10-Q 1 mcp-20130930x10q.htm 10-Q 5afb2e1e813a4d0

UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

WASHINGTON, D.C. 20549

FORM 10-Q

 

 

 

(Mark One)

 

x

QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the quarterly period ended September 30, 2013

OR

¨

TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the transition period from            to

 

Commission File Number 001-34827

 

SupportingDocument:074359f473b7423fbd1c507cb314ad89

Molycorp, Inc.

(Exact name of registrant as specified in its charter)

 

Delaware 
(State or other jurisdiction of
incorporation or organization)

27-2301797 
(I.R.S. Employer
Identification No.)

5619 Denver Tech Center Parkway, Suite 1000 
Greenwood Village, Colorado    
(Address of principal executive offices)

80111 
(Zip Code)

(303) 843-8040

(Registrant’s telephone number, including area code)

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes x  No ¨

Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T (§232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files). Yes x  No ¨

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a smaller reporting company. See the definitions of “large accelerated filer,” “accelerated filer” and “smaller reporting company” in Rule 12b-2 of the Exchange Act.

 

Large accelerated filer x

 

 

Accelerated filer ¨

 

 

Non-accelerated filer ¨

(Do not check if a 
smaller reporting company)

Smaller reporting company ¨

 

 

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act). Yes ¨  No x

As of November 6, 2013, the registrant had 240,374,945 shares of common stock, par value $0.001 per share, outstanding.



 

 

INDEX

 

 

 

 

 

PAGE

Part I. FINANCIAL INFORMATION 

 

Item 1. Financial Statements 

 

Condensed Consolidated Balance Sheets (Unaudited) 

Condensed Consolidated Statements of Operations and Comprehensive Income (Unaudited) 

Condensed Consolidated Statement of Stockholders’ Equity (Unaudited) 

Condensed Consolidated Statements of Cash Flows (Unaudited) 

Notes to Condensed Consolidated Financial Statements (Unaudited) 

Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations 

45 

Item 3. Quantitative and Qualitative Disclosures About Market Risk 

63 

Item 4. Controls and Procedures 

64 

Part II. OTHER INFORMATION 

 

Item 1. Legal Proceedings 

66 

Item 1A. Risk Factors 

67 

Item 2. Unregistered Sales of Equity Securities and Use of Proceeds 

67 

Item 3. Defaults Upon Senior Securities 

67 

Item 4. Mine Safety Disclosures 

67 

Item 5. Other Information 

67 

Item 6. Exhibits 

67 

 

 

 

2


 

 

PART I. FINANCIAL INFORMATION

 

ITEM 1.   FINANCIAL STATEMENTS

MOLYCORP, INC.

 Condensed Consolidated Balance Sheets (Unaudited)

(In thousands, except share and per share amounts)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

September 30, 2013

 

December 31, 2012

ASSETS

Current assets:

 

 

 

Cash and cash equivalents

$

173,914 

 

$

227,790 

Trade accounts receivable, net (Note 4)

 

58,200 

 

 

52,430 

Inventory (Note 5)

 

183,441 

 

 

287,376 

Deferred charges (Note 15)

 

3,080 

 

 

9,412 

Deferred tax assets (Note 15)

 

8,478 

 

 

9,789 

Income tax receivable

 

20,296 

 

 

25,087 

Prepaid expenses and other current assets

 

25,660 

 

 

21,794 

Total current assets

 

473,069 

 

 

633,678 

Non-current assets:

 

 

 

 

 

Deposits (Note 6)

 

25,997 

 

 

26,769 

Property, plant and equipment, net (Note 7)

 

1,779,084 

 

 

1,544,304 

Inventory (Note 5)

 

24,325 

 

 

26,096 

Intangible assets, net (Note 9)

 

419,471 

 

 

450,938 

Investments

 

58,749 

 

 

64,036 

Goodwill (Note 9)

 

239,742 

 

 

239,742 

Other non-current assets

 

6,839 

 

 

6,972 

Total non-current assets

 

2,554,207 

 

 

2,358,857 

Total assets 

$

3,027,276 

 

$

2,992,535 

 

 

3


 

 

MOLYCORP, INC.

Condensed Consolidated Balance Sheets (Unaudited)

(In thousands, except share and per share amounts)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

September 30, 2013

 

 

December 31, 2012

 

 

 

 

LIABILITIES AND STOCKHOLDERS’ EQUITY

Current liabilities:

 

 

 

Trade accounts payable

$

107,882 

 

$

241,994 

Accrued expenses (Note 12)

 

61,445 

 

 

59,013 

Income tax payable

 

1,708 

 

 

15,267 

Debt and capital lease obligations (Note 14)

 

16,673 

 

 

39,604 

Other current liabilities

 

6,689 

 

 

3,539 

Total current liabilities

 

194,397 

 

 

359,417 

Non-current liabilities:

 

 

 

 

 

Asset retirement obligation (Note 13)

 

14,084 

 

 

18,586 

Deferred tax liabilities (Note 15)

 

125,142 

 

 

160,675 

Debt and capital lease obligations (Note 14)

 

1,356,256 

 

 

1,188,832 

Derivative liability (Note 23)

 

6,819 

 

 

7,816 

Pension liabilities (Note 24)

 

3,431 

 

 

3,292 

Other non-current liabilities

 

2,052 

 

 

2,659 

Total non-current liabilities

 

1,507,784 

 

 

1,381,860 

Total liabilities 

$

1,702,181 

 

$

1,741,277 

Commitments and contingencies (Note 19)

 

 

 

 

 

Stockholders’ equity:

 

 

 

 

 

Common stock, $0.001 par value; 350,000,000 shares authorized at September 30, 2013 (Note 16)

 

189 

 

 

139 

Preferred stock, $0.001 par value; 5,000,000 shares authorized at September 30, 2013 (Note 16)

 

 

 

Additional paid-in capital

 

1,946,742 

 

 

1,691,429 

Accumulated other comprehensive loss

 

(7,848)

 

 

(9,433)

Accumulated deficit

 

(646,163)

 

 

(466,091)

Total Molycorp stockholders’ equity

 

1,292,922 

 

 

1,216,046 

Noncontrolling interests

 

32,173 

 

 

35,212 

Total stockholders’ equity

 

1,325,095 

 

 

1,251,258 

Total liabilities and stockholders’ equity 

$

3,027,276 

 

$

2,992,535 

 

 

See accompanying notes to the condensed consolidated financial statements.

 

4


 

 

MOLYCORP, INC.

 Condensed Consolidated Statements of Operations and Comprehensive Loss (Unaudited)

(In thousands, except per share amounts)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Three Months Ended September 30,

 

Nine Months Ended September 30,

 

2013

 

2012

 

2013

 

2012

Revenues

$

149,066 

 

$

205,205 

 

$

430,580 

 

$

394,085 

Costs of sales:

 

 

 

 

 

 

 

 

 

 

 

Costs excluding depreciation and amortization

 

(150,444)

 

 

(183,227)

 

 

(421,699)

 

 

(336,654)

Depreciation and amortization

 

(16,400)

 

 

(10,612)

 

 

(49,283)

 

 

(19,065)

Gross (loss) profit

 

(17,778)

 

 

11,366 

 

 

(40,402)

 

 

38,366 

Operating expenses:

 

 

 

 

 

 

 

 

 

 

 

Selling, general and administrative

 

(24,399)

 

 

(31,349)

 

 

(76,446)

 

 

(78,583)

Corporate development

 

(69)

 

 

(1,073)

 

 

(256)

 

 

(19,379)

Depreciation, amortization and accretion

 

(10,072)

 

 

(9,584)

 

 

(26,273)

 

 

(12,188)

Research and development

 

(5,565)

 

 

(8,929)

 

 

(18,476)

 

 

(18,628)

Impairment of goodwill and other long-lived assets

 

(1,118)

 

 

 —

 

 

(1,495)

 

 

 —

Operating loss

 

(59,001)

 

 

(39,569)

 

 

(163,348)

 

 

(90,412)

Other (expense) income:

 

 

 

 

 

 

 

 

 

 

 

Other income (expense)

 

(657)

 

 

(57)

 

 

1,430 

 

 

(37,615)

Foreign exchange (loss) gain , net

 

(234)

 

 

1,910 

 

 

1,044 

 

 

724 

Interest expense, net of capitalized interest

 

(16,289)

 

 

(5,269)

 

 

(42,807)

 

 

(14,989)

 

 

(17,180)

 

 

(3,416)

 

 

(40,333)

 

 

(51,880)

Loss before income taxes and equity earnings

 

(76,181)

 

 

(42,985)

 

 

(203,681)

 

 

(142,292)

Income tax benefit

 

12,902 

 

 

28,956 

 

 

38,922 

 

 

58,442 

Equity in results of affiliates

 

(2,334)

 

 

(662)

 

 

(8,690)

 

 

(1,146)

Loss from continuing operations

 

(65,613)

 

 

(14,691)

 

 

(173,449)

 

 

(84,996)

Loss from discontinued operations, net of tax

 

(4,186)

 

 

(760)

 

 

(5,190)

 

 

(860)

Net loss

 

(69,799)

 

 

(15,451)

 

 

(178,639)

 

 

(85,856)

Net income attributable to noncontrolling interest

 

(130)

 

 

(3,440)

 

 

(1,433)

 

 

(4,120)

Net loss attributable to Molycorp stockholders

$

(69,929)

 

$

(18,891)

 

$

(180,072)

 

$

(89,976)

 

 

 

 

 

 

 

 

 

 

 

 

Net loss

$

(69,799)

 

$

(15,451)

 

$

(178,639)

 

$

(85,856)

Other comprehensive income:

 

 

 

 

 

 

 

 

 

 

 

Foreign currency translation adjustments

 

4,217 

 

 

526 

 

 

1,585 

 

 

(1,165)

Comprehensive loss

$

(65,582)

 

$

(14,925)

 

$

(177,054)

 

$

(87,021)

Comprehensive loss attributable to:

 

 

 

 

 

 

 

 

 

 

 

Molycorp stockholders

 

(65,452)

 

 

(11,485)

 

 

(175,621)

 

 

(82,901)

Noncontrolling interest

 

(130)

 

 

(3,440)

 

 

(1,433)

 

 

(4,120)

 

$

(65,582)

 

$

(14,925)

 

$

(177,054)

 

$

(87,021)

Loss per share of common stock (Note 17):

 

 

 

 

 

 

 

 

 

 

 

Basic:

 

 

 

 

 

 

 

 

 

 

 

  Continuing operations

$

(0.41)

 

$

(0.18)

 

$

(1.12)

 

$

(0.97)

  Discontinued operations

 

(0.02)

 

 

(0.01)

 

 

(0.03)

 

 

(0.01)

 

$

(0.43)

 

$

(0.19)

 

$

(1.16)

 

$

(0.97)

Diluted:

 

 

 

 

 

 

 

 

 

 

 

  Continuing operations

$

(0.41)

 

$

(0.18)

 

$

(1.12)

 

$

(0.97)

  Discontinued operations

 

(0.02)

 

 

(0.01)

 

 

(0.03)

 

 

(0.01)

 

$

(0.43)

 

$

(0.19)

 

$

(1.16)

 

$

(0.97)

 

 

See accompanying notes to the condensed consolidated financial statements.

 

 

5


 

 

MOLYCORP, INC.

Condensed Consolidated Statements of Stockholders’ Equity (Unaudited)

(In thousands, except share amounts)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Series A

 

 

 

 

Accumulated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mandatory

 

 

 

 

Other

 

 

 

 

Total Molycorp

 

 

 

 

Total

 

 

 

 

 

 

Convertible

 

Additional Paid-

 

Comprehensive

 

Accumulated

 

Stockholders'

 

Noncontrolling

 

Stockholders'

 

Common Stock

 

Preferred Stock

 

In Capital

 

Loss

 

Deficit

 

Equity

 

interests

 

Equity

 

Shares

 

$

 

Shares

 

$

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Balance at December 31, 2012

138,773,538 

 

$

139 

 

2,070,000 

 

$

 

$

1,691,429 

 

$

(9,433)

 

$

(466,091)

 

$

1,216,046 

 

$

35,212 

 

$

1,251,258 

Stock-based compensation (Note 18)

43,847 

 

 

 —

 

 

 

 —

 

 

2,399 

 

 

 —

 

 

 —

 

 

2,399 

 

 

 —

 

 

2,399 

Component of convertible debt (Note 14)

 

 

 —

 

 

 

 —

 

 

21,815 

 

 

 —

 

 

 —

 

 

21,815 

 

 

 —

 

 

21,815 

Deferred taxes on component of convertible debt

 

 

 —

 

 

 

 —

 

 

(8,508)

 

 

 —

 

 

 —

 

 

(8,508)

 

 

 —

 

 

(8,508)

Conversion of Exchangeable Shares (Note 16)

12,971 

 

 

 —

 

 

 

 —

 

 

 —

 

 

 —

 

 

 —

 

 

 —

 

 

 —

 

 

 —

Issuance of shares for conversion of Debentures (Note 14)

2,393 

 

 

 —

 

 

 

 —

 

 

49 

 

 

 —

 

 

 —

 

 

49 

 

 

 —

 

 

49 

Issuance of Primary Shares (Note 16)

43,125,000 

 

 

43 

 

 

 

 —

 

 

248,097 

 

 

 —

 

 

 —

 

 

248,140 

 

 

 —

 

 

248,140 

Issuance of Borrowed Shares (Note 16)

6,666,666 

 

 

 

 

 

 —

 

 

 —

 

 

 —

 

 

 —

 

 

 

 

 —

 

 

Net (loss) income

 

 

 —

 

 

 

 —

 

 

 —

 

 

 —

 

 

(180,072)

 

 

(180,072)

 

 

1,433 

 

 

(178,639)

Preferred dividends

 

 

 —

 

 

 

 —

 

 

(8,539)

 

 

 —

 

 

 —

 

 

(8,539)

 

 

 —

 

 

(8,539)

Distribution to noncontrolling interests

 

 

 —

 

 

 

 —

 

 

 —

 

 

 —

 

 

 —

 

 

 —

 

 

(4,472)

 

 

(4,472)

Other comprehensive loss

 

 

 —

 

 

 

 —

 

 

 —

 

 

1,585 

 

 

 —

 

 

1,585 

 

 

 —

 

 

1,585 

Balance at September 30, 2013

188,624,415 

 

$

189 

 

2,070,000 

 

$

 

$

1,946,742 

 

$

(7,848)

 

$

(646,163)

 

$

1,292,922 

 

$

32,173 

 

$

1,325,095 

 

 

See accompanying notes to the condensed consolidated financial statements.

6


 

 

MOLYCORP, INC.

Condensed Consolidated Statements of Stockholders’ Equity (Unaudited)

(In thousands, except share amounts)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Accumulated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Other

 

 

 

 

Total Molycorp

 

 

 

 

Total

 

 

 

 

 

 

 

 

 

 

 

Additional Paid-

 

Comprehensive

 

Accumulated

 

Stockholders'

 

Noncontrolling

 

Stockholders'

 

Common Stock

 

Stock

 

In Capital

 

Loss

 

Deficit

 

Equity

 

interests

 

Equity

 

Shares

$

 

Shares

$

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Balance at December 31, 2011

83,896,043 

 

$

84 

 

2,070,000 

 

$

 

$

838,547 

 

$

(8,481)

 

$

15,078 

 

$

845,230 

 

$

 

$

845,230 

Stock-based compensation (Note 18)

(601)

 

 

 

 

 

 

 

3,764 

 

 

 

 

 

 

3,764 

 

 

 

 

3,764 

Issuance of shares for investment from Molymet, net of stock issuance costs

12,500,000 

 

 

12 

 

 

 

 

 

390,081 

 

 

 

 

 

 

390,093 

 

 

 

 

390,093 

Issuance of shares for interest in Molycorp Canada

13,862,286 

 

 

14 

 

 

 

 

 

284,130 

 

 

 

 

 

 

284,144 

 

 

15,761 

 

 

299,905 

Component of convertible debt

 

 

 

 

 

 

 

71,801 

 

 

 

 

 

 

71,801 

 

 

 

 

71,801 

Deferred taxes on component of convertible debt

 

 

 

 

 

 

 

(27,106)

 

 

 

 

 

 

(27,106)

 

 

 

 

(27,106)

Issuance of shares for conversion of Debentures

99,723 

 

 

 —

 

 —

 

 

 —

 

 

1,421 

 

 

 —

 

 

 —

 

 

1,421 

 

 

 —

 

 

1,421 

Issuance of Primary Shares

13,800,000 

 

 

14 

 

 —

 

 

 —

 

 

132,116 

 

 

 —

 

 

 —

 

 

132,130 

 

 

 —

 

 

132,130 

Issuance of Borrowed Shares

13,800,000 

 

 

14 

 

 —

 

 

 —

 

 

11 

 

 

 —

 

 

 —

 

 

25 

 

 

 —

 

 

25 

Net (loss) income

 

 

 

 

 

 

 

 

 

 

 

(89,976)

 

 

(89,976)

 

 

4,120 

 

 

(85,856)

Preferred dividends

 

 

 

 

 

 

 

(8,539)

 

 

 

 

 

 

(8,539)

 

 

 

 

(8,539)

Distribution to noncontrolling interests

 —

 

 

 —

 

 —

 

 

 —

 

 

 —

 

 

 —

 

 

 —

 

 

 —

 

 

(551)

 

 

(551)

Other comprehensive loss

 

 

 

 

 

 

 

 

 

(1,165)

 

 

 

 

(1,165)

 

 

 

 

(1,165)

Fair value step-up of noncontrolling interests (Note 11)

 —

 

 

 —

 

 —

 

 

 —

 

 

 —

 

 

 —

 

 

 —

 

 

 —

 

 

34,982 

 

 

34,982 

Balance at September 30, 2012 (Revised)

137,957,451 

 

$

138 

 

2,070,000 

 

$

 

$

1,686,226 

 

$

(9,646)

 

$

(74,898)

 

$

1,601,822 

 

$

54,312 

 

$

1,656,134 

 

 

See accompanying notes to the condensed consolidated financial statements.

 

 

7


 

 

MOLYCORP, INC.

Condensed Consolidated Statements of Cash Flows (Unaudited)

(In thousands)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Nine Months Ended September 30,

 

2013

 

2012

Cash flows from operating activities:

 

 

 

Net loss

$

(178,639)

 

$

(85,856)

Adjustments to reconcile net loss to net cash from operating activities:

 

 

 

 

 

Depreciation, amortization and accretion

 

75,870 

 

 

31,426 

Deferred income tax benefit

 

(36,399)

 

 

(35,179)

Inventory write-downs

 

74,475 

 

 

41,082 

Release of inventory step-up value

 

5,650 

 

 

26,428 

Impairment of long-lived assets

 

4,949 

 

 

 —

Stock-based compensation expense

 

2,399 

 

 

3,179 

Allowance for doubtful accounts

 

 —

 

 

2,500 

Foreign exchange loss

 

(145)

 

 

 —

Equity in results of affiliates

 

8,690 

 

 

1,146 

Other operating adjustments

 

(1,651)

 

 

167 

Net change in operating assets and liabilities (Note 22)

 

(45,212)

 

 

(32,081)

Net cash used in operating activities

 

(90,013)

 

 

(47,188)

Cash flows from investing activities:

 

 

 

 

 

Cash paid in connection with acquisition, net of cash acquired

 

 —

 

 

(591,011)

Investment in joint ventures

 

(3,423)

 

 

(28,130)

Deposits

 

 —

 

 

(516)

Capital expenditures

 

(334,597)

 

 

(644,683)

Other investing activities

 

(364)

 

 

4,953 

Net cash used in investing activities

 

(338,384)

 

 

(1,259,387)

Cash flows from financing activities:

 

 

 

 

 

Capital contributions

 

 —

 

 

390,225 

Repayments of debt

 

(25,990)

 

 

(228,431)

Net proceeds from sale of common stock

 

248,150 

 

 

132,471 

Net proceeds from sale of Senior Notes

 

 —

 

 

635,373 

Issuance of 5.50% Convertible Notes

 

165,600 

 

 

Issuance of 6.00% Convertible Notes

 

 —

 

 

395,712 

Payments of preferred dividends

 

(8,539)

 

 

(8,539)

Proceeds from debt

 

 —

 

 

9,456 

Dividend paid to noncontrolling interests

 

(4,472)

 

 

Other financing activities

 

(797)

 

 

(3,331)

Net cash provided by financing activities

 

373,952 

 

 

1,322,936 

Effect of exchange rate changes on cash

 

569 

 

 

809 

Net change in cash and cash equivalents

 

(53,876)

 

 

17,170 

Cash and cash equivalents at beginning of the period

 

227,790 

 

 

418,855 

Cash and cash equivalents at end of period

$

173,914 

 

$

436,025 

 

 

 

 

 

 

Non-cash financing activities and investing activities:

 

 

 

 

 

Change in accrued capital expenditures

$

(116,161)

 

$

48,182 

Fixed assets additions under capital lease

$

5,992 

 

$

15,658 

 

 

 

See accompanying notes to the condensed consolidated financial statements.

 

 

8


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

(1)Basis of Presentation

 

Molycorp, Inc. (“Molycorp” or the “Company”) is one of the world's leading global rare earth companies, and the only one that operates a vertically integrated, global supply chain that combines a world-class rare earth resource with manufacturing facilities on three continents that can produce a wide variety of custom engineered, advanced rare earth materials from all of the lanthanide elements, plus yttrium. The Company's vertically integrated, global manufacturing supply chain is comprised of a workforce of approximately 2,650 scientists, engineers, chemists, technologists, and highly skilled workers in 27 locations across 11 countries. Molycorp's vertical integration allows it to operate multiple product supply chains, serve as a highly reliable supplier of advanced rare earth and rare metal materials, and provide price visibility to customers worldwide.

 

The accompanying unaudited condensed consolidated financial statements have been prepared in accordance with accounting principles generally accepted in the United States of America (“GAAP”) for interim financial information and Regulation S-X promulgated under the Securities Exchange Act of 1934 (the “Exchange Act”). While the December 31, 2012 balance sheet information was derived from the Company’s audited financial statements, for interim periods, GAAP and Regulation S-X do not require all information and related disclosures that are required in the annual financial statements, and all disclosures required by GAAP for annual financial statements have not been included. Therefore, the accompanying unaudited condensed consolidated financial statements should be read in conjunction with Molycorp’s consolidated financial statements and related notes for the year ended December 31, 2012, included in Molycorp's Annual Report on Form 10-K filed on March 18, 2013,  as amended on April 30, 2013 and as further amended on October 15, 2013, which includes the finalization of the Molycorp Canada purchase price allocation (see Note 9 and 11 below).

 

The accompanying unaudited condensed consolidated financial statements reflect all adjustments, which are normal and recurring in nature, and which, in the opinion of management, are necessary for the fair presentation of Molycorp’s financial position, results of operations and cash flows at September 30, 2013, and for all periods presented. The accompanying unaudited condensed consolidated financial statements include the accounts of the Company and its consolidated subsidiaries. All intercompany balances and transactions have been eliminated in consolidation.

 

The preparation of the financial statements, in accordance with GAAP, requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities, the disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. Management bases its estimates on the Company’s historical experience and on various other assumptions that are believed to be reasonable under the circumstances. Actual results may differ significantly from these estimates under different assumptions and conditions. Significant estimates made by management in the accompanying financial statements include the collectability of accounts receivable, the recoverability of inventory, the useful lives and recoverability of long-lived assets such as property, plant and equipment, intangible assets, goodwill and investments, capital leases, uncertain tax positions, the realizability of deferred tax assets, the fair values of assets acquired and liabilities assumed, including business combinations, and the adequacy of the Company’s asset retirement obligations.

 

In addition, certain prior period amounts have been reclassified to conform to the current period presentation. Such reclassifications did not affect results of operations.

 

The Company exited development stage status in the second quarter of 2012. At that time, its planned principal operations at the Molycorp Mountain Pass Rare Earth Facility (the "Molycorp Mountain Pass facility") had effectively commenced with the transition to production from recently-mined rare earth ore, and the Company's revenues began to significantly increase as a result of the acquisition of Molycorp Canada (see Note 11).

 

(2)Liquidity and Capital Requirements

 

Total capital expenditures for the modernization and expansion efforts and certain other capital projects at the Molycorp Mountain Pass facility are expected to total approximately $1.55 billion. This projection includes certain expenditures that are expected to be deferred until 2014 and 2015, including discretionary expenditures required only to expand production beyond the Molycorp Mountain Pass facility's design capacity of 19,050 metric tons ("mt") of separated rare earth oxides ("REO"), if and when market demand, product pricing, capital availability and financial returns will justify such production. Of the $1.55 billion projected capital expenditures, the Company had spent approximately $1.37 billion on a cash basis through September 30, 2013, excluding capitalized interest.

9


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

As of September 30, 2013, the Company had available cash balances of $173.9 million and estimates cash expenditures totaling approximately $60 million through December 31, 2013, approximately $40 million in 2014 and approximately $80 million in 2015 to fund the remaining capital expenditures for the modernization and expansion efforts and certain other capital expenditures at the Molycorp Mountain Pass facility. Additionally, the Company expects to spend approximately $5 million to $8 million on other maintenance and expansion capital expenditures across all operating segments during the fourth quarter of 2013, some of which is discretionary.

 

Other cash requirements for the remainder of 2013 include the final payment of approximately $6.0 million to the noncontrolling shareholder of the Company's majority owned Jiangyin Jia Hua Advanced Material Resources Co. Ltd. facility in Jiangyin, China, and preferred stock dividend payments of approximately $2.8 million, if and after they are declared by the Board of Directors of the Company to be paid in cash.

 

Given the combination of continued commissioning and start-up activities at the Molycorp Mountain Pass facility, and the soft pricing environment of rare earth elements ("REEs"), the Company anticipates significantly lower than previously expected revenues and cash flow from operations through the remainder of 2013. As a result, and as further detailed in Note 28 below, the Company completed an additional financing in October 2013 to secure funding for its anticipated cash needs.

 

The Company expects to use its cash balances of $173.9 million as of September 30, 2013, the net proceeds of approximately $247.5 million from the common stock offering completed in October 2013, as well as cash generated from operations, to fund current needs for capital expenditures and other cash requirements, including, without limitation, capital expenditures at the Molycorp Mountain Pass facility. While the Company's cash balances as of September 30, 2013 and the net proceeds from the common stock offering completed in October 2013 are expected to be sufficient to satisfy its cash needs, the amount of the Company's funding requirements continues to be dependent on (i) its cost estimates for capital expenditures being accurate, (ii) its ability to ramp up run rates at its Molycorp Mountain Pass facility pursuant to its expectations without further delays and the successful commissioning of its chloralkali plant and its multi-stage cracking unit, which is expected to reduce the Company's cash costs of production, (iii) market conditions improving over what the Company is currently experiencing and that it is able to sell all its production at such prices, (iv) its ability to sell its production of REO (in particular, including its ability to sell its cerium through market acceptance of SorbX™ or otherwise) and (v) the absence of payments on current and future contingent liabilities. If these assumptions prove inaccurate, the Company's estimates could prove incorrect and it may need additional financing.

 

As part of its cash management procedures, the Company continues to pursue other sources of liquidity, including potential proceeds from revolving credit facilities, and lease and loan financing for certain equipment, although the Company does not have any firm commitments for such revolving credit facilities and its success in securing equipment financing has been limited.

 

(3)Segment Information

 

In the third quarter of 2012, management reorganized the Company's operations into four new reportable segments to better reflect its primary activities as a global producer of custom engineered, advanced rare earth materials: Resources; Chemicals and Oxides; Magnetic Materials and Alloys; and Rare Metals. The new composition of the Company's reportable segments is based on a combination of product lines and technologies aligned with its current strategy.

 

The Resources segment includes the Company's operations at its Molycorp Mountain Pass facility where it conducts rare earth minerals extraction to produce: purified unseparated rare earth concentrates; REO, including lanthanum, cerium and neodymium/praseodymium; heavy rare earth concentrates, which include samarium, europium, gadolinium (“SEG”), terbium, dysprosium, and others; and SorbX™, a line of proprietary rare earth-based water treatment products.

