-----BEGIN PRIVACY-ENHANCED MESSAGE----- Proc-Type: 2001,MIC-CLEAR Originator-Name: webmaster@www.sec.gov Originator-Key-Asymmetric: MFgwCgYEVQgBAQICAf8DSgAwRwJAW2sNKK9AVtBzYZmr6aGjlWyK3XmZv3dTINen TWSM7vrzLADbmYQaionwg5sDW3P6oaM5D3tdezXMm7z1T+B+twIDAQAB MIC-Info: RSA-MD5,RSA, UEttpIM+xitXC0LinLHwGT0tCocgCqq8TCo6NDcJ4u/A9WA7FgxeR4PXUcjvPKXz JGTAhmiUuN6PJJjRUSB1Gg== 0001104659-06-074996.txt : 20061114 0001104659-06-074996.hdr.sgml : 20061114 20061114154151 ACCESSION NUMBER: 0001104659-06-074996 CONFORMED SUBMISSION TYPE: 10-Q/A PUBLIC DOCUMENT COUNT: 5 CONFORMED PERIOD OF REPORT: 20060630 FILED AS OF DATE: 20061114 DATE AS OF CHANGE: 20061114 FILER: COMPANY DATA: COMPANY CONFORMED NAME: ACCELLENT INC CENTRAL INDEX KEY: 0001342505 STANDARD INDUSTRIAL CLASSIFICATION: SURGICAL & MEDICAL INSTRUMENTS & APPARATUS [3841] IRS NUMBER: 000000000 FILING VALUES: FORM TYPE: 10-Q/A SEC ACT: 1934 Act SEC FILE NUMBER: 333-130470 FILM NUMBER: 061214725 BUSINESS ADDRESS: STREET 1: 200 WEST 7TH AVE CITY: COLLEGEVILL STATE: PA ZIP: 19426 BUSINESS PHONE: 866-899-1392 MAIL ADDRESS: STREET 1: 200 WEST 7TH AVE CITY: COLLEGEVILL STATE: PA ZIP: 19426 10-Q/A 1 a06-23745_110qa.htm AMENDMENT TO QUARTERLY REPORT PURSUANT TO SECTIONS 13 OR 15(D)

 

UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

 


 

Form 10-Q/A

(Amendment No. 1)


 

ý         QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

 

For the quarterly period ended June 30, 2006

 

Commission File Number: 333-130470

 

Accellent Inc.

(Exact name of registrant as specified in its charter)

 

Maryland

 

84-1507827

(State or other jurisdiction of

 

(I.R.S. Employer

incorporation or organization)

 

Identification Number)

 

 

 

100 Fordham Road

 

 

Wilmington, Massachusetts

 

01887

(Address of registrant’s principal executive offices)

 

(Zip code)

 

Registrant’s Telephone Number, Including Area Code: (978) 570-6900

 

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.    Yes  ý   No  o

 

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, or a non-accelerated filer. See definition of “accelerated filer” and “large accelerated filer” in Rule 12b-2 of the Exchange Act. (Check one):

 

Large accelerated filer

    o

 

Accelerated filer    o

 

Non-accelerated filer    ý

 

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act). Yes  o   No  ý

 

As of August 3, 2006, 1,000 shares of the Registrant’s common stock were outstanding. The registrant is a wholly owned subsidiary of Accellent Holdings Corp.

 

 



 

Explanatory Note

 

This Quarterly Report on Form 10-Q/A (the “Amendment”) amends and restates our Quarterly Report on Form 10-Q for the quarter ended June 30, 2006 filed on August 4, 2006 (the “Original Filing”).  The unaudited condensed consolidated financial statements and financial information of Accellent Inc. (the “Company”) included herein have been restated to reflect the Company’s conclusion that certain derivative instruments relating to interest rate swap and collar agreements did not qualify for cash flow hedge accounting.  The Company believed the initial accounting treatment for these interest rate swap and collar agreements treated as hedges properly reflected the intent and economics of the underlying transactions; however, the interpretations of how to apply Statement of Financial Accounting Standards No. 133, “Accounting for Derivative Instruments and Hedging Activities” (“SFAS 133”), and how to adequately provide documentation for such instruments so as to qualify for hedge accounting are very complex.  Based on an evaluation of the Company’s hedge documentation, management has concluded the documentation with respect to these instruments did not meet the requirements of SFAS 133.  Therefore, the unaudited condensed consolidated financial statements and financial information as of and for the three and six months ended June 30, 2006 included herein have been restated to reflect any changes in the market value of these derivative instruments in the condensed consolidated statements of operations rather than in “accumulated other comprehensive income (loss),” a component of stockholder’s equity.  Additionally, any previously realized amounts associated with these derivatives have been reclassified out of interest expense, net into the “gain on derivative instruments” line item in the condensed consolidated statements of operations.

Further information relating to the restatement and the effect is more fully described in Note 1 to the unaudited condensed consolidated financial statements.

This Quarterly Report on Form 10-Q/A restates Item 1, Financial Statements, Item 2, Management's Discussion and Analysis of Financial Condition and Results of Operations and Item 4, Controls and Procedures, solely as a result of, and to reflect, this determination.  Pursuant to the rules of the Securities and Exchange Commission (SEC), we have included currently-dated certifications from our principal executive officer and principal financial officer, as required by Sections 302 and 906 of the Sarbanes-Oxley Act of 2002.  These certifications are attached as Exhibits 31.1, 31.2, 32.1 and 32.2, respectively.  Except for the restated information described above, this Quarterly Report on Form 10-Q/A continues to describe conditions as of the Original Filing and we have not updated the disclosures contained herein to reflect events that have occurred subsequent to that date.

 

 

2



 

Table of Contents

 

 

 

 

 

 

 

 

PART I

 

FINANCIAL INFORMATION

 

 

 

 

 

 

 

 

 

 

 

ITEM 1.

 

Financial Statements

 

 

 

 

 

 

Unaudited Condensed Consolidated Balance Sheets

 

 

 

 

 

 

Unaudited Condensed Consolidated Statements of Operations

 

 

 

 

 

 

Unaudited Condensed Consolidated Statements of Cash Flows

 

 

 

 

 

 

Notes to Unaudited Condensed Consolidated Financial Statements

 

 

 

 

 

 

 

 

 

 

 

ITEM 2.

 

Management’s Discussion and Analysis of Financial Condition and Results of Operations

 

 

 

 

 

 

 

 

 

 

 

ITEM 3.

 

Quantitative and Qualitative Disclosures About Market Risk

 

 

 

 

 

 

 

 

 

 

 

ITEM 4.

 

Controls and Procedures

 

 

 

 

 

 

 

 

 

PART II

 

OTHER INFORMATION

 

 

 

 

 

 

 

 

 

 

 

ITEM 1.

 

Legal Proceedings

 

 

 

 

 

 

 

 

 

 

 

ITEM 1A.

 

Risk Factors

 

 

 

 

 

 

 

 

 

 

 

ITEM 2.

 

Unregistered Sales of Equity Securities and Use of Proceeds

 

 

 

 

 

 

 

 

 

 

 

ITEM 3.

 

Defaults Upon Senior Securities

 

 

 

 

 

 

 

 

 

 

 

ITEM 4.

 

Submission of Matters to a Vote of Security Holders

 

 

 

 

 

 

 

 

 

 

 

ITEM 5.

 

Other Information

 

 

 

 

 

 

 

 

 

 

 

ITEM 6.

 

Exhibits

 

 

 

 

 

 

 

 

 

Signatures

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3



 

 

PART I. FINANCIAL INFORMATION

 

ITEM 1. FINANCIAL STATEMENTS

 

ACCELLENT INC.

