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BENEFIT PLANS
12 Months Ended
Dec. 31, 2012
BENEFIT PLANS

NOTE 10: BENEFIT PLANS

PENSION PLANS

We sponsor three funded, noncontributory defined benefit pension plans. These plans cover substantially all employees hired prior to July 15, 2007, other than those covered by union-administered plans. Normal retirement age is 65, but the plans contain provisions for earlier retirement. Benefits for the Salaried Plan are generally based on salaries or wages and years of service; the Construction Materials Hourly Plan and the Chemicals Hourly Plan provide benefits equal to a flat dollar amount for each year of service. Effective July 15, 2007, we amended our defined benefit pension plans and our then existing defined contribution 401(k) plans to no longer accept new participants. Existing participants continue to accrue benefits under these plans. Salaried and non-union hourly employees hired on or after July 15, 2007 are eligible for a new single defined contribution 401(k)/Profit-Sharing plan established on that date.

In addition to these qualified plans, we sponsor three unfunded, nonqualified pension plans. The projected benefit obligation presented in the table below includes $92,322,000 and $83,025,000, respectively, related to these plans for 2012 and 2011.

The following table sets forth the combined funded status of the plans and their reconciliation with the related amounts recognized in our consolidated financial statements at December 31:

 

  in thousands    2012     2011  

  Change in Benefit Obligation

    

  Projected benefit obligation at beginning of year

     $867,374        $761,384   

  Service cost

     22,349        20,762   

  Interest cost

     43,194        42,383   

  Plan amendment 1

     1,286        0   

  Actuarial loss

     96,222        81,699   

  Benefits paid

     (39,087     (38,854

  Projected benefit obligation at end of year

     $991,338        $867,374   

  Change in Plan Assets

    

  Fair value of assets at beginning of year

     $636,648        $630,303   

  Actual return on plan assets

     81,021        40,293   

  Employer contribution

     4,509        4,906   

  Benefits paid

     (39,087     (38,854

  Fair value of assets at end of year

     $683,091        $636,648   

  Funded status

     ($308,247     ($230,726

  Net amount recognized

     ($308,247     ($230,726

  Amounts Recognized in the Consolidated

    

  Balance Sheets

    

  Current liabilities

     ($5,211     ($4,880

  Noncurrent liabilities

     (303,036     (225,846

  Net amount recognized

     ($308,247     ($230,726

  Amounts Recognized in Accumulated

    

  Other Comprehensive Income

    

  Net actuarial loss

     $325,807        $281,352   

  Prior service cost

     1,609        597   

  Total amount recognized

     $327,416        $281,949   

 

  1 

An amendment to the salaried plan was necessary to maintain compliance with required discrimination testing.

The accumulated benefit obligation and the projected benefit obligation exceeded plan assets for all of our defined benefit plans at December 31, 2012 and 2011.

 

The accumulated benefit obligation for all of our defined benefit pension plans totaled $928,059,000 (unfunded, nonqualified plans of $88,643,000) at December 31, 2012 and $812,346,000 (unfunded, nonqualified plans of $76,795,000) at December 31, 2011.

The following table sets forth the components of net periodic benefit cost, amounts recognized in other comprehensive income and weighted-average assumptions of the plans at December 31:

 

  dollars in thousands    2012     2011     2010  

  Components of Net Periodic Pension Benefit Cost

      

  Service cost

     $22,349        $20,762        $19,217   

  Interest cost

     43,194        42,383        41,621   

  Expected return on plan assets

     (48,780     (49,480     (50,122

  Amortization of prior service cost

     274        340        460   

  Amortization of actuarial loss

     19,526        11,670        5,752   

  Net periodic pension benefit cost

     $36,563        $25,675        $16,928   

  Changes in Plan Assets and Benefit
  Obligations Recognized in Other
  Comprehensive Income

      

  Net actuarial loss (gain)

     $63,981        $90,886        ($17,413

  Prior service cost

     1,286        0        0   

  Reclassification of actuarial loss to net
  periodic pension benefit cost

     (19,526     (11,670     (5,752

  Reclassification of prior service cost to net
  periodic pension benefit cost

     (274     (340     (460

  Amount recognized in other comprehensive
  income

     $45,467        $78,876        ($23,625

  Amount recognized in net periodic pension
  benefit cost and other comprehensive
  income