 

The Chemicals and Oxides segment includes: production of REO at the Company's operations in Sillamäe, Estonia ("Molycorp Silmet"); heavy rare earth oxides from the Company's facilities in Jiangyin, Jiangsu Province, China; and production of REO, salts of REEs, zirconium-based engineered materials and mixed rare earth/zirconium oxides from the Company's facilities in Zibo, Shandong Province, China. Rare earths products and zirconium-based engineered products are primarily supplied to the automotive catalyst, electronics, ceramic, clean technology and glass industries.

 

The Magnetic Materials and Alloys segment includes: the production of neodymium-iron-boron ("NdFeB") magnet powders ("Neo Powders™") through Molycorp's wholly-owned manufacturing facilities in Tianjin, China and Korat, Thailand, under the Molycorp Magnequench brand. Neo Powders™ are used to make bonded magnets for a variety of electronic and mechanical products such as micro motors, precision motors, sensors and other applications requiring high levels of magnetic

10


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

strength, flexibility, small size and reduced weight. This reporting segment also includes manufacturing of neodymium and samarium magnet alloys, other specialty alloy products and rare earth metals at Molycorp Metals and Alloys ("MMA") in Tolleson, Arizona.

 

The Rare Metals segment comprises: Molycorp's production of gallium, indium, tantalum and rhenium from its operations in Quapaw, Oklahoma; Blanding, Utah; Peterborough, Ontario; Sagard, Germany; and Hyeongok Industrial Zone in South Korea. This operating segment also includes tantalum and niobium from the Company's operations in Sillamäe, Estonia. Rare metals are primarily used in the wireless, light-emitting diode, flat panel display, turbine, solar and catalyst industries. In July 2013, the Company committed to a plan to discontinue operations at its Napanee, Ontario Canada facility by the end of fiscal 2013 due to a declining demand for rhenium combined with unfavorable operating costs in this particular recycling sector. Therefore, the operating results of the Napanee facility were included in discontinued operations for the three and nine months ended September 30, 2013, and the prior period presentation of financial data for the Rare Metals segment has been revised for comparative purposes. See Note 26 below for further details.

 

The asset retirement obligation is recognized only within the Resources segment. In addition, the annual profit earned from the Estonian operations is not taxed in Estonia. In accordance with the Estonian Income Tax Act, only the distribution of annual profit is subject to income tax in Estonia. Intersegment sales and transfers are based on similar arms-length transactions with third parties at the time of the sale.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Magnetic

 

 

 

 

 

 

 

 

 

 

 

 

Chemicals and

 

Materials and

 

 

 

Corporate and

 

 

 

Total Molycorp,

Three months ended September 30, 2013

 

Resources

 

Oxides

 

Alloys

 

Rare Metals

 

other(a)

 

Eliminations(b)

 

Inc.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Revenues:

 

(In thousands of dollars)

External

 

4,655 

 

50,791 

 

72,626 

 

20,994 

 

 

 

 —

 

149,066 

Intersegment

 

8,858 

 

7,174 

 

 —

 

 —

 

 

 

(16,032)

 

 —

Total revenues

 

13,513 

 

57,965 

 

72,626 

 

20,994 

 

 

 

(16,032)

 

149,066 

Depreciation, amortization and accretion

 

(10,853)

 

(5,960)

 

(7,458)

 

(2,144)

 

(57)

 

 —

 

(26,472)

Operating (loss) income

 

(55,526)

 

(1,399)

 

11,062 

 

(3,055)

 

(10,806)

 

723 

 

(59,001)

(Loss) income before income taxes and equity earnings

 

(56,139)

 

(1,527)

 

39,291 

 

(4,807)

 

(53,722)

 

723 

 

(76,181)

Total assets at September 30, 2013

 

1,880,127 

 

567,207 

 

621,127 

 

100,794 

 

1,329,485 

 

(1,471,464)

 

3,027,276 

Capital expenditures (c)

 

57,637 

 

1,573 

 

1,457 

 

1,946 

 

77 

 

 —

 

62,690 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Magnetic

 

 

 

 

 

 

 

 

 

 

 

 

Chemicals and

 

Materials and

 

 

 

Corporate and

 

 

 

Total Molycorp,

Three months ended September 30, 2012

 

Resources

 

Oxides

 

Alloys

 

Rare Metals

 

other(a)

 

Eliminations(b)

 

Inc.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Revenues:

 

(In thousands of dollars)

External

 

17,150 

 

87,820 

 

74,789 

 

25,446 

 

 

 

 —

 

205,205 

Intersegment

 

3,745 

 

11,559 

 

 —

 

 —

 

 

 

(15,304)

 

 —

Total revenues

 

20,895 

 

99,379 

 

74,789 

 

25,446 

 

 

 

(15,304)

 

205,205 

Depreciation, amortization and accretion

 

(4,035)

 

(5,685)

 

(8,857)

 

(1,576)

 

(43)

 

 —

 

(20,196)

Operating (loss) income

 

(23,966)

 

2,149 

 

1,419 

 

(3,014)

 

(16,526)

 

369 

 

(39,569)

(Loss) income before income taxes and equity earnings

 

(25,506)

 

1,201 

 

1,215 

 

(3,052)

 

(17,212)

 

369 

 

(42,985)

Capital expenditures (c)

 

187,611 

 

2,597 

 

1,432 

 

2,837 

 

1,387 

 

 —

 

195,864 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Magnetic

 

 

 

 

 

 

 

 

 

 

 

 

Chemicals and

 

Materials and

 

 

 

Corporate and

 

 

 

Total Molycorp,

Nine months ended September 30, 2013

 

Resources

 

Oxides

 

Alloys

 

Rare Metals

 

other(a) (d)

 

Eliminations(b)

 

Inc.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Revenues:

 

(In thousands of dollars)

External

 

30,235 

 

135,180 

 

193,417 

 

71,748 

 

 

 

 —

 

430,580 

Intersegment

 

18,168 

 

28,476 

 

 —

 

 —

 

 

 

(46,644)

 

 —

Total revenues

 

48,403 

 

163,656 

 

193,417 

 

71,748 

 

 

 

(46,644)

 

430,580 

Depreciation, amortization and accretion

 

(31,536)

 

(17,087)

 

(20,360)

 

(6,402)

 

(171)

 

 —

 

(75,556)

Operating (loss) income

 

(136,055)

 

(19,879)

 

28,463 

 

(2,455)

 

(32,321)

 

(1,101)

 

(163,348)

(Loss) income before income taxes and equity earnings

 

(135,047)

 

(18,438)

 

67,089 

 

57 

 

(116,241)

 

(1,101)

 

(203,681)

Capital expenditures (c)

 

205,669 

 

5,672 

 

2,910 

 

5,595 

 

244 

 

 —

 

220,090 

11


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Magnetic

 

 

 

 

 

 

 

 

 

 

 

 

Chemicals and

 

Materials and

 

 

 

Corporate and

 

 

 

Total Molycorp,

Nine months ended September 30, 2012

 

Resources

 

Oxides

 

Alloys

 

Rare Metals

 

other(a) (d)

 

Eliminations(b)

 

Inc.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Revenues:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

External

 

78,162 

 

134,158 

 

125,277 

 

56,488 

 

 

 

 —

 

394,085 

Intersegment

 

5,977 

 

15,496 

 

 —

 

 —

 

 

 

(21,473)

 

 —

Total revenues

 

84,139 

 

149,654 

 

125,277 

 

56,488 

 

 

 

(21,473)

 

394,085 

Depreciation, amortization and accretion

 

(8,743)

 

(7,419)

 

(10,810)

 

(4,185)

 

(96)

 

 —

 

(31,253)

Operating income (loss)

 

(23,594)

 

(21,863)

 

(1,544)

 

(1,087)

 

(66,804)

 

24,480 

 

(90,412)

(Loss) income before income taxes and equity earnings

 

(25,044)

 

(23,663)

 

(2,381)

 

(2,138)

 

(113,546)

 

24,480 

 

(142,292)

Capital expenditures (c)

 

675,836 

 

6,615 

 

1,612 

 

6,955 

 

1,733 

 

 —

 

692,751 

 

 

 

 

(a)

Corporate loss before income taxes and equity earnings includes business development costs, personnel and related costs, including stock-based compensation expense, accounting and legal fees, occupancy expense, information technology costs and interest expense. Total corporate assets is comprised primarily of cash and cash equivalents.

(b)

The net elimination in operating results includes costs of sales eliminations of $16,755 and $45,543 for the three and nine months ended September 30, 2013, respectively; $15,673 and $45,952 for the three and nine months ended September 30, 2012, respectively. Costs of sales eliminations consist of intercompany gross profits as well as eliminations of lower of cost or market adjustments related to intercompany inventory. The total assets elimination is comprised primarily of intercompany investments and intercompany accounts receivable and profits in inventory.

(c)

On an accrual basis excluding capitalized interest.

(d)

The Corporate segment included severance charges of $2,100 for the nine months ended September 30, 2013. See Note 24 for details.

 

 

(4)Trade Accounts Receivable

 

Trade accounts receivable are recorded at the invoiced amount and do not bear interest. The Company reviews the need for an allowance for doubtful accounts quarterly based on historical experience with each customer and the specifics of each arrangement. At September 30, 2013 and December 31, 2012, the allowance for doubtful accounts was $2.6 million.

12


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

(5)Inventory

 

At September 30, 2013 and December 31, 2012, inventory consisted of the following:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

September 30,

 

December 31,

 

2013

 

2012

 

 

 

 

 

 

Current:

(In thousands)

Concentrate stockpiles

$

660 

 

$

6,393 

Raw materials

 

58,269 

 

 

95,248 

Work-in-process

 

41,797 

 

 

55,229 

Finished goods

 

61,601 

 

 

114,903 

Materials and supplies

 

21,114 

 

 

15,603 

Total current

$

183,441 

 

$

287,376 

Long-term:

 

 

 

 

 

Concentrate stockpiles

$

 

$

Raw materials

 

24,321 

 

 

26,092 

Total long-term

$

24,325 

 

$

26,096 

 

Assessment of normal production levels

 

The Company performs an assessment of normal production levels on a quarterly basis. As a result, it expenses a portion of its production costs that, assuming the Company had been operating at normal production ranges, would have been allocated to inventory. For the three months ended September 30, 2013 and 2012, the Company excluded from inventory, and expensed, $18.2 million and $3.9 million, respectively, and $65.7 million and $9.8 million for the nine months ended September 30, 2013 and 2012, respectively.

 

Write-downs of inventory

 

As a result of production or purchase costs in excess of net realizable value, the Company recognized write-downs of finished goods and work-in-process inventory of $19.6 million and $15.0 million for the three months ended September 30, 2013 and 2012, respectively, and $60.7 million and $41.1 million for the nine months ended September 30, 2013 and 2012, respectively. In addition, due to slow moving inventory and adjustments to estimated REO quantities, the Company recognized write-downs of stockpile inventory totaling $6.9 million and zero for the three months ended September 30, 2013 and 2012, respectively, and $13.7 million and zero for the nine months ended September 30, 2013 and 2012, respectively. The level within the fair value hierarchy in which the write-downs of inventory are included is the significant other observable inputs—Level 2.

 

Subject to certain exceptions, substantially all of the property and assets of the Company are pledged as collateral for some of the Company's indebtedness, as further discussed in Note 14.

 

(6)Deposits

 

The Company had $26.0 million and $26.8 million in deposits reported as non-current assets at September 30, 2013 and December 31, 2012, respectively. The deposits at September 30, 2013 consisted of $20.5 million under an escrow arrangement for the Company’s facilities agreement with Kern River Gas Transmission Company, $2.5 million related to the Company’s construction insurance program, and $3.0 million comprised primarily of collateral placed against the surety bonds issued to California state and regional agencies for the closure and reclamation obligations at the Molycorp Mountain Pass facility.

 

(7)Property, Plant and Equipment, net

 

The Company capitalized expenditures of $83.0 million and $218.1 million for the three months ended September 30, 2013 and 2012, respectively, and $281.3 million and $728.2 million for the nine months ended September 30, 2013 and 2012, respectively. The majority of these capital expenditures related to the expansion and modernization efforts, and certain other capital projects, at the Molycorp Mountain Pass facility. These amounts include capitalized interest of $20.3 million and $22.2 million for the three months ended September 30, 2013 and 2012, respectively, and $61.2 million and $35.5 million for the nine months ended September 30, 2013 and 2012, respectively.

13


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

At September 30, 2013 and December 31, 2012, property, plant and equipment consisted of the following

 

 

 

 

 

 

 

 

 

 

 

 

 

 

September 30,

 

December 31,

 

2013

 

2012

 

 

 

 

 

 

 

(In thousands)

Land

$

12,678 

 

$

12,475 

Land improvements

 

68,903 

 

 

63,269 

Buildings and improvements

 

404,436 

 

 

237,379 

Plant and equipment

 

290,678 

 

 

194,934 

Vehicles

 

2,942 

 

 

2,842 

Computer software

 

12,254 

 

 

9,528 

Furniture and fixtures

 

1,044 

 

 

1,116 

Construction in progress (a)

 

1,010,173 

 

 

1,011,541 

Natural gas delivery facility under capital lease

 

15,658 

 

 

15,658 

Mining equipment under capital lease

 

5,992 

 

 

Mineral properties

 

24,115 

 

 

24,327 

Exploration rights

 

16,170 

 

 

16,166 

Property, plant and equipment at cost

 

1,865,043 

 

 

1,589,235 

Less accumulated depreciation

 

(85,959)

 

 

(44,931)

Property, plant and equipment, net

$

1,779,084 

 

$

1,544,304 

 

(a)

Represents costs incurred at the Molycorp Mountain Pass facility and all other capital projects. See Note 2.

 

The amortization of assets recorded under capital leases is included with depreciation expense in the condensed consolidated statements of operations and comprehensive income.

 

Subject to certain exceptions, substantially all of the property and assets of the Company are pledged as collateral for some of the Company's indebtedness, as further discussed in Note 14.

 

(8)Mineral Properties, Development Costs and Exploration Rights

 

Mineral properties and development costs, which are referred to collectively as mineral properties, include acquisition costs, drilling costs, and the cost of other development work associated with the Molycorp Mountain Pass facility, all of which are capitalized. The Company began depleting mineral properties in 2012 using the units of production method over estimated proven and probable reserves that were stated in an updated reserve report dated January 4, 2012. For the nine months ended September 30, 2013, the Company capitalized $0.2 million of depletion costs in work-in-process inventory related to the reserves that were mined and crushed. During the corresponding prior period, the Company capitalized a nominal amount of depletion costs.

 

Exploration rights represent acquired rights to explore properties that are believed to potentially contain mineral deposits.

14


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

(9)Goodwill and Other Intangible Assets

 

In connection with the final allocation of the consideration transferred to the net assets of Molycorp Canada that was completed in the second quarter of 2013, the Company increased the initial carrying value of goodwill, but recognized additional goodwill impairment of $31.6 million that completely offset the incremental goodwill. The additional goodwill impairment was recognized retroactively in the fourth quarter of 2012.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Additional

 

September 30,

 

December 31, 2012

 

impairment

 

2013

 

Reported

 

Adjustment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(In thousands)

Chemicals and Oxides

$

125,229 

 

$

16,132 

 

$

(16,132)

 

$

125,229 

Magnetic Materials and Alloys

 

102,808 

 

 

16,716 

 

 

(16,716)

 

 

102,808 

Rare Metals

 

11,705 

 

 

(1,232)

 

 

1,232 

 

 

11,705 

Total

$

239,742 

 

$

31,616 

 

$

(31,616)

 

$

239,742 

 

At September 30, 2013 and December 31, 2012, other intangible assets consisted of the following:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Customer

 

Rare earth

 

 

 

 

 

Land use

 

 

 

 

 

relationships

 

quotas

 

Patents

 

Trade names

 

rights

 

Other

 

Total

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gross carrying amount

(In thousands)

At December 31, 2012

$

344,774 

 

 

78,300 

 

 

33,252 

 

$

15,586 

 

 

3,568 

 

 

4,420 

 

$

479,900 

Additions

 

48 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

48 

Foreign currency translation adjustment

 

(262)

 

 

 

 

 

 

 

 

 

 

 

 

(262)

At September 30, 2013

$

344,560 

 

$

78,300 

 

$

33,252 

 

$

15,586 

 

$

3,568 

 

$

4,420 

 

$

479,686 

Amortization

 

 

 

 

 

 

 

 

 

 

 

 

 

At December 31, 2012

$

14,095 

 

 

4,035 

 

 

9,365 

 

$

1,152 

 

 

66 

 

 

249 

 

$

28,962 

Adjustments

 

(269)

 

 

 

 

 

 

(873)

 

 

 

 

 

 

(1,142)

Amortization

 

16,395 

 

 

5,238 

 

 

10,131 

 

 

49 

 

 

121 

 

 

461 

 

 

32,395 

At September 30, 2013

 

30,221 

 

 

9,273 

 

 

19,496 

 

 

328 

 

 

187 

 

 

710 

 

 

60,215 

Net book value

$

314,339 

 

$

69,027 

 

$

13,756 

 

$

15,258 

 

$

3,381 

 

$

3,710 

 

$

419,471 

 

At September 30, 2013, trade names included indefinite-lived intangible assets with a gross carrying amount of $14.8 million. During the first quarter of 2013, the Company reversed an immaterial prior period amortization related to these assets as part of certain measurement period adjustments associated with the acquisition of Molycorp Canada.

 

Total amortization expense of all other intangible assets during the nine months ended September 30, 2012 was $2.7 million.

 

(10)Investments

 

Boulder Wind Power, Inc.

 

On September 13, 2011, the Company invested $20.0 million into Boulder Wind Power, Inc. Series B convertible preferred stock, which is accounted for at cost. At September 30, 2013, the fair value of this investment was not estimated as there were no identified events or changes in circumstances that may have had a significant adverse effect on the fair value of the investment.

 

Intermetallics Japan Joint Venture

 

In January 2012, Molycorp, Daido Steel Co., Ltd. (“Daido”) and Mitsubishi Corporation (“Mitsubishi”) entered into a definitive shareholders agreement for the purpose of funding a new joint venture, Intermetallics Japan ("IMJ"), to manufacture sintered NdFeB permanent rare earth magnets. The capital contribution ratio of IMJ is 30.0% by Molycorp, 35.5% by Daido and 34.5% by Mitsubishi.

 

15


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

During the first quarter of 2013, Molycorp contributed $3.4 million in cash to complete the acquisition of its proportional ownership in IMJ. Total contributions by Molycorp to IMJ from the signing of the definitive shareholders agreement were $31.1 million

 

Molycorp accounts for this investment under the equity method because it has the ability to exercise significant influence over the operating and financial policies of IMJ, as evidenced by Molycorp’s ownership share and its proportional voting rights and representation in the Board of Directors of IMJ. The condensed consolidated statements of operations and comprehensive income for the three months ended September 30, 2013 and 2012 include a loss of $1.6 million and $0.2 million, respectively, associated with this equity method interest. For the nine months ended September 30, 2013 and 2012, the loss from the investment in IMJ was $5.2 million and $0.8 million, respectively.

 

Molycorp Canada Investments

 

As a result of the acquisition of Molycorp Canada in June 2012, Molycorp acquired the following investments:

 

·

25% ownership interest in Ganzhou Keli Rare Earth New Material Co., Ltd. (“Keli”), a company that converts REO into metals for use in Neo Powders™.  The purchase allocation attributable to this investment at the time of the acquisition was $12.2 million. Molycorp accounts for this ownership interest under the equity method because it has the ability to exercise significant influence over the operating and financial policies of Keli, as evidenced by Molycorp’s ownership share and its proportional voting rights. The condensed consolidated statements of operations and comprehensive income include a loss associated with this equity method ownership interest of $0.7 million and $3.1 million for the three and nine months ended September 30, 2013, and a gain of $0.3 million for the period from June 12, 2012 to September 30, 2012.

 

·

33% ownership interest in Toda Magnequench Magnetic Materials Co. Ltd. (“TMT”), a company that produces rare earth magnetic compounds with Neo Powders™ supplied by Magnequench (Tianjin) Company Limited in its normal course of business. The purchase allocation attributable to this investment at the time of the acquisition was $1.6 million. Molycorp accounts for this ownership interest under the equity method because it has the ability to exercise significant influence over the operating and financial policies of TMT, as evidenced by Molycorp’s ownership share and its proportional voting rights. The results of operations associated with this equity method investment were nominal in the current and prior year interim periods.

 

·

50% ownership interest in Ingal Stade GmbH (“Ingal Stade”), a joint venture facility in Stade, Germany, which extracts gallium metal from alumina smelter bayer liquor with purity level of 5N (99.999%) or higher. The purchase allocation attributable to this investment at the time of the acquisition was $4.9 million. Molycorp accounts for this ownership interest under the equity method because it has the ability to exercise significant influence over the operating and financial policies of Ingal Stade, as evidenced by Molycorp’s ownership share and its proportional voting rights. The condensed consolidated statements of operations and comprehensive income include a loss associated with this equity method ownership interest of  $0.3 million for the nine months ended September 30, 2013. The results of operations associated with this equity method investment were nominal in the current quarter and prior year interim periods.

 

·

19.5% ownership interest in Atlantic Metals & Alloys, LLC, a company that provides refining services for residues and scrap of the rare and platinum group metals. The purchase allocation attributable to this investment at the time of the acquisition was $1.4 million. Molycorp accounts for this ownership interest under the cost method. At September 30, 2013, the fair value of this investment was not estimated as there were no identified events or changes in circumstances that may have had a significant adverse effect on the fair value of the investment.

 

·

7% ownership interest in Vive Crop Protection, a company that specializes in the formulation of active ingredients used in crop protection. The purchase allocation attributable to this investment at the time of the acquisition was $0.9 million. Molycorp accounts for this ownership interest under the cost method. At September 30, 2013, the fair value of this investment was not estimated as there were no identified events or changes in circumstances that may have had a significant adverse effect on the fair value of the investment.

 

16


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

(11)Acquisitions

 

Molycorp Canada

 

On June 11, 2012, Molycorp completed the acquisition of all of the outstanding equity of Molycorp Canada's predecessor company pursuant to the terms of an arrangement agreement (the "Arrangement Agreement") for an aggregate purchase price of approximately $1,192.3 million. Pursuant to the Arrangement Agreement, Molycorp Canada's former shareholders elected to receive: (a) cash consideration equal to Canadian dollars ("Cdn") $11.30 per share of Molycorp Canada's predecessor company's common stock; or (b) share consideration of 0.4242 shares of Molycorp common stock or 0.4242 shares (the "Exchangeable Shares") issued by MCP Exchangeco Inc., Molycorp's wholly-owned Canadian subsidiary, which are exchangeable for shares of Molycorp's common stock on a one-for-one basis, per each share of Molycorp Canada's predecessor company's common stock; or (c) a combination of cash and shares of Molycorp common stock or Exchangeable Shares, all subject to the proration mechanics set forth in the Arrangement Agreement. 

 

The consideration paid to Molycorp Canada's former shareholders was comprised of approximately $908.2 million in cash, exclusive of realized losses on the contingent forward contract to purchase $870.0 million Canadian dollars, accounted for as a separate transaction apart from the business combination, as further discussed in Note 23. Additionally, 13,545,426 shares of Molycorp common stock and 507,203 Exchangeable Shares were issued and collectively valued at $284.1 million based on the closing price of the Company's common stock on the acquisition date in accordance with the relevant accounting guidance. The Exchangeable Shares have no par value.

 

A preliminary allocation of the consideration transferred to the net assets of Molycorp Canada was made as of June 11, 2012. During the second quarter of 2013, the Company further adjusted the preliminary values assigned to certain assets and liabilities of Molycorp Canada in order to reflect additional information obtained since June 11, 2012. As a result of the additional goodwill recognized during the final allocation of the consideration transferred to the net assets of Molycorp Canada, the goodwill impairment the Company recognized in the fourth quarter of 2012 has increased by $31.6 million to $287.9 million. The measurement period adjustments described in the table below have been reflected in the opening balance sheet; however, since these adjustments did not have a significant impact on the Company's condensed consolidated statements of operations and comprehensive income or cash flows in any period, those statements were not retrospectively adjusted.

 

The following table summarizes the determination of the fair value of identifiable assets acquired and liabilities assumed in the Molycorp Canada acquisition:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Preliminary

 

 

 

 

 

Allocation of

 

 

 

 

 

Consideration

 

 

 

 

 

Transferred as of

 

Measurement

 

Final Allocation of

 

December 31,

 

Period

 

Consideration

 

2012

 

Adjustments

 

Transferred

 

 

 

 

 

 

 

 

 

Purchase consideration:

(In thousands)

Cash consideration

$

908,181 

 

 

 

$

908,181 

Fair value of Molycorp common stock and Exchangeable Shares issued

 

284,144 

 

 

 

 

284,144 

Total purchase consideration

$

1,192,325 

 

 

 

$

1,192,325 

Estimated fair values of the assets and liabilities acquired:

 

 

 

 

 

 

 

 

Cash and cash equivalents

$

317,169 

 

$

 

$

317,169 

Restricted cash

 

4,951 

 

 

 

 

4,951 

Accounts receivable

 

101,470 

 

 

 

 

101,470 

Inventory

 

250,989 

 

 

 

 

250,989 

Prepaid expenses and other current assets

 

26,893 

 

 

 

 

26,893 

Property, plant and equipment

 

75,745 

 

 

 

 

75,745 

Investments

 

21,019 

 

 

(1,091)

 

 

19,928 

Intangibles

 

482,234 

 

 

 

 

482,234 

Deferred tax charges

 

13,435 

 

 

 

 

13,435 

Deferred tax assets

 

11,473 

 

 

(1,423)

 

 

10,050 

Goodwill

 

494,809 

 

 

31,616 

 

 

526,425 

Other non-current assets

 

4,367 

 

 

 

 

4,367 

Accounts payable and accrued expenses

 

(138,576)

 

 

 

 

(138,576)

Debt

 

(255,338)

 

 

 

 

(255,338)

Other current liabilities

 

(33,990)

 

 

 

 

(33,990)

Deferred tax liabilities

 

(154,309)

 

 

5,880 

 

 

(148,429)

Other non-current liabilities

 

(14,255)

 

 

 

 

(14,255)

Non-controlling interests

 

(15,761)

 

 

(34,982)

 

 

(50,743)

Total purchase consideration

$

1,192,325 

 

$

 —

 

$

1,192,325 

17


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

 

 

Goodwill associated with the acquisition of Molycorp Canada arose primarily because of Molycorp Canada's proven leadership in the development, processing, and distribution of technically advanced rare earth products; greater exposure to the world’s largest and fastest-growing rare earths consuming market, China; deferred tax liabilities; and expected synergies that do not qualify for separate recognition. The goodwill is not amortized and is not deductible for tax purposes. During the fourth quarter of 2012, after giving effect to the final purchase price adjustments as noted above, the Company recognized a goodwill impairment of $287.9 million, and an impairment of patents recorded under the Magnetic Materials and Alloys segment of $6.0 million.  

 

The revenues, earnings and earnings per share of the combined entity had the acquisition date been January 1, 2012, were as follows:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net loss
Attributable To Molycorp.

 

 

 

 

 

 

 

Attributable To

 

 

(In thousands, except per share amounts)

Revenues

 

Net Loss

 

Molycorp

 

Loss per share

Unaudited pro forma January 1, 2012 to September 30, 2012 (combined entity)

$

729,469 

 

$

(74,229)

 

$

(82,056)

 

$

(0.77)

 

The unaudited pro forma amounts are not necessarily indicative of the operating results that would have occurred if the acquisition of Molycorp Canada had taken place on January 1, 2012. The unaudited pro forma revenues, earnings and earnings per share of the combined entity above are adjusted: a) to eliminate the effect of sales and costs that occurred previous to the business combination between the Company and Molycorp Canada; b) to reflect the net incremental depreciation and amortization expense as a result of the allocation of the purchase price to certain depreciable and amortizable assets with useful lives ranging from two to 30 years; c) the tax effect of unaudited pro forma adjustments using the Molycorp federal, state and international statutory tax rates based on the applicable tax jurisdictions; and d) the estimated net increase of interest expense associated with the issuance of the Company's Senior Notes (as defined below) as part of the acquisition. The unaudited pro forma earnings of the combined entity for the nine months ended September 30, 2012, were also adjusted to exclude $115.2 million of non-recurring direct transaction costs. The weighted average number of shares outstanding utilized in the loss per share calculation have been adjusted to reflect the additional shares issued pursuant to the acquisition of Molycorp Canada and the Molibdenos y Metales S.A. equity financing.