Unaudited Condensed Consolidated Balance Sheets

As of December 31, 2005 and June 30, 2006

(in thousands, except per share data)

 

 

 

December 31,
2005

 

June 30,
2006

 

 

 

 

 

As Restated

 

Assets

 

 

 

 

 

Current assets:

 

 

 

 

 

Cash and cash equivalents

 

$

8,669

 

$

1,641

 

Accounts receivable, net of allowances of $1,497 and $1,872, respectively

 

54,916

 

60,888

 

Inventories

 

66,467

 

65,804

 

Prepaid expenses and other

 

3,877

 

3,388

 

Total current assets

 

133,929

 

131,721

 

Property and equipment, net

 

116,587

 

124,786

 

Goodwill

 

855,345

 

854,488

 

Intangibles, net

 

276,109

 

267,507

 

Deferred financing costs and other assets

 

26,478

 

30,046

 

Total assets

 

$

1,408,448

 

$

1,408,548

 

Liabilities and stockholder’s equity

 

 

 

 

 

Current liabilities:

 

 

 

 

 

Current portion of long-term debt

 

$

4,018

 

$

4,027

 

Accounts payable

 

21,289

 

23,553

 

Accrued payroll and benefits

 

12,982

 

9,996

 

Accrued interest

 

6,110

 

5,193

 

Accrued income taxes

 

4,634

 

3,006

 

Accrued expenses

 

15,424

 

13,792

 

Total current liabilities

 

64,457

 

59,567

 

Notes payable and long-term debt

 

697,074

 

704,269

 

Other long-term liabilities

 

28,117

 

46,045

 

Total liabilities

 

789,648

 

809,881

 

Stockholder’s equity:

 

 

 

 

 

Common stock, par value $.01 per share, 50,000,000 shares authorized and 1,000 shares issued and outstanding at June 30, 2006 and December 31, 2005

 

 

 

Additional paid-in capital

 

641,948

 

625,597

 

Accumulated other comprehensive loss

 

(646

)

(3)

 

Retained deficit

 

(22,502

)

(26,927

)

Total stockholder’s equity

 

618,800

 

598,667

 

Total liabilities and stockholder’s equity

 

$

1,408,448

 

$

1,408,548

 

 

The accompanying notes are an integral part of these financial statements.

 

4



 

ACCELLENT INC.

Unaudited Condensed Consolidated Statements of Operations

For the three and six months ended June 30, 2005 and 2006

(in thousands)

 

 

 

 

 

 

Predecessor

 

 

Successor

 

 

 

Three
Months
Ended
June 30,
2005

 

Six Months
Ended
June 30,
2005

 

 

Three
Months
Ended
June 30,
2006

 

Six Months
Ended
June 30,
2006

 

 

 

 

 

 

As Restated

 

Net sales

 

$

114,724

 

$

223,597

 

 

$

124,727

 

$

246,408

 

Cost of sales (exclusive of amortization)

 

77,505

 

154,362

 

 

85,196

 

175,545

 

Gross profit

 

37,219

 

69,235

 

 

39,531

 

70,863

 

Selling, general and administrative expenses

 

15,823

 

30,992

 

 

16,278

 

33,259

 

Research and development expenses

 

763

 

1,428

 

 

896

 

1,872

 

Restructuring charges

 

1,790

 

2,640

 

 

568

 

2,297

 

Amortization of intangibles

 

1,515

 

3,089

 

 

4,301

 

8,602

 

Income from operations

 

17,328

 

31,086

 

 

17,488

 

24,833

 

Interest expense, net

 

(7,776

)

(15,761

)

 

(16,312

)

(32,073

)

Gain on derivative instruments

 

 

 

 

2,646

 

6,100

 

Other expense

 

(174

)

(146

)

 

(395

)

(421

)

Income (loss) before income taxes

 

9,378

 

15,179

 

 

3,427

 

(1,561

)

Income tax expense

 

3,476

 

6,115

 

 

1,190

 

2,864

 

Net income (loss)

 

$

5,902

 

$

9,064

 

 

$

2,237

 

$

(4,425

)

 

The accompanying notes are an integral part of these financial statements.

 

5



 

ACCELLENT INC.

Unaudited Condensed Consolidated Statements of Cash Flows

For the six months ended June 30, 2005 and 2006

(in thousands)

 

 

 

 

Predecessor

 

 

Successor

 

 

 

Six Months Ended
June 30,
2005

 

 

Six Months Ended
June 30,
2006

 

 

 

 

 

 

As Restated

 

OPERATING ACTIVITIES:

 

 

 

 

 

 

Net income (loss)

 

$

9,064

 

 

$

(4,425

)

Cash provided by operating activities:

 

 

 

 

 

 

Depreciation and amortization

 

10,548

 

 

16,652

 

Amortization of debt discounts and non-cash interest expense

 

1,400

 

 

1,942

 

Deferred income taxes

 

3,864

 

 

1,434

 

Stock-based compensation expense

 

874

 

 

3,261

 

Impact of inventory step-up related to inventory sold

 

 

 

6,422

 

Unrealized gain on derivative instruments

 

 

 

(6,051

)

Loss on disposal of assets

 

112

 

 

175

 

Changes in operating assets and liabilities, net of acquisitions:

 

 

 

 

 

 

Increase in accounts receivable

 

(4,860

)

 

(5,809

)

Increase in inventories

 

(3,204

)

 

(5,539

)

Decrease in prepaid expenses and other

 

311

 

 

429

 

Decrease in accounts payable and accrued expenses

 

(6,135

)

 

(3,440

)

Repurchase of employee stock options

 

 

 

(1,841

)

Net cash provided by operating activities

 

11,974

 

 

3,210

 

INVESTING ACTIVITIES:

 

 

 

 

 

 

Purchase of property and equipment

 

(8,906

)

 

(16,233

)

Proceeds from sale of assets

 

53

 

 

354

 

Proceeds from note receivable

 

 

 

199

 

Acquisition of business

 

(2,279

)

 

(112

)

Net cash used in investing activities

 

(11,132

)

 

(15,792

)

FINANCING ACTIVITIES:

 

 

 

 

 

 

Proceeds from long-term debt

 

 

 

17,000

 

Principal payments on long-term debt

 

(982

)

 

(10,047

)

Repurchase of parent company common stock and stock options

 

 

 

(89

)

Redemption of redeemable convertible preferred stock

 

(30

)

 

 

Deferred financing fees

 

(749

)

 

(1,384

)

Net cash (used in) provided by financing activities

 

(1,761

)

 

5,480

 

EFFECT OF EXCHANGE RATE CHANGES IN CASH:

 

(129

)

 

74

 

Decrease in cash and cash equivalents

 

(1,048

)

 

(7,028

)

Cash and cash equivalents at beginning of period

 

16,004

 

 

8,669

 

Cash and cash equivalents at end of period

 

$

14,956

 

 

$

1,641

 

 

The accompanying notes are an integral part of these financial statements.

 

6



 

ACCELLENT INC.

Notes to Unaudited Condensed Consolidated Financial Statements

June 30, 2006

 

1. Summary of Significant Accounting Policies

 

Basis of Presentation

 

The unaudited condensed consolidated financial statements include the accounts of Accellent Inc. and its wholly owned subsidiaries (collectively, the “Company”). All significant intercompany transactions have been eliminated.

 

The accompanying interim consolidated financial statements of the Company have been prepared in conformity with accounting principles generally accepted in the United States of America (“GAAP”), consistent in all material respects with those applied in the Company’s Annual Report on Form 10-K for the year ended December 31, 2005, except for the required adoption of Statement of Financial Accounting Standards (SFAS) No. 123R, “Share-Based Payment” (SFAS 123R), an amendment to SFAS 123, “Accounting for Stock-Based Compensation” and a replacement of Accounting Principles Board Opinion No. 25, “Accounting for Stock Issued to Employees,” and its related implementation guidance on January 1, 2006. Interim financial reporting does not include all of the information and footnotes required by GAAP for complete financial statements. The interim financial information is unaudited, but reflects all normal adjustments which are, in the opinion of management, necessary to provide a fair statement of results for the interim periods presented. Operating results for the interim periods presented are not necessarily indicative of the results that may be expected for the year ending December 31, 2006. The balance sheet data at December 31, 2005 was derived from audited financial statements, but does not include all the disclosures required by GAAP.

