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Derivative Instruments and Hedging Activities
3 Months Ended
Oct. 02, 2011
Derivative Instruments and Hedging Activities Disclosure [Abstract] 
Derivative Instruments and Hedging Activities
Derivative Instruments & Hedging Activities
The Company enters into derivative contracts designated as cash flow hedges to manage certain interest rate, foreign currency and commodity exposures. Company policy allows derivatives to be used only for identifiable exposures and, therefore, the Company does not enter into hedges for trading purposes where the sole objective is to generate profits.
    
The Company formally designates the financial instrument as a hedge of a specific underlying exposure and documents both the risk management objectives and strategies for undertaking the hedge. The Company formally assesses, both at the inception and at least quarterly thereafter, whether the financial instruments that are used in hedging transactions are effective at offsetting changes in the forecasted cash flows of the related underlying exposure. Because of the high degree of effectiveness between the hedging instrument and the underlying exposure being hedged, fluctuations in the value of the derivative instruments are generally offset by changes in the forecasted cash flows of the underlying exposures being hedged. Derivative financial instruments are recorded on the Consolidated Balance Sheets as assets or liabilities, measured at fair value. The effective portion of gains or losses on the derivative designated as cash flow hedges are reported as a component of Accumulated Other Comprehensive Loss (AOCI) and reclassified into earnings in the same period or periods during which the hedged transaction affects earnings. Any ineffective portion of a financial instrument's change in fair value is immediately recognized in earnings.
    
The Company entered into an interest rate swap to manage a portion of its interest rate risk from financing certain dealer and distributor inventories through a third party financing source. The swap is designated as a cash flow hedge and is used to effectively fix the interest payments to a third party financing source, exclusive of lender spreads, at 1.6% for a notional principal amount of $30.0 million through July 2017.

The Company periodically enters into forward foreign currency contracts to hedge the risk from forecasted third party and intercompany sales or payments denominated in foreign currencies. These obligations generally require the Company to exchange foreign currencies for U.S. Dollars, Euros, Australian Dollars or Canadian Dollars. These contracts generally do not have a maturity of more than twenty-four months.
    
The Company uses raw materials that are subject to price volatility. The Company hedges a portion of its exposure to the variability of cash flows associated with commodities used in the manufacturing process by entering into forward purchase contracts or commodity swaps. Derivative contracts designated as cash flow hedges are used by the Company to reduce exposure to variability in cash flows associated with future purchases of natural gas, aluminum and steel. These contracts generally do not have a maturity of more than twenty-four months.
    
The Company has considered the counterparty credit risk related to all its foreign currency and commodity derivative contracts and does not deem any counterparty credit risk material at this time.
    
The notional amount of derivative contracts outstanding at the end of the period is indicative of the level of the Company’s derivative activity during the period. As of October 2, 2011 and July 3, 2011, the Company had the following outstanding derivative contracts (in thousands):
Contract
 
Notional Amount
 
 
 
 
October 2,
2011
 
July 3,
2011
Interest Rate:
 
 
 
 
 
 
LIBOR Interest Rate (U.S. Dollars)
 
Fixed
 
30,000

 

Foreign Currency:
 
 
 
 
 
 
Australian Dollar
 
Sell
 
32,835

 
34,295

Canadian Dollar
 
Sell
 
6,500

 
10,700

Euro
 
Sell
 
54,500

 
41,500

Commodity:
 
 
 

 

Natural Gas (Therms)
 
Buy
 
9,953

 
11,187

Aluminum (Metric Tons)
 
Buy
 
19

 
8

Steel (Metric Tons)
 
Buy
 
3

 
1



The location and fair value of derivative instruments reported in the Consolidated Condensed Balance Sheets are as follows (in thousands):
Balance Sheet Location
 
Asset (Liability) Fair Value
 
 
October 2,
2011
 
July 3,
2011
Interest rate contract
 
 
 
 
Other Long-Term Liabilities
 
(342
)
 

Foreign currency contracts
 
 
 
 
Other Current Assets
 
5,258

 
108

Accrued Liabilities
 
(472
)
 
(3,550
)
Other Long-Term Liabilities
 

 
(280
)
Commodity contracts
 
 
 
 
Other Current Assets
 

 
26

Accrued Liabilities
 
(6,414
)
 
(1,937
)
Other Long-Term Liabilities
 
(205
)
 
(91
)
 
 
$
(2,175
)
 
$
(5,724
)

The effect of derivatives designated as hedging instruments on the Consolidated Condensed Statements of Operations is as follows:
 
 
Three months ended October 2, 2011
 
 
Recognized in Earnings
 
 
Amount of Gain (Loss)
Recognized in Other
Comprehensive Income
on Derivatives, Net of
Taxes (Effective
Portion)
 
Classification of
Gain (Loss)
 
Amount of Gain (Loss)
Reclassified from
AOCI into Income
(Effective Portion)
 
Recognized in
Earnings
(Ineffective Portion)
Interest rate contract
 
$
(209
)
 
Net Sales
 
$

 
$

Foreign currency contracts - sell
 
2,128

 
Net Sales
 
(1,494
)
 

Foreign currency contracts - buy
 

 
Cost of Goods Sold
 
250

 

Commodity contracts
 
(4,172
)
 
Cost of Goods Sold
 
(337
)
 
(30
)
 
 
$
(2,253
)
 
 
 
$
(1,581
)
 
$
(30
)

 
 
Three months ended September 26, 2010
 
 
Recognized in Earnings
 
 
Amount of Gain (Loss)
Recognized in Other
Comprehensive Income
on Derivatives, Net of
Taxes (Effective
Portion)
 
Classification of
Gain (Loss)
 
Amount of Gain (Loss)
Reclassified from
AOCI into Income
(Effective Portion)
 
Recognized in
Earnings
(Ineffective Portion)
Foreign currency contracts - sell
 
$
3,701

 
Net Sales
 
$
1,297

 
$

Foreign currency contracts - buy
 
(5
)
 
Cost of Goods Sold
 
(331
)
 

Commodity contracts
 
(2,035
)
 
Cost of Goods Sold
 
(313
)
 
44

 
 
$
1,661

 
 
 
$
653

 
$
44

 
 
 
 
 
 
 
 
 

During the next twelve months, the amount of the October 2, 2011 Accumulated Other Comprehensive Loss balance that is expected to be reclassified into earnings is expected to be $1.8 million.