 

For the three and nine months ended September 30, 2012, the Company recognized approximately $0.5 million and $62.0 million of transaction costs, respectively, related to the acquisition of Molycorp Canada.

18


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

(12)Accrued Expenses

 

Accrued expenses at September 30, 2013 and December 31, 2012 consisted of the following:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

September 30,

 

December 31,

 

2013

 

2012

 

 

 

 

 

 

 

(In thousands)

Defined contribution plan

$

1,440 

 

$

1,400 

Professional fees

 

133 

 

 

4,971 

Accrued payroll and related benefits

 

7,254 

 

 

7,532 

Sales and use tax

 

1,768 

 

 

7,187 

Bonus accrual

 

3,846 

 

 

3,503 

Interest payable

 

28,076 

 

 

15,253 

Advance from customer

 

80 

 

 

1,753 

Withholding taxes

 

3,433 

 

 

2,929 

Amount payable to noncontrolling shareholder

 

6,211 

 

 

9,640 

Other accrued expenses

 

9,204 

 

 

4,845 

Total accrued expenses

$

61,445 

 

$

59,013 

 

 

 

 

(13)Asset Retirement Obligation

The following table presents the activity in the Company’s asset retirement obligation for the nine months ended September 30, 2013 and the year ended December 31, 2012:

 

 

 

 

 

 

 

 

 

 

 

 

 

Nine months

 

 

 

 

ended

 

Year Ended

 

September 30,

 

December 31,

 

2013

 

2012

 

 

 

 

 

 

 

(In thousands)

Balance at beginning of period

$

22,125 

 

$

15,541 

Obligations settled

 

(2,384)

 

 

(2,954)

Accretion expense

 

1,032 

 

 

1,299 

Revisions in estimated cash flows

 

 —

 

 

7,872 

Loss on settlement

 

 —

 

 

367 

Balance at end of period

$

20,773 

 

$

22,125 

 

The balances above as of September 30, 2013 and December 31, 2012 include a short-term portion of $6.7 million and $3.5 million, respectively, which were recorded under other current liabilities.

 

During 2012, the Company increased its projected asset retirement obligation cash flows by approximately $7.9 million, of which $3.8 million related to the addition of new processing facilities at its Molycorp Mountain Pass facility and $4.1 million related to revised estimates for the demolition and reclamation of the old mill and mineral recovery areas at the same facility.

 

The Company is required to provide the applicable governmental agencies with financial assurances relating to its closure and reclamation obligations. At September 30, 2013, the Company had financial assurance requirements of $28.8 million, which were satisfied with surety bonds placed with California state and regional agencies.

19


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

(14)Debt and Capital Lease Obligations

 

The following table provides a summary of the current and non-current portions of Molycorp's debt outstanding at September 30, 2013 and December 31, 2012:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

September 30, 2013

 

December 31, 2012

 

Current

 

Non-Current

 

Current

 

Non-Current

 

 

 

 

 

 

 

 

 

 

 

 

 

(In thousands)

Bank loans due November 2013 - September 2017

$

14,812 

 

$

3,072 

 

$

39,252 

 

$

4,118 

3.25% Convertible Notes, net of discount, due June 2016

 

 —

 

 

204,903 

 

 

 —

 

 

198,689 

6.00% Convertible Notes, net of discount, due September 2017

 

 —

 

 

342,883 

 

 

 —

 

 

331,977 

5.00% Debentures, net of discount, due December 2017

 

 —

 

 

2,495 

 

 

 —

 

 

2,774 

5.50% Convertible Notes, net of discount, due February 2018

 

 —

 

 

146,961 

 

 

 —

 

 

 —

10% Senior Secured Notes, net of discount, due June 2020

 

 —

 

 

637,092 

 

 

 —

 

 

636,111 

Total debt

 

14,812 

 

 

1,337,406 

 

 

39,252 

 

 

1,173,669 

 

 

 

 

 

 

 

 

 

 

 

 

Capital lease obligations

 

1,861 

 

 

18,850 

 

 

352 

 

 

15,163 

Total debt and capital lease obligations

$

16,673 

 

$

1,356,256 

 

$

39,604 

 

$

1,188,832 

 

Weighted average interest rate on the bank loans was 3.66% and 3.57% at September 30, 2013 and December 31, 2012, respectively.

 

Scheduled minimum debt repayments, excluding capital lease obligations, are $13.8 million for the remainder of 2013, $1.5 million in 2014, $1.5 million in 2015, $230.8 million in 2016, $416.9 million in 2017 and $823.0 million thereafter.

 

In May 2013, the Company entered into five capital lease agreements, each with a term of 48 months, for the use of certain mining equipment at its Molycorp Mountain Pass facility. The Company entered into an additional capital lease agreement for mining equipment in July 2013 with the same lender and for the same term of the other five leases. The aggregate amount of future minimum lease payments for all capital lease agreements entered between May and July 2013 was $6.6 million at inception of the leases, which included a nominal amount of executory costs and imputed interest of $0.6 million.

 

At September 30, 2013, future minimum capital lease payments, comprised of the capital leases entered into in 2013 and a capital lease entered into during the second quarter of 2012, were $50.4 million, in the aggregate. Of this amount, $1.7 million is due in the remainder of 2013, $6.7 million is due in each of the three succeeding fiscal years, $5.7 million is due in the fifth year, and $22.9 million is due thereafter. The aggregate amount of future minimum lease payments at September 30, 2013 included total executory costs of $1.7 million and imputed interest of $27.9 million.

 

During the first nine months of 2013, holders of $0.3 million aggregate principal amount of the Debentures elected to convert their notes at the same pro-ration of cash and shares consideration as if such holders had converted immediately prior to the acquisition of Molycorp Canada. As a result of this conversion, the Company paid a total of $0.2 million, including accrued interest, in cash with the remainder converted into 2,393 shares of Molycorp common stock.

 

Additional detail on the convertible debt instruments that may be settled entirely or partially in cash upon conversion in a manner that reflects the issuer's economic interest cost is as follows:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.25% Convertible Notes

 

6.00% Convertible Notes

 

5.50% Convertible Notes

 

At September 30,

 

At December 31,

 

At September 30,

 

At December 31,

 

At September 30,

 

At December 31,

 

2013

 

2012

 

2013

 

2012

 

2013

 

2012

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(In thousands of dollars)

Liability component (a)

 

201,905 

 

 

196,702 

 

 

339,304 

 

 

330,177 

 

 

146,166 

 

n/a

Equity component

 

36,251 

 

 

36,251 

 

 

68,695 

 

 

68,695 

 

 

21,815 

 

n/a

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Three months ended September 30,

 

2013

 

2012

 

2013

 

2012

 

2013

 

2012

Accretion of liability component

 

1,772 

 

 

1,651 

 

 

2,888 

 

 

1,147 

 

 

918 

 

n/a

Interest cost (b)

 

3,988 

 

 

3,854 

 

 

9,969 

 

 

7,740 

 

 

3,609 

 

n/a

Capitalized interest

 

2,373 

 

 

3,439 

 

 

5,891 

 

 

3,493 

 

 

2,148 

 

n/a

20


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Nine months ended September 30,

 

2013

 

2012

 

2013

 

2012

 

2013

 

2012

Accretion of liability component

 

5,203 

 

 

4,849 

 

 

8,491 

 

 

1,147 

 

 

2,382 

 

n/a

Interest cost (b)

 

11,839 

 

 

11,446 

 

 

29,691 

 

 

7,740 

 

 

9,482 

 

n/a

Capitalized interest

 

7,178 

 

 

10,598 

 

 

17,959 

 

 

3,493 

 

 

5,678 

 

n/a

 

 (a) The liability component is the difference between the net proceeds and the equity component of a convertible note that can be settled in a combination of cash and shares of stock at the election of the issuer. The equity component represents the conversion feature of a convertible note and is treated as original issue discount in addition to the underwriting discount. The liability component includes the periodic amortization of the additional discount.

 

(b) Interest cost includes the coupon interest, the accretion of the liability component, the accretion of the underwriting discount and the amortization of the issuance costs allocated to the liability component.

 

Debt Issuance During First Quarter 2013

 

On January 30, 2013, the Company issued $150.0 million aggregate principal amount of its 5.50% Convertible Senior Notes due 2018 (the “5.50% Convertible Notes”) in a registered public offering. Certain officers, directors and other related parties of the Company purchased $20.5 million of this aggregate principal amount. On March 1, 2013, the underwriters of such offering purchased an additional $22.5 million aggregate principal amount of the 5.50% Convertible Notes. After deducting the underwriting discounts and commissions, total net proceeds from the issuance of the 5.50% Convertible Notes were $165.6 million.

 

The 5.50% Convertible Notes are Molycorp's senior unsecured obligations and pay a 5.50% interest semi-annually in arrears on February 1 and August 1 of each year, commencing on August 1, 2013. The 5.50% Convertible Notes are convertible at any time into shares of Molycorp's common stock, cash, or a combination thereof, at Molycorp's election. The conversion rate will initially be 138.8889 shares of Molycorp common stock per $1,000 principal amount of notes (equivalent to an initial conversion price of approximately $7.20 per share of Molycorp's common stock), subject to customary adjustments. The 5.50% Convertible Notes will mature on February 1, 2018, unless earlier repurchased, redeemed or converted in accordance with their terms prior to that date. Molycorp will have the right to redeem the 5.50% Convertible Notes on or after February 1, 2016 if the last reported sale price of its common stock has been at least 130% of the conversion price then in effect for at least 20 trading days (whether or not consecutive) during any 30 consecutive trading day period. The 5.50% Convertible Notes rank equal in right of payment to existing and future liabilities that are not expressly subordinated to the 5.50% Convertible Notes, and rank effectively junior to Molycorp's existing and future secured indebtedness.

 

The Company separately accounts for the liability and equity components of convertible debt instruments, such as the 5.50% Convertible Notes, that may be settled entirely or partially in cash upon conversion in a manner that reflects the issuer's economic interest cost. The additional discount on the liability component is amortized to interest cost over the term of the 5.50% Convertible Notes. The equity component of the 5.50% Convertible Notes is included in the additional paid-in capital section of the statement of stockholders' equity and is treated as original issue discount for purposes of accounting for the liability component. Details on the liability and equity component, accretion of liability component and interest cost of the 5.50% Convertible Notes are disclosed in the table above.

 

Senior Secured Obligations

 

The 10% Senior Secured Notes due 2020 ("Senior Notes") are senior secured obligations of Molycorp and are guaranteed by certain of Molycorp’s domestic subsidiaries ("Guarantors"). The Senior Notes are secured by a first-priority security interest on substantially all of the property and assets of the Company and the Guarantors, subject to some exceptions for certain "Excluded Assets," such as:

 

·

Leasehold interests in real property;

·

Certain capital leases that constitute permitted liens;

21


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

·

Certain motor vehicles;

·

Assets owned by foreign subsidiaries or, subject to certain limitations, MMA;

·

Assets with a fair market value of less than $15.0 million as to which the board of directors determine in good faith (and certify to the collateral agent) that the costs of obtaining or perfecting such security interest are excessive in relation to the practical benefit to the holder of the Notes of the security afforded thereby (based on the value of such asset);

·

Cash collateral for letters of credit or hedging obligations (up to 105% of the underlying obligations);

·

Certain deposit accounts;

·

The equity interests of immaterial subsidiaries and, subject to certain limitations, MMA;

·

Voting stock of foreign subsidiaries in excess of 65.0% of the voting stock; and

·

Other pledges of stock of a guarantor to the extent that Rule 3-16 of Regulation S-X under the Securities Act would require the filing of separate financial statements of such guarantor.

 

(15)Income Taxes

 

The Company's effective income tax rate was 19.11% for the first nine months of 2013. The Company's net loss before income taxes and equity earnings of $203.7 million for the nine months ended September 30, 2013 contained no material permanent differences between income for financial reporting purposes and tax purposes. Molycorp had net deferred income tax liabilities of $116.7 million at September 30, 2013 primarily related to the acquisition of Molycorp Canada.

 

At September 30, 2013, Molycorp determined that a valuation allowance of $64.8 million was required. In making this determination, management analyzed, among other things, the Company's recent history of earnings and cash flows, forecasts of future earnings, and the nature and timing of future deductions and benefits represented by the deferred tax assets and liabilities. Additionally, management determined that changes in estimates regarding losses from the U.S. operations, coupled with finalizing its purchase price allocation and related deferred tax liabilities by jurisdiction relating to the Molycorp Canada acquisition, results in the potential for a valuation allowance on the U.S. net deferred tax assets at the end of 2013. As a result, the forecasted annualized effective tax rate for 2013 has been adjusted during the quarter ended September 30, 2013 to include this estimated valuation allowance.   

 

The Company has undistributed earnings of certain foreign subsidiaries at September 30, 2013, for which deferred taxes of $21.7 million been provided. Also, it had undistributed earnings of certain foreign subsidiaries at September 30, 2013, for which deferred taxes have not been provided. Such earnings are considered indefinitely invested in the foreign subsidiaries. If such earnings were repatriated, additional tax expense may result, although the calculation of such additional taxes is not practicable.

 

The net tax effect of the elimination in consolidation of intercompany balances and transactions resulted in a deferred charge and income tax payable of $3.1 million at September 30, 2013.

 

Each quarter the Company evaluates the liability for uncertain tax positions and, at September 30, 2013, had a $1.6 million liability for unrecognized tax benefits. Due to resolution with tax authorities, the Company's liability for uncertain tax positions was reduced by $4.7 million in the second quarter of 2013, which was recorded as a discrete item. As a result of the statute of limitations that expire in the next 12 months in various jurisdictions, and possible settlements of audit-related issues with taxing authorities in various jurisdictions, the Company believes that it is reasonably possible that the total amount of its net unrecognized income tax benefits will decrease by approximately $0.7 million in the next 12 months and, if recognized, would affect the Company's effective income tax rate.

 

As a result of a change in the applicable withholding tax rate related to the unremitted earnings of a certain foreign subsidiary, deferred tax liabilities have decreased by $2.9 million. This decrease has been recorded as a discrete income tax benefit in the first quarter of 2013. In addition, as a result of the American Taxpayer Relief Act, which was signed into law on January 2, 2013, deferred tax liabilities related to the earnings of certain foreign subsidiaries have decreased by $5.8 million. These decreases have been recorded as a discrete income tax benefit in the first quarter of 2013. 

 

It is possible that the common stock offering completed in October 2013, in combination with past and future transactions involving the Company’s common stock, may cause an ownership change to occur that would limit the Company’s ability to use U.S. net operating loss carryforwards and other tax attributes.  However, if an ownership change were to occur, the Company does not anticipate a significant impact on its income tax benefit. 

 

22


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

(16)Stockholders’ Equity

 

At September 30, 2013 and December 31, 2012, the Company had 188,624,415 and 138,773,538 shares of common stock outstanding, respectively, and 2,070,000 shares of 5.50% Series A Mandatory Convertible Preferred Stock (“Convertible Preferred Stock”) outstanding. In each of the first, second and third quarters of 2013, the Company declared a cash dividend of $1.375 per share on the Convertible Preferred Stock and paid $2.8 million of the aggregate preferred dividend.

 

On January 30, 2013, the Company issued 37,500,000 shares of its common stock at a price per share of $6.00 (the “2013 Primary Shares”). The underwriters of this public offering purchased an additional 5,625,000 shares of the 2013 Primary Shares at a price per share of $6.00 on February 5, 2013. The underwriters received a 6.00% fee in the form of an underwriter's discount for the 2013 Primary Shares. Certain officers, directors and other related parties of the Company participated in offering of the 2013 Primary Shares by purchasing 15,016,666 of the total 2013 Primary Shares issued. No underwriting fees were charged to the Company for the purchases of the 2013 Primary Shares by the insiders. After deducting the underwriting discounts and commissions, total net proceeds from the issuance of the 2013 Primary Shares were $248.6 million.

 

Concurrently with the issuance of the 2013 Primary Shares, and in order to facilitate the offering of the 5.50% Convertible Notes, the Company entered into a share lending agreement with Morgan Stanley Capital Services LLC (“MSCS”), an affiliate of Morgan Stanley & Co. LLC, under which it agreed to loan to MSCS up to 7,666,666 shares of common stock (the “2013 Borrowed Shares”), of which 6,666,666 shares were offered through Morgan Stanley at a price per share of $6.00 in a registered public offering in the first quarter of 2013. MSCS did not exercise its option to borrow the remaining additional shares of common stock under this share lending agreement. The Company received no proceeds from the 2013 Borrowed Shares, but only a nominal lending fee from MSCS for the use of these loaned shares. The 2013 Borrowed Shares are issued and outstanding for corporate law purposes. However, based on certain contractual undertakings of MSCS in the share lending agreement that have the effect of substantially eliminating the economic dilution that otherwise would result from the issuance of the 2013 Borrowed Shares, these loaned shares will not be considered outstanding for the purpose of computing and reporting Molycorp's earnings per share.

 

In connection with of the acquisition of Molycorp Canada on June 11, 2012, MCP Exchangeco Inc. issued an aggregate of 507,203 Exchangeable Shares in consideration for that portion of the purchase price Molycorp paid to Molycorp Canada’s former shareholders who elected to receive shares of MCP Exchangeco Inc. at the time of acquisition, and later convert the Exchangeable Shares into Molycorp common stock. During the first nine months of 2013, 12,971 Exchangeable Shares were converted into Molycorp common stock and, as of September 30, 2013, an aggregate of 353,167 Exchangeable Shares had been converted into shares of Molycorp common stock.

23


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

(17)Loss per Share

 

For the three and nine months ended September 30, 2013 and 2012, respectively, the dividends on the Convertible Preferred Stock were subtracted from net loss attributable to Molycorp stockholders for the purpose of computing the basic and diluted earnings per share.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Three Months Ended September 30,

 

Nine Months Ended September 30,

(In thousands, except share and per share amounts)

2013

 

2012

 

2013

 

2012

Net loss attributable to Molycorp stockholders:

$

(69,929)

 

$

(18,891)

 

$

(180,072)

 

$

(89,976)

Dividends on Convertible Preferred Stock

 

(2,846)

 

 

(2,846)

 

 

(8,539)

 

 

(8,539)

Loss attributable to common stockholders

 

(72,775)

 

 

(21,737)

 

 

(188,611)

 

 

(98,515)

 

 

 

 

 

 

 

 

 

 

 

 

  Continuing operations

 

(68,589)

 

 

(20,977)

 

 

(183,421)

 

 

(97,655)

  Discontinued operations

 

(4,186)

 

 

(760)

 

 

(5,190)

 

 

(860)

 

$

(72,775)

 

$

(21,737)

 

$

(188,611)

 

$

(98,515)

 

 

 

 

 

 

 

 

 

 

 

 

Weighted average common shares outstanding—basic

 

168,114,266 

 

 

117,086,022 

 

 

163,222,000 

 

 

101,147,638 

Basic loss per share:

 

 

 

 

 

 

 

 

 

 

 

  Continuing operations

$

(0.41)

 

$

(0.18)

 

$

(1.12)

 

$

(0.97)

  Discontinued operations

 

(0.02)

 

 

(0.01)

 

 

(0.03)

 

 

(0.01)

 

$

(0.43)

 

$

(0.19)

 

$

(1.16)

 

$

(0.97)

 

 

 

 

 

 

 

 

 

 

 

 

Diluted loss per share:

 

 

 

 

 

 

 

 

 

 

 

  Continuing operations

$

(0.41)

 

$

(0.18)

 

$

(1.12)

 

$

(0.97)

  Discontinued operations

 

(0.02)

 

 

(0.01)

 

 

(0.03)

 

 

(0.01)

 

$

(0.43)

 

$

(0.19)

 

$

(1.16)

 

$

(0.97)

 

Diluted earnings per share reflect the dilutive impact of potential common stock and unvested restricted shares of common stock in the weighted average number of common shares outstanding during the period, if dilutive. For this purpose, the “treasury stock method” and “if-converted method,” as applicable, are used.

 

Under the treasury stock method, assumed proceeds upon the exercise of stock options are considered to be used to purchase common stock at the average market price of the shares during the period. Also under the treasury stock method, fixed awards and non-vested shares, such as restricted stock units, are deemed options for purposes of computing diluted earnings per share. At September 30, 2013 and 2012, all potential common stock under the treasury stock method were antidilutive in nature; consequently, the Company did not have any adjustments between earnings per share and diluted earnings per share related to stock options and restricted stock units.

 

In applying the if-converted method, conversion is not assumed for purposes of computing diluted earnings per share if the effect would be antidilutive. Convertible preferred stock is antidilutive whenever the amount of the dividend declared in or accumulated for the current period per common share obtainable on conversion, including the deemed dividend in the period from a beneficial conversion feature, exceeds basic earnings per share. Molycorp's Convertible Preferred Stock was antidilutive at September 30, 2013 and 2012.  

 

Also, under the if-converted method, convertible debt is antidilutive whenever its interest per common share obtainable on conversion, including any deemed interest from a beneficial conversion feature and nondiscretionary adjustments, net of tax, exceeds basic earnings per share. At September 30, 2013 and 2012, all of the Company's convertible notes were antidilutive.

 

24


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

(18)Stock-Based Compensation

 

Molycorp has stock-based compensation plans for executives, eligible employees and non-employee directors. Stock-based awards issued under these plans include stock options to purchase shares of the Company’s common stock, restricted stock awards (“RSAs”), restricted stock units (“RSUs”) and performance-based restricted stock units ("PBRSUs"). The Company recognized total stock-based compensation expenses of $1.6 million and $1.0 million for the three months ended September 30, 2013 and 2012, respectively, and $2.4 million and $2.9 million for the nine months ended September 30, 2013 and 2012, respectively. Included in the stock-based compensation expenses for the three and nine months ended September 30, 2013 were forfeiture benefits of $0.2 million and $1.4 million, respectively. 

 

In December 2012, the Company introduced an Employee Stock Purchase Plan ("ESPP") to provide eligible employees with an opportunity to acquire a proprietary interest in the Company through the purchase of its common stock at a discount over the stock fair market value. The ESPP is implemented by sequential offering periods, the commencement and duration of which are determined by the Board of Directors of Molycorp. For the first and second offering period the Company recognized a stock-based compensation expense of $0.1 million related to the ESPP.

 

During the first nine months of 2013 and 2012, the Company granted RSUs to certain non-employee directors who elected to convert a portion of their quarterly cash retainer into restricted stock. These converted RSUs are fully vested because they relate to services already rendered by the non-employee directors. The same non-employee directors who elected to convert their cash retainer into RSUs, received additional RSUs as matching contributions by the Company equal to 25% of the converted units. The matching RSUs vest on the third anniversary of the grant date.

 

The following tables summarize the 2013 year-to-date activity for to all stock-based awards:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Weighted

 

 

 

Average

 

Number of

 

Grant-Date

PBRSUs

Shares

 

Price

Unvested at January 1, 2013

29,302 

 

$

30.33 

Granted

897,515 

 

$

6.76 

Forfeited

(65,143)

 

$

11.17 

Vested

 —

 

 

Unvested at September 30, 2013

861,674 

 

$

7.23 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Weighted

 

 

 

Average

 

Number of

 

Grant-Date

RSUs

Shares

 

Price

Unvested at January 1, 2013

181,602 

 

$

32.15 

Granted

997,979 

 

$

7.04 

Forfeited

(80,510)

 

$

28.06 

Vested*

(19,632)

 

$

7.56 

Unvested at September 30, 2013

1,079,439 

 

$

9.82 

 

* Includes deferral and conversion of a portion of fees payable to certain non-employee directors of the Company.

25


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Weighted

 

 

 

Average

 

Number of

 

Grant-Date

RSAs

Shares

 

Price

Unvested at January 1, 2013

39,974 

 

$

40.09 

Granted

 —

 

 

Forfeited

(8,143)

 

$

39.76 

Vested

 —

 

 

Unvested at September 30, 2013

31,831 

 

$

37.87 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Weighted

 

 

 

Average

 

Number of

 

Grant-Date

Stock Options

Shares

 

Price

Outstanding at January 1, 2013

35,624 

 

$

48.87 

Granted

 —

 

 

Exercised

 —

 

 

Forfeited and expired

(9,008)

 

$

48.87 

Outstanding at September 30, 2013

26,616 

 

$

48.87 

Options exercisable at September 30, 2013

17,744 

 

$

48.87 

 

 

 

 

 

(19)Commitments and Contingencies

 

(a)

Future Operating Lease Commitments

 

The Company has certain operating leases for office space, trailers and certain equipment. Remaining annual minimum payments under these leases at September 30, 2013 were as follows:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Less Than 1

 

 

 

 

 

 

 

More Than 5

 

Total

 

Year

 

1 - 3 Years

 

4 - 5 Years

 

Years

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(In thousands)

Operating lease obligations

$

6,966 

 

$

2,667 

 

$

2,824 

 

$

437 

 

$

1,038 

 

(b)

Purchase Commitments

 

The Company entered into contractual commitments for the purchase of materials and services from various vendors, primarily in connection with the Molycorp Mountain Pass facility modernization and expansion efforts. Future payments for all purchase commitments at September 30, 2013 were as follows:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Less Than 1

 

 

 

 

 

 

 

More Than 5

 

Total

 

Year

 

1 - 3 Years

 

4 - 5 Years

 

Years

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(In thousands)

Purchase obligations and other commitment

$

251,361 

 

$

227,365 

 

$

13,206 

 

$

6,487 

 

$

4,303 

 

26


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

(c)

Labor Contract

 

Certain Molycorp Mountain Pass facility employees are covered by a collective bargaining agreement with the United Steelworkers of America that expires on March 15, 2015. At September 30, 2013,  237 employees, or approximately 61% of the Company’s workforce at the Molycorp Mountain Pass facility, were covered by this collective bargaining agreement.

 

At September 30, 2013,  174 employees, or approximately 30% of the workforce at the Company’s Molycorp Silmet facility, were unionized employees. The contract with the labor union in Estonia was renewed in February 2012.

 

(d)

Reclamation Surety Bonds

 

At September 30, 2013, Molycorp had placed $28.8 million of surety bonds with California state and regional agencies to secure its Mountain Pass facility closure and reclamation obligations.

 

(e)

Purported Class Action and Derivative Lawsuits 

 

In February 2012, a purported class action lawsuit was filed in the U.S. District Court for the District of Colorado against the Company and certain of its current and former executive officers alleging violations of the federal securities laws. The Consolidated Class Action Complaint filed on July 31, 2012 also names most of the Company’s Board members and some of the Company’s stockholders as defendants, along with other persons and entities. That Complaint alleges 18 claims for relief arising out of alleged: (1) securities fraud in violation of the Securities Exchange Act of 1934, or the Exchange Act, during the proposed class period from February 11, 2011 through November 10, 2011; and (2) materially untrue or misleading statements in registration statements and prospectuses for the Company’s public offering of preferred stock in February 2011 and of common stock in June 2011, in violation of the Securities Act. The Company’s motion to dismiss that Complaint was filed in October 2012 and is pending. The Company believes that this lawsuit is without merit, and it intends to vigorously defend itself against these claims.