     $82,030        $104,551        ($6,697

  Assumptions

      

  Weighted-average assumptions used to
  determine net periodic benefit cost for
  years ended December 31

      

  Discount rate

     4.96     5.49     5.92

  Expected return on plan assets

     8.00     8.00     8.25

  Rate of compensation increase

      

  (for salary-related plans)

     3.50     3.50     3.40

  Weighted-average assumptions used to
  determine benefit obligation at
  December 31

      

  Discount rate

     4.19     4.96     5.49

  Rate of compensation increase
  (for salary-related plans)

     3.50     3.50     3.50

The estimated net actuarial loss and prior service cost that will be amortized from accumulated other comprehensive income into net periodic pension benefit cost during 2013 are $26,216,000 and $380,000, respectively.

Assumptions regarding our expected return on plan assets are based primarily on judgments made by us and the Finance Committee of our Board. These judgments take into account the expectations of our pension plan consultants and actuaries and our investment advisors, and the opinions of market professionals. We base our expected return on long-term investment expectations. The expected return on plan assets used to determine 2012 pension benefit cost was 8.0%.

 

We establish our pension investment policy by evaluating asset/liability studies periodically performed by our consultants. These studies estimate trade-offs between expected returns on our investments and the variability in anticipated cash contributions to fund our pension liabilities. Our policy balances the variability in potential pension fund contributions to expected returns on our investments.

Our current strategy for implementing this policy is to invest in publicly traded equities and in publicly traded debt and private, nonliquid opportunities, such as venture capital, commodities, buyout funds and mezzanine debt. The target allocation ranges for plan assets are as follows: equity securities — 50% to 77%; debt securities — 15% to 27%; specialty investments — 10% to 20%; and cash reserves — 0% to 5%. Equity securities include domestic investments and foreign equities in the Europe, Australia and Far East (EAFE) and International Finance Corporation (IFC) Emerging Market Indices. Debt securities include domestic debt instruments, while specialty investments include investments in venture capital, buyout funds, mezzanine debt, private partnerships and an interest in a commodity index fund.

The fair values of our pension plan assets at December 31, 2012 and 2011 by asset category are as follows:

FAIR VALUE MEASUREMENTS AT DECEMBER 31, 2012

 

  in thousands    Level 1 1      Level 2 1      Level 3 1      Total  

  Asset Category

           

  Debt securities

     $0         $155,874         $0         $155,874   

  Investment funds

           

  Commodity funds

     0         27,906         0         27,906   

  Equity funds

     4,503         388,499         0         393,002   

  Short-term funds

     8,298         0         0         8,298   

  Venture capital and partnerships

     0         0         98,011         98,011   

  Total pension plan assets

     $12,801         $572,279         $98,011         $683,091   

1 See Note 1 under the caption Fair Value Measurements for a description of the fair value hierarchy.

FAIR VALUE MEASUREMENTS AT DECEMBER 31, 2011

 

  in thousands    Level 1 1      Level 2 1      Level 3 1      Total  

  Asset Category

           

  Debt securities

     $0         $152,240         $0         $152,240   

  Investment funds

           

  Commodity funds

     0         26,498         0         26,498   

  Equity funds

     884         346,632         0         347,516   

  Short-term funds

     3,593         0         0         3,593   

  Venture capital and partnerships

     0         0         106,801         106,801   

  Total pension plan assets

     $4,477         $525,370         $106,801         $636,648   

1 See Note 1 under the caption Fair Value Measurements for a description of the fair value hierarchy.

As of December 31, 2008, our Master Pension Trust had assets invested at Westridge Capital Management, Inc. (WCM) with a reported fair value of $59,245,000. In February 2009, the New York District Court appointed a receiver over WCM due to allegations of fraud and other violations of federal commodities and securities laws by principals of a WCM affiliate. In light of these allegations, we reassessed the fair value of our investments at WCM and recorded a $48,018,000 write-down in the estimated fair value of these assets for the year ended December 31, 2008.