 

Accellent Inc. was acquired on November 22, 2005 through a merger transaction with Accellent Merger Sub Inc., a corporation formed by investment funds affiliated with Kohlberg Kravis Roberts & Co. L.P. (“KKR”) and Bain Capital (“Bain”). The acquisition was accomplished through the merger of Accellent Merger Sub Inc. into Accellent Inc. with Accellent Inc. being the surviving company (the “Transaction”).

 

The Company is a wholly owned subsidiary of Accellent Acquisition Corp., which is owned by Accellent Holdings Corp. Both of these companies were formed to facilitate the Transaction.

 

The Company’s accounting for the Transaction follows the requirements of Staff Accounting Bulletin (“SAB”) 54, Topic 5-J, and SFAS No. 141, “Business Combinations,” which require that purchase accounting treatment of the Transaction be “pushed down” to the Company resulting in the adjustment of all net assets to their respective fair values as of the date the Transaction occurred..

 

Although Accellent Inc. continued as the same legal entity after the Transaction, the application of push down accounting represents the termination of the old accounting entity and the creation of a new one. As a result, the accompanying unaudited condensed consolidated statements of operations and cash flows are presented for two periods:  Predecessor and Successor, which relate to the period preceeding the Transaction and the period succeeding the Transaction, respectively. The Company refers to the operations of Accellent Inc. and subsidiaries for both the Predecessor and Successor periods.

 

Nature of Operations

 

The Company is engaged in providing product development and design services, custom manufacturing of components, assembly of finished devices and supply chain manufacturing services primarily for the medical device industry. Sales are focused in both domestic and European markets.

 

Concurrent with the acquisition of MedSource Technologies, Inc. (“MedSource”) on June 30, 2004, the Company realigned its management to focus on the three main medical device markets which it serves. As a result of this realignment, the Company has three operating segments: endoscopy, cardiology and orthopaedic. The Company has determined that all of its operating segments meet the aggregation criteria of paragraph 17 of SFAS No. 131, and are treated as one reportable segment.

 

New Accounting Pronouncements

 

In November 2004, the FASB issued SFAS No. 151, “Inventory Costs, an amendment of ARB No. 43, Chapter 4.” SFAS No. 151 amends Accounting Research Bulletin No. 43, Chapter 4, to clarify that abnormal amounts of idle facility expense, freight, handling costs and wasted materials (spoilage) should be recognized as current-period charges. In addition, SFAS No. 151 requires that allocation of fixed production overhead to inventory be based on the normal capacity of the production facilities. SFAS No. 151 is effective for inventory costs incurred during fiscal years beginning after June 15,

 

7



 

2005. The adoption of SFAS No. 151 on January 1, 2006 did not have a material impact on the Company’s results of operations, financial position or cash flows.

 

On December 16, 2004, the FASB issued SFAS No. 123 (Revised 2004), “Share-Based Payment.”   SFAS 123R requires that compensation cost related to share-based payment transactions be recognized in the financial statements using a fair value model. Share-based payment transactions within the scope of SFAS 123R include stock options, restricted stock plans, performance-based awards, stock appreciation rights and employee share purchase plans. The Company elected to adopt the modified prospective transition method as provided by SFAS 123R and, accordingly, financial statement amounts for the prior periods presented in this Form 10-Q/A have not been restated to reflect the fair value method of recording share-based compensation. The adoption of SFAS 123R resulted in non-cash stock-based compensation charges of $1.6 million and $3.3 million for the three and six months ended June 30, 2006, respectively.

 

On July 13, 2006, the FASB issued Interpretation No. 48, or “FIN 48”, “Accounting for Uncertainty in Income Taxes.”  FIN 48 provides a standardized methodology to determine and disclose liabilities associated with uncertain tax positions. The provisions of FIN 48 are effective for the Company’s first annual period that begins after December 31, 2006. The Company is still assessing the implications of FIN 48, which may materially impact results of operations in the first quarter of fiscal year 2007 and thereafter.

 

Financial Statement Restatement

On November 10, 2006, management of the Company and the Audit Committee of the Company made the decision to restate the Company’s previously issued unaudited condensed consolidated financial statements for the periods ended March 31, 2006 and June 30, 2006.  The Company arrived at this decision after an extensive review of its accounting for derivatives.  The restatement pertains to the hedge documentation for the Company’s interest rate swap and collar agreements, which the Company determined did not meet the requirements to qualify for hedge accounting under Statement of Financial Accounting Standards No. 133, “Accounting for Derivative Instruments and Hedging Activities” (SFAS 133).

In accordance with the requirements of SFAS 133, gains and losses from hedging instruments designated as cash flow hedges in accordance with the requirements for hedge accounting are reflected in accumulated other comprehensive income (loss) within stockholder’s equity, and reclassified to earnings as the underlying hedged transaction occurs.  The Company has determined that it has not met the documentation requirements for hedge accounting for either the swap or collar; therefore, all gains and losses from the swap and collar must be reflected in the Company’s earnings. This accounting treatment will continue until the Company, at its discretion, satisfies the documentation requirements for designation as a cash flow hedge in accordance with SFAS 133.

The net effects of all restatement adjustments on the unaudited condensed consolidated balance sheet, unaudited condensed consolidated statement of operations and unaudited condensed consolidated statement of cash flows for the three and six months ended June 30, 2006 are as follows (in thousands):

 

 

 

Originally Filed

 

Adjustment

 

Restated

 

 

 

 

 

 

 

Balance Sheet 
As of June 30, 2006

 

Accumulated other comprehensive income (loss)

 

$

6,048

 

$

(6,051

)

$

(3

)

Retained (deficit)

 

(32,978

)

6,051

 

(26,927

)

 

 

 

 

 

 

 

 

 

 

Statement of Operations
Three months ended June 30, 2006

 

Gain on derivative instruments

 

$

 

$

2,646

 

$

2,646

 

Interest expense, net

 

(16,251

)

(61

)

(16,312

)

Income before income taxes

 

842

 

2,585

 

3,427

 

Net (loss) income

 

(348

)

2,585

 

2,237

 

 

 

 

 

 

 

 

 

 

 

Statement of Operations
Six months ended June 30, 2006

 

Gain on derivative instruments

 

$

 

$

6,100

 

$

6,100

 

Interest expense, net

 

(32,024

)

(49

)

(32,073

)

Income (loss) before income taxes

 

(7,612

)

6,051

 

(1,561

)

Net loss

 

(10,476

)

6,051

 

(4,425

)

 

 

 

 

 

 

 

 

 

 

Statement of Cash Flows
Six months ended June 30, 2006

 

Net loss

 

$

(10,476

)

$

6,051

 

$

(4,425

)

Unrealized gain on derivative instruments

 

 

(6,051

)

(6,051

)

 

In addition, the Company has discussed in Note 11 related party transactions during the three and six months ended June 30, 2006, which was not previously disclosed in the Original Filing.

2. Acquisitions

 

As discussed in Note 1, the Transaction was completed on November 22, 2005 and was financed by a combination of borrowings under the Company’s new senior secured credit facility (the “Credit Agreement”), the issuance of senior subordinated notes due 2013 (the “Notes”) and equity contributions from affiliates of KKR and Bain, as well as equity contributions from management. The purchase price consideration paid to existing shareholders was $827.6 million, including $796.7 million of cash consideration and $30.9 million of management equity in the form of fully vested stock options and preferred stock of the Company converted into fully vested stock options or common stock of Accellent Holdings Corp.