 

In addition, as of November 21, 2012, a consolidated stockholder derivative lawsuit filed purportedly on the Company’s behalf against the Company (as a nominal defendant) and certain of its directors, current and former executive officers and stockholders is pending in the Delaware Court of Chancery. In August 2012, a consolidated amended shareholder derivative complaint was filed, asserting causes of action for alleged: (1) breach of fiduciary duty, including the duties of loyalty and due care; (2) breach of fiduciary duty not to trade on or misuse material non-public information; (3) unjust enrichment; and (4) aiding and abetting a breach of fiduciary duty. On the Company’s behalf, the plaintiffs in the consolidated derivative action seek, among other things, monetary damages, restitution, and an accounting. The defendants filed motions to dismiss and motions to stay that action in October 2012.  Pursuant to an order dated May 15, 2013, the Delaware Court of Chancery stayed the derivative lawsuit pending final disposition of the purported class action lawsuit. In October 2013, certain plaintiffs, on our behalf, filed a motion to lift the May 15, 2013 stay order. The defendants’ brief in opposition and the motion to lift the stay order are due to be filed on or before November 25, 2013.  Two additional stockholder derivative lawsuits that were filed in the U.S. District Court in Colorado have been dismissed, but the plaintiffs in those cases pursued an appeal of that ruling in the U.S. Court of Appeals for the Tenth Circuit. On August 20, 2013, the Tenth Circuit remanded these cases back to the Colorado District Court. The Company and the plaintiffs have filed their respective briefs in the remanded proceeding and the decision of the Colorado District Court is pending.

 

In August 2013, two purported class action lawsuits were filed in the U.S. District Court for the Southern District of New York against the Company and certain of its current and former executive officers, alleging violations of the federal securities laws.  The purported class action lawsuits allege claims for relief arising out of alleged securities fraud in violation of the Exchange Act during the proposed class period from August 2, 2012 through August 7, 2013.  Pursuant to stipulations and orders of the court dated September 25, 2013 and September 27, 2013, among other things, the deadlines for the Company and its current and former executive officers to respond to the lawsuits have been stayed pending appointment of a lead plaintiff under the Private Securities Litigation Reform Act. The Company believes that the lawsuits are without merit and it intends to vigorously defend itself against the claims.

 

Due to the inherent uncertainties of litigation and regulatory proceedings, including the current purported class action lawsuit and derivative lawsuits, the Company cannot determine with certainty the ultimate outcome of any such litigation or proceedings. If the final resolution of any such litigation or proceedings is unfavorable, the Company’s financial condition, operating results and cash flows could be materially affected.

 

27


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

 

(20)Concentrations

 

(a)

Products

 

There were no significant sales by product at the Resources segment for the three and nine months ended September 30, 2013. Sales of neodymium/praseodymium products were 10% of consolidated revenues for the nine months ended September 30, 2012 at the Resources segment.

 

The Chemicals and Oxides segment includes sales of REO, zirconium-based engineered materials and mixed rare earth/zirconium oxides from the acquisition of Molycorp Canada on June 11, 2012. Sales of cerium products within the Chemicals and Oxides segment accounted for approximately  8% and 10% of consolidated revenues for the three and nine months ended September 30, 2013, respectively, and approximately 16% and 11% of consolidated revenues for the three and nine months ended September 30, 2012, respectively. The Chemicals and Oxides segment also sold neodymium/praseodymium products for approximately 12% of consolidated revenues during the three months ended September 30, 2012.

 

Within the Magnetic Materials and Alloys segment, sales of Neo Powders™ were approximately 45% and 40% of consolidated revenues for the three and nine months ended September 30, 2013, respectively, 34% for the three months ended September 30, 2012 and 22% for the period from June 12, 2012 to September 30, 2012. The Neo Powders™ were introduced into Molycorp's product mix with the acquisition of Molycorp Canada on June 11, 2012.

 

There were no significant sales by product at the Rare Metals segment for the three and nine months ended September 30, 2013 and 2012.

 

(b)

Customers

 

For the three and nine months ended September 30, 2013, the Magnetic Materials and Alloys segment sold Neo Powders™ for $16.3 million and $39.2 million, respectively, to Daido Electronics.

 

 There were no significant sales to individual customers relative to consolidated revenues at any of the Company's segments during the three and nine months ended September 30, 2012.

 

(21)Related-Party Transactions

The Company supplies Neo Powders™ to TMT to produce rare earth magnetic compounds. Molycorp then purchases these compounds back from TMT in its normal course of business. Additionally, Keli processes rare earth oxides into metals for inclusion in the Neo Powders™.

 

For the three and nine months ended September 30, 2013, the Company sold $0.7 million and $2.7 million, respectively, of Neo Powders™ to TMT, and purchased rare earth magnetic compounds from TMT for $0.6 million and $1.5 million, respectively. During the third quarter of 2012 and for the period from June 12, 2012 to September 30, 2012, the Company sold $1.3 million and $1.4 million of Neo Powders™ to TMT, respectively, and purchased $1.4 million and $1.9 million worth of compounds from TMT during the same respective periods.

 

The Company purchased metals and received services from Keli for a total of $20.4 million and $44.8 million, during the three and nine months ended September 30, 2013, respectively, and $16.1 million and $21.4 million for the third quarter of 2012 and the period from June 12, 2012 to September 30, 2012, respectively.

 

Ingal Stade sells gallium to the Company's facilities located in Ontario, Canada and to some of its facilities in the United States. The Company purchased $1.1 million and $3.4 million of gallium metal from Ingal Stade for the three and nine months ended September 30, 2013, respectively, and $1.3 million and $1.7 million during the third quarter of 2012 and the period from June 12, 2012 to September 30, 2012, respectively.

 

During the three and nine months ended September 30, 2013, the Company sold $16.3 million and $39.2 million, respectively, of Neo Powders™ to Daido Electronics, a subsidiary of one of IMJ’s shareholders.

 

 

28


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

 

(22)Net Change in Operating Assets and Liabilities

 

Net change in operating assets and liabilities, net of the effects of acquisitions and dispositions, consisted of the following for nine months ended September 30, 2013 and 2012:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Nine Months Ended September 30,

 

2013

 

2012

 

 

 

 

 

 

 

(In thousands)

Decrease (increase) in operating assets:

 

 

 

Accounts receivable

$

(5,557)

 

$

88,997 

Inventory

 

26,816 

 

 

13,202 

Prepaid expenses and other assets

 

(1,085)

 

 

7,174 

Increase (decrease) in operating liabilities:

 

 

 

 

 

Accounts payable

 

(16,642)

 

 

(43,223)

Income tax payable

 

(8,768)

 

 

(39,483)

Interest payable

 

(26,765)

 

 

(9,704)

Asset retirement obligation

 

(2,385)

 

 

Accrued expenses

 

(10,826)

 

 

(49,044)

 

$

(45,212)

 

$

(32,081)

 

 

 

 

(23)Derivative Instruments

 

Put Option

 

As a result of the acquisition of Molycorp Canada, the Company assumed a liability associated with the put option issued to holders of the noncontrolling interest of Buss & Buss, a business acquired by Molycorp Canada's predecessor company. The Buss & Buss put option relates to a share purchase agreement (“SPA”) between NMT Holding GmbH, a German subsidiary of the Company, and the shareholders of Buss & Buss entered into May 27, 2010 by Molycorp Canada's predecessor company. The SPA includes a call and a put option on shares of the remaining shareholder and his legal successors. If the call option is exercised by the Company, a premium is added to the consideration to purchase the underlying shares in Buss & Buss. If the put option is exercised by the remaining shareholder of Buss & Buss or his legal successors, a discount will reduce the cost basis of the securities sold to the Company. The Company does not account for this derivative as a hedge. The put option had a fair value of $6.8 million at September 30, 2013, recorded as "Derivative liability" in the condensed consolidated balance sheet. The change in fair value of the put option resulted in an unrealized loss of $0.2 million and an unrealized gain of $1.0 million for the three and nine months ended September 30, 2013, respectively, and an unrealized gain of $0.2 million for the period from June 12, 2012 to September 30, 2012, which were recognized in "Interest expense" in the condensed consolidated statements of operations and comprehensive income. The technique Molycorp used to fair value this derivative is the income approach based on a discounted cash flow model. With the exception of the risk free interest rate, which is a Level 1 input within the fair value hierarchy, all other inputs used to fair value this put option are based on unobservable Level 3 inputs based on management's assumptions. These inputs include: equity-risk premium, risk premium, size premium and growth rate. Any reasonably foreseeable changes in assumed levels of unobservable inputs used to fair value this put option would not be expected to have a material impact on the Company's financial position or results of operations.

 

2012 Contingent Forward Contract

 

On March 28, 2012, the Company entered into a contingent forward contract to purchase Canadian dollars with a notional amount of Cdn$870.0 million to manage the foreign currency exposure with respect to its planned acquisition of Molycorp Canada. The Company did not apply hedge accounting to this contingent forward contract. Upon settlement of this derivative on June 11, 2012 (the date of the Molycorp Canada acquisition), the Company recognized a loss of $37.6 million in "Other expense" in the condensed consolidated statement of operations and comprehensive income. Of this loss, $6.7 million was recognized during the three months ended March 31, 2012 and the remainder during the second quarter of 2012.

 

29


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

(24)Employee Benefit Plans and Severance Charges

 

Employee Benefit Plans

 

Defined Contribution Retirement Plans

 

The Company maintains defined contribution retirement plans for all U.S. employees. The Company currently makes Safe Harbor Matching Contributions in an amount equal to 100% of the first 3% contributed and 50% of the next 2% contributed by each eligible employee. In addition, the Company may determine to make discretionary matching or nonelective employer (profit sharing) contributions in an amount designated by the Company. Discretionary matching contributions, if any, will be based on a percentage of employee contributions to the defined contribution plans each year, as designated by the Company. The Company's Safe Harbor Matching Contributions will always be 100% vested. Employees become 100% vested in Company discretionary matching contributions and/or nonelective employer contributions, if any, after 3 years of service.

 

Expenses related to this plan totaled $0.7 million and $0.4 million for the three months ended September 30, 2013 and 2012, respectively, and $2.2 million and $1.0 million for the nine months ended September 30, 2013 and 2012, respectively.

 

Defined Benefit Pension Plan and Other Post-Retirement Benefits

 

In accordance with the terms of the Arrangement Agreement, the Company maintained the terms of the benefit plans for Molycorp Canada’s current and former employees. Molycorp Canada's predecessor company had a defined benefit pension plan (“Pension Plan”), which covered all hourly employees employed as of September 30, 1995, and all hourly employees subsequently hired by Molycorp Canada's predecessor company up to 2003 at its former U.S. manufacturing facility in Anderson, Indiana. A December 31 measurement date is used for the Pension Plan.

 

The Company also maintained the terms of Molycorp Canada post-retirement medical and life insurance benefits plan for certain employees from the Anderson, Indiana manufacturing facility. The measurement date for this post-retirement benefit plan (“PBP”) is December 31. The actuarial valuation for funding purposes of the Pension Plan and PBP is January 1 of each year.

 

The Company's total contribution to the Pension Plan and PBP is expected to be approximately $0.2 million in 2013.

 

The components of the Pension Plan and PBP net periodic benefit cost for the three and nine months ended September 30, 2013, and for the period from June 12, 2012 to September 30, 2012, are set forth below:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Three Months Ended September 30, 2013

 

Pension Plan

 

PBP

 

Total

 

 

 

 

 

 

 

 

 

 

 

 

(In thousands)

Components of net periodic benefit cost:

 

 

 

 

 

 

Service Cost

 

$

 

$

 

$

 —

Interest cost

 

 

78 

 

 

 

 

80 

Expected return on plan assets

 

 

(68)

 

 

 

 

(68)

Amortization of transition obligation/(asset)

 

 

 

 

 

 

 —

Amortization of prior service cost

 

 

 

 

(1)

 

 

(1)

Amortization of actuarial loss

 

 

63 

 

 

(2)

 

 

61 

Net periodic benefit cost

 

$

73 

 

$

(1)

 

$

72 

 

30


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Nine Months Ended September 30, 2013

 

Pension Plan

 

PBP

 

Total

 

 

 

 

 

 

 

 

 

 

 

 

(In thousands)

Components of net periodic benefit cost:

 

 

 

 

 

 

Service Cost

 

$

 

$

 

$

 —

Interest cost

 

 

234 

 

 

 

 

240 

Expected return on plan assets

 

 

(203)

 

 

 

 

(203)

Amortization of transition obligation/(asset)

 

 

 

 

 

 

 —

Amortization of prior service cost

 

 

 

 

(3)

 

 

(3)

Amortization of actuarial loss

 

 

189 

 

 

(6)

 

 

183 

Net periodic benefit cost

 

$

220 

 

$

(3)

 

$

217 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Period from June 12, 2012 to September 30, 2012

 

Pension Plan

 

PBP

 

Total

 

 

 

 

 

 

 

 

 

 

 

 

(In thousands)

Components of net periodic benefit cost:

 

 

 

 

 

 

Service Cost

 

$

 

$

 

$

 —

Interest cost

 

 

90 

 

 

 

 

90 

Expected return on plan assets

 

 

(67)

 

 

 

 

(67)

Amortization of transition obligation/(asset)

 

 

 

 

 

 

 —

Amortization of prior service cost

 

 

(1)

 

 

 

 

(1)

Amortization of actuarial loss

 

 

55 

 

 

 

 

55 

Net periodic benefit cost

 

$

77 

 

$

 —

 

$

77 

 

Severance Charges

 

In the first quarter of 2013, the Company took a number of actions throughout the organization as part of its continuing effort to contain costs and increase the efficiency of its operations. As a result, the Company reduced a portion of its workforce, primarily within the Corporate group, and recognized employee severance and benefit costs of $2.1 million through the third quarter of 2013, which were included in "Selling, general and administrative” expense in the condensed consolidated statement of operations and comprehensive income. As of September 30, 2013, the Company paid $1.6 million of these severance benefits using the Company's cash balance available at that time. The remainder will be paid over five months from September 30, 2013.

 

In relation to the Company’s plan to discontinue operations at the Napanee facility in July 2013, the Company recognized employee severance and benefit costs of $0.1 million at the beginning of the third quarter of 2013, which were substantially paid as of September 30, 2013. These severance and benefit costs were included in the results of discontinued operations in the condensed consolidated statements of operations and comprehensive income.

31


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

(25)Subsidiary Guarantor Financial Information

 

The Senior Notes are jointly, severally and unconditionally guaranteed by all of Molycorp, Inc.'s existing and future domestic material subsidiaries, as defined in the indenture governing the Senior Notes. The Senior Notes guarantee of a guarantor will automatically terminate, and the obligations of such guarantor under the Senior Notes guarantee will be unconditionally released and discharged, upon (all terms as defined in the indenture governing the Senior Notes):

 

(1)

any sale, exchange, transfer or other disposition of a majority of the capital stock of (including by way of consolidation or merger) such guarantor by Molycorp or any restricted subsidiary to any person or persons, as a result of which such guarantor is no longer a direct or indirect subsidiary of Molycorp;

 

(2)

any sale, exchange, transfer or other disposition of all or substantially all assets of such guarantor that results in such guarantor having no assets;

 

(3)

the designation by Molycorp of such guarantor as an unrestricted subsidiary; or

 

(4)

defeasance or discharge of the Senior Notes;

 

provided that any such event occurs in accordance with all other applicable provisions of the indenture.

 

Presented below are the condensed consolidating financial statements of Molycorp, Inc. (“Parent”) as issuer, its combined guarantor subsidiaries and its combined non-guarantor subsidiaries, which are presented as an alternative to providing separate financial statements for the guarantors. The accounts of the Parent, the guarantor and non-guarantor subsidiaries are presented using the equity method of accounting for investments in subsidiaries for purposes of these condensed consolidating financial statements only. Certain of the prior periods separate financial information has been reclassified to conform to the presentation of the most recent period herein disclosed.

32


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

At September 30, 2013

 

(In thousands)

 

 

 

 

Guarantor

 

Non-Guarantor

 

 

 

 

Molycorp, Inc.

Condensed Consolidating Balance Sheets

Parent

 

Subsidiaries

 

Subsidiaries

 

Eliminations

 

consolidated

Current assets:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cash and cash equivalents

$

31,207 

 

$

8,914 

 

$

133,793 

 

$

 —

 

$

173,914 

Trade accounts receivable, net

 

 —

 

 

3,012 

 

 

55,188 

 

 

 

 

58,200 

Inventory

 

 —

 

 

34,044 

 

 

149,397 

 

 

 

 

183,441 

Deferred charges

 

 —

 

 

1,329 

 

 

1,751 

 

 

 

 

3,080 

Deferred tax assets

 

 —

 

 

 —

 

 

8,478 

 

 

 

 

8,478 

Income tax receivable

 

 —

 

 

20,243 

 

 

53 

 

 

 

 

20,296 

Prepaid expenses and other current assets

 

 —

 

 

9,559 

 

 

16,101 

 

 

 

 

25,660 

Total current assets

 

31,207 

 

 

77,101 

 

 

364,761 

 

 

 —

 

 

473,069 

Non-current assets:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Deposits

 

1,754 

 

 

24,243 

 

 

 —

 

 

 —

 

 

25,997 

Property, plant and equipment, net

 

 —

 

 

1,620,346 

 

 

158,738 

 

 

 —

 

 

1,779,084 

Inventory

 

 —

 

 

24,325 

 

 

 —

 

 

 —

 

 

24,325 

Intangible assets, net

 

 —

 

 

459 

 

 

419,012 

 

 

 —

 

 

419,471 

Investments

 

 —

 

 

43,425 

 

 

15,324 

 

 

 —

 

 

58,749 

Goodwill

 

 —

 

 

 —

 

 

239,742 

 

 

 —

 

 

239,742 

Investments in consolidated subsidiaries

 

699,379 

 

 

122,784 

 

 

 —

 

 

(822,163)

 

 

 —

Intercompany accounts receivable

 

1,920,116 

 

 

 —

 

 

791 

 

 

(1,920,907)

 

 

 —

Other non-current assets

 

 —

 

 

785 

 

 

6,054 

 

 

 —

 

 

6,839 

Total non-current assets

 

2,621,249 

 

 

1,836,367 

 

 

839,661 

 

 

(2,743,070)

 

 

2,554,207 

Total assets 

$

2,652,456 

 

$

1,913,468 

 

$

1,204,422 

 

$

(2,743,070)

 

$

3,027,276 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Current liabilities:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trade accounts payable

$

 —

 

$

70,498 

 

$

37,384 

 

$

 —

 

$

107,882 

Accrued expenses

 

27,695 

 

 

12,375 

 

 

21,375 

 

 

 —

 

 

61,445 

Income tax payable

 

 —

 

 

 

 

8,432 

 

 

(6,731)

 

 

1,708 

Debt and capital lease obligations

 

 —

 

 

1,861 

 

 

14,812 

 

 

 —

 

 

16,673 

Other current liabilities

 

 —

 

 

6,689 

 

 

 —

 

 

 —

 

 

6,689 

Total current liabilities

 

27,695 

 

 

91,430 

 

 

82,003 

 

 

(6,731)

 

 

194,397 

Non-current liabilities:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Asset retirement obligation

 

 —

 

 

14,084 

 

 

 —

 

 

 —

 

 

14,084 

Deferred tax liabilities

 

 —

 

 

 —

 

 

118,411 

 

 

6,731 

 

 

125,142 

Debt and capital lease obligations

 

1,331,839 

 

 

18,850 

 

 

5,567 

 

 

 —

 

 

1,356,256 

Derivative liability

 

 —

 

 

 —

 

 

6,819 

 

 

 —

 

 

6,819 

Pension liabilities

 

 —

 

 

 —

 

 

3,431 

 

 

 —

 

 

3,431 

Intercompany accounts payable

 

 —

 

 

1,916,264 

 

 

4,643 

 

 

(1,920,907)

 

 

 —

Other non-current liabilities

 

 —

 

 

1,340 

 

 

712 

 

 

 —

 

 

2,052 

Total non-current liabilities

 

1,331,839 

 

 

1,950,538 

 

 

139,583 

 

 

(1,914,176)

 

 

1,507,784 

Total liabilities 

$

1,359,534 

 

$

2,041,968 

 

$

221,586 

 

$

(1,920,907)

 

$

1,702,181 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Stockholders’ equity:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Common stock

 

189 

 

 

 —

 

 

 —

 

 

 —

 

 

189 

Preferred stock

 

 

 

 —

 

 

 —

 

 

 —

 

 

Additional paid-in capital

 

1,946,742 

 

 

149,857 

 

 

1,316,079 

 

 

(1,465,936)

 

 

1,946,742 

Accumulated other comprehensive loss

 

(7,848)

 

 

 —

 

 

(7,848)

 

 

7,848 

 

 

(7,848)

Accumulated deficit

 

(646,163)

 

 

(278,357)

 

 

(357,568)

 

 

635,925 

 

 

(646,163)

Total Molycorp stockholders’ equity

 

1,292,922 

 

 

(128,500)

 

 

950,663 

 

 

(822,163)

 

 

1,292,922 

Noncontrolling interests

 

 

 

 

 

32,173 

 

 

 

 

32,173 

Total stockholders’ equity

 

1,292,922 

 

 

(128,500)

 

 

982,836 

 

 

(822,163)

 

 

1,325,095 

Total liabilities and stockholders’ equity 

$

2,652,456 

 

$

1,913,468 

 

$

1,204,422 

 

$

(2,743,070)

 

$

3,027,276 

33


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

At December 31, 2012

 

(In thousands)

 

 

 

 

Guarantor

 

Non-Guarantor

 

 

 

 

Molycorp, Inc.

Condensed Consolidating Balance Sheets

Parent

 

Subsidiaries

 

Subsidiaries

 

Eliminations

 

consolidated

Current assets:

 

 

 

 

 

 

 

 

 

Cash and cash equivalents

$

16,560 

 

$

18,020 

 

$

193,210 

 

$

 

$

227,790 

Trade accounts receivable, net

 

 

 

7,738 

 

 

44,692 

 

 

 

 

52,430 

Inventory

 

 

 

49,416 

 

 

237,960 

 

 

 

 

287,376 

Deferred charges

 

 

 

2,203 

 

 

7,209 

 

 

 

 

9,412 

Deferred tax assets

 

 

 

 

 

11,731 

 

 

(1,942)

 

 

9,789 

Income tax receivable

 

 

 

25,087 

 

 

 

 

 

 

25,087 

Prepaid expenses and other current assets

 

 

 

9,085 

 

 

12,709 

 

 

 

 

21,794 

Total current assets

 

16,560 

 

 

111,549 

 

 

507,511 

 

 

(1,942)

 

 

633,678 

Non-current assets:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Deposits

 

1,752 

 

 

24,862 

 

 

155 

 

 

 

 

26,769 

Property, plant and equipment, net

 

 

 

1,377,147 

 

 

167,157 

 

 

 

 

1,544,304 

Inventory

 

 

 

26,096 

 

 

 

 

 

 

26,096 

Intangible assets, net

 

 

 

508 

 

 

450,430 

 

 

 

 

450,938 

Investments

 

 

 

45,241 

 

 

18,795 

 

 

 

 

 

64,036 

Deferred tax assets

 

6,030 

 

 

 —

 

 

 —

 

 

(6,030)

 

 

 —

Goodwill

 

 

 

 

 

239,742 

 

 

 

 

239,742 

Investments in consolidated subsidiaries

 

883,319 

 

 

97,960 

 

 

 

 

(981,279)

 

 

 —

Intercompany accounts receivable

 

1,539,877 

 

 

207,035 

 

 

794 

 

 

(1,747,706)

 

 

 —

Other non-current assets

 

 

 

885 

 

 

6,087 

 

 

 

 

6,972 

Total non-current assets

 

2,430,978 

 

 

1,779,734 

 

 

883,160 

 

 

(2,735,015)

 

 

2,358,857 

Total assets 

$

2,447,538 

 

$

1,891,283 

 

$

1,390,671 

 

$

(2,736,957)

 

$

2,992,535 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Current liabilities:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trade accounts payable

$

 

$

191,769 

 

$

50,225 

 

$

 

$

241,994 

Accrued expenses

 

14,872 

 

 

10,087 

 

 

34,054 

 

 

 

 

59,013 

Income tax payable

 

 —

 

 

 

 

15,267 

 

 

 —

 

 

15,267 

Deferred tax liabilities

 

 

 

1,942 

 

 

 

 

(1,942)

 

 

 —

Debt and capital lease obligations

 

 

 

352 

 

 

39,252 

 

 

 

 

39,604 

Other current liabilities

 

 

 

3,539 

 

 

 

 

 

 

3,539 

Total current liabilities

 

14,872 

 

 

207,689 

 

 

138,798 

 

 

(1,942)

 

 

359,417 

Non-current liabilities:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Asset retirement obligation

 

 

 

18,586 

 

 

 

 

 

 

18,586 

Deferred tax liabilities

 

 —

 

 

23,130 

 

 

143,575 

 

 

(6,030)

 

 

160,675 

Debt and capital lease obligations

 

1,166,777 

 

 

15,163 

 

 

6,892 

 

 

 

 

1,188,832 

Derivative liability

 

 

 

 

 

7,816 

 

 

 

 

7,816 

Pension liabilities

 

 

 

 

 

3,292 

 

 

 

 

3,292 

Intercompany accounts payable

 

49,843 

 

 

1,577,363 

 

 

120,500 

 

 

(1,747,706)

 

 

 —

Other non-current liabilities

 

 

 

1,102 

 

 

1,557 

 

 

 

 

2,659 

Total non-current liabilities

 

1,216,620 

 

 

1,635,344 

 

 

283,632 

 

 

(1,753,736)

 

 

1,381,860 

Total liabilities 

$

1,231,492 

 

$

1,843,033 

 

$

422,430 

 

$

(1,755,678)

 

$

1,741,277 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Stockholders’ equity:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Common stock

 

139 

 

 

 

 

 

 

 

 

139 

Preferred stock

 

 

 

 

 

 

 

 

 

Additional paid-in capital

 

1,691,429 

 

 

149,857 

 

 

1,283,863 

 

 

(1,433,720)

 

 

1,691,429 

Accumulated other comprehensive loss

 

(9,433)

 

 

 

 

(9,433)

 

 

9,433 

 

 

(9,433)

Accumulated deficit

 

(466,091)

 

 

(101,607)

 

 

(341,401)

 

 

443,008 

 

 

(466,091)

Total Molycorp stockholders’ equity

 

1,216,046 

 

 

48,250 

 

 

933,029 

 

 

(981,279)

 

 

1,216,046 

Noncontrolling interests

 

 

 

 

 

35,212 

 

 

 

 

35,212 

Total stockholders’ equity

 

1,216,046 

 

 

48,250 

 

 

968,241 

 

 

(981,279)

 

 

1,251,258 

Total liabilities and stockholders’ equity 

$

2,447,538 

 

$

1,891,283 

 

$

1,390,671 

 

$

(2,736,957)

 

$

2,992,535 

34


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Three months ended September 30, 2013

 

(In thousands)

Condensed Consolidating Statements of Operations and

 

 

 

Guarantor

 

Non-Guarantor

 

 

 

 

Molycorp, Inc.