During 2010, the court-appointed receiver released $6,555,000 as a partial distribution and the Master Pension Trust received a $15,000,000 insurance settlement related to our WCM loss. In April 2011, the court-appointed receiver released an additional $22,041,000 to our Master Pension Trust. This recovery resulted in the recognition of a $10,814,000 return on plan assets (net of the $11,227,000 remaining WCM investment). Future recoveries, if any, are expected to be limited.

 

At each measurement date, we estimate the fair value of our pension assets using various valuation techniques. We utilize, to the extent available, quoted market prices in active markets or observable market inputs in estimating the fair value of our pension assets. When quoted market prices or observable market inputs are not available, we utilize valuation techniques that rely on unobservable inputs to estimate the fair value of our pension assets. The following describes the types of investments included in each asset category listed in the table above and the valuation techniques we used to determine the fair values as of December 31, 2012.

The debt securities category consists of bonds issued by U.S. federal, state and local governments, corporate debt securities, fixed income obligations issued by foreign governments, and asset-backed securities. The fair values of U.S. government and corporate debt securities are based on current market rates and credit spreads for debt securities with similar maturities. The fair values of debt securities issued by foreign governments are based on prices obtained from broker/dealers and international indices. The fair values of asset-backed securities are priced using prepayment speed and spread inputs that are sourced from the new issue market.

Investment funds consist of exchange traded and non-exchange traded funds. The commodity funds asset category consists of a single open-end commodity mutual fund. The equity funds asset category consists of index funds for domestic equities and an actively managed fund for international equities. The short-term funds asset category consists of a collective investment trust invested in highly liquid, short-term debt securities. For investment funds publicly traded on a national securities exchange, the fair value is based on quoted market prices. For investment funds not traded on an exchange, the total fair value of the underlying securities is used to determine the net asset value for each unit of the fund held by the pension fund. The estimated fair values of the underlying securities are generally valued based on quoted market prices. For securities without quoted market prices, other observable market inputs are utilized to determine the fair value.

The venture capital and partnerships asset category consists of various limited partnership funds, mezzanine debt funds and leveraged buyout funds. The fair value of these investments has been estimated based on methods employed by the general partners, including consideration of, among other things, reference to third-party transactions, valuations of comparable companies operating within the same or similar industry, the current economic and competitive environment, creditworthiness of the corporate issuer, as well as market prices for instruments with similar maturity, term, conditions and quality ratings. The use of different assumptions, applying different judgment to inherently subjective matters and changes in future market conditions could result in significantly different estimates of fair value of these securities.

 

A reconciliation of the fair value measurements of our pension plan assets using significant unobservable inputs (Level 3) for the years ended December 31 is presented below:

FAIR VALUE MEASUREMENTS

USING SIGNIFICANT UNOBSERVABLE INPUTS (LEVEL 3)

 

  in thousands    Debt
Securities
    Venture
Capital and
Partnerships
    Total  

  Balance at December 31, 2010

     $308        $96,244        $96,552   

  Actual return on plan assets

      

  Relating to assets still held at December 31, 2011

     0        13,696        13,696   

  Relating to assets sold during the year ended
  December 31, 2011

     0        0        0   

  Purchases, sales and settlements, net

     0        (3,139     (3,139

  Transfers in (out) of Level 3

     (308     0        (308

  Balance at December 31, 2011

     $0        $106,801        $106,801   

  Actual return on plan assets

      

  Relating to assets still held at December 31, 2012

     0        (6,858     (6,858

  Relating to assets sold during the year ended
  December 31, 2012

     0        0        0   

  Purchases, sales and settlements, net

     0        15,356        15,356   

  Transfers in (out) of Level 3

     0        (17,288     (17,288

  Balance at December 31, 2012

     $0        $98,011        $98,011   

Total employer contributions for the pension plans are presented below:

 

  in thousands    Pension  

  Employer Contributions

  

  2010

     $78,359   

  2011

     4,906   

  2012

     4,509   

  2013 (estimated)

     5,200   

We contributed $72,500,000 in March 2010 ($18,636,000 in cash and $53,864,000 in stock — 1,190,000 shares valued at $45.26 per share) and an additional $1,300,000 in July 2010 to our qualified pension plans for the 2009 plan year. We do not anticipate contributions will be required to fund the qualified plans during 2013. In addition to the contributions to our qualified pension plans, we made $4,509,000, $4,906,000 and $4,559,000 of benefit payments for our nonqualified plans during 2012, 2011 and 2010, respectively, and expect to make payments of $5,200,000 during 2013 for our nonqualified plans.

