities and expects to pay $4 million during the remainder of fiscal 2012 and less than $1 million in fiscal 2013.

Closure of Thane, India Manufacturing Facility

In fiscal 2010, Cabot ceased manufacturing operations at its carbon black manufacturing facility in Thane, India. The decision to close the facility, which affected approximately 120 employees, was made as a result of a broad reaching analysis of the Company's manufacturing assets, including their cost structure, ability to expand and a variety of other factors. The Company continues to maintain a presence in India through its fumed metal oxides manufacturing joint venture and continuing commercial operations in carbon black and other products.

The Company expects the closure plan will result in a total pre-tax charge to earnings of approximately $23 million. Through March 31, 2012, Cabot has recorded $23 million of charges associated with this restructuring, comprised of $7 million for severance and employee benefits, $12 million for accelerated depreciation and asset impairments, $3 million for demolition and site clearing costs and $2 million for other post-closing costs, offset by a net gain on sales of non-manufacturing related assets of approximately $1 million. These amounts exclude any potential gain to be recognized on the sale of land and certain other manufacturing related assets.

Cumulative net cash outlays related to this plan are expected to be approximately $8 million. Through March 31, 2012, Cabot has made net cash payments of $8 million. The Company expects to make net cash payments of approximately $1 million during the remainder of 2012. These amounts exclude any potential cash to be received on the sale of land and certain other manufacturing related assets.

As of March 31, 2012, Cabot has approximately $1 million of accrued restructuring costs in the Consolidated Balance Sheet related to this site closure.

2009 Global Restructuring

In fiscal 2009, Cabot initiated its 2009 Global Restructuring Plan. Under this plan, the Company closed three manufacturing sites and implemented operating cost and workforce reductions across a variety of its other operations. In fiscal 2010, the Company consolidated several of its European administrative offices in a new European headquarters office in Switzerland.

The Company has recorded a cumulative pre-tax charge of $123 million related to this plan. The total amounts the Company has recorded for each major type of cost associated with the restructuring plan are: (i) severance and employee benefits of $55 million for approximately 400 employees, (ii) accelerated depreciation and impairment of facility assets of $45 million, net of gains associated with the sale of certain assets, (iii) demolition and site clearing costs of $7 million, and (iv) other post-closing costs of $16 million.

Net cash outlays related to these actions are expected to be approximately $72 million. Through March 31, 2012, Cabot has made net cash payments of $71 million. During the remainder of fiscal 2012 and thereafter, the Company expects to make net payments totaling $1 million, including the expected proceeds from the sale of a former manufacturing site.

As of March 31, 2012, Cabot has $3 million of restructuring costs in accrued expenses in the Consolidated Balance Sheet related to this plan.