Comprehensive Loss

Parent

 

Subsidiaries

 

Subsidiaries

 

Eliminations

 

consolidated

Revenues

$

 —

 

$

19,237 

 

$

142,421 

 

$

(12,592)

 

$

149,066 

Costs of sales:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Costs excluding depreciation and amortization

 

 —

 

 

(55,517)

 

 

(107,519)

 

 

12,592 

 

 

(150,444)

Depreciation and amortization

 

 —

 

 

(9,336)

 

 

(7,064)

 

 

 —

 

 

(16,400)

Gross (loss) profit

 

 —

 

 

(45,616)

 

 

27,838 

 

 

 —

 

 

(17,778)

Operating expenses:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Selling, general and administrative

 

(3)

 

 

(15,554)

 

 

(8,842)

 

 

 —

 

 

(24,399)

Corporate development

 

 —

 

 

(69)

 

 

 —

 

 

 —

 

 

(69)

Depreciation, amortization and accretion

 

 —

 

 

(1,597)

 

 

(8,475)

 

 

 —

 

 

(10,072)

Research and development

 

 —

 

 

(1,037)

 

 

(4,528)

 

 

 —

 

 

(5,565)

Impairment of goodwill and other long-lived assets

 

 —

 

 

 —

 

 

(1,118)

 

 

 —

 

 

(1,118)

Operating (loss) income

 

(3)

 

 

(63,873)

 

 

4,875 

 

 

 —

 

 

(59,001)

Other (expense) income:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Other income (expense)

 

 

 

64 

 

 

(725)

 

 

 —

 

 

(657)

Foreign exchange gains (losses), net

 

1,727 

 

 

(1)

 

 

(1,960)

 

 

 —

 

 

(234)

Interest expense, net

 

(14,093)

 

 

(744)

 

 

(1,452)

 

 

 —

 

 

(16,289)

Interest income (expense) from intercompany notes

 

9,211 

 

 

1,412 

 

 

(10,623)

 

 

 —

 

 

 —

Equity loss from consolidated subsidiaries

 

(54,858)

 

 

(333)

 

 

 —

 

 

55,191 

 

 

 —

 

 

(58,009)

 

 

398 

 

 

(14,760)

 

 

55,191 

 

 

(17,180)

Loss before income taxes and equity earnings

 

(58,012)

 

 

(63,475)

 

 

(9,885)

 

 

55,191 

 

 

(76,181)

Income tax benefit (expense)

 

(11,914)

 

 

14,879 

 

 

9,937 

 

 

 —

 

 

12,902 

  Equity in results of affiliates

 

 —

 

 

(1,617)

 

 

(717)

 

 

 —

 

 

(2,334)

Loss from continuing operations

 

(69,926)

 

 

(50,213)

 

 

(665)

 

 

55,191 

 

 

(65,613)

Loss from discontinued operations, net of tax

 

 —

 

 

 —

 

 

(4,186)

 

 

 —

 

 

(4,186)

Net loss

 

(69,926)

 

 

(50,213)

 

 

(4,851)

 

 

55,191 

 

 

(69,799)

Net income attributable to noncontrolling interest

 

 —

 

 

 —

 

 

(130)

 

 

 —

 

 

(130)

Net loss attributable to Molycorp stockholders

$

(69,926)

 

$

(50,213)

 

$

(4,981)

 

$

55,191 

 

$

(69,929)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net loss

$

(69,926)

 

$

(50,213)

 

$

(4,851)

 

$

55,191 

 

$

(69,799)

Other comprehensive loss:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Foreign currency translation adjustments

 

 

 

 

 

4,217 

 

 

 

 

4,217 

Comprehensive loss

$

(69,926)

 

$

(50,213)

 

$

(634)

 

$

55,191 

 

$

(65,582)

Comprehensive loss attributable to:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Molycorp stockholders

 

(69,926)

 

 

(50,213)

 

 

(504)

 

 

55,191 

 

 

(65,452)

Noncontrolling interest

 

 —

 

 

 —

 

 

(130)

 

 

 —

 

 

(130)

 

$

(69,926)

 

$

(50,213)

 

$

(634)

 

$

55,191 

 

$

(65,582)

35


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Nine months ended September 30, 2013

 

(In thousands)

Condensed Consolidating Statements of Operations and

 

 

 

Guarantor

 

Non-Guarantor

 

 

 

 

Molycorp, Inc.

Comprehensive Loss

Parent

 

Subsidiaries

 

Subsidiaries

 

Eliminations

 

consolidated

Revenues

$

 —

 

$

68,014 

 

$

397,548 

 

$

(34,982)

 

$

430,580 

Costs of sales:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Costs excluding depreciation and amortization

 

 —

 

 

(147,209)

 

 

(309,472)

 

 

34,982 

 

 

(421,699)

Depreciation and amortization

 

 —

 

 

(28,523)

 

 

(20,760)

 

 

 —

 

 

(49,283)

Gross (loss) profit

 

 —

 

 

(107,718)

 

 

67,316 

 

 

 —

 

 

(40,402)

Operating expenses:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Selling, general and administrative

 

(3)

 

 

(48,870)

 

 

(27,573)

 

 

 —

 

 

(76,446)

Corporate development

 

 —

 

 

(256)

 

 

 —

 

 

 —

 

 

(256)

Depreciation, amortization and accretion

 

 —

 

 

(3,258)

 

 

(23,015)

 

 

 —

 

 

(26,273)

Research and development

 

 —

 

 

(4,428)

 

 

(14,048)

 

 

 —

 

 

(18,476)

Impairment of goodwill and other long-lived assets

 

 —

 

 

 —

 

 

(1,495)

 

 

 —

 

 

(1,495)

Operating (loss) income

 

(3)

 

 

(164,530)

 

 

1,185 

 

 

 —

 

 

(163,348)

Other (expense) income:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Other income

 

 

 

298 

 

 

1,128 

 

 

 —

 

 

1,430 

Foreign exchange gains (losses), net

 

1,727 

 

 

 

 

(691)

 

 

 —

 

 

1,044 

Interest (expense) income, net

 

(39,978)

 

 

(5,039)

 

 

2,210 

 

 

 —

 

 

(42,807)

Interest income (expense) from intercompany notes

 

27,455 

 

 

4,293 

 

 

(31,748)

 

 

 —

 

 

 —

Equity loss from consolidated subsidiaries

 

(163,247)

 

 

(6,742)

 

 

 —

 

 

169,989 

 

 

 —

 

 

(174,039)

 

 

(7,182)

 

 

(29,101)

 

 

169,989 

 

 

(40,333)

Loss before income taxes and equity earnings

 

(174,042)

 

 

(171,712)

 

 

(27,916)

 

 

169,989 

 

 

(203,681)

Income tax benefit (expense)

 

(6,030)

 

 

23,130 

 

 

21,822 

 

 

 —

 

 

38,922 

Equity in results of affiliates

 

 —

 

 

(5,239)

 

 

(3,451)

 

 

 —

 

 

(8,690)

Loss from continuing operations

 

(180,072)

 

 

(153,821)

 

 

(9,545)

 

 

169,989 

 

 

(173,449)

Loss from discontinued operations, net of tax

 

 —

 

 

 —

 

 

(5,190)

 

 

 —

 

 

(5,190)

Net loss

 

(180,072)

 

 

(153,821)

 

 

(14,735)

 

 

169,989 

 

 

(178,639)

Net income attributable to noncontrolling interest

 

 

 

 

 

(1,433)

 

 

 

 

(1,433)

Net loss attributable to Molycorp stockholders

$

(180,072)

 

$

(153,821)

 

$

(16,168)

 

$

169,989 

 

$

(180,072)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net loss

$

(180,072)

 

$

(153,821)

 

$

(14,735)

 

$

169,989 

 

$

(178,639)

Other comprehensive loss:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Foreign currency translation adjustments

 

 

 

 

 

1,585 

 

 

 

 

1,585 

Comprehensive loss

$

(180,072)

 

$

(153,821)

 

$

(13,150)

 

$

169,989 

 

$

(177,054)

Comprehensive loss attributable to:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Molycorp stockholders

 

(180,072)

 

 

(153,821)

 

 

(11,717)

 

 

169,989 

 

 

(175,621)

Noncontrolling interest

 

 —

 

 

 —

 

 

(1,433)

 

 

 —

 

 

(1,433)

 

$

(180,072)

 

$

(153,821)

 

$

(13,150)

 

$

169,989 

 

$

(177,054)

 

36


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Three months ended September 30, 2012

 

(In thousands)

Condensed Consolidating Statements of Operations and

 

 

 

Guarantor

 

Non-Guarantor

 

 

 

 

Molycorp, Inc.

Comprehensive Loss

Parent

 

Subsidiaries

 

Subsidiaries

 

Eliminations

 

consolidated

Revenues

$

 

$

26,103 

 

$

191,661 

 

$

(12,559)

 

$

205,205 

Costs of sales:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Costs excluding depreciation and amortization

 

 —

 

 

(38,919)

 

 

(156,867)

 

 

12,559 

 

 

(183,227)

Depreciation and amortization

 

 —

 

 

(3,375)

 

 

(7,237)

 

 

 —

 

 

(10,612)

Gross (loss) profit

 

 —

 

 

(16,191)

 

 

27,557 

 

 

 —

 

 

11,366 

Operating expenses:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Selling, general and administrative

 

(29)

 

 

(20,147)

 

 

(11,173)

 

 

 —

 

 

(31,349)

Corporate development

 

 —

 

 

(1,073)

 

 

 —

 

 

 —

 

 

(1,073)

Depreciation, amortization and accretion

 

 —

 

 

(742)

 

 

(8,842)

 

 

 —

 

 

(9,584)

Research and development

 

 —

 

 

(2,497)

 

 

(6,432)

 

 

 —

 

 

(8,929)

Operating (loss) income

 

(29)

 

 

(40,650)

 

 

1,110 

 

 

 —

 

 

(39,569)

Other (expense) income:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Other (expense) income

 

 —

 

 

(68)

 

 

11 

 

 

 —

 

 

(57)

Foreign exchange (losses) gains, net

 

 —

 

 

(3)

 

 

1,913 

 

 

 —

 

 

1,910 

Interest expense, net

 

(2,920)

 

 

(1,076)

 

 

(1,273)

 

 

 —

 

 

(5,269)

Interest income (expense) from intercompany notes

 

453 

 

 

(324)

 

 

(129)

 

 

 —

 

 

 —

Equity (loss) earnings from consolidated subsidiaries

 

(16,395)

 

 

4,090 

 

 

 —

 

 

12,305 

 

 

 —

 

 

(18,862)

 

 

2,619 

 

 

522 

 

 

12,305 

 

 

(3,416)

(Loss) income before income taxes and equity earnings

 

(18,891)

 

 

(38,031)

 

 

1,632 

 

 

12,305 

 

 

(42,985)

Income tax benefit

 

 —

 

 

23,537 

 

 

5,419 

 

 

 —

 

 

28,956 

Equity in results of affiliates

 

 —

 

 

(682)

 

 

20 

 

 

 —

 

 

(662)

(Loss) income from continuing operations

 

(18,891)

 

 

(15,176)

 

 

7,071 

 

 

12,305 

 

 

(14,691)

Loss from discontinued operations, net of tax

 

 —

 

 

 —

 

 

(760)

 

 

 —

 

 

(760)

Net (loss) income

 

(18,891)

 

 

(15,176)

 

 

6,311 

 

 

12,305 

 

 

(15,451)

Net income attributable to noncontrolling interest

 

 —

 

 

 —

 

 

(3,440)

 

 

 —

 

 

(3,440)

Net (loss) income attributable to Molycorp stockholders

$

(18,891)

 

$

(15,176)

 

$

2,871 

 

$

12,305 

 

$

(18,891)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net (loss) income

$

(18,891)

 

$

(15,176)

 

$

6,311 

 

$

12,305 

 

$

(15,451)

Other comprehensive (loss) income:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Foreign currency translation adjustments

 

 —

 

 

 —

 

 

526 

 

 

 —

 

 

526 

Comprehensive (loss) income

$

(18,891)

 

$

(15,176)

 

$

6,837 

 

$

12,305 

 

$

(14,925)

Comprehensive (loss) income attributable to:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Molycorp stockholders

 

(18,891)

 

 

(15,176)

 

 

10,277 

 

 

12,305 

 

 

(11,485)

Noncontrolling interest

 

 —

 

 

 —

 

 

(3,440)

 

 

 —

 

 

(3,440)

 

$

(18,891)

 

$

(15,176)

 

$

6,837 

 

$

12,305 

 

$

(14,925)

 

37


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Nine months ended September 30, 2012

 

(In thousands)

Condensed Consolidating Statements of Operations and

 

 

 

Guarantor

 

Non-Guarantor

 

 

 

Molycorp, Inc.

Comprehensive Loss

Parent

 

Subsidiaries

 

Subsidiaries

 

Eliminations

 

consolidated

 

(Revised)

Revenues

$

 —

 

$

121,172 

 

$

293,228 

 

$

(20,315)

 

$

394,085 

Costs of sales:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Costs excluding depreciation and amortization

 

 —

 

 

(105,185)

 

 

(251,784)

 

 

20,315 

 

 

(336,654)

Depreciation and amortization

 

 —

 

 

(7,539)

 

 

(11,526)

 

 

 —

 

 

(19,065)

Gross profit

 

 —

 

 

8,448 

 

 

29,918 

 

 

 —

 

 

38,366 

Operating expenses:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Selling, general and administrative

 

45 

 

 

(62,746)

 

 

(15,882)

 

 

 —

 

 

(78,583)

Corporate development

 

(46)

 

 

(19,333)

 

 

 —

 

 

 —

 

 

(19,379)

Depreciation, amortization and accretion

 

 —

 

 

(1,441)

 

 

(10,747)

 

 

 —

 

 

(12,188)

Research and development

 

 —

 

 

(10,584)

 

 

(8,044)

 

 

 —

 

 

(18,628)

Operating loss

 

(1)

 

 

(85,656)

 

 

(4,755)

 

 

 —

 

 

(90,412)

Other (expense) income:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Other (expense) income

 

(37,589)

 

 

27 

 

 

(53)

 

 

 —

 

 

(37,615)

Foreign exchange (losses) gains, net

 

 —

 

 

(5)

 

 

729 

 

 

 —

 

 

724 

Interest expense, net

 

(12,602)

 

 

(194)

 

 

(2,193)

 

 

 —

 

 

(14,989)

Interest income (expense) from intercompany notes

 

1,326 

 

 

(967)

 

 

(359)

 

 

 —

 

 

 —

Equity loss from consolidated subsidiaries

 

(55,770)

 

 

(18,302)

 

 

 —

 

 

74,072 

 

 

 —

 

 

(104,635)

 

 

(19,441)

 

 

(1,876)

 

 

74,072 

 

 

(51,880)

Loss before income taxes and equity earnings

 

(104,636)

 

 

(105,097)

 

 

(6,631)

 

 

74,072 

 

 

(142,292)

Income tax benefit

 

14,660 

 

 

37,302 

 

 

6,480 

 

 

 —

 

 

58,442 

Equity in results of affiliates

 

 —

 

 

(1,475)

 

 

329 

 

 

 —

 

 

(1,146)

(Loss) income from continuing operations

 

(89,976)

 

 

(69,270)

 

 

178 

 

 

74,072 

 

 

(84,996)

Loss from discontinued operations, net of tax

 

 —

 

 

 —

 

 

(860)

 

 

 —

 

 

(860)

Net loss

 

(89,976)

 

 

(69,270)

 

 

(682)

 

 

74,072 

 

 

(85,856)

Net income attributable to noncontrolling interest

 

 —

 

 

 —

 

 

(4,120)

 

 

 —

 

 

(4,120)

Net loss attributable to Molycorp stockholders

$

(89,976)

 

$

(69,270)

 

$

(4,802)

 

$

74,072 

 

$

(89,976)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net loss

$

(89,976)

 

$

(69,270)

 

$

(682)

 

$

74,072 

 

$

(85,856)

Other comprehensive loss:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Foreign currency translation adjustments

 

 —

 

 

 —

 

 

(1,165)

 

 

 —

 

 

(1,165)

Comprehensive loss

$

(89,976)

 

$

(69,270)

 

$

(1,847)

 

$

74,072 

 

$

(87,021)

Comprehensive (loss) income attributable to:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Molycorp stockholders

 

(89,976)

 

 

(69,270)

 

 

2,273 

 

 

74,072 

 

 

(82,901)

Noncontrolling interest

 

 —

 

 

 —

 

 

(4,120)

 

 

 —

 

 

(4,120)

 

$

(89,976)

 

$

(69,270)

 

$

(1,847)

 

$

74,072 

 

$

(87,021)

 

38


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Nine months ended September 30, 2013

 

(In thousands)

 

 

 

 

Guarantor

 

Non-Guarantor

 

 

 

 

Molycorp, Inc.

Condensed Consolidating Statements of Cash Flows

Parent

 

Subsidiaries

 

Subsidiaries

 

Eliminations

 

consolidated

Net cash (used in) provided by operating activities

$

(2,990)

 

$

(79,888)

 

$

(7,135)

 

$

 —

 

$

(90,013)

Cash flows from investing activities:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Loans to guarantor

 

 —

 

 

 —

 

 

(40,000)

 

 

40,000 

 

 

 —

Loans to parent

 

 —

 

 

 —

 

 

(12,800)

 

 

12,800 

 

 

 —

Intercompany advances made

 

(438,374)

 

 

 —

 

 

 —

 

 

438,374 

 

 

 —

Loans to non-guarantor

 

 —

 

 

(1,300)

 

 

 —

 

 

1,300 

 

 

 —

Repayments of notes receivable from non-guarantor

 

38,000 

 

 

264 

 

 

 —

 

 

(38,264)

 

 

 —

Investment in joint ventures

 

 —

 

 

(3,423)

 

 

 —

 

 

 —

 

 

(3,423)

Capital expenditures

 

 —

 

 

(320,829)

 

 

(13,768)

 

 

 —

 

 

(334,597)

Other investing activities

 

 —

 

 

 —

 

 

(364)

 

 

 —

 

 

(364)

Net cash used in investing activities

 

(400,374)

 

 

(325,288)

 

 

(66,932)

 

 

454,210 

 

 

(338,384)

Cash flows from financing activities:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Repayments of debt

 

 —

 

 

 —

 

 

(25,990)

 

 

 —

 

 

(25,990)

Net proceeds from sale of common stock

 

248,150 

 

 

 —

 

 

 —

 

 

 —

 

 

248,150 

Issuance of 5.50% Convertible Notes

 

165,600 

 

 

 —

 

 

 —

 

 

 —

 

 

165,600 

Payments of preferred dividends

 

(8,539)

 

 

 —

 

 

 —

 

 

 —

 

 

(8,539)

Dividend paid to noncontrolling interests

 

 —

 

 

 —

 

 

(4,472)

 

 

 —

 

 

(4,472)

Borrowings from non-guarantor

 

12,800 

 

 

40,000 

 

 

 —

 

 

(52,800)

 

 

 —

Borrowing from guarantor

 

 —

 

 

 —

 

 

1,300 

 

 

(1,300)

 

 

 —

Repayments to parent

 

 —

 

 

 —

 

 

(38,000)

 

 

38,000 

 

 

 —

Repayments to guarantor

 

 —

 

 

 —

 

 

(264)

 

 

264 

 

 

 —

Intercompany advances owed

 

 —

 

 

356,867 

 

 

81,507 

 

 

(438,374)

 

 

 —

Other financing activities

 

 —

 

 

(797)

 

 

 —

 

 

 —

 

 

(797)

Net cash provided by (used in) financing activities

 

418,011 

 

 

396,070 

 

 

14,081 

 

 

(454,210)

 

 

373,952 

Effect of exchange rate changes on cash

 

 —

 

 

 —

 

 

569 

 

 

 —

 

 

569 

Net change in cash and cash equivalents

 

14,647 

 

 

(9,106)

 

 

(59,417)

 

 

 —

 

 

(53,876)

Cash and cash equivalents at beginning of the period

 

16,560 

 

 

18,020 

 

 

193,210 

 

 

 —

 

 

227,790 

Cash and cash equivalents at end of period

$

31,207 

 

$

8,914 

 

$

133,793 

 

$

 —

 

$

173,914 

 

39


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Nine months ended September 30, 2012

 

(In thousands)

 

 

 

 

Guarantor

 

Non-Guarantor

 

 

 

 

Molycorp, Inc.

 

Parent

 

Subsidiaries

 

Subsidiaries

 

Eliminations

 

consolidated

Condensed Consolidating Statements of Cash Flows

(Revised)

Net cash (used in) provided by operating activities

$

(20,495)

 

$

(57,987)

 

$

31,294 

 

$

 —

 

$

(47,188)

Cash flows from investing activities:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Loans to subsidiaries

 

(683,063)

 

 

 —

 

 

 —

 

 

683,063 

 

 

 —

Loans to parent

 

 —

 

 

(37,589)

 

 

 

 

 

37,589 

 

 

 —

Intercompany advances made

 

(792,709)

 

 

 —

 

 

 —

 

 

792,709 

 

 

 —

Repayments from subsidiaries

 

34,327 

 

 

 —

 

 

 —

 

 

(34,327)

 

 

 —

Investment in subsidiaries

 

(350,000)

 

 

 —

 

 

 —

 

 

350,000 

 

 

 —

Notes receivable to non-guarantor

 

 —

 

 

(227,512)

 

 

 —

 

 

227,512 

 

 

 —

Repayments of notes receivable from non-guarantor

 

 —

 

 

100,000 

 

 

 —

 

 

(100,000)

 

 

 —

Cash paid in connection with acquisitions, net of cash acquired

 

 —

 

 

 —

 

 

(591,011)

 

 

 —

 

 

(591,011)

Investment in joint ventures

 

 —

 

 

(28,130)

 

 

 —

 

 

 —

 

 

(28,130)

Deposits

 

 —

 

 

(516)

 

 

 —

 

 

 —

 

 

(516)

Capital expenditures

 

 —

 

 

(628,407)

 

 

(16,276)

 

 

 —

 

 

(644,683)

Other investing activities

 

 —

 

 

 —

 

 

4,953 

 

 

 —

 

 

4,953 

Net cash used in investing activities

 

(1,791,445)

 

 

(822,154)

 

 

(602,334)

 

 

1,956,546 

 

 

(1,259,387)

Cash flows from financing activities:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Capital contributions from stockholder

 

390,225 

 

 

 —

 

 

 —

 

 

 —

 

 

390,225 

Contribution from parent

 

 —

 

 

 —

 

 

350,000 

 

 

(350,000)

 

 

 —

Proceeds from debt

 

 —

 

 

 —

 

 

9,456 

 

 

 —

 

 

9,456 

Repayments of debt

 

 —

 

 

(870)

 

 

(227,561)

 

 

 —

 

 

(228,431)

Net proceeds from sale of common stock

 

132,471 

 

 

 —

 

 

 —

 

 

 —

 

 

132,471 

Net proceeds from sale of Senior Notes

 

635,373 

 

 

 —

 

 

 —

 

 

 —

 

 

635,373 

Issuance of 6.00% Convertible Notes

 

395,712 

 

 

 —

 

 

 —

 

 

 —

 

 

395,712 

Payments of preferred dividends

 

(8,539)

 

 

 —

 

 

 —

 

 

 —

 

 

(8,539)

Borrowing from parent

 

 —

 

 

227,512 

 

 

455,551 

 

 

(683,063)

 

 

 —

Borrowing from guarantor

 

37,589 

 

 

 —

 

 

227,512 

 

 

(265,101)

 

 

 —

Repayments to parent

 

 —

 

 

(34,327)

 

 

 —

 

 

34,327 

 

 

 —

Intercompany advances owed

 

 —

 

 

680,966 

 

 

111,743 

 

 

(792,709)

 

 

 —

Repayments of borrowing to guarantor

 

 —

 

 

 —

 

 

(100,000)

 

 

100,000 

 

 

 —

Other financing activities

 

(2,937)

 

 

(68)

 

 

(326)

 

 

 —

 

 

(3,331)

Net cash provided by financing activities

 

1,579,894 

 

 

873,213 

 

 

826,375 

 

 

(1,956,546)

 

 

1,322,936 

Effect of exchange rate changes on cash

 

 —

 

 

 —

 

 

809 

 

 

 —

 

 

809 

Net change in cash and cash equivalents

 

(232,046)

 

 

(6,928)

 

 

256,144 

 

 

 —

 

 

17,170 

Cash and cash equivalents at beginning of the period

 

407,446 

 

 

10,758 

 

 

651 

 

 

 —

 

 

418,855 

Cash and cash equivalents at end of period

$

175,400 

 

$

3,830 

 

$

256,795 

 

$

 —

 

$

436,025 

 

 

At December 31, 2012, a classification error in the previously presented subsidiary guarantor cash flows statements for the nine months ended September 2012 was identified for advances received by Guarantor and Non-Guarantor Subsidiaries from the Parent. To correct the error, the Company determined a change in the presentation of advances received by the Guarantor and Non-Guarantor Subsidiaries was required to present borrowings from the Parent to the Guarantor of $681.0 million, and from the Parent to the Non-Guarantor Subsidiaries of $111.7 million, as a financing activity in their cash flows statements, rather than as an investing activity as previously presented to conform to the guidance outlined in ASC 230. This guidance states that proceeds from borrowings should be reflected as a financing activity. The impact of these revisions is not material to the related financial statements taken as a whole. The revised change in presentation to appropriately reflect these borrowings as financing activities for the nine months ended September 2012 is outlined below.

 

 

 

40


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Nine months ended September 30, 2012

 

As reported

 

Adjustment

 

Revised

Guarantor Subsidiaries

(In thousands of dollars)

Intercompany advances made

 

680,966 

 

(680,966)

 

 —

Loans to parent

 

 —

 

(37,589)

 

(37,589)

Net cash used in investing activities

 

(103,599)

 

(718,555)

 

(822,154)

Intercompany advances owed

 

 —

 

680,966 

 

680,966 

Net cash provided by financing activities

 

192,247 

 

680,966 

 

873,213 

 

 

 

 

 

 

 

Non-Guarantor Subsidiaries

 

 

 

 

 

 

Intercompany advances made

 

111,743 

 

(111,743)

 

 —

Net cash used in investing activities

 

(490,591)

 

(111,743)

 

(602,334)

Intercompany advances owed

 

 —

 

111,743 

 

111,743 

Net cash provided by financing activities

 

714,632 

 

111,743 

 

826,375 

 

In this Form 10-Q, the Company also corrected a classification error in the previously presented subsidiary guarantor statements of operations and comprehensive loss for the nine months ended September 30, 2012 between Parent and Guarantor Subsidiaries related to the loss of $37.6 million recognized upon settlement on June 11, 2012 of the contingent forward contract the Company entered into in connection with the Molycorp Canada acquisition. See Note 23 for further details on this contingent forward contract. In the Form 8-K filed on November 21, 2012, which contained the subsidiary guarantor information for the nine months ended September 30, 2012 in the Exhibit 99.1, the loss of $37.6 million was presented under the Guarantor Subsidiaries because the cash to settle the loss was wired from a bank account of Molycorp Minerals LLC, which is one of the Guarantor Subsidiaries. However, since the cash to settle the contingent forward contract was actually funded by Molycorp, Inc., or Parent, through an intercompany transaction, and Parent was the party that signed the contingent forward contract, the loss should be presented under Parent. The correction of this classification error also had an impact on the presentation of the income tax benefit, deferred taxes, income tax payable and cash flows from operating, investing and financing activities within the subsidiary guarantor financial information. The impact of these revisions is not material to the Company's financial statements taken as a whole. The table below illustrates the changes in the presentation of the subsidiary guarantor financial information in 2012 to correctly reflect the forward contract loss between Parent and Guarantor Subsidiaries.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Nine months ended September 30, 2012

 

As reported

 

Adjustment

 

Revised

Parent

(In thousands of dollars)

Other expense

 

 —

 

(37,589)

 

(37,589)

Equity loss from consolidated subsidiaries

 

(78,699)

 

22,929 

 

(55,770)

Loss before income taxes and equity earnings

 

(89,976)

 

(14,660)

 

(104,636)

Income tax benefit

 

 —

 

14,660 

 

14,660 

 

 

 

 

 

 

 

Net cash provided by (used in) operating activities

 

17,094 

 

(37,589)

 

(20,495)

Borrowing from guarantor

 

 —

 

37,589 

 

37,589 

Net cash provided by financing activities

 

1,542,305 

 

37,589 

 

1,579,894 

 

 

 

 

 

 

 

Guarantor Subsidiaries

 

 

 

 

 

 

Other (expense) income

 

(37,562)

 

37,589 

 

27 

Loss before income taxes and equity earnings

 

(142,686)

 

37,589 

 

(105,097)

Income tax benefit

 

51,962 

 

(14,660)

 

37,302 

Loss from continuing operations

 

(92,199)

 

22,929 

 

(69,270)

 

 

 

 

 

 

 

Net cash (used in) provided by operating activities

 

(95,576)

 

37,589 

 

(57,987)

Loans to parent

 

 —

 

(37,589)

 

(37,589)

Intercompany advances made

 

680,966 

 

(680,966)

 

 —

Net cash used in investing activities

 

(103,599)

 

(718,555)

 

(822,154)

 

 

 

 

 

 

41


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

 

(26)Discontinued Operations

 

In July 2013, the Company committed to a plan to discontinue operations at its Napanee facility by the end of fiscal 2013 due to a declining demand for rhenium combined with unfavorable operating costs in this particular recycling sector. The facility, which consists of two buildings on approximately two acres, specializes on the recycling of rhenium bearing scrap within the Rare Metals segment. In addition to the land and the buildings, the disposal group includes hydrometallurgical recovery equipment and rhenium inventory. As of September 30, 2013, the disposal group had the following carrying amounts, which are recorded under “Prepaid expenses and other current assets” in the condensed consolidated balance sheet:

 

 

 

 

 

 

 

 

September 30,

 

2013

 

 

 

 

(In thousands)

Land

$

50 

Buildings

 

700 

Equipment

 

750 

Inventory

 

819 

Carrying value of disposal group

$

2,319 

 

The following table summarizes the operating results of the Napanee facility included in discontinued operations for the three and nine months ended September 30, 2013 and 2012:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Three Months Ended September 30,

 

Nine Months Ended September 30,

 

2013

 

2012

 

2013

 

2012

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(In thousands)

Revenues

$

216 

 

$

399 

 

$

1,931 

 

$

566 

Costs of sales

 

(913)

 

 

(901)

 

 

(3,044)

 

 

(1,115)

Selling, general and administrative expenses

 

(34)

 

 

(119)

 

 

(307)

 

 

(138)

Depreciation

 

 —

 

 

(139)

 

 

(315)

 

 

(173)

  Operating loss

 

(731)

 

 

(760)

 

 

(1,735)

 

 

(860)

Loss on assets impairment

 

(3,455)

 

 

 —

 

 

(3,455)

 

 

 —

Income tax

 

 —

 

 

 —

 

 

 —

 

 

 —

    Net loss

$

(4,186)

 

$

(760)

 

$

(5,190)

 

$

(860)

 

 

 

 

 

(27)Recent Accounting Pronouncements

 

In February 2013, the Financial Accounting Standard Board ("FASB") issued ASU 2013-02, Comprehensive Income (Topic 220), Reporting of Amounts Reclassified Out of Accumulated Other Comprehensive Income. This update requires companies to report, in one place, information about reclassifications out of accumulated other comprehensive income ("AOCI"). Companies also are required to present reclassifications by component when reporting changes in AOCI balances. For significant items reclassified out of AOCI to net income in their entirety in the period, companies must report the effect of the reclassifications on the respective line items in the statement where net income is presented. In certain circumstances, this can be done on the face of that statement. Otherwise, it must be presented in the notes. For items not reclassified to net income in their entirety in the period (e.g., pension amounts that are capitalized in inventory), companies must cross-reference in a note to other required disclosures. This update was effective for public companies in fiscal years, and interim periods within those years, beginning after December 15, 2012. The adoption of this updated guidance did not have any impact on the Company's financial statements and related disclosures.