The following benefit payments, which reflect expected future service, as appropriate, are expected to be paid:

 

  in thousands    Pension  
  Estimated Future Benefit Payments   

  2013

     $42,335   

  2014

     51,155   

  2015

     49,066   

  2016

     50,515   

  2017

     51,709   

  2018-2022

     284,836   

 

We contribute to a number of multiemployer defined benefit pension plans under the terms of collective-bargaining agreements for union-represented employees. A multiemployer plan is subject to collective bargaining for employees of two or more unrelated companies. Multiemployer plans are managed by boards of trustees on which management and labor have equal representation. However, in most cases, management is not directly represented. The risks of participating in multiemployer plans differ from single employer plans as follows:

 

¡ assets contributed to a multiemployer plan by one employer may be used to provide benefits to employees of other participating employers

 

¡ if a participating employer stops contributing to the plan, the unfunded obligations of the plan may be borne by the remaining participating employers

 

¡ if we cease to have an obligation to contribute to one or more of the multiemployer plans to which we contribute, we may be required to pay those plans an amount based on the underfunded status of the plan, referred to as a withdrawal liability

A summary of each multiemployer pension plan for which we participate is presented below:

 

    Pension

    Fund

  

EIN/Pension

Plan Number

       

Pension

Protection
Act Zone Status 1

     FIP/RP
Status
Pending/
            Vulcan Contributions in thousands      Surcharge     Expiration
Date/Range of
CBAs
 
        2012      2011      Implemented          2012        2011      2010      Imposed    
A    36-6042061-001        red         orange         no           $147          $162         $176         no        5/31/2013   
                                  5/31/2015 -   
B    36-6052390-001        green         green         no           418          408         494         no        1/31/2016   
                                  5/31/2013 -   
C    36-6044243-001        red         red         no           302          276         267         no        1/31/2016   
D    51-6031295-002        green         green         no           64          52         49         no        3/31/2014   
E    94-6277608-001        yellow         yellow         yes           232          177         176         no        7/15/2013   
                                  7/31/2014 -   
F    52-6074345-001        red         red         yes           887          840         825         no        1/31/2016   
G    51-6067400-001        green         green         no           211          166         181         no        4/30/2014   
H    36-6140097-001        green         green         no           1,392          1,543         1,566         no        4/30/2014   
                                  7/15/2013 -   
I    94-6090764-001        orange         orange         yes           2,082          1,737         1,576         no        9/17/2013   
J    95-6032478-001        red         red         yes           391          313         243         no        9/30/2015   
K    36-6155778-001        red         red         no           216          198         195         no        4/30/2013   
    L 2    51-6051034-001        yellow         green              2         0          24         54             2            2   
                                  7/15/2013 -   
M    91-6145047-001        green         green         no           885          882         764         no        4/8/2017   

Total contributions

                                                $7,227           $6,778         $6,566                    

 

A      Automobile Mechanics Local No. 701 Pension Fund

  

H     Midwest Operating Engineers Pension Trust Fund

B      Central Pension Fund of the IUOE and Participating Employers

  

I       Operating Engineers Trust Funds - Local 3

C      Central States Southeast and Southwest Areas Pension Plan

  

J      Operating Engineers Pension Trust Funds - Local 12

D     IAM National Pension Fund

  

K      Suburban Teamsters of Northern Illinois Pension Plan

E      Laborers Trust Funds for Northern California

  

L      Teamsters Union No 142 Pension Trust Fund

F      LIUNA National Industrial Pension Fund

  

M     Western Conference of Teamsters Pension Trust Fund

G     Local 786 Building Material Pension Trust

  

EIN   Employer Identification Number

  

FIP   Funding Improvement Plan

  

RP    Rehabilitation Plan

  

CBA Collective Bargaining Agreement

  

 

 1

The Pension Protection Act of 2006 defines the zone status as follows: green - healthy, yellow - endangered, orange - seriously endangered and red - critical.