 

On October 6, 2005, the Company purchased 100% of the outstanding membership interests in Machining Technology Group, LLC (“MTG”), a privately held manufacturing and engineering company specializing in rapid prototyping and manufacturing of specialized orthopaedic implants and instruments for the orthopaedic industry. The acquisition was accounted for as a purchase and accordingly the results of operations include MTG results beginning on October 6, 2005. The Company acquired MTG to expand product offerings and manufacturing capabilities in the orthopaedic medical device market.

 

On September 12, 2005, the Company acquired substantially all of the assets of Campbell Engineering, Inc. (“Campbell”) and certain real property owned by the shareholders of Campbell and used by Campbell in the conduct of its business. The Campbell acquisition was accounted for as a purchase and accordingly the results of operations include Campbell’s results beginning September 12, 2005. Campbell is an engineering and manufacturing firm providing design, analysis, precision fabrication, assembly and testing of primarily orthopaedic implants and instruments.

 

The following unaudited pro forma consolidated financial information for the Predecessor six months ended June 30, 2005 reflects the purchase of Campbell and MTG, and the Transaction as if all had occurred as of January 1, 2005. This unaudited pro forma information has been provided for information purposes only and is not necessarily indicative of the results of operations or financial condition that actually would have been achieved if the acquisitions and the Transaction had occurred on the date indicated, or that may be reported in the future (in thousands):

 

The Company reports all amortization expense related to intangible assets on a separate line of its statement of operations.  For the three and six months ended June 30, 2005 and 2006, the Company incurred amortization expense related to intangible assets which related to cost of sales and selling, general and administrative expenses as follows (in thousands):

 

 

 

Predecessor

 

 

Successor

 

 

 

Three
months
ended June
30, 2005

 

Six months
ended June
30, 2005

 

 

Three
months
ended June
30, 2006

 

Six months
ended June
30, 2006

 

 

 

 

 

 

 

 

 

 

 

 

Cost of sales related amortization

 

$

894

 

$

1,788

 

 

$

506

 

$

1,012

 

Selling, general and administrative related amortization

 

621

 

1,301

 

 

3,795

 

7,590

 

Total amortization reported

 

$

1,515

 

$

3,089

 

 

$

4,301

 

$

8,602

 

 

 

8



 

 

 

Predecessor six
month period
ended June 30,
2005

 

Net sales

 

$

237,011

 

Net loss

 

(5,745

)

 

The pro forma net loss for the six months ended June 30, 2005 includes $2.6 million of restructuring charges.

 

3. Stock Based Compensation

 

As of January 1, 2006, the Company adopted SFAS 123R. SFAS 123R requires that compensation cost related to share-based payment transactions be recognized in the financial statements. Share-based payment transactions within the scope of SFAS 123R include stock options, restricted stock plans, performance-based awards, stock appreciation rights and employee share purchase plans.

 

Employees of the Company have been granted nonqualified stock options under the 2005 Equity Plan for Key Employees of Accellent Holdings Corp. (the “2005 Equity Plan”), which provides for grants of incentive stock options, nonqualified stock options, restricted stock units and stock appreciation rights. The 2005 Equity Plan generally requires exercise of stock options within 10 years of grant. Vesting is determined in the applicable stock option agreement and generally occurs either in equal installments over five years from date of grant (“Time-Based”), or upon achievement of certain performance targets over a five-year period (“Performance-Based”). The total number of shares authorized under the plan is 14,374,633. Shares issued by Accellent Holdings Corp. upon exercise are satisfied from shares authorized for issuance, not from treasury shares.

 

As a result of the Transaction, certain employees of the Company exchanged fully vested stock options to acquire common shares of the Company for 4,901,107 fully vested stock options, or “Roll-Over” options, of Accellent Holdings Corp. The Company may at its option elect to repurchase the Roll-Over options at fair market value from terminating employees within 60 days of termination. As a result of this repurchase feature, Roll-Over options are recorded as liability until such options are exercised, forfeited, expired or settled. During the six months ended June 30, 2006, the Company exercised its repurchase rights and acquired 490,846 Roll-Over options from terminating employees at a cost of $1,840,664. As of June 30, 2006, the Company had 4,410,261 Roll-Over options outstanding at an aggregate fair value of $17,681,170, which is included in other long-term liabilities in the unaudited condensed consolidated balance sheet.

 

The Company’s Roll-Over options have an exercise price of $1.25, and for the three and six months ended June 30, 2006, fair values of $3.98 to $4.01 based on the Black-Scholes option-pricing model using the following weighted average assumptions:

 

 

Three months
ended June 30,
2006

 

Six months ended
June 30, 2006

 

Expected term to exercise

 

4.5 years

 

4.8 years

 

Expected volatility

 

25.64

%

29.04

%

Risk-free rate

 

5.19

%

4.74

%

Dividend yield

 

0

%

0

%

 

Time-Based and Performance-Based options granted during the three and six months ended June 30, 2006 have an exercise price of $5.00 and a fair value of $2.11 to $2.12 based on the Black-Scholes option-pricing model using the following weighted average assumptions:

 

 

 

Three months
ended June 30,
2006

 

Six months ended
June 30, 2006

 

Expected term to exercise

 

6.5 years

 

6.5 years

 

Expected volatility

 

31.13

%

32.09

%

Risk-free rate

 

4.96

%

4.60

%

Dividend yield

 

0

%

0

%

 

Expected term to exercise is based on the simplified method as provided by SAB 107. The Company and its parent company have no historical volatility since their shares have never been publicly traded. Accordingly, the volatility used has been estimated by management using volatility information from a peer group of publicly traded companies. The risk free rate is based on the US Treasury rate for notes with a term equal to the option's expected term. The dividend yield assumption of 0% is based on the Company's history of not paying dividends on common shares. The requisite service period is five years from date of grant.

 

For the three months ended June 30, 2006, the Company recognized stock-based compensation expense of $1,548,073 including $62,017 as cost of sales and $1,486,056 as selling, general and administrative expenses. For the six months ended June 30, 2006, the Company recognized stock-based compensation expense of $3,260,551 including $133,667 recorded as cost of sales and $3,126,884 recorded as selling, general and administrative expenses. The Company records stock-based compensation expense using the graded attribution method, which results in higher compensation expense in the earlier periods for each award. For Performance-Based options, compensation expense is recorded when the achievement of performance targets is considered probable. The Company has determined that the achievement of performance

 

9



 

targets for all Performance-Based options is probable at June 30, 2006. Total stock-based compensation expense recorded for Performance-Based options based on the probable achievement of future performance targets through June 30, 2006 was approximately $1.7 million. If the achievement of performance targets becomes less than probable, the Company would reverse previously recorded stock-based compensation expense for unvested Performance-Based options.

 

Stock option transaction activity during the six months ended June 30, 2006 was as follows:

 

 

 

2005 Equity Plan

 

Roll-Over Options

 

 

 

Number of
shares

 

Weighted
average
exercise
price

 

Number of
shares

 

Weighted
average
exercise
price

 

Outstanding at December 31, 2005

 

7,606,511

 

$

5.00

 

4,901,107

 

$

1.25

 

Granted

 

170,000

 

5.00

 

 

 

Exercised/Repurchased

 

 

 

(490,846

)

1.25

 

Forfeited

 

(527,262

)

5.00

 

 

 

Outstanding at June 30, 2006

 

7,249,249

 

$

5.00

 

4,410,261

 

$

1.25

 

 

 

 

 

 

 

 

 

 

 

Exercisable at June 30, 2006

 

 

$

 

4,410,261

 

$

1.25

 

 

As of June 30, 2006, the weighted average remaining contractual life of options granted under the 2005 Equity Plan was 9.4 years. Options outstanding under the 2005 Equity Plan had no intrinsic value as of June 30, 2006.

 

As of June 30, 2006, the weighted average remaining contractual life of the Roll-Over options was 7.3 years. The aggregate intrinsic value of the Roll-Over options was $16.5 million as of June 30, 2006. The total intrinsic value of Roll-Over options exercised during the six months ended June 30, 2006 was $1.8 million.

 

As of June 30, 2006, the Company had approximately $10.9 million of unearned stock-based compensation expense that will be recognized over approximately the next 5 years.

 

Prior to the Transaction, the Company applied APB No. 25 in accounting for its stock option and award plans. Accordingly, compensation expense was recorded only for certain stock options granted at exercise prices that were below the fair value of the underlying common stock on the grant date, and the grant date value of restricted stock grants. Had compensation expense for all employee share-based plans been determined consistent with the terms of SFAS No. 123, “Accounting for Stock-Based Compensation,” the Company’s net income for the three and six months ended June 30, 2005 would have been the pro forma amounts indicated below (in thousands):

 

 

 

Predecessor

 

 

 

Three month
period
ended June
30, 2005

 

Six month
period
ended June
30, 2005

 

Net income:

 

 

 

 

 

As reported

 

$

5,902

 

$

9,064

 

Add total stock compensation expense, net of tax, included in income as reported

 

785

 

823

 

Less total stock compensation expense—fair value method net of tax

 

(1,175

)

(1,581

)

Pro forma net income

 

$

5,512

 

$

8,306

 

 

During the three and six months ended June 30, 2005, the Company granted stock options under the Predecessor stock option plan at an exercise price of $8.18 per share and a fair value of $3.61 per share based on the Black-Scholes option-pricing model using the following assumptions:  expected term to exercise of 8.0 years; expected volatility of 29.81% to 30.06%; risk-free rate of 4.15% to 4.29%; and no dividend yield. Stock compensation expense, net of tax, included in Predecessor net income for the three-month and six-month periods ended June 30, 2005 included a charge of $0.8 million to increase the Company’s

 

10



 

liability for phantom stock plans due to the increase in value of the Company’s common stock. All stock options and phantom stock granted under the Predecessor stock option plan were either sold or exchanged in connection with the Transaction.

 

4. Restructuring and Other Charges

 

In connection with the MedSource acquisition, the Company identified $16.9 million of costs associated with eliminating duplicate positions and plant consolidations, which is comprised of $10.0 million in severance payments, and $6.9 million in lease and other contract termination costs. Severance payments relate to approximately 510 employees in manufacturing, selling and administration which are expected to be paid by the end of fiscal year 2008. All other costs are expected to be paid by 2018. The costs of these plant consolidations was reflected in the purchase price of MedSource in accordance with the FASB Emerging Issues Task Force (“EITF”) No. 95-3, Recognition of Liabilities in Connection with a Purchase Business Combination. These costs include estimates to close facilities and consolidate manufacturing capacity, and are subject to change based on the actual costs incurred to close these facilities.

 

In connection with the Transaction, the Company identified $0.5 million of costs associated with eliminating duplicate positions which is comprised primarily of severance payments. Severance payments relate to approximately 40 employees in manufacturing, selling and administration and are expected to be paid by the end of fiscal year 2007. The cost of this restructuring plan was reflected in the purchase price of the Company in accordance with EITF No. 95-3. These costs are subject to change based on the actual costs incurred. Changes to these estimates could increase or decrease the amount of the purchase price allocated to goodwill.

 

The Company accounts for restructuring activities in accordance with SFAS No. 146, Accounting for Costs Associated with Exit or Disposal Activities. The Company recognized $2.3 million of restructuring charges during the six months ended June 30, 2006, including $1.7 million of severance costs and $0.6 million of other exit costs. Severance costs include $1.1 million for the elimination of 26 positions in primarily selling, general and administrative functions, $0.4 million for the elimination of 170 manufacturing positions in the Company’s Juarez, Mexico facility due to the expiration of a customer contract, $0.1 million to reduce the workforce at a former MedSource facility in order to align the workforce with expected demand and $0.1 million to record retention bonuses earned at a former MedSource facility which was closed during March 2006. Other exit costs relate primarily to the cost of transferring production from former MedSource facilities that are closing, to other existing facilities of the Company.

 

The Company recognized $0.6 million of restructuring charges during the three months ended June 30, 2006 including $0.5 million of severance costs and $0.1 million of other exit costs. Severance costs include $0.3 million for the elimination of 72 manufacturing positions in the Company’s Juarez, Mexico facility due to the expiration of a customer contract, $0.1 million to reduce the workforce at a former MedSource facility in order to align the workforce with expected demand and $0.1 million relating to the elimination of certain administrative positions. Other exit costs relate primarily to the cost of transferring production from former MedSource facilities that are closing to other existing facilities of the Company.

The Company recognized $2.6 million of restructuring charges and acquisition integration costs during the six months ended June 30, 2005, including $0.9 million of severance costs and $1.4 million of other exit costs including costs to move production processes from five facilities that are closing to other production facilities of the Company. In addition, the Company incurred $0.3 million of costs for the integration of MedSource during the six months ended June 30, 2005.

 

The Company recognized $1.8 million of restructuring charges and acquisition integration costs during the second quarter of 2005, including $0.6 million of severance costs and $1.0 million of other exit costs including costs to move production processes from five facilities that are closing to other production facilities of the Company. In addition, the Company incurred $0.2 million of costs for the integration of MedSource.

The following table summarizes the recorded accruals and activity related to restructuring (in thousands):

 

 

 

Employee costs

 

Other costs

 

Total

 

Balance as of December 31, 2005

 

$

3,641

 

$

6,540

 

$

10,181

 

Adjustment to restructure accruals recorded in connection with acquisitions

 

(214

)

(130

)

(344

)

Restructuring charges incurred

 

1,705

 

592

 

2,297

 

Paid year-to-date

 

(2,250

)

(796

)

(3,046

)

Balance as of June 30, 2006

 

$

2,882

 

$

6,206

 

$

9,088

 

 

11



 

5. Comprehensive Income (Loss)

 

Comprehensive income (loss) represents net income (loss) plus the results of any stockholder’s equity changes related to currency translation. For the three and six months ended June 30, 2005 and 2006, the Company reported comprehensive income (loss) of the following (in thousands):

 

 

 

Predecessor

 

 

Successor

 

 

 

Three
months
ended June
30, 2005

 

Six months
ended June
30, 2005

 

 

Three
months
ended June
30, 2006

 

Six months
ended June
30, 2006

 

Net income (loss)

 

$

5,902

 

$

9,064

 

 

$

2,237

 

$

(4,425

)

Cumulative translation adjustments

 

(382

)

(702

)

 

518

 

643

 

Comprehensive income (loss)

 

$

5,520

 

$

8,362

 

 

$

2,755

 

$

(3,782

)

 

6. Inventories

 

Inventories at December 31, 2005 and June 30, 2006 consisted of the following (in thousands):

 

 

 

December 31, 2005

 

June 30, 2006

 

Raw materials

 

$

24,201

 

$

25,371

 

Work-in-process

 

22,388

 

25,748

 

Finished goods

 

19,878

 

14,685

 

Total

 

$

66,467

 

$

65,804

 

 

12



 

7. Short-term and long-term debt

 

Long-term debt at December 31, 2005 and June 30, 2006 consisted of the following (in thousands):

 

 

 

December
31, 2005

 

June 30, 2006

 

Credit Agreement dated November 22, 2005, term loan, interest at 6.39% at December 31, 2005 and 7.23% at June 30, 2006

 

$

400,000

 

$

398,000

 

Credit Agreement dated November 22, 2005, revolving loan

 

 

9,000

 

Senior Subordinated Notes maturing December 1, 2013, interest at 10½%

 

305,000

 

305,000

 

Capital lease obligations

 

88

 

41

 

Total debt

 

705,088

 

712,041

 

Less—unamortized discount on senior subordinated notes

 

(3,996

)

(3,745

)

Less—current portion

 

(4,018

)

(4,027

)

Long-term debt, excluding current portion

 

$

697,074

 

$

704,269

 

 

The Company’s Credit Agreement includes $400.0 million of term loans and up to $75.0 million available under a revolving credit facility. During the six months ended June 30, 2006, the Company drew $17.0 million in revolving credit loans under the Credit Agreement, and repaid $8.0 million in revolving credit loans. The outstanding balance on the revolving credit facility of $9.0 million at June 30, 2006 is comprised of $5.0 million bearing interest at 7.38% and $4.0 million bearing interest at 9.50%. As of June 30, 2006, $6.3 million of the revolving credit facility was supporting the Company’s letters of credit, leaving $59.7 million available.

 

As of June 30, 2006, the Company was in compliance with the covenants under the Credit Agreement and the Notes.

 

During the six months ended June 30, 2006 and 2005, the Company made interest payments of $32.9 million and $18.2 million, respectively.

 

The Notes contain an embedded derivative in the form of a change of control put option. The put option allows the note holder to put back the note to the Company in the event of a change of control for cash equal to the value of 101% of the principal amount of the note, plus accrued and unpaid interest. The change of control put option is separately accounted for pursuant to SFAS No. 133, “Accounting for Derivative Instruments and Hedging Activities.” The Company has determined that the change of control put option had de minimus value at both the issuance date of the Notes, November 22, 2005, and at June 30, 2006, as the likelihood of the note holders exercising the put option, should a change of control occur, has been assessed by management as being remote.

 

The Company utilizes swap and collar derivatives to reduce exposure to variable interest rates for a portion of the term loan under the Credit Agreement.  These derivatives have not been designated as an accounting hedge of the cash flow exposure, therefore changes in the fair value of the swap and collar derivative are recorded in earnings along with realized payments and receipts on each instrument.  During the three months ended June 30, 2006, the Company recorded gains on derivative instruments of $2.6 million, which is comprised primarily of unrealized gains.  During the six months ended June 30, 2006, the Company recorded gains on derivative instruments of $6.1 million, which is comprised primarily of unrealized gains.  The fair value of the swap and collar asset at June 30, 2006 was $5.4 million and is included in deferred financing and other assets in the unaudited condensed consolidated balance sheet.  The fair value of the swap and collar liability at December 31, 2005 was $0.7 million and was included in other long-term liabilities in the unaudited condensed consolidated balance sheet.

 

8. Income taxes

 

The effective tax rate differs from the federal statutory rate of 35% primarily due to state and foreign taxes and the effects of book to tax differences of intangible assets.  For the six months ended June 30, 2006, the Company provided income taxes of $2.9 million based on the estimated annual effective tax rate for the year applied to foreign and state ordinary income (pre-tax income excluding unusual or infrequently occurring discrete items) and also includes a discrete amount related to the amortization of goodwill and intangible assets. There is no federal regular income tax provision provided for as the Company incurred a loss for the six months ended June 30, 2006. If the Company has taxable income in a subsequent quarter, the benefit received from the utilization of its net operating loss carryforwards against that taxable income will be credited to additional paid-in capital or goodwill and not income tax expense.

 

The Company believes that it is more likely than not that the Company will not recognize the benefits of its domestic federal and state deferred tax assets. As a result, the Company continues to provide a full valuation reserve. SFAS No. 109, “Accounting for Income Taxes,” prevents the netting of deferred tax assets with deferred tax liabilities related to certain intangible assets. The Company has $12.2 million and $13.7 million of deferred tax liabilities included in other long-term liabilities on its consolidated condensed balance sheet as of December 31, 2005 and June 30, 2006, respectively, relating to certain intangible assets.

 

 

13



 

The Company paid cash for income taxes of $3.0 million for the six months ended June 30, 2006 and $1.4 million during the same period of 2005. The Company continues to evaluate its tax reserves under SFAS No. 5, “Accounting for Contingencies,” which requires the Company to accrue for losses it believes are probable and can be reasonably estimated. The amount reflected in the unaudited condensed consolidated balance sheet at June 30, 2006 is considered adequate based on the assessment of many factors including state apportionment, results of tax audits, and interpretations of tax law applied to the facts of each matter. It is reasonably possible that the tax reserves could be increased or decreased in the near term based on these factors.

 

9. Capital Stock

 

The Company has 50,000,000 shares of common stock authorized and 1,000 shares issued and outstanding, $.01 per value per share. All shares are owned by Accellent Acquisition Corp., which is owned by Accellent Holdings Corp.

 

The following table summarizes the activity for amounts recorded as additional paid-in capital for the six months ended June 30, 2006 (in thousands):

 

 

 

Additional
paid-in capital

 

Beginning balance, January 1, 2006

 

$

641,948

 

Stock-based compensation expense

 

3,333

 

Reclassification of Roll-Over options to a liability under SFAS No. 123R

 

(19,595

)

Repurchase of parent company common stock

 

(89

)

Ending balance, June 30, 2006

 

$

625,597

 

 

In accordance with the guidance of FASB Interpretation No. 44, the Company recorded the Roll-Over options exchanged in the Transaction as consideration for the acquisition of the Company. The fair value of the Roll-Over options as of the Transaction closing date was recorded as additional paid-in capital. Upon adoption of SFAS No. 123R, the Roll-Over options were reclassified as a liability due to certain terms and conditions included in the Roll-Over options. For a further discussion of the Roll-Over options, see Note 3 to these unaudited condensed consolidated financial statements.

 

10. Pension Plans

 

Components of the Company’s net periodic pension cost for the three and six months ended June 30, 2005 and 2006 were as follows (in thousands):

 

 

 

 

Predecessor

 

 

Successor

 

 

 

Three months
ended June 30,
2005

 

Six months
ended June 30,
2005

 

 

Three months
ended June 30,
2006

 

Six months
ended June 30,
2006

 

 

 

 

 

 

 

 

 

 

 

 

Service cost

 

$

23

 

$

47

 

 

$

26

 

$

52

 

Interest cost

 

34

 

70

 

 

37

 

73

 

Expected return of plan assets

 

(14

)

(29

)

 

(15

)

(30

)

Recognized net actuarial loss

 

12

 

23

 

 

9

 

17

 

 

 

$

55

 

$

111

 

 

$

57

 

$

112

 

 

Assuming that the actual return on plan assets is consistent with the expected annualized rate of 7.0% for the remainder of fiscal year 2006, and that interest rates remain constant, the Company would be required to make total contributions to its pension plans of $129,000 for fiscal year 2006.

 

11. Related Party Transactions

 

In connection with the Transaction, the Company entered into a management services agreement with KKR pursuant to which KKR will provide certain structuring, consulting and management advisory services. Pursuant to this agreement, KKR will receive an annual advisory fee of $1.0 million, such amount to increase by 5% per year. During the three and six months ended June 30, 2006, the Company incurred KKR management fees and related expenses of $0.3 million and $0.5 million, respectively. At June 30, 2006, the Company owed KKR $0.3 million for unpaid management fees, which was included in current accrued expenses on the condensed consolidated balance sheet. In addition, an affiiliate of KKR, Capstone Consulting, provides integration consulting services to the Company. For the three and six months ended June 30, 2006, the Company incurred $0.6 million and $0.8 million, respectively, for integration consulting fees for the services of Capstone Consulting. At June 30, 2006, the Company owed Capstone Consulting $0.5 million for unpaid integration consulting fees which was included in current accrued expenses on the condensed consolidated balance sheet.