 

In July 2012, the FASB issued ASU 2012-02, Intangibles - Goodwill and Other (Topic 350), Testing Indefinite-Lived Intangible Assets for Impairment. In accordance with this update, an entity has the option first to assess qualitative factors to determine whether the existence of events and circumstances indicates that it is more likely than not that the indefinite-lived intangible asset is impaired. If, after assessing the totality of events and circumstances, an entity concludes that it is not more likely than not that the indefinite-lived intangible asset is impaired, then the entity is not required to take further action. However, if an entity concludes otherwise, then it is required to determine the fair value of the indefinite-lived intangible asset

42


 

 

MOLYCORP, INC.

Notes to Condensed Consolidated Financial Statements (Unaudited)

September 30, 2013

 

and perform the quantitative impairment test by comparing the fair value with the carrying amount and record an impairment charge, if any. This update was effective for annual and interim period impairment tests performed for fiscal years beginning after September 15, 2012. Early adoption was permitted. The adoption of this updated guidance did not have any impact on the Company's financial statements and related disclosures.

 

(28)Subsequent Events

 

Preferred stock dividend

 

In November 2013, the Company declared a cash dividend of $1.375 per share on the Convertible Preferred Stock to be paid on December 1, 2013 to holders of record at the close of business on November 15, 2013.

 

Public Offering

 

On October 21, 2013, the Company completed a public offering of 51,750,000 shares of its common stock, which included the issuance of 6,750,000 shares as a result of the underwriters’ exercise in full of their option to purchase additional shares in the offering, at a price per share of $5.00. The issuance of these shares resulted in net proceeds to the Company, after fees and expenses payable by the Company, of approximately $247.5 million. The Company intends to use the net proceeds received from the offering, as well as cash generated from operations, to fund current needs for capital expenditures and other cash requirements, including, without limitation, capital expenditures at the Molycorp Mountain Pass facility.

 

Significant Shareholder Agreement

 

On October 14, 2013, the Company entered into a funding agreement with Molibdenos y Metales S.A. ("Molymet") pursuant to which Molymet agreed that, at the request of the Company during the term of the agreement, Molymet would purchase $50.0 million of the Company’s common stock. The Company did not make such a request and the agreement with Molymet expired by its terms on October 28, 2013.

 

 

43


 

 

ITEM 2.    MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS.

In this Quarterly Report on Form 10-Q, unless the context requires otherwise, references to “Molycorp,” “we,” “our” or “us” refer to Molycorp, Inc. and its consolidated subsidiaries. As used herein, a ton is equal to 2,000 pounds, the term “mt” means a metric ton (equal to 2,205 pounds). For definitions of certain rare earth-related and mining terms, see “Glossary of Selected REEs, Rare Metals and Mining Terms.”

 

This Quarterly Report on Form 10-Q contains forward-looking statements that represent our beliefs, projections and predictions about future events or our future performance. You can identify forward-looking statements by terminology such as “may,” “will,” “would,” “could,” “should,” “expect,” “intend,” “plan,” “anticipate,” “believe,” “estimate,” “predict,” “potential,” “continue” or the negative of these terms or other similar expressions or phrases. These forward-looking statements are necessarily subjective and involve known and unknown risks, uncertainties and other important factors that could cause our actual results, performance or achievements or industry results to differ materially from any future results, performance or achievement described in or implied by such statements.

 

Risk factors and uncertainties that may cause actual results to differ materially from expected results include, among others:

 

·

the potential need to secure additional capital to implement our business plans, and our ability to successfully secure any such capital;

 

·

our ability to optimize our Molycorp Mountain Pass Rare Earth Facility, or Molycorp Mountain Pass facility, to produce separated rare earth oxides, or REO, and other planned downstream products at planned production rates;

 

·

the success of our cost mitigation efforts in connection with our modernization and expansion efforts at the Molycorp Mountain Pass facility, which if unsuccessful, might cause our costs to exceed budget;

 

·

the final costs of our planned capital projects which may differ from estimated costs;

 

·

market conditions, including prices and demand for our products;

 

·

our ability to control our working capital needs;

 

·

risks and uncertainties associated with intangible assets, including any future goodwill impairment charges;

 

·

foreign exchange rate fluctuations;

 

·

the development and commercialization of new products;

 

·

unexpected actions of domestic and foreign governments,  including changes to China's export quota system for the rare earths industry;  

 

·

various events which could disrupt operations, including natural events and other risks;

 

·

uncertainties associated with our reserve estimates and non-reserve deposit information, including estimated mine life and annual production;

 

·

uncertainties related to feasibility studies that provide estimates of expected or anticipated costs, expenditures and economic returns, REO prices, production costs and other expenses for operations, which are subject to fluctuation;

 

·

uncertainties regarding global supply and demand for rare earths materials;

 

·

uncertainties regarding the results of our exploratory drilling programs;

 

·

our ability to enter into additional definitive agreements with our customers and our ability to maintain customer relationships;

 

·

uncertainties related to Molycorp Canada's competitive position in the manufacture of neodymium-iron-boron, or NdFeB, powders resulting from the expiration of certain key patents;

44


 

 

 

·

our sintered NdFeB, rare earth magnet joint venture’s ability to successfully manufacture magnets within its expected timeframe;

 

·

our ability to remediate the material weakness in our internal controls, and our ability to maintain sufficient internal controls in the future, could affect our ability to ensure timely and reliable financial reports;

 

·

our ability to successfully integrate other acquired businesses;

 

·

our ability to maintain appropriate relations with unions and employees;

 

·

our ability to successfully implement our vertical integration strategy;

 

·

environmental laws, regulations and permits affecting our business, directly and indirectly, including, among others, those relating to mine reclamation and restoration, climate change, emissions to the air and water and human exposure to hazardous substances used, released or disposed of by us;

 

·

uncertainties associated with unanticipated geological conditions related to mining;

 

·

the outcome of the stockholder class action litigation and derivative litigation, including any actions taken by government agencies in connection therewith; and

 

·

those other risks discussed and referenced in the section entitled “Risk Factors” described in our Annual Report on Form 10-K for the year ended December 31, 2012, as amended by our Annual Report on Form 10-K/A filed on April 30, 2013 and as further amended by our Annual Report on Form 10-K/A filed on October 15, 2013.

 

Any forward-looking statement you read in this Quarterly Report on Form 10-Q reflects our current views with respect to future events and is subject to these and other risks, uncertainties and assumptions relating to our operations, operating results, growth strategy and liquidity. You should not place undue reliance on these forward-looking statements because such statements speak only as to the date when made. We assume no obligation to publicly update or revise these forward-looking statements for any reason, or to update the reasons actual results could differ materially from those anticipated in these forward-looking statements, even if new information becomes available in the future, except as otherwise required by applicable law.

 

The following discussion and analysis should be read in conjunction with our September 30, 2013 unaudited condensed consolidated financial statements and related notes included herein. This Quarterly Report on Form 10-Q also contains statistical data and estimates we obtained from industry publications and reports generated by third parties. Although we believe that the publications and reports are reliable, we have not independently verified their data.

 

Overview

 

We are one of the world's leading global rare earth companies, and the only one that operates a vertically integrated, global supply chain that combines a world-class rare earth resource with manufacturing facilities on three continents that can produce a wide variety of custom engineered, advanced rare earth materials from all of the lanthanide elements, plus yttrium.

 

Our vertically integrated, global manufacturing supply chain is comprised of a workforce of approximately 2,650 scientists, engineers, chemists, technologists, and highly skilled workers in 27 locations across 11 countries. Our vertical integration allows us to operate multiple product supply chains, serve as a highly reliable supplier of advanced rare earth and rare metal materials, and provide price visibility to customers worldwide.

 

Our business is organized into four reportable segments: (1) Resources; (2) Chemicals and Oxides; (3) Magnetic Materials and Alloys; and (4) Rare Metals. See Note 3 in Part 1, Item 1 of this Quarterly Report on Form 10-Q for financial information regarding our reportable segments.

 

The Resources segment includes our operations at the Molycorp Mountain Pass facility, home to one of the world's largest and richest deposits of rare earths (including light, mid, and heavy rare earths) that has been producing rare earth products for approximately 60 years. At the Molycorp Mountain Pass facility, we conduct rare earth minerals extraction to produce: purified unseparated light rare earth concentrates, or LREC; REO, including lanthanum, cerium and neodymium/praseodymium; heavy rare earth concentrates, which include samarium, europium, gadolinium, or SEG, terbium, dysprosium and others; and SorbX™, a line of proprietary rare earth-based water treatment products. We currently are conducting pilot and full-scale tests to better define the applications in which SorbX™ may be competitive as compared to other water treatment products in removing

45


 

 

contaminants from water on a commercial basis. Based on the results of these tests, we expect to be able to better determine the size and scope of water treatment applications where SorbX™ may be effective. In the second quarter of 2013, we entered into a distribution agreement for SorbX™ for the removal of phosphates in the municipal and industrial wastewater markets, and have since sold limited quantities of SorbX™ directly to third-party customers.

 

The Chemicals and Oxides segment includes: production of REO at our operations at Molycorp Silmet; separated heavy rare earth oxides and other custom engineered materials from our facilities in Jiangyin, Jiangsu Province, China; and production of REO, salts of rare earth elements, or REEs, zirconium-based engineered materials and mixed rare earth/zirconium oxides from our facilities in Zibo, Shandong Province, China. Rare earth and zirconium applications from products made in this segment include catalytic converters, computers, television display panels, optical lenses, mobile phones, electronic chips, and many others.

 

The Magnetic Materials and Alloys segment includes the production of Neo Powders™ through our wholly-owned manufacturing facilities in Tianjin, China, and Korat, Thailand, under the Molycorp Magnequench brand. This operating segment also includes manufacturing of neodymium and samarium magnet alloys, other specialty alloy products and rare earth metals at our MMA facility, located in Tolleson, Arizona. Neo Powders™ are used in the production of high performance, bonded NdFeB permanent magnets, which are found in micro motors, precision motors, sensors, and other applications requiring high levels of magnetic strength, flexibility, small size, and reduced weight.

 

The Rare Metals segment produces, reclaims, refines and markets high value niche metals and their compounds that include gallium, indium, rhenium, tantalum, and niobium.  Operations in this segment include the following: Quapaw, Oklahoma; Blanding, Utah; Peterborough, Ontario; Sagard, Germany; Hyeongok Industrial Zone in South Korea; and Sillamäe, Estonia. Applications from products made in this segment include wireless technologies, LED, flat panel display, turbine, solar, catalyst, steel additive, electronics applications, and others. In July 2013, we committed to a plan to discontinue operations at our Napanee, Ontario Canada by the end of fiscal 2013 due to a declining demand for rhenium combined with unfavorable operating costs in this particular recycling sector. See Note 26 to the condensed consolidated financial statements included in Part I, Item I of this Quarterly Report on Form 10-Q.

 

Material Changes in Results of Operations and Prior Period Amounts Reclassification

 

The comparability of our operating results during the nine months ended September 30, 2013 and 2012 is significantly affected by the Molycorp Canada acquisition on June 11, 2012.

 

In July 2013, we committed to a plan to discontinue operations at our Napanee, Ontario Canada by the end of fiscal 2013 due to a declining demand for rhenium combined with unfavorable operating costs in this particular recycling sector. Therefore, the operating results of the Napanee facility were included in discontinued operations for the three and nine months ended September 30, 2013. The prior period presentation of consolidated financial data and for the Rare Metals segment has been revised for comparative purposes.

 

Modernization and Expansion of our Molycorp Mountain Pass Facility

 

Production at Mountain Pass from stockpiled feedstock versus newly produced feedstock in 2012 can be broken down as follows: 100% of production from January 1, 2012 through June 25, 2012 was from stockpiled material; from June 26, 2012 through July 30, 2012, 91.7% came from stockpiled material and 8.3% from new material; from July 31, 2012 through September, 27, 2012, 50% came from stockpiled material and 50% from new material; and from September 28, 2012 through December 31, 2012, 100% came from new material.

 

All key production components of our Molycorp Mountain Pass facility are operational and construction of the chloralkali plant at our Molycorp Mountain Pass facility is now mechanically complete and commissioning operations have commenced. Our chloralkali plant will help us recycle wastewater from our separation processes as well as regenerate chemical reagents needed for separations, including hydrochloric acid and caustic soda, which is expected to reduce the amount of chemical reagents supplies we must purchase. While the chloralkali plant is not required for rare earth production, it is expected to significantly drive down the unit cash production costs at our Molycorp Mountain Pass facility, which we believe will make it competitive with the lowest cost producers of rare earth products globally. Additionally, the final unit of our multi-stage cracking plant at our Molycorp Mountain Pass facility is now mechanically complete and is being commissioned. The multi-stage cracking plant is part of a multi-stage chemical process designed to increase the current rare earth recovery rates at our Molycorp Mountain Pass facility, increase production throughput, and contribute to lower unit production costs. While there can be no assurances, we expect both the chloralkali plant and our multi-stage cracking plant to enter into operations during the fourth quarter of 2013 and allowing us to begin realizing lower cash production costs beginning later in the fourth quarter of 2013 (although we expect that it will take several months of optimization before we fully realize anticipated benefits).

46


 

 

 

In addition to directly supplying customer demand, our Molycorp Mountain Pass facility provides rare earth feedstock for our value-added processing plants in Sillamäe, Estonia; Zibo, China; Jiangyin, China; and Tolleson, Arizona. Those facilities produce advanced materials that are custom engineered for a variety of global rare earth markets. We expect our Molycorp Mountain Pass facility to provide increased volumes of rare earth feedstock for the planned production of our Sillamäe and Zibo facilities beginning in the fourth quarter of 2013.

 

Neodymium/praseodymium produced at our Molycorp Mountain Pass facility is expected to be sold directly to magnetic material customers, the Intermetallics Japan joint venture, or IMJ, MMA and our downstream operations under the Molycorp Magnequench brand at our wholly-owned manufacturing facilities in Tianjin, China and Korat, Thailand.

 

Factors Affecting our Results of Operations

 

Sales

 

The quantities we sell are affected by the production capabilities of our rare earth products and rare metals processing facilities, and by a combination of global and regional supply and demand factors, including the production level of certain industries relying on rare earth products, such as the automotive and electronics industries, China REEs export quotas and regulations, prices of REEs, and the demand and sophistication of downstream applications with rare earths content. Sales of our REO, salts of REEs, zirconium-based engineered materials and mixed rare earth/zirconium oxides products from our Chemicals and Oxides segments are affected by the typical manufacturing slow down across Asia during the Chinese New Year and Spring Festival holidays. First quarter sales in the Magnetic Materials and Alloys segment are typically weaker than the following periods due to the fact that the first quarter of each year coincides with the end of the fiscal year for most Japanese companies in the supply chain predominantly served by that segment. The effort by these companies to draw down inventory levels near to their year-end closing typically results into lower shipments of products from the Magnetic Materials and Alloys segment. However, third quarter sales for Neo Powders™, the most significant product in the Magnetic Materials and Alloys segment, are typically stronger than the other periods of the year, as the supply chains increase production in order to meet an anticipated increase in demand for the Christmas holiday season later in the year. Sales of our REO, LREC and heavy rare earth concentrates from our Resources segment are affected by a combination of the factors described above. Additionally, in certain of our segments, particularly Magnetic Materials and Alloys, prices are set at a one quarter lag, so improvements in our results will lag any market improvements.

 

Cost of Sales

 

Our cost of sales includes the processing costs and the cost of certain raw materials we purchased from outside vendors, which we allocated to the products we produced at our operating facilities. In addition, our cost of sales reflects the cost allocated to the inventory we acquired as part of various business acquisitions. Because many of our costs are fixed, as our production increases or decreases, our average cost per metric ton produced decreases or increases, respectively. Primary production costs include direct labor and benefits, chemical reagents, natural gas, depreciation and amortization, electricity, maintenance, operating supplies and other plant overhead expenses. Our cost of sales may also reflect the write-down of inventory based on current prices for our products, which could materially affect our consolidated net results of operations.

 

Our most significant variable costs are chemical reagents, raw materials, electricity and natural gas. In early September 2012, our on-site CHP plant began feeding low-cost, high efficiency electrical power and steam to plants and buildings across the Molycorp Mountain Pass facility. As a result, natural gas costs have gradually replaced third-party electricity and reduced our energy costs at the Molycorp Mountain Pass facility.  Starting in the fourth quarter of 2013, we expect to produce more of our chemical reagents for the Molycorp Mountain Pass facility using the chloralkali plant, which we expect will allow us to reduce our variable cash costs in that facility.

 

In addition to volume fluctuations, our variable costs, such as electricity, natural gas, operating supplies and chemical reagents, are influenced by general economic conditions that are beyond our control.

 

Selling, General and Administrative Expenses

 

Our selling, general and administrative expenses consist primarily of personnel and related costs, including stock-based compensation, legal, accounting and other professional fees, occupancy costs and information technology costs, which have all increased over the last few years as a result of our business acquisitions and the expansion of our Molycorp Mountain Pass facility.

 

 

47


 

 

 

Corporate Development

 

Our corporate development expenses consist of travel costs, legal and advisory fees that we incur in connection with business acquisitions and other business development activities we pursue as part of our vertical integration strategy.

 

Research and Development

 

We incur expenses to improve the efficiency of our REO processing operations, develop new applications for individual REEs, research value added rare metals applications and perform exploratory drilling. These expenses, which we anticipate to continue to increase, consist primarily of salaries, outside labor, material and equipment. The acquisition of Molycorp Canada bolstered our research and development activities with the addition of labs in Singapore and the United Kingdom and process development capabilities at most of the production facilities.

 

Interest Expenses

 

We are incurring significantly higher interest costs as a result of issuing additional indebtedness to partially finance the Molycorp Canada acquisition, including the repayment of Molycorp Canada's indebtedness, and to fund capital expenditures at our Molycorp Mountain Pass facility. The majority of our interest costs is currently capitalized.

 

Income Taxes

 

We account for income taxes in accordance with Accounting Standard Codification 740, Income Taxes. This guidance requires the recognition of deferred tax assets and liabilities for the tax effect of temporary differences between the financial statement and tax basis of recorded assets and liabilities at enacted statutory tax rates. This guidance also requires that deferred tax assets be reduced by a valuation allowance if it is more likely than not that some portion or all of the deferred tax assets will not be realized. The recoverability of deferred tax assets is based on both our historical and anticipated earnings levels and is reviewed each reporting period to determine if any additional valuation allowance is necessary when it is more likely than not that amounts will not be recovered. We have concluded that a valuation allowance of $64.8 million and $20.6 million was required as of September 30, 2013 and December 31, 2012, respectively.

 

We review our deferred tax assets and liabilities each reporting period using the enacted tax rates expected to apply to taxable income for the period in which the deferred tax asset or liability is expected to be realized. The statutory income tax rates that are applied to our current and deferred income tax calculations are significantly impacted by the jurisdictions in which we conduct business. Changes in jurisdiction income tax rates and apportionment laws will result in changes in the calculation of our current and deferred income taxes. The effects of any changes are recorded in the period of enactment and can increase or decrease the net deferred tax assets and liabilities on the balance sheet.

 

Environmental

 

Our operations are subject to numerous and detailed environmental laws, regulations and permits, including those pertaining to employee health and safety, environmental permitting and licensing, air quality standards, greenhouse gas, or GHG, emissions, water usage and pollution, waste management, plant and wildlife protection, handling and disposal of radioactive substances, remediation of soil and groundwater contamination, land use, reclamation and restoration of properties, the discharge of materials into the environment and groundwater quality and availability.

 

We have spent, and anticipate that we will continue to spend, financial and managerial resources to comply with environmental requirements. For example, we incurred approximately $6.1 million and $1.9 million during the third quarter of 2013 and 2012, respectively, and approximately $16.6 million and $6.7 million during nine months ended September 30, 2013 and 2012, respectively, and expect to incur approximately $4.2 million for the remainder of 2013, for ongoing operating environmental expenditures, including salaries, monitoring, compliance, reporting and permits. The amounts above include expenditures for the removal and disposal of wastewater generated in excess of the existing evaporation capability of all evaporation ponds at our Molycorp Mountain Pass facility, which we incurred while the chloralkali facility was being constructed. Of the $4.2 million above, we estimate that we will incur approximately $3.2 million for wastewater transportation and disposal costs for the remainder of 2013.

 

The costs we anticipate to incur as part of our on-going mine reclamation activities at our Molycorp Mountain Pass facility, which we expect to continue throughout closure and post-closure periods of our mining operations, are included in asset retirement obligation disclosure in Note 13 in Part 1, Item 1 of this Quarterly Report on Form 10-Q.

 

48


 

 

Although we have incurred only nominal environmental expenditures at some of our other operating facilities in the first through the third quarter of 2013 and 2012, we may have to incur environmental capital and operating costs associated with future possible modernization and expansion plans related to those other facilities.

 

Discussion and Analysis of our Reportable Segments

 

The following analysis presents operating results on a gross basis (i.e., before intercompany eliminations). We believe this presentation provides a better understanding of the performance of each reportable segment in terms of contribution to our vertically integrated operations.

 

In July 2013, we committed to a plan to discontinue operations at our Napanee, Ontario Canada by the end of fiscal 2013 due to a declining demand for rhenium combined with unfavorable operating costs in this particular recycling sector. Therefore, the operating results of the Napanee facility were included in discontinued operations for the three and nine months ended September 30, 2013 and the prior period presentation of financial data for the Rare Metals segment has been revised for comparative purposes. See Note 26 to the condensed consolidated financial statements included in Part I, Item I of this Quarterly Report on Form 10-Q for details on the loss from discontinued operations for all periods presented.

 

Three and Nine months ended September 30, 2013 Compared to Three and Nine months ended September 30, 2012

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Magnetic

 

 

 

 

 

 

 

 

 

 

 

 

Chemicals and

 

Materials and

 

 

 

Corporate and

 

 

 

Total Molycorp,

Three months ended September 30, 2013

 

Resources

 

Oxides

 

Alloys

 

Rare Metals

 

other(a)

 

Eliminations(b)

 

Inc.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Revenues:

 

(In thousands of dollars)

External

 

4,655 

 

50,791 

 

72,626 

 

20,994 

 

 

 

 —

 

149,066 

Intersegment

 

8,858 

 

7,174 

 

 —

 

 —

 

 

 

(16,032)

 

 —

Total revenues

 

13,513 

 

57,965 

 

72,626 

 

20,994 

 

 

 

(16,032)

 

149,066 

Depreciation, amortization and accretion

 

(10,853)

 

(5,960)

 

(7,458)

 

(2,144)

 

(57)

 

 —

 

(26,472)

Operating (loss) income

 

(55,526)

 

(1,399)

 

11,062 

 

(3,055)

 

(10,806)

 

723 

 

(59,001)

(Loss) income before income taxes and equity earnings

 

(56,139)

 

(1,527)

 

39,291 

 

(4,807)

 

(53,722)

 

723 

 

(76,181)

Total assets at September 30, 2013

 

1,880,127 

 

567,207 

 

621,127 

 

100,794 

 

1,329,485 

 

(1,471,464)

 

3,027,276 

Capital expenditures (c)

 

57,637 

 

1,573 

 

1,457 

 

1,946 

 

77 

 

 —

 

62,690 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Magnetic

 

 

 

 

 

 

 

 

 

 

 

 

Chemicals and

 

Materials and

 

 

 

Corporate and

 

 

 

Total Molycorp,

Three months ended September 30, 2012

 

Resources

 

Oxides

 

Alloys

 

Rare Metals

 

other(a)

 

Eliminations(b)

 

Inc.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Revenues:

 

(In thousands of dollars)

External

 

17,150 

 

87,820 

 

74,789 

 

25,446 

 

 

 

 —

 

205,205 

Intersegment

 

3,745 

 

11,559 

 

 —

 

 —

 

 

 

(15,304)

 

 —

Total revenues

 

20,895 

 

99,379 

 

74,789 

 

25,446 

 

 

 

(15,304)

 

205,205 

Depreciation, amortization and accretion

 

(4,035)

 

(5,685)

 

(8,857)

 

(1,576)

 

(43)

 

 —

 

(20,196)

Operating (loss) income

 

(23,966)

 

2,149 

 

1,419 

 

(3,014)

 

(16,526)

 

369 

 

(39,569)

(Loss) income before income taxes and equity earnings

 

(25,506)

 

1,201 

 

1,215 

 

(3,052)

 

(17,212)

 

369 

 

(42,985)

Capital expenditures (c)

 

187,611 

 

2,597 

 

1,432 

 

2,837 

 

1,387 

 

 —

 

195,864 

 

 

 

 

 

49


 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Magnetic

 

 

 

 

 

 

 

 

 

 

 

 

Chemicals and

 

Materials and

 

 

 

Corporate and

 

 

 

Total Molycorp,

Nine months ended September 30, 2013

 

Resources

 

Oxides

 

Alloys

 

Rare Metals

 

other(a) (d)

 

Eliminations(b)

 

Inc.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Revenues:

 

(In thousands of dollars)

External

 

30,235 

 

135,180 

 

193,417 

 

71,748 

 

 

 

 —

 

430,580 

Intersegment

 

18,168 

 

28,476 

 

 —

 

 —

 

 

 

(46,644)

 

 —

Total revenues

 

48,403 

 

163,656 

 

193,417 

 

71,748 

 

 

 

(46,644)

 

430,580 

Depreciation, amortization and accretion

 

(31,536)

 

(17,087)

 

(20,360)

 

(6,402)

 

(171)

 

 —

 

(75,556)

Operating (loss) income

 

(136,055)

 

(19,879)

 

28,463 

 

(2,455)

 

(32,321)

 

(1,101)

 

(163,348)

(Loss) income before income taxes and equity earnings

 

(135,047)

 

(18,438)

 

67,089 

 

57 

 

(116,241)

 

(1,101)

 

(203,681)

Capital expenditures (c)

 

205,669 

 

5,672 

 

2,910 

 

5,595 

 

244 

 

 —

 

220,090 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Magnetic

 

 

 

 

 

 

 

 

 

 

 

 

Chemicals and

 

Materials and

 

 

 

Corporate and

 

 

 

Total Molycorp,

Nine months ended September 30, 2012

 

Resources

 

Oxides

 

Alloys

 

Rare Metals

 

other(a) (d)

 

Eliminations(b)

 

Inc.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Revenues:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

External

 

78,162 

 

134,158 

 

125,277 

 

56,488 

 

 

 

 —

 

394,085 

Intersegment

 

5,977 

 

15,496 

 

 —

 

 —

 

 

 

(21,473)

 

 —

Total revenues

 

84,139 

 

149,654 

 

125,277 

 

56,488 

 

 

 

(21,473)

 

394,085 

Depreciation, amortization and accretion

 

(8,743)

 

(7,419)

 

(10,810)

 

(4,185)

 

(96)

 

 —

 

(31,253)

Operating income (loss)

 

(23,594)

 

(21,863)

 

(1,544)

 

(1,087)

 

(66,804)

 

24,480 

 

(90,412)

(Loss) income before income taxes and equity earnings

 

(25,044)

 

(23,663)

 

(2,381)

 

(2,138)

 

(113,546)

 

24,480 

 

(142,292)

Capital expenditures (c)

 

675,836 

 

6,615 

 

1,612 

 

6,955 

 

1,733 

 

 —

 

692,751 

 

(a)

Corporate loss before income taxes and equity earnings includes business development costs, personnel and related costs, including stock-based compensation expense, accounting and legal fees, occupancy expense, information technology costs and interest expense. Total corporate assets is comprised primarily of cash and cash equivalents.

(b)

The net elimination in operating results includes costs of sales eliminations of $16,755 and $45,543 for the three and nine months ended September 30, 2013, respectively; $15,673 and $45,952 for the three and nine months ended September 30, 2012, respectively. Costs of sales eliminations consist of intercompany gross profits as well as eliminations of lower of cost or market adjustments related to intercompany inventory. The total assets elimination is comprised primarily of intercompany investments and intercompany accounts receivable and profits in inventory.

(c)

On an accrual basis excluding capitalized interest.

(d)

The Corporate segment included severance charges of $2,100 for nine months ended September 30, 2013. See Note 24 for details.

 

Resources

 

Sales from our Resources segment were $13.5 million and $48.4 million for the three and nine months ended September 30, 2013, respectively, as compared to sales of $20.9 million and $84.1 million for the three and nine months ended September 30, 2012, respectively. In the third quarter of 2013, this segment sold 1,080 mt of products at an average sales price, or ASP, of $12.51 per kilogram, as compared to 835 mt at an ASP of $25.02 per kilogram in the corresponding period of 2012. For the nine months ended September 30, 2013 and 2012, Resources sold 2,892 mt at an ASP of $16.74 per kilogram, and 2,032 mt at an ASP of $41.41 per kilogram, respectively.

 

Production volumes from the Resources segment do not yet reflect anticipated run rates, and we have not yet realized meaningful market penetration for SorbX™ or other cerium-based products from our Molycorp Mountain Pass facility, which has negatively impacted sales volumes in this segment. In addition, the persistent global economic weakness combined with falling prices for REEs (which generally results in a very conservative purchasing pattern by our customers) and illegal mining, production and export activity in China unfavorably impacted the volume of products we shipped from our facilities and our realized prices in the first nine months of 2013. Prices for cerium oxide 99%, lanthanum oxide 99% and neodymium/praseodymium oxide 99% have decreased, on average and based on China export prices quoted by major REEs

50


 

 

market sources, by approximately 85%, 88% and 52%, respectively, from the beginning of 2012 to the end of the third quarter of 2013.

Aggregate production volume at our Resources segment was 1,099 mt and 2,473 mt for the three and nine months ended September 30, 2013, respectively, as compared to 565 mt and 1,851 mt for the three and nine months ended September 30, 2012, respectively. Our production ramp-up at the Molycorp Mountain Pass facility has taken longer than expected, which has led to lower than anticipated production volumes, revenues and cash flows during the first nine months of 2013, and delayed our realization of the benefits of our vertical integration strategy while our other operations continued to purchase raw materials from third parties rather than accepting delivery of products from our Molycorp Mountain Pass facility. While we believe that our Molycorp Mountain Pass facility is capable of producing 19,050 mt of REO (including LREC) per year, in the third quarter of 2013, we have demonstrated an annualized production rate of 15,000 mt of REO (including LREC) over brief periods of time, but have not been able to sustain such production rates over prolonged periods of time as we work to optimize our production and operations and remedy mechanical problems that we identify during operations. We are currently producing at an annualized production rate of approximately 10,600 mt of REO (including LREC) as we continue to work on optimizing production. We are currently targeting to gradually increase our production capacity during 2014 to an annualized production rate of REO (including LREC) of approximately 23,000 mt during the fourth quarter of 2014, although actual production during the first half of the year is expected to be below the design capacity of 19,050 mt on an annualized basis, but more than the demonstrated annualized production rate of 15,000 mt of REO (including LREC). Actual production of REO (including LREC) during 2014 will depend on internal requirements for our Chemical and Oxides segment and our Magnetic Materials and Alloys segment and external customer demand as well as our success ramping up and operating our Molycorp Mountain Pass facility. In addition, our chloralkali plant was not mechanically complete until October 2013, which has delayed our expected realization of lower production costs related to chemical reagents and process wastewater.

 

As a result of the lower than anticipated production volumes described above, combined with period over period labor cost increases and abnormal consumption of the primary chemical reagents used for our REO production during the commissioning and testing phase of our new separation processes,  for the three and nine months ended September 30, 2013, we expensed $16.2 million and $60.3 million, respectively, of production-related costs that would have otherwise been charged to inventory if we maintained normal production levels during these periods. This compares to expensing of abnormal production-related costs of $2.2 million and $7.5 million during the three and nine months ended September 30, 2012, respectively. 

 

As of September 30, 2013, we had a total of 388 employees at our Molycorp Mountain Pass facility, as compared to 365 employees as of September 30, 2012. Staffing increases are directly related to the ramp up in employees needed to run the larger production facilities. 

 

Even though the costs of the main chemical reagents used in our REO separation processes at Resources have decreased, on average and in the aggregate, by approximately 30%  year over year,  in the third quarter of 2013, our consumption of those main chemical reagents was approximately 60% higher than a theoretical normal production level, which led to an estimated excess spend of approximately $1.70 per kilogram of REO produced in the third quarter of 2013.  

 

As part of the commissioning and testing of the new chloralkali plant at our Molycorp Mountain Pass facility, we have also incurred excess wastewater transportation expenses that have temporarily increased our production cost by approximately $4.70 per kilogram in the third quarter of 2013. However, as compared to the corresponding prior-year period, our wastewater transportation expenses have already decreased by approximately 17% and we expect to further decrease these expenses starting in the fourth quarter of 2013 when our fully commissioned chloralkali plant will allow us to recycle water used in the REO separation process, as well as regenerate chemical reagents needed for the REO separation at the Resources segment. The anticipated incremental, but not absolute, sourcing of chemical reagents from within our Molycorp Mountain Pass facility, combined with the substantial elimination of our current need to transport wastewater at an offsite facility in the near future, are expected to gradually contribute to lowering our cash cost of production over the next few quarters.  

 

Operating income for the three and nine months ended September 30, 2013 was further reduced at the Resources segment by $13.4 million and $40.1 million, respectively, of finished goods and work-in-process inventory write-down to net realizable value, as compared to $11.3 million and $20.9 million for the corresponding periods in 2012, respectively. In addition, due to slow moving inventory and adjustments to estimated REO quantities, Resources recognized write-downs of stockpile inventory totaling $6.9 million and zero for the three months ended September 30, 2013 and 2012, and $13.7 million and zero for the nine months ended September 30, 2013 and 2012, respectively. The deterioration in REEs prices described above, combined with a lower inventory turnover caused by the current conservative purchasing pattern of our customers and the delays associated with our modernization and expansion efforts at our Molycorp Mountain Pass facility, led to this higher inventory write-down in the first nine months of 2013.

 

 

 

51


 

 

Chemicals and Oxides

 

Comparative results for the Chemicals and Oxides segment for the nine months ended September 30, 2013 and 2012 were affected by the addition to our product mix of REO, salts of REEs, zirconium-based engineered materials and mixed rare earth/zirconium oxides from the Molycorp Canada acquisition on June 11, 2012. Chemicals and Oxides' sales volume in the first quarter of each year is particularly affected by the typical manufacturing slow down across Asia during the Chinese New Year and Spring Festival holidays.

 

Chemicals and Oxides' sales were $58.0 million on volume of 1,696 mt and $163.7 million on volume of 4,828 mt for the three and nine months ended September 30, 2013, respectively. This compares to sales for this segment of $99.4 million on volume of 1,933 mt and $149.7 million on volume of 2,901 mt for the three and nine months ended September 30, 2012, respectively. ASP was $34.18 per kilogram and $33.90 per kilogram for the three and nine months ended September 30, 2013, respectively, as compared to $51.41 per kilogram and $51.59 per kilogram for the corresponding periods in 2012, respectively. The Molycorp Canada acquisition, in this segment, accounted for approximately 29% of the third quarter 2013 sales at an ASP of $49.50 per kilogram, and approximately 27% of the first nine months of 2013 at an ASP of $42.78 per kilogram. In the third quarter of 2012, the Molycorp Canada acquisition accounted for approximately 39% of this segment’s sales at an ASP of $68.05 per kilogram, and approximately 26% of sales at an ASP of $73.48 per kilogram for period from June 12, 2012 to September 30, 2012. 

 

Sales volumes for our Chemicals and Oxides segment were significantly lower than anticipated as a result of a sluggish demand from most customers who continued to destock their existing inventory levels combined with a reduced demand for the heavy rare earths produced by our Chinese facilities because of illegal mining, processing and export of REEs in China. While the Chinese government has announced measures to crack down on the illegal mining, processing and export of REEs, we expect that these illegal operations will continue to negatively impact our volumes in our Chemicals and Oxides segment.

 

Although certain markets served by this segment have shown signs of improvements during the first three quarters of 2013, demand for multi-layer ceramic capacitor, glass polishing and phosphor applications remained weak. REO demand for automotive catalyst and fluid cracking catalyst applications, as well as automotive and smaller battery applications, continued to improve during the first three quarters of 2013, as compared to the corresponding periods in 2012. 

 

The segment's operating income during the nine months ended September 30, 2013 was negatively affected by the release of inventory that was stepped-up in value in conjunction with the Molycorp Canada acquisition, which caused our costs of sales to be higher by $0.6 million and $3.1 million for the three and nine months ended September 30, 2013, respectively, had we not stepped-up the inventory value at the time of acquisition. In addition, during the three and nine months ended September 30, 2013, we recognized write-downs of inventory to net realizable value of $4.0 million and $15.7 million, respectively, and expensed $1.3 million and $3.3 million, respectively, of production-related costs that would have otherwise been charged to inventory if we maintained normal production levels. Similar unfavorable inventory-related adjustments to costs of sales during the three and nine months ended September 30, 2012 were, in the aggregate, $15.9 million and $23.7 million, respectively.

 

Magnetic Materials and Alloys

 

Comparative results for the Magnetic Materials and Alloys segment for the nine months ended September 30, 2013 and 2012 were affected by the inclusion of Neo Powders™ from the Molycorp Canada acquisition on June 11, 2012. Applications such as motors used in hard disk drives, optical disc drives and office automation products represent the base markets for the Neo Powders™. Recently developed applications, primarily in the automotive and home appliance segments, comprise a faster growing portion of Neo Powder sales. Third quarter sales for Neo Powders™ are typically stronger than the other periods of the year, as the supply chains increase production in order to meet an anticipated increase in demand for the Christmas holiday season later in the year. 

 

Magnetic Materials and Alloys' revenues were $72.6 million on volume of 1,783 mt and $193.4 million on volume of 4,531 mt for the three and nine months ended September 30, 2013, respectively. This compares to sales of $74.8 million on volume of 1,527 mt and $125.3 million on volume of 1,959 mt for the three and nine months ended September 30, 2012, respectively. ASP was $40.73 per kilogram and $42.69 per kilogram for the three and nine months ended September 30, 2013, respectively, as compared to $48.98 per kilogram and $63.95 per kilogram for corresponding periods in 2012, respectively. Sales of Neo Powders™ in the third quarter of 2013 accounted for approximately 45% of this segment’s revenue at an ASP of $37.78 per kilogram, and approximately 40% in the first nine months of 2013 at an ASP of $38.62 per kilogram. In the third quarter of 2012, the Molycorp Canada acquisition accounted for approximately 34% of sales at an ASP of $45.84 per kilogram, and approximately 22% of this segment sales at an ASP of $46.79 per kilogram for period from June 12, 2012 to September 30, 2012. In the first half of 2012, revenues from this segment derived primarily from the sale of neodymium and samarium alloys to one customer.

52


 

 

Magnetic Materials and Alloys' operating income for the three and nine months ended September 30, 2013 was negatively affected by the write-down of inventory to net realizable value of zero and $0.6 million, respectively, and by $0.3 million and $1.1 million, respectively, of expenses for production-related costs that would have otherwise been charged to inventory if we maintained normal production levels. The inventory adjustment for the nine months ended September 30, 2013 was partially offset by the release of inventory that was stepped-down in value in conjunction with the Molycorp Canada acquisition, which caused our costs of sales to be  $0.1  million lower had we not stepped-down the inventory value at the time of acquisition. Write-downs of inventory to net realizable value at the Magnetic Materials and Alloys segment for the three and nine months ended September 30, 2012 were nominal.

 

Rare Metals

 

Comparative results for the Rare Metals segment for the nine months ended September 30, 2013 and 2012 were affected by the addition to our product mix of gallium, indium and rhenium from the Molycorp Canada acquisition on June 11, 2012.

 

Revenues from our Rare Metals segment were $21.0 million and $71.7 million for the three and nine months ended September 30, 2013, respectively, as compared to $25.4 million and $56.4 million for the three and nine months ended September 30, 2012, respectively. In the third quarter of 2013, this segment sold 102 mt of products at an ASP of $205.82 per kilogram, as compared to 96 mt at an ASP of $269.22 per kilogram for the corresponding period in 2012. For the nine months ended September 30, 2013 and 2012, Rare Metals sold 275 mt and 265 mt of products, respectively, at an ASP of $267.13 per kilogram and $215.30 per kilogram, respectively. The Molycorp Canada acquisition accounted for approximately 8% of Rare Metals' sales for the three months ended September 30, 2013 at an ASP of $420.25 per kilogram, and 10% at an ASP of $387.14 per kilogram in the first nine months of 2013. In the third quarter of 2012, the Molycorp Canada acquisition accounted for approximately 7% of this segment’s sales at an ASP of $492.20 per kilogram, and approximately 5% of sales at an ASP of $471.00 per kilogram for period from June 12, 2012 to September 30, 2012.

 

The continued adoption of LED applications, which require the use of some rare metals we produce, is allowing this segment to benefit from the diversification that our Chemicals and Oxides segment is experiencing relative to certain rare earth phosphor markets.

 

Similarly to the other segments, Rare Metals' operating income in the first three quarters of 2013 was negatively affected by the release of inventory that was stepped-up in value in conjunction with the Molycorp Canada acquisition, which caused our costs of sales to be $1.6 million and $2.7 million higher for the three and nine months ended September 30, 2013, respectively, had we not stepped-up the inventory value at the time of acquisition. In addition, during the same periods in 2013, we recognized write-down of inventory to net realizable value for $2.3 million and $4.4 million, respectively, and expensed $0.5 million and $1.1 million of production-related costs that would have otherwise been charged to inventory if we maintained normal production levels. There were no material adjustments to inventory in the corresponding periods of 2012 for this segment.

 

In July 2013, we committed to a plan to discontinue operations at our Napanee, Ontario Canada by the end of fiscal 2013 due to a declining demand for rhenium combined with unfavorable operating costs in this particular recycling sector. The facility, which consists of two buildings and on approximately two acres and hydrometallurgical recovery equipment, specializes on the recycling of rhenium bearing scrap. See further details on the loss from discontinued operations in Note 26 to the condensed consolidated financial statements included in Part I, Item I of this Quarterly Report on Form 10-Q.

 

Selling, General and Administrative Expenses

 

Our consolidated selling, general and administrative expenses, including stock-based compensation, were  $24.4 million and $76.4 million for the three and nine months ended September 30, 2013, respectively, as compared to $31.5 million and $78.7 million for the three and nine months ended September 30, 2012, respectively.

 

In the first quarter of 2013, we took a number of actions throughout the organization as part of our continuing effort to contain costs and increase the efficiency of our operations. As a result, we reduced a portion of our workforce, primarily within the Corporate group, and recognized employee severance and benefit costs of $2.1 million in our Corporate segment through the end of the second quarter 2013. As of September 30, 2013, we paid $1.6 million of these severance benefits using our available cash balance at that time. The remainder will be paid over five months from September 30, 2013.

 

Start-up costs related to the construction of our Molycorp Mountain Pass facility, which are included in our consolidated selling, general and administrative expenses, were $4.5 million and $9.4 million during the three and nine months ended September 30, 2013, as compared to $8.1 million and $25.8 million in the corresponding periods of 2012. This, in combination with other cost saving initiatives we implemented in 2013, explains the decrease in our consolidated selling, general and

53


 

 

administrative expenses period-over-period despite the Molycorp Canada acquisition and the severance and benefit costs we recognized in the first through the third quarter of 2013.

 

Corporate Development

 

Corporate development expenses were $0.1 million and $0.3 million for the three and nine months ended September 30, 2013, respectively, as compared to $1.1 million and $19.4 million during the three and nine months ended September 30, 2012, respectively. We incurred the majority of due diligence and other costs related to the Molycorp Canada acquisition during the first half of 2012.

 

Depreciation, Amortization and Accretion

 

Consolidated depreciation and amortization expenses related to production were $16.4 million and $49.3  million for the three and nine months ended September 30, 2013, respectively, as compared to $10.6 million and $19.1 million for the three and nine months ended September 30, 2012, respectively.  These period-over-period increases were primarily related to the addition of fixed assets acquired as part of the Molycorp Canada acquisition, and fixed assets that we constructed and placed into service at our Molycorp Mountain Pass facility starting in the fourth quarter of 2012.

 

Consolidated depreciation, amortization and accretion expenses unrelated to production were $10.1 million and $26.3 million for the three and nine months ended September 30, 2013, respectively, as compared to $9.7 million and $12.4 million for the three and nine months ended September 30, 2012, respectively. Such a large annual increase was mainly due to the addition of approximately $480.0 million in amortizable intangible assets in connection with the Molycorp Canada acquisition.

 

Research and Development

 

Consolidated research and development expenses were $5.6 million and $18.5 million for the three and nine months ended September 30, 2013, respectively, as compared to $8.9 million and $18.6 million for the three and nine months ended September 30, 2012, respectively. With the addition of laboratories in Singapore and the United Kingdom as a result of the Molycorp Canada acquisition, we bolstered our efforts to improve the efficiency of our REO processing operations, to develop new applications for individual REEs and research value added rare metals applications. These expenses, which we anticipate to continue to increase in the future, consist primarily of salaries, outside labor, material and equipment.

 

Interest Expense

 

The significant increase in our short-term and long-term indebtedness from May 2012 to January 2013 led to the higher interest cost in the first three quarters of 2013, as compared to the same period in 2012. Approximately 60% of the interest cost on our long-term debt was capitalized, on average, for the three and nine months ended September 30, 2013, whereas the interest on our long-term debt outstanding during the first three quarters of 2012 was virtually all capitalized.

 

Foreign exchange (loss) gain

 

We had a net foreign currency transaction loss of $0.2 million and a gain of  $1.0 million during the three and nine months ended September 30, 2013, respectively, as compared to a foreign currency transaction gain of $1.9 million and $0.7 million for the three and nine months ended September 30, 2012, respectively, related primarily to the revaluation in euro of U.S. dollar monetary balances owed by Molycorp Silmet.

 

Other Income (Expense)

 

For the nine months ended September 30, 2013, other income included a reversal of a legal provision for approximately $1.2 million recognized upon settlement of a dispute related to purchases of certain rare earth products by one of our European subsidiaries.

 

 On March 28, 2012, we entered into a contingent forward contract to purchase Canadian dollars with a notional amount of Cdn$870.0 million to manage the foreign currency exposure with respect to our acquisition of Molycorp Canada. In the quarter ended June 30, 2012, we recognized a loss of $37.6 million in other expense related to this contract.

 

Capital Expenditures

 

Our consolidated capital expenditures, on an accrual basis and excluding capitalized interest, totaled $62.7 million and $220.1 million for the three and nine months ended September 30, 2013, respectively, as compared to $195.9 million and $692.8

54


 

 

million for the three and nine months ended September 30, 2012, respectively. The majority of these capitalized costs related to the modernization and expansion of our Molycorp Mountain Pass facility.

 

Related Party Transactions

 

We supply Neo Powders™ to our equity method investee Toda Magnequench Magnetic Materials Co. Ltd., or TMT, to produce rare earth magnetic compounds, and purchase these compounds back from TMT in the normal course of business. Keli, another equity method investees of ours, processes rare earth oxides into metals for inclusion in the Neo Powders™, also in the normal course of business.

 

For the three and nine months ended September 30, 2013,  we sold $0.7 million and $2.7 million, respectively, of Neo Powders™ to TMT, and purchased rare earth magnetic compounds from TMT for $0.6 million and $1.5 million, respectively. During the third quarter of 2012 and for the period from June 12, 2012 to September 30, 2012, we sold $1.3 million and $1.4 million of Neo Powders™ to TMT, respectively, and purchased $1.4 million and $1.9 million worth of compounds from TMT during the same respective periods.

 

We purchased metals and received services from Ganzhou Keli Rare Earth New Material Co., Ltd., or Keli, for a total of $20.4 million and $44.8 million, during the three and nine months ended September 30, 2013, respectively, and $16.1 million and $21.4 million for the third quarter of 2012 and the period from June 12, 2012 to September 30, 2012, respectively.

 

Ingal Stade GmbH, or Ingal Stade, our joint venture facility in Stade, Germany, sells gallium to our facilities located in Ontario, Canada and to some of our facilities in the United States. We purchased $1.1 million and $3.4 million of gallium metal from Ingal Stade for the three and nine months ended September 30, 2013, respectively, and $1.3 million and $1.7 million during the third quarter of 2012 and the period from June 12, 2012 to September 30, 2012, respectively.

 

During the three and nine months ended September 30, 2013, we sold $16.3 million and $39.2 million, respectively, of Neo Powders™ to Daido Electronics, a subsidiary of one of Intermetallics Japan’s shareholders.

 

Capital Requirements

 

We expect capital expenditures for the modernization and expansion efforts and certain other capital projects at our Molycorp Mountain Pass facility to total approximately $1.55 billion. This projection includes certain expenditures that are expected to be deferred until 2014 and 2015, including discretionary expenditures required only to expand production beyond the Molycorp Mountain Pass facility's design capacity of 19,050 mt of REO, if and when market demand, product pricing, capital availability and financial returns will justify such production. Of the $1.55 billion projected capital expenditures, we had spent approximately $1.37 billion on a cash basis through September 30, 2013,  excluding capitalized interest.

 

As of September 30, 2013, we estimate cash expenditures totaling approximately $60 million through December 31, 2013, approximately $40 million in 2014 and approximately $80 million in 2015 to fund remaining capital expenditures for the modernization and expansion efforts and certain other capital expenditures at our Molycorp Mountain Pass facility. Additionally, we expect to spend approximately $5 million to $8 million on other maintenance and expansion capital expenditures across all operating segments during the fourth quarter of 2013, some of which is discretionary.

 

Other cash requirements for the remainder of 2013 include the final payment of approximately $6.0 million to the noncontrolling shareholder of our majority owned Jiangyin Jia Hua Advanced Materal Resources Co. Ltd. facility in Jiangyin, China, and preferred stock dividend payments of approximately $2.8 million, if and after they are declared by our Board of Directors to be paid in cash.

 

Liquidity and Capital Resources

 

Given the combination of continued commissioning and start-up activities at our Molycorp Mountain Pass facility and the soft pricing environment of REEs, we anticipate significantly lower than previously expected revenues and cash flow from operations through the remainder of 2013. As a result, and as further detailed in the Recent Development section above, we completed an additional financing in October 2013 to secure funding for our anticipated cash requirements.

 

We plan to fund our current needs for capital expenditures and other cash requirements from our consolidated cash balances of $173.9 million as of September 30, 2013, the net proceeds of approximately $247.5 million from the common stock offering completed in October 2013, as well as cash generated from operations. While our cash balances as of September 30, 2013 and the net proceeds from the common stock offering completed in October 2013 are expected to satisfy our cash needs, the amount of our funding requirements continues to be dependent on (i) our cost estimates for capital expenditures being accurate, (ii) our

55


 

 

ability to ramp up run rates at our Molycorp Mountain Pass facility pursuant to our expectations without further delays and the successful commissioning of our chloralkali plant and our multi-stage cracking unit, which is expected to reduce our cash costs of production, (iii) market conditions improving over what the we are currently experiencing and that we will be able to sell all our production at such prices, (iv) our ability to sell our production of REO (in particular, including our ability to sell our cerium through market acceptance of SorbX™ or otherwise) and (v) the absence of payments on current and future contingent liabilities. If these assumptions prove inaccurate, our estimates could prove incorrect and we may need additional financing.

 

As part of our cash management procedures, we continue to pursue other sources of liquidity, including potential proceeds from revolving credit facilities, and lease and loan financing for certain equipment, although we don’t have any firm commitments for such revolving credit facilities and our success in securing equipment financing has been limited.

 

Cash Used in Operating Activities

 

Net cash used in operating activities was $90.0 million during the nine months ended September 30, 2013, as compared to $47.2 million in the corresponding prior year period. This change was primarily driven by higher costs of sales incurred during the final start-up phases of the modernization and expansion efforts at our Molycorp Mountain Pass facility, and much larger interest expenses.

 

Cash Used in Investing Activities

 

Net cash used in investing activities during the nine months ended September 30, 2013 were $338.4 million as compared to $1.26 billion in the comparative period of 2012. This decrease was attributable to our acquisition of Molycorp Canada in June 2012 combined with a slow down in capital expenditures at the Molycorp Mountain Pass facility, where the largest and more complex infrastructures erected as part of our expansion and modernization efforts are about to be completed.

 

Cash from Financing Activities

 

Net cash provided from financing activities were $374.0 million and $1.32 billion during the nine months ended September 30, 2013 and 2012, respectively. In January 2013, we raised $413.8 million, net of underwriting discount and transaction costs, through the issuance of our 5.50% convertible notes and the issuance of 43,125,000 shares of common stock. These cash inflows were partially offset by the repayment of certain bank loans of $26.0 million, the payment of preferred stock dividends of $8.5 million and other dividends we paid to one of our noncontrolling interests of $4.5 million during the nine months ended September 30, 2013. In May of 2012, we issued $650.0 million aggregate principal amount of our Senior Notes and raised $390.2 million through the issuance of common stock in a private placement to an entity that now is one of our largest stockholders.

56


 

 

Liquidity of Subsidiaries

 

Our total $173.9 million of cash and cash equivalents at September 30, 2013 is comprised of: 1) $3.6 million held by Molycorp Minerals, LLC; 2) $5.7 million held by Molycorp Silmet; 3) $5.5 million held by MMA; 4) $127.9 million held by Molycorp Canada; and 5) $31.2 million held by Molycorp Inc.

 

At September 30, 2013, our foreign operating subsidiaries held cash and cash equivalents in foreign countries as follows:

 

 

 

 

 

 

 

 

 

(In thousands)

China (including Hong Kong)

$

79,388 

Barbados

 

2,512 

Canada

 

11,703 

Japan

 

5,122 

Germany

 

2,205 

United Kingdom

 

3,333 

Thailand

 

1,420 

Korea

 

634 

Singapore

 

995 

Estonia

 

5,665 

Luxembourg

 

61 

Other

 

41 

Total cash and cash equivalents in foreign countries

 

113,079 

 

 

 

United States

 

60,835 

Total cash and cash equivalents

$

173,914 

 

In addition to cash and cash equivalents, the primary sources of liquidity of our subsidiaries are cash provided by operations and, in the case of our activities in China, Japan and Estonia, borrowing under certain bank loans. From time to time, the sources of liquidity for our subsidiaries may be supplemented by intercompany loans in the form of interest bearing unsecured promissory notes. At September 30, 2013, Molycorp, Inc. had a net receivable balance of $354.1 million from MCP Exchangeco Inc.; Molycorp Minerals Canada ULC had a net receivable balance from Molycorp Minerals, LLC of $100.0 million; Magnequench International Inc. had a net receivable balance of $40.0 million from Molycorp Minerals, LLC; Molycorp Minerals, LLC had a net receivable balance from Molycorp Minerals Canada ULC of $217.5 million and from Molycorp Silmet of $18.5 million. Our subsidiaries' liquidity generally is used to fund their working capital requirements, investments, capital expenditures and third-party debt service requirements.

57


 

 

Contractual Obligations

 

At September 30, 2013, we had the following contractual obligations:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Payments Due by Period

 

 

 

 

Less Than 1

 

 

 

 

 

 

 

More Than 5

Contractual Obligations

Total

 

Year

 

1 - 3 Years

 

4 - 5 Years

 

Years

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(In thousands)

Operating lease obligations (1)

$

6,966 

 

$

2,667 

 

$

2,824 

 

$

437 

 

$

1,038 

Purchase obligations and other commitments (2)

 

251,361 

 

 

227,365 

 

 

13,206 

 

 

6,487 

 

 

4,303 

Employee obligations (3)

 

1,725 

 

 

1,725 

 

 

 —

 

 

 —

 

 

 —

Asset retirement obligations (4)

 

34,766 

 

 

1,993 

 

 

7,780 

 

 

393 

 

 

24,600 

Debt and capital lease obligations, including fixed interest payments

 

2,131,505 

 

 

122,897 

 

 

967,995 

 

 

316,486 

 

 

724,127 

Total

$

2,426,323 

 

$

356,647 

 

$

991,805 

 

$

323,803 

 

$

754,068 

 

(1)

Represents all operating lease payments for office space, land and office equipment.

 

(2)

Represents contractual commitments for the purchase of materials and services from vendors.

 

(3)

Represents primarily payments due to employees for awards under our annual incentive plan.

 

(4)

Under applicable environmental laws and regulations, we are subject to reclamation and remediation obligations resulting from our operations. The amounts presented above represent our estimated future undiscounted cash flows required to satisfy the obligations currently known to us.

 

Off-Balance Sheet Arrangements

 

As of September 30, 2013, our only off-balance sheet arrangements are the operating leases and purchase obligations included in the contractual obligations table above.

 

Recent Accounting Pronouncements

 

In February 2013, the Financial Accounting Standard Board ("FASB") issued ASU 2013-02, Comprehensive Income (Topic 220), Reporting of Amounts Reclassified Out of Accumulated Other Comprehensive Income. This update requires companies to report, in one place, information about reclassifications out of accumulated other comprehensive income ("AOCI"). Companies also are required to present reclassifications by component when reporting changes in AOCI balances. For significant items reclassified out of AOCI to net income in their entirety in the period, companies must report the effect of the reclassifications on the respective line items in the statement where net income is presented. In certain circumstances, this can be done on the face of that statement. Otherwise, it must be presented in the notes. For items not reclassified to net income in their entirety in the period (e.g., pension amounts that are capitalized in inventory), companies must cross-reference in a note to other required disclosures. This update was effective for public companies in fiscal years, and interim periods within those years, beginning after 15 December 2012. The adoption of this updated guidance did not have any impact on our financial statements and related disclosures.

 

In July 2012, the FASB issued ASU 2012-02, Intangibles - Goodwill and Other (Topic 350), Testing Indefinite-Lived Intangible Assets for Impairment. In accordance with this update, an entity has the option first to assess qualitative factors to determine whether the existence of events and circumstances indicates that it is more likely than not that the indefinite-lived intangible asset is impaired. If, after assessing the totality of events and circumstances, an entity concludes that it is not more likely than not that the indefinite-lived intangible asset is impaired, then the entity is not required to take further action. However, if an entity concludes otherwise, then it is required to determine the fair value of the indefinite-lived intangible asset and perform the quantitative impairment test by comparing the fair value with the carrying amount and record an impairment charge, if any. The update was effective for annual and interim period impairment tests performed for fiscal years beginning after September 15, 2012. Early adoption was permitted. The adoption of this updated guidance did not have any impact on our financial statements and related disclosures.

58


 

 

GLOSSARY OF SELECTED REEs, RARE METALS AND MINING TERMS

 

The following is a glossary of selected REEs, rare metals and mining terms used in this Quarterly Report on Form 10-Q that may be technical in nature:

 

 

 

 

 

 

 

 

 

Assay

The analysis of the proportions of metals in ore, or the testing of an ore or mineral for composition, purity, weight, or other properties of commercial interest.

Bastnasite

Bastnasite is a mixed-lanthanide fluoro-carbonate mineral (Ln F CO3) that currently provides the bulk of the world's supply of the light REEs. Bastnasite and monazite are the two most common sources of cerium and other REEs. Bastnasite is found in carbonatites, igneous carbonate rocks that melt at unusually low temperatures.

Bonded magnet

Bonded neodymium-magnets are prepared by melt spinning a thin ribbon of the Nd-Fe-B alloy. The ribbon contains randomly oriented Nd2Fe14B nano-scale grains. This ribbon is then pulverized into particles, mixed with a polymer and either compression or injection molded into bonded magnets. Bonded magnets offer less flux than sintered magnets, but can be net-shape formed into intricately shaped parts and do not suffer significant eddy current losses.

Cerium

Cerium (Ce) is a soft, silvery, ductile metal that easily oxidizes in air. Cerium is the most abundant of the REEs, and is found in a number of minerals, including monazite and bastnasite. Cerium has two relatively stable oxidation states, enabling both the storage of oxygen and its widespread use in catalytic converters. Cerium is also widely used in glass polish.

Concentrate

A mineral processing product that generally describes the material that is produced after crushing and grinding ore, effecting significant separation of gangue (waste) minerals from the desired metal and/or metal minerals, and discarding the waste minerals. The resulting “concentrate” of minerals typically has an order of magnitude higher content of minerals than the beginning ore material.

Cut-off grade

The lowest grade of mineralized material that qualifies as ore in a given deposit. The grade above which minerals are considered economically mineable considering the following parameters: estimates over the relevant period of mining costs, ore treatment costs, general and administrative costs, refining costs, royalty expenses, by-product credits, process and refining recovery rates and price.

Didymium

Didymium is a natural and unseparated combination of neodymium and praseodymium, which is approximately 75% neodymium and 25% praseodymium, depending on the ore.

Dysprosium

A few percent of Dysprosium (Dy) is often added to high power neodymium iron boron magnets to increase their resistance to demagnetization. A minor use of dysprosium is in the magnetostrictive alloy, based on DyTbFe called terfenol-D.

Europium

Europium (Eu) is desirable due to its photon emission. Excitation of the europium atom, by absorption of electrons or by UV radiation, results in changes in energy levels that create a visible emission. Almost all practical uses of europium utilize this luminescent behavior.

Gadolinium

Gadolinium (Gd) absorbs neutrons and therefore is used for shielding and controlling neutron radiography and in nuclear reactors. Because of its paramagnetic properties, solutions of organic gadolinium complexes and gadolinium compounds are popular intravenous contrast enhancing agents for medical Magnetic Resonance Imaging contrast agents in (MRI). Gadolinium is sometimes added to samarium cobalt magnets to make their magnetic properties less temperature dependent.

Gallium

Elemental gallium is not found in nature, but it is easily obtained by smelting. Very pure gallium metal has a brilliant silvery color and its solid metal fractures conchoidally like glass. Almost all gallium is used for microelectronics.

Grade

The average REE content, as determined by assay of a metric ton of ore.

Indium

A rare, very soft, malleable and easily fusible post-transition metal that is chemically similar to gallium and thallium, and shows intermediate properties between these two. Indium's current primary application is to form transparent electrodes from indium tin oxide (ITO) in liquid crystal displays and touchscreens, and this use largely determines its global mining production. It is widely used in thin-films to form lubricated layers. It is also used for making particularly low melting point alloys, and is a component in some lead-free solders.

Lanthanum

Lanthanum (La) is the first member of the Lanthanide series. Lanthanum is a strategically important rare earth element due to its use in fluid bed cracking catalysts, FCCs, which are used in the production of transportation and aircraft fuel. Lanthanum is also used in fuel cells and batteries.

 

 

59


 

 

 

 

Mill

A processing plant that produces a concentrate of the valuable minerals contained in an ore.

Mineralization

The process or processes by which a mineral or minerals are introduced into a rock, resulting in a valuable or potentially valuable deposit.

Monazite

Monazite is a reddish-brown phosphate mineral. Monazite minerals are typically accompanied by concentrations of uranium and thorium. This has historically limited the processing of monazite, however this mineral is becoming more attractive because it typically has elevated concentrations of mid-to heavy rare earths.

Niobium

Niobium is a rare, soft, grey, ductile transition metal found in the minerals pyrochlore, the main commercial source for niobium, and columbite. Niobium is used mostly in alloys, the largest part in special steel such as that used in gas pipelines. Although alloys contain only a maximum of 0.1%, that small percentage of niobium improves the strength of the steel. The temperature stability of niobium-containing superalloys is important for its use in jet and rocket engines. Niobium is used in various superconducting materials.

Neodymium

Neodymium (Nd) has two major uses. It is key constituent of NdFeB permanent magnets and it is an additive to capacitor dielectrics. NdFeB magnets maximize the power/weight ratio, and are found in a large variety of motors, generators, sensors and hard disk drives. Capacitors containing neodymium are found in cellular telephones, computers and nearly all other electronic devices. A minor application of neodymium is in lasers.

Ore

That part of a mineral deposit which could be economically and legally extracted or produced at the time of reserve determination.

Overburden

In surface mining, overburden is the material that overlays an ore deposit. Overburden is removed prior to mining.

Praseodymium

Praseodymium (Pr) comprises about 4% of the lanthanide content of bastnasite and has a few specific applications, based mainly on its optical properties. It is a common coloring pigment, and is used in photographic filters, airport signal lenses, and welder's glasses. Because it chemically and magnetically is so similar to its neighbors neodymium and lanthanum, it is typically found in small amounts in applications where neodymium and lanthanum are popular, such as NdFeB magnets and catalysts. These latter applications are actually the largest uses for praseodymium because the magnet and catalyst markets are so large. Thus praseodymium plays an important role, in extending the availability of the more popular neodymium and lanthanum.

Probable reserves

Reserves for which quantity and grade and/or quality are computed from information similar to that used for proven reserves, but the sites for inspection, sampling, and measurement are farther apart or are otherwise less adequately spaced. The degree of assurance, although lower than that for proven reserves, is high enough to assume continuity between points of observation.

Proven reserves

Reserves for which (a) quantity is computed from dimensions revealed in outcrops, trenches, workings or drill holes; grade and/or quality are computed from the results of detailed sampling; and (b) the sites for inspection, sampling and measurement are spaced so closely and the geologic character is so well defined that size, shape, depth and mineral content of reserves are well established.

Recovery

The percentage of contained metal actually extracted from ore in the course of processing such ore.

Reserves

That part of a mineral deposit which could be economically and legally extracted or produced at the time of the reserve determination. Same definition as 'ore'

Rhenium

It is a silvery-white, heavy, third-row transition metal. With an estimated average concentration of 1 part per billion (ppb), rhenium is one of the rarest elements in the Earth's crust. The free element has the third-highest melting point and highest boiling point of any element. Rhenium resembles manganese chemically and is obtained as a by-product of molybdenum and copper ore's extraction and refinement. Nickel-based superalloys of rhenium are used in the combustion chambers, turbine blades, and exhaust nozzles of jet engines. These alloys contain up to 6% rhenium, making jet engine construction the largest single use for the element, with the chemical industry's catalytic uses being next-most important.

Samarium

Samarium (Sm) is predominantly used to produce samarium cobalt magnets. Although these magnets are slightly less powerful than NdFeB magnets at room temperature, samarium cobalt magnets can be used over a wider range of temperatures and are less susceptible to corrosion.

60


 

 

 

 

 

Sintered magnet

Sintered neodymium-magnets are prepared by the raw materials being melted in a furnace, cast into a mold and cooled to form ingots. The ingots are pulverized and milled to tiny particles. This undergoes a process of liquid-phase sintering whereby the powder is magnetically aligned into dense blocks which are then heat-treated, cut to shape, surface treated and magnetized.

Tantalum

Tantalum is a rare, hard, blue-gray, lustrous transition metal that is highly corrosion resistant. It is part of the refractory metals group, which are widely used as minor component in alloys. The chemical inertness of tantalum makes it a valuable substance for laboratory equipment and a substitute for platinum, but its main use today is in tantalum capacitors in electronic equipment such as mobile phones, DVD players, video game systems and computers.

Terbium

Terbium (Tb) is used primarily as a phosphor, either in fluorescent lamps or x-ray screens. It can replace dysprosium in NdFeB magnets but usually does not because of its cost. A minor use of terbium is in the magnetostrictive alloy, based on DyTbFe called terfenol-D.

Yttrium

Yttrium (Y), although not a lanthanide series element, is often considered to be a rare earth element and its behavior is similar to heavy rare earth elements. It is predominantly utilized in lighting applications and ceramics. Other uses include resonators, lasers, microwave communication devices and other electronic devices.

Zirconium oxide

A white amorphous powder that is insoluble in water and highly refractory, used as a pigment for paints, a catalyst, and an abrasive.

 

61


 

 

ITEM 3.    QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK.

 

Our operations may be impacted by commodity prices, geographic concentration, changes in interest rates and foreign currency exchange rates.

 

Commodity Price Risk

 

Our current principal product mix, including cerium, lanthanum, neodymium, praseodymium, yttrium, europium, dysprosium, terbium, zirconium oxides, gallium, indium, tantalum and niobium are commodities but are not traded on any commodity exchange. As such, direct hedging of the prices for future production cannot be undertaken. A portion of our current business is conducted in the spot market; therefore, prices can vary with the transaction and individual bids received. Our products are primarily marketed to manufacturers as component materials. Prices will vary based on the demand for the end products being produced with the mineral resources we mine and process.

 

Our sales and profitability are determined principally by the price of the rare earth products, rare metals and magnet alloys that we produce and, to a lesser extent by the price of natural gas and other supplies used in the production process. The prices of our rare earth products are influenced by the price and demand of the end products that our products support, including automotive, electronics and clean energy technologies. A significant decrease in the global demand for these products may have a material adverse effect on our business. We currently have no significant hedging contracts for revenues and costs in place and intend to consider hedging strategies in the future.

 

Our costs and capital investments are subject to market movements in other commodities such as natural gas and chemicals. We may enter into derivative contracts for a portion of the expected usage of these products, but we do not currently have any derivative contracts on these commodities and we do not currently anticipate entering into derivative agreements on commodities.

 

Interest Rate Risk

 

Our exposure to the interest rate risk as a result of our total variable interest debt, which totaled $17.8 million at September 30, 2013, would result in an approximately $0.2 million annual increase/decrease in interest rate expense for every 100 basis point increase/decrease in the underlying interest rate. We are not significantly impacted by variations in interest rates at this time. Our exposure to interest rate risk would increase if, for example, we obtain and utilize additional debt facilities in the future.

 

Foreign Currency Risk

 

We are exposed to fluctuations of the U.S. dollar (our reporting currency) against the functional currencies of our foreign subsidiaries, including the Euro, the Canadian dollar, the Chinese Renminbi and the Japanese Yen, when we translate our foreign subsidiaries' financial statements into U.S. dollars for inclusion in our consolidated financial statements. Cumulative translation adjustments are recorded in accumulated other comprehensive income (loss) as a separate component of equity. Any increase (decrease) in the value of the U.S. dollar against those foreign currencies results in unrealized foreign currency translation losses (gains) with respect to assets acquired in, liabilities assumed from, intercompany balances with and results of operations from our foreign subsidiaries. Therefore, we may experience a negative impact on our comprehensive income (loss) and stockholders' equity with respect to our holdings in those subsidiaries as a result of foreign currency translation. We generally do not hedge against the risk that we may incur non-cash losses upon the translation of the financial statements of our foreign subsidiaries into U.S. dollars.

 

62


 

 

ITEM 4.  CONTROLS AND PROCEDURES.

 

Evaluation of disclosure controls and procedures

In accordance with Rule 13a-15(b) of the Securities Exchange Act of 1934, or the Exchange Act, the Company's management, with the participation of its Chief Executive Officer and the Chief Financial Officer, carried out an evaluation of the effectiveness of the Company's “disclosure controls and procedures”, as defined in Rules 13a-15(e) and 15d-15(e) of the Exchange Act, as of the end of the period covered by this Quarterly Report on Form 10-Q. Based on its evaluation, in light of the material weakness described below that resulted in a restatement of the Company’s unaudited condensed consolidated financial statements for the three months ended March 31, 2013, the Chief Executive Officer and the Chief Financial Officer have concluded that the Company's disclosure controls and procedures were not effective, in certain respects, as of September 30, 2013 to ensure that information the Company is required to disclose in reports that it files or submits under the Exchange Act is recorded, processed, summarized and reported with the time periods specified in the rules and forms of the SEC, and is accumulated and communicated to its management as appropriate to allow timely decisions regarding required disclosure.

A material weakness is a deficiency, or a combination of deficiencies, in internal control over financial reporting, such that there is a reasonable possibility that a material misstatement of the company's annual or interim financial statements will not be prevented or detected on a timely basis.

Sufficient complement of accounting and financial reporting personnel

As of September 30, 2013, we continue to have a material weakness as we did not maintain a sufficient complement of resources with an appropriate level of accounting knowledge, experience and training commensurate with our financial reporting requirements. Refer to the Annual Report on Form 10-K/A filed on October 15, 2013 for the description of the material weakness.

Remediation plan

In response to the material weakness described above, our management, with oversight from our Audit and Ethics Committee, is dedicating appropriate resources to remediate such material weakness. Until the remediation steps set forth below are fully implemented, the material weakness described above will continue to exist.

Management has taken and is taking the following actions to remediate the material weakness related to our complement of accounting and financial reporting personnel described above:

·

Replaced the Operations Controller at our Mountain Pass operation in the second quarter of 2013;  

 

·

Hired additional resources, in the second and third quarters of 2013, in our accounting department with an appropriate level of accounting knowledge, experience and training commensurate with our financial reporting requirements;

 

·

Supplementing our accounting department with personnel having an appropriate level of accounting knowledge, experience and training commensurate with our financial reporting requirements, and training them on our control procedures that are intended to ensure that all accounting reconciliations and journal entries are appropriately prepared and reviewed;

 

·

Increasing the number of review layers for all key accounting reconciliations and analytical procedures; 

 

·

Re-training the accounting staff at our Mountain Pass operation on the performance of controls for the preparation, execution and review of the calculation of inventory and costs of sales, and controls that are intended to ensure that all accounting reconciliations and journal entries are appropriately prepared and reviewed; and

 

·

Increasing involvement and oversight from our Corporate office. 

 

Inherent limitations of internal controls

 

Internal control over financial reporting has inherent limitations. Internal control over financial reporting is a process that involves human diligence and compliance and is subject to lapses in judgment and breakdowns resulting from human failures. Internal control over financial reporting also can be circumvented by collusion or improper management override. Because of such limitations, there is a risk that material misstatements will not be prevented or detected on a timely basis by internal control

63


 

 

over financial reporting. However, these inherent limitations are known features of the financial reporting process. Therefore, it is possible to design into the process safeguards to reduce, though not eliminate, this risk.

Changes in internal control over financial reporting

 

There were material changes in the Company's internal control over financial reporting during the Company's most recent fiscal quarter that have affected the Company's internal control over financial reporting. As a result of the acquisition of Molycorp Canada in June 2012, and independently from the material weakness described above, we began the implementation of a global enterprise resource planning, or ERP, system in late 2012 to increase standardization and automation of our financial reporting processes across our largest subsidiaries. This ERP system implementation does not include the subsidiaries comprising our Chemicals and Oxides and Rare Metals segments.  As appropriate, we are modifying the design and documentation of internal control processes and procedures relating to the new system to simplify and harmonize existing internal control over financial reporting. We believe the implementation of the ERP system will allow us to improve our internal control over financial reporting. During the third quarter of 2013, we completed the first ERP implementation phase at our Molycorp Mountain Pass facility, which comprises our Resources segment.

Other changes in the Company's internal control over financial reporting that occurred during the quarter ended September 30, 2013 include the implementation of the remediation steps to the material weakness set forth above. There were no additional changes in the Company's internal control over financial reporting during the Company's most recent fiscal quarter that have materially affected, or are reasonably likely to materially affect, the Company's internal control over financial reporting.

64


 

 

PART II. OTHER INFORMATION

 

ITEM 1.    LEGAL PROCEEDINGS.

 

From time to time, we may become subject to various legal and regulatory proceedings relating to our business.

 

In February 2012, a purported class action lawsuit was filed in the U.S. District Court for the District of Colorado against us and certain of our current and former executive officers alleging violations of the federal securities laws. The Consolidated Class Action Complaint filed on July 31, 2012 also names most of our Board members and some of our stockholders as defendants, along with other persons and entities. That Complaint alleges 18 claims for relief arising out of alleged: (1) securities fraud in violation of the Securities Exchange Act of 1934, or the Exchange Act, during the proposed class period from February 11, 2011 through November 10, 2011; and (2) materially untrue or misleading statements in registration statements and prospectuses for our public offering of preferred stock in February 2011 and of common stock in June 2011, in violation of the Securities Act. Our motion to dismiss that Complaint was filed in October 2012 and is pending. We believe that this lawsuit is without merit, and we intend to vigorously defend ourselves against these claims.

 

In addition, as of November 21, 2012, a consolidated stockholder derivative lawsuit filed purportedly on our behalf against us (as a nominal defendant) and certain of our directors, current and former executive officers and stockholders is pending in the Delaware Court of Chancery. In August 2012, a consolidated amended shareholder derivative complaint was filed, asserting causes of action for alleged: (1) breach of fiduciary duty, including the duties of loyalty and due care; (2) breach of fiduciary duty not to trade on or misuse material non-public information; (3) unjust enrichment; and (4) aiding and abetting a breach of fiduciary duty. On our behalf, the plaintiffs in the consolidated derivative action seek, among other things, monetary damages, restitution, and an accounting. The defendants filed motions to dismiss and motions to stay that action in October 2012. Pursuant to an order dated May 15, 2013, the Delaware Court of Chancery stayed the derivative lawsuit pending final disposition of the purported class action lawsuit. In October 2013, certain plaintiffs, on our behalf, filed a motion to lift the May 15, 2013 stay order. The defendants’ brief in opposition and the motion to lift the stay order are due to be filed on or before November 25, 2013. Two additional stockholder derivative lawsuits that were filed in the U.S. District Court in Colorado have been dismissed, but the plaintiffs in those cases pursued an appeal of that ruling in the U.S. Court of Appeals for the Tenth Circuit. On August 20, 2013, the Tenth Circuit remanded these cases back to the Colorado District Court. Both we and the plaintiffs have filed their respective briefs in the remanded proceeding and the decision of the Colorado District Court is pending.

 

In August 2013, two purported class action lawsuits were filed in the U.S. District Court for the Southern District of New York against us and certain of our current and former executive officers, alleging violations of the federal securities laws. The purported class action lawsuits allege claims for relief arising out of alleged securities fraud in violation of the Exchange Act during the proposed class period from August 2, 2012 through August 7, 2013. Pursuant to stipulations and orders of the court dated September 25, 2013 and September 27, 2013, among other things, the deadlines for us and our current and former executive officers to respond to the lawsuits have been stayed pending appointment of a lead plaintiff under the Private Securities Litigation Reform Act. We believe that the lawsuits are without merit, and we intend to vigorously defend ourselves against the claims.

 

Due to the inherent uncertainties of litigation and regulatory proceedings, including the current purported class action lawsuit and derivative lawsuits, we cannot determine with certainty the ultimate outcome of any such litigation or proceedings. If the final resolution of any such litigation or proceedings is unfavorable, our financial condition, operating results and cash flows could be materially affected.

65


 

 

ITEM 1A.    RISK FACTORS.

 

There were no material changes to the risk factors disclosed in Item 1A of Part I in our Annual Report on Form 10-K for the fiscal year ended December 31, 2012, as filed with the SEC on March 18, 2013, as amended by our Annual Report on Form 10-K/A filed on April 30, 2013 and as further amended by our Annual Report on Form 10-K/A filed on October 15, 2013.

 

ITEM 2.    UNREGISTERED SALES OF EQUITY SECURITIES AND USE OF PROCEEDS.

 

None.

 

ITEM 3.   DEFAULTS UPON SENIOR SECURITIES.

 

None.

 

ITEM 4.    MINE SAFETY DISCLOSURES.

 

The information concerning mine safety violations or other regulatory matters required by Section 1503(a) of the Dodd-Frank Wall Street Reform and Consumer Protection Act and Item 104 of Regulation S-K is included in exhibit 95.1 to this Quarterly Report on Form 10-Q.

 

ITEM 5.    OTHER INFORMATION.

 

None.

 

ITEM 6.    EXHIBITS.

 

See the Exhibit Index at the end of this document, which is incorporated by reference herein.

 

66


 

 

SIGNATURES

 

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.

 

 

 

 

 

 

MOLYCORP, INC.

 

 

 

November 8, 2013

By:

/s/ Constantine E. Karayannopoulos

 

 

Constantine E. Karayannopoulos

President and Chief Executive Officer

(Principal Executive Officer)

 

 

 

November 8, 2013

By:

/s/ Michael F. Doolan

 

 

Michael F. Doolan

Chief Financial Officer

(Principal Financial Officer)

 

67


 

 

EXHIBIT INDEX

 

 

 

 

3.1 

 

Amended and Restated Certificate of Incorporation of Molycorp, Inc., as amended (incorporated by reference to Exhibit 3.1 to Molycorp, Inc.'s Quarterly Report on Form 10-Q (File No. 001-34827) for the quarterly period ended September 30, 2012)

3.2 

 

Bylaws of Molycorp, Inc., amended as of August 3, 2010 (incorporated by reference to Exhibit 3.2 to Molycorp, Inc.’s Current Report on Form 8-K (File No. 001-34827) filed with the Securities and Exchange Commission on August 6, 2010

31.1 

 

Certification of Chief Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.

31.2 

 

Certification of Chief Financial Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.

32.1 

 

Certification pursuant to U.S.C. Section 1350 as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.

95.1 

 

Information concerning mine safety violations or other regulatory matters required by Section 1503(a) of the Dodd-Frank Wall Street Reform and Consumer Protection Act.

101.INS

 

XBRL Instance Document

101.SCH

 

XBRL Taxonomy Extension Schema Document

101.CAL

 

XBRL Taxonomy Extension Calculation Linkbase Document

101.DEF

 

XBRL Taxonomy Extension Definition Linkbase Document

101.LAB

 

XBRL Taxonomy Extension Label Linkbase Document

101.PRE

 

XBRL Taxonomy Extension Presentation Linkbase Document

 

68


 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(This page has been left blank intentionally) 

69