 

 2

All employees covered under this plan were located at operations divested on 9/30/2011.

Our contributions to individual multiemployer pension funds did not exceed 5% of the fund’s total contributions in the three years ended December 31, 2012, 2011 and 2010. Additionally, our contributions to multiemployer postretirement benefit plans were immaterial for all periods presented in the accompanying consolidated financial statements.

 

As of December 31, 2012, a total of 20% of our domestic hourly labor force was covered by collective bargaining agreements. Of such employees covered by collective bargaining agreements, 19% were covered by agreements that expire in 2013. We also employed 235 union employees in Mexico who are covered by a collective bargaining agreement that will expire in 2013. None of our union employees in Mexico participate in multiemployer pension plans.

In addition to the pension plans noted above, we had one unfunded supplemental retirement plan as of December 31, 2012 and 2011. The accrued costs for the supplemental retirement plan were $1,243,000 at December 31, 2012 and $1,293,000 at December 31, 2011.

POSTRETIREMENT PLANS

In addition to pension benefits, we provide certain healthcare and life insurance benefits for some retired employees. In the fourth quarter of 2012, we amended our postretirement healthcare plan to cap our portion of the medical coverage cost at the 2015 level. Effective July 15, 2007, we amended our salaried postretirement healthcare coverage to increase the eligibility age for early retirement coverage to age 62, unless certain grandfathering provisions were met. Substantially all our salaried employees and where applicable, hourly employees may become eligible for these benefits if they reach a qualifying age and meet certain service requirements. Generally, Company-provided healthcare benefits terminate when covered individuals become eligible for Medicare benefits, become eligible for other group insurance coverage or reach age 65, whichever occurs first.

The following table sets forth the combined funded status of the plans and their reconciliation with the related amounts recognized in our consolidated financial statements at December 31:

 

  in thousands    2012     2011  

  Change in Benefit Obligation

    

  Projected benefit obligation at beginning of year

     $134,926        $133,717   

  Service cost

     4,409        4,789   

  Interest cost

     5,851        6,450   

  Plan amendments

     (38,414     0   

  Actuarial (gain) loss

     13,562        (2,854

  Benefits paid

     (6,834     (7,176

  Projected benefit obligation at end of year

     $113,500        $134,926   

  Change in Plan Assets

    

  Fair value of assets at beginning of year

     $0        $0   

  Actual return on plan assets

     0        0   

  Fair value of assets at end of year

     $0        $0   

  Funded status

     ($113,500     ($134,926

  Net amount recognized

     ($113,500     ($134,926

  Amounts Recognized in the
  Consolidated Balance Sheets

    

  Current liabilities

     ($10,366     ($9,966

  Noncurrent liabilities

     (103,134     (124,960

  Net amount recognized

     ($113,500     ($134,926

  Amounts Recognized in Accumulated
  Other Comprehensive Income

    

  Net actuarial loss

     $38,221        $26,006   

  Prior service credit

     (41,182     (4,141

  Total amount recognized

     ($2,961     $21,865   

 

The following table sets forth the components of net periodic benefit cost, amounts recognized in other comprehensive income, weighted-average assumptions and assumed trend rates of the plans at December 31:

 

  dollars in thousands

     2012        2011        2010   

  Components of Net Periodic Postretirement
  Benefit Cost

      

  Service cost

     $4,409        $4,789        $4,265   

  Interest cost

     5,851        6,450        6,651   

  Amortization of prior service credit

     (1,372     (674     (728

  Amortization of actuarial loss

     1,346        1,149        887   

  Net periodic postretirement benefit cost

     $10,234        $11,714        $11,075   

  Changes in Plan Assets and Benefit
  Obligations Recognized in Other
  Comprehensive Income

      

  Net actuarial (gain) loss

     $13,562        ($2,853     $11,730   

  Prior service credit

     (38,414     0        0   

  Reclassification of actuarial loss to net
  periodic postretirement benefit cost

     (1,346     (1,149     (887

  Reclassification of prior service credit to net
  periodic postretirement benefit cost

     1,372        674        728   

  Amount recognized in other comprehensive
  income

     ($24,826     ($3,328     $11,571   

  Amount recognized in net periodic
  postretirement benefit cost and other
  comprehensive income