 

14



 

12. Supplemental Guarantor Condensed Consolidating Financial Statements

 

In connection with Accellent Inc.’s issuance of the Notes, all of its domestic subsidiaries (the “Subsidiary Guarantors”) guaranteed on a joint and several, full and unconditional basis, the repayment by Accellent Inc. of such Notes. Certain foreign subsidiaries of Accellent Inc. (the “Non-Guarantor Subsidiaries”) have not guaranteed such indebtedness.

 

The following tables present the unaudited consolidating statements of operations for the three and six months ended June 30, 2006 and 2005 of Accellent Inc. (“Parent”), the Subsidiary Guarantors and the Non-Guarantor Subsidiaries, the unaudited condensed consolidating balance sheets as of June 30, 2006 and December 31, 2005, and cash flows for the six months ended June 30, 2006 and 2005.

 

Consolidating Statements of Operations - Successor

Three months ended June 30, 2006 (in thousands):

 

 

 

Parent

 

Subsidiary
Guarantors

 

Non-
Guarantor
Subsidiaries

 

Eliminations

 

Consolidated

 

Net sales

 

$

 

$

119,720

 

$

5,035

 

$

(28

)

$

124,727

 

Cost of sales

 

 

82,223

 

3,001

 

(28

)

85,196

 

Selling, general and administrative expenses

 

73

 

15,725

 

480

 

 

16,278

 

Research and development expenses

 

 

796

 

100

 

 

896

 

Restructuring and other charges

 

 

568

 

 

 

568

 

Amortization of intangibles

 

4,301

 

 

 

 

4,301

 

(Loss) income from operations

 

(4,374

)

20,408

 

1,454

 

 

17,488

 

Interest (expense) income

 

(16,334

)

22

 

 

 

(16,312

)

Gain on derivative instruments

 

2,646

 

 

 

 

2,646

 

Other expense

 

 

(371

)

(24

)

 

(395

)

Equity in earnings of affiliates

 

20,299

 

1,198

 

 

(21,497

)

 

Income tax expense

 

 

958

 

232

 

 

1,190

 

Net income

 

$

2,237

 

$

20,299

 

$

1,198

 

$

(21,497

)

$

2,237

 

 

Consolidating Statements of Operations - Predecessor

Three months ended June 30, 2005 (in thousands):

 

 

 

Parent

 

Subsidiary
Guarantors

 

Non-
Guarantor
Subsidiaries

 

Eliminations

 

Consolidated

 

Net sales

 

$

 

$

110,427

 

$

4,495

 

$

(198

)

$

114,724

 

Cost of sales

 

 

75,023

 

2,680

 

(198

)

77,505

 

Selling, general and administrative expenses

 

39

 

15,194

 

590

 

 

15,823

 

Research and development expenses

 

 

679

 

84

 

 

763

 

Restructuring and other charges

 

 

1,714

 

76

 

 

1,790

 

Amortization of intangibles

 

 

1,515

 

 

 

1,515

 

(Loss) income from operations

 

(39

)

16,302

 

1,065

 

 

17,328

 

Interest expense

 

 

 

(7,769

)

(7

)

 

(7,776

)

Other (expense) income

 

 

(214

)

40

 

 

(174

)

Equity in earnings of affiliates

 

5,956

 

415

 

 

(6,371

)

 

Income tax expense

 

15

 

2,778

 

683

 

 

3,476

 

Net income

 

$

5,902

 

$

5,956

 

$

415

 

$

(6,371

)

$

5,902

 

 

15



 

Consolidating Statements of Operations - Successor

Six months ended June 30, 2006 (in thousands):

 

 

 

Parent

 

Subsidiary
Guarantors

 

Non-
Guarantor
Subsidiaries

 

Eliminations

 

Consolidated

 

Net sales

 

$

 

$

236,488

 

$

10,143

 

$

(223

)

$

246,408

 

Cost of sales

 

6,422

 

163,239

 

6,107

 

(223

)

175,545

 

Selling, general and administrative expenses

 

73

 

32,212

 

974

 

 

33,259

 

Research and development expenses

 

 

1,673

 

199

 

 

1,872

 

Restructuring and other charges

 

 

2,297

 

 

 

2,297

 

Amortization of intangibles

 

8,602

 

 

 

 

8,602

 

(Loss) income from operations

 

(15,097

)

37,067

 

2,863

 

 

24,833

 

Interest (expense) income

 

(32,061

)

(13

)

1

 

 

(32,073

)

Gain on derivative instruments

 

6,100

 

 

 

 

6,100

 

Other (expense) income

 

 

(478

)

57

 

 

(421

)

Equity in earnings of affiliates

 

36,633

 

2,282

 

 

(38,915

)

 

Income tax expense

 

 

2,225

 

639

 

 

2,864

 

Net (loss) income

 

$

(4,425

)

$

36,633

 

$

2,282

 

$

(38,915

)

$

(4,425

)

 

Consolidating Statements of Operations - Predecessor

Six months ended June 30, 2005 (in thousands):

 

 

 

Parent

 

Subsidiary
Guarantors

 

Non-
Guarantor
Subsidiaries

 

Eliminations

 

Consolidated

 

Net sales

 

$

 

$

215,097

 

$

8,782

 

$

(282

)

$

223,597

 

Cost of sales

 

 

149,271

 

5,373

 

(282

)

154,362

 

Selling, general and administrative expenses

 

77

 

29,801

 

1,114

 

 

30,992

 

Research and development expenses

 

 

1,270

 

158

 

 

1,428

 

Restructuring and other charges

 

 

2,553

 

87

 

 

2,640

 

Amortization of intangibles

 

 

3,089

 

 

 

3,089

 

(Loss) income from operations

 

(77

)

29,113

 

2,050

 

 

31,086

 

Interest (expense) income

 

 

 

(15,754

)

(7

)

 

(15,761

)

Other (expense) income

 

 

(219

)

73

 

 

(146

)

Equity in earnings of affiliates

 

9,141

 

1,172

 

 

(10,313

)

 

Income tax expense

 

 

5,171

 

944

 

 

6,115

 

Net income

 

$

9,064

 

$

9,141

 

$

1,172

 

$

(10,313

)

$

9,064

 

 

16



 

Condensed Consolidating Balance Sheets

June 30, 2006 (in thousands):

 

 

 

Parent

 

Subsidiary
Guarantors

 

Non-
Guarantor
Subsidiaries

 

Eliminations

 

Consolidated

 

Cash and cash equivalents

 

$

 

$

954

 

$

687

 

$

 

$

1,641

 

Receivables, net

 

 

59,047

 

1,891

 

(50

)

60,888

 

Inventories

 

 

62,656

 

3,148

 

 

65,804

 

Prepaid expenses and other

 

49

 

3,255

 

84

 

 

3,388

 

Total current assets

 

49

 

125,912

 

5,810

 

(50

)

131,721

 

Property, plant and equipment, net

 

 

117,862

 

6,924

 

 

124,786

 

Intercompany receivable

 

55,545

 

42,858

 

5,497

 

(103,900

)

 

Investment in subsidiaries

 

112,851

 

12,773

 

 

(125,624

)

 

Goodwill

 

854,488

 

 

 

 

854,488

 

Intangibles, net

 

267,507

 

 

 

 

267,507

 

Deferred financing costs and other assets

 

28,848

 

1,175

 

23

 

 

30,046

 

Total assets

 

$

1,319,288

 

$

300,580

 

$

18,254

 

$

(229,574

)

$

1,408,548

 

 

 

 

 

 

 

 

 

 

 

 

 

Current portion of long-term debt

 

$

4,000

 

$

27

 

$

 

$

 

$

4,027

 

Accounts payable

 

 

22,335

 

1,268

 

(50

)

23,553

 

Accrued liabilities

 

(5,366

)

34,934

 

2,419

 

 

31,987

 

Total current liabilities

 

(1,366

)

57,296

 

3,687

 

(50

)

59,567

 

Note payable and long-term debt

 

704,256

 

13

 

 

 

704,269

 

Other long-term liabilities

 

17,731

 

130,420

 

1,794

 

(103,900

)

46,045

 

Total liabilities

 

720,621

 

187,729

 

5,481

 

(103,950

)

809,881

 

Equity

 

598,667

 

112,851

 

12,773

 

(125,624

)

598,667

 

Total liabilities and equity

 

$

1,319,288

 

$

300,580

 

$

18,254

 

$

(229,574

)

$

1,408,548

 

 

17



 

Condensed Consolidating Balance Sheets

December 31, 2005 (in thousands):

 

 

 

Parent

 

Subsidiary
Guarantors

 

Non-
Guarantor
Subsidiaries

 

Eliminations

 

Consolidated

 

Cash and cash equivalents

 

$

 

$

6,813

 

$

1,856

 

$

 

$

8,669

 

Receivables, net

 

 

53,067

 

1,861

 

(12

)

54,916

 

Inventories

 

6,422

 

57,469

 

2,576

 

 

66,467

 

Prepaid expenses and other

 

111

 

3,580

 

186

 

 

3,877

 

Total current assets

 

6,533

 

120,929

 

6,479

 

(12

)

133,929

 

Property, plant and equipment, net

 

 

110,865

 

5,722

 

 

116,587

 

Intercompany receivable

 

77,342

 

827

 

3,072

 

(81,241

)

 

Investment in subsidiaries

 

75,576

 

10,082

 

 

(85,658

)

 

Goodwill

 

855,345

 

 

 

 

855,345

 

Intangibles, net

 

276,109

 

 

 

 

276,109

 

Other assets, net

 

25,114

 

1,339

 

25

 

 

26,478

 

Total assets

 

$

1,316,019

 

$

244,042

 

$

15,298

 

$

(166,911

)

$

1,408,448

 

 

 

 

 

 

 

 

 

 

 

 

 

Current portion of long-term debt

 

$

4,000

 

$

18

 

$

 

$

 

$

4,018

 

Accounts payable

 

 

20,237

 

1,064

 

(12

)

21,289

 

Accrued liabilities

 

(4,452

)

41,070

 

2,532

 

 

39,150

 

Total current liabilities

 

(452

)

61,325

 

3,596

 

(12

)

64,457

 

Note payable and long-term debt

 

697,003

 

71

 

 

 

697,074

 

Other long-term liabilities

 

668

 

107,070

 

1,620

 

(81,241

)

28,117

 

Total liabilities

 

697,219

 

168,466

 

5,216

 

(81,253

)

789,648

 

Equity

 

618,800

 

75,576

 

10,082

 

(85,658

)

618,800

 

Total liabilities and equity

 

$

1,316,019

 

$

244,042

 

$

15,298

 

$

(166,911

)

$

1,408,448

 

 

18



 

Consolidating Statements of Cash Flows - Successor

Six months ended June 30, 2006 (in thousands):

 

 

 

Parent

 

Subsidiary
Guarantors

 

Non-
Guarantor
Subsidiaries

 

Eliminations

 

Consolidated

 

Net cash (used in) provided by operating activities

 

$

(27,579

)

$

28,172

 

$

2,617

 

$

 

$

3,210

 

Cash flows from investing activities:

 

 

 

 

 

 

 

 

 

 

Purchase of property and equipment

 

 

(14,826

)

(1,407

)

 

(16,233

)

Transferred assets

 

 

 

 

 

 

Proceeds from sale of equipment

 

 

354

 

 

 

354

 

Proceeds from note receivable

 

 

199

 

 

 

199

 

Acquisition of business

 

(4

)

(108

)

 

 

(112

)

Net cash used in investing activities

 

(4

)

(14,381

)

(1,407

)

 

(15,792

)

Cash flows from financing activities:

 

 

 

 

 

 

 

 

 

 

 

Proceeds from long-term debt

 

17,000

 

 

 

 

17,000

 

Principal payments on long-term debt

 

(10,000

)

(47

)

 

 

(10,047

)

Repurchase of parent company common stock

 

(89

)

 

 

 

(89

)

Intercompany receipts (advances)

 

22,056

 

(19,631

)

(2,425

)

 

 

Deferred financing fees

 

(1,384

)

 

 

 

(1,384

)

Cash flows provided by (used in) financing activities

 

27,583

 

(19,678

)

(2,425

)

 

5,480

 

Effect of exchange rate changes in cash

 

 

28

 

46

 

 

74

 

Net decrease in cash and cash equivalents

 

 

(5,859

)

(1,169

)

 

(7,028

)

Cash and cash equivalents, beginning of year

 

 

6,813

 

1,856

 

 

8,669

 

Cash and cash equivalents, end of period

 

$

 

$

954

 

$

687

 

$

 

$

1,641

 

 

 

19



 

Consolidating Statements of Cash Flows - Predecessor

Six months ended June 30, 2005 (in thousands):

 

 

 

Parent

 

Subsidiary
Guarantors

 

Non-
Guarantor
Subsidiaries

 

Eliminations

 

Consolidated

 

Net cash (used in) provided by operating activities

 

$

3,626

 

$

6,675

 

$

1,673

 

$

 

$

11,974

 

Cash flows from investing activities:

 

 

 

 

 

 

 

 

 

 

Purchase of property and equipment

 

 

(8,421

)

(485

)

 

(8,906

)

Proceeds from sale of equipment

 

 

53

 

 

 

53

 

Acquisition of business

 

 

(2,279

)

 

 

(2,279

)

Net cash used in investing activities

 

 

(10,647

)

(485

)

 

(11,132

)

Cash flows from financing activities:

 

 

 

 

 

 

 

 

 

 

 

Principal payments on long-term debt

 

 

(982

)

 

 

(982

)

Intercompany receipts (advances)

 

(3,596

)

4,777

 

(1,181

)

 

 

Redemption of redeemable preferred stock

 

(30

)

 

 

 

(30

)

Deferred financing fees

 

 

(749

)

 

 

(749

)

Cash flows (used in) provided by financing activities

 

(3,626

)

3,046

 

(1,181

)

 

(1,761

)

Effect of exchange rate changes in cash

 

 

(39

)

(90

)

 

(129

)

Net decrease in cash and cash equivalents

 

 

(965

)

(83

)

 

(1,048

)

Cash and cash equivalents, beginning of year

 

 

14,705

 

1,299

 

 

16,004

 

Cash and cash equivalents, end of period

 

$

 

$

13,740

 

$

1,216

 

$

 

$

14,956

 

 

20



 

ITEM 2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

 

Some of the information in this Quarterly Report on Form 10-Q/A includes “forward-looking statements” within the meaning of Section 27A of the Securities Act of 1933, as amended, and Section 21E of the Securities Exchange Act of 1934, as amended. All statements other than statements of historical facts included in this Form 10-Q/A, including, without limitation, certain statements under “Management’s Discussion and Analysis of Financial Condition and Results of Operations,” may constitute forward-looking statements. In some cases you can identify these “forward-looking statements” by words like “may,” “will,” “should,” “expects,” “plans,” “anticipates,” “believes,” “estimates,” “predicts,” “potential” or “continue” or the negative of those words and other comparable words. These forward-looking statements involve risks and uncertainties. Our actual results could differ materially from those indicated in these statements as a result of certain factors as more fully discussed under the heading “Risk Factors” contained in our annual report on Form 10-K filed on March 30, 2006 with the Securities and Exchange Commission (File No. 333-130470) for the Company’s fiscal year ended December 31, 2005. The following discussion and analysis should be read in conjunction with the unaudited condensed consolidated financial statements and notes thereto included herein.

 

We undertake no obligation to update publicly or publicly revise any forward-looking statement, whether as a result of new information, future events or otherwise.

 

Unless the context otherwise requires, references in this Form 10-Q/A to “Accellent,” “we,” “our” and “us” refer to Accellent