     ($14,592     $8,386        $22,646   

  Assumptions
  Assumed Healthcare Cost Trend Rates
  at December 31

      

  Healthcare cost trend rate assumed
  for next year

     8.00%        7.50%        8.00%   

  Rate to which the cost trend rate gradually
  declines

     5.00%        5.00%        5.00%   

  Year that the rate reaches the rate it is
  assumed to maintain

     2019        2017        2017   

  Weighted-average assumptions used to
  determine net periodic benefit cost for
  years ended December 31

      

  Discount rate

     4.60%        4.95%        5.45%   

  Weighted-average assumptions used to
  determine benefit obligation at
  December 31

      

  Discount rate

     3.30%        4.60%        4.95%   

The estimated net actuarial loss and prior service credit that will be amortized from accumulated other comprehensive income into net periodic postretirement benefit cost during 2013 are $2,331,000 and ($4,863,000), respectively.

 

Total employer contributions for the postretirement plans are presented below:

 

  in thousands    Postretirement  

  Employer Contributions

  

  2010

     $7,242   

  2011

     7,176   

  2012

     6,834   

  2013 (estimated)

     10,366   

The employer contributions shown above are equal to the cost of benefits during the year. The plans are not funded and are not subject to any regulatory funding requirements.

The following benefit payments, which reflect expected future service, as appropriate, are expected to be paid:

 

  in thousands    Postretirement  

  Estimated Future Benefit Payments

  

  2013

     $10,366   

  2014

     10,807   

  2015

     11,101   

  2016

     11,050   

  2017

     10,719   

  2018–2022

     47,491   

Contributions by participants to the postretirement benefit plans for the years ended December 31 are as follows:

 

  in thousands    Postretirement  

  Participants Contributions

  

  2010

     $1,829   

  2011

     1,933   

  2012

     1,901   

PENSION AND OTHER POSTRETIREMENT BENEFITS ASSUMPTIONS

Each year we review our assumptions about the discount rate, the expected return on plan assets, the rate of compensation increase (for salary-related plans) and the rate of increase in the per capita cost of covered healthcare benefits.

In selecting the discount rate, we consider fixed-income security yields, specifically high-quality bonds. We also analyze the duration of plan liabilities and the yields for corresponding high-quality bonds. At December 31, 2012, the discount rates for our various plans ranged from 3.05% to 4.35%.

In estimating the expected return on plan assets, we consider past performance and long-term future expectations for the types of investments held by the plan as well as the expected long-term allocation of plan assets to these investments. At December 31, 2012, the expected return on plan assets was reduced to 7.5% from the 8.0% used to determine the 2012 expense.

In projecting the rate of compensation increase, we consider past experience and future expectations. At December 31, 2012, our projected weighted-average rate of compensation remained at 3.5%.

In selecting the rate of increase in the per capita cost of covered healthcare benefits, we consider past performance and forecasts of future healthcare cost trends. At December 31, 2012, our assumed rate of increase in the per capita cost of covered healthcare benefits was increased to 8.0% for 2013, decreasing each year until reaching 5.0% in 2019 and remaining level thereafter.

 

Assumed healthcare cost trend rates have a significant effect on the amounts reported for the healthcare plans. A one-percentage-point change in the assumed healthcare cost trend rate would have the following effects:

 

  in thousands    One-percentage-point
Increase
     One-percentage-point
Decrease
 

  Effect on total of service and interest cost

     $192         ($186

  Effect on postretirement benefit obligation

     3,274         (3,149

DEFINED CONTRIBUTION PLANS

We sponsor three defined contribution plans. Substantially all salaried and nonunion hourly employees are eligible to be covered by one of these plans. As stated above, effective July 15, 2007, we amended our defined benefit pension plans and our defined contribution 401(k) plans to no longer accept new participants. Existing participants continue to accrue benefits under these plans. Salaried and nonunion hourly employees hired on or after July 15, 2007 are eligible for a single defined contribution 401(k)/Profit-Sharing plan. Expense recognized in connection with these plans totaled $18,460,000 in 2012, $16,057,000 in 2011 and $15,273,000 in 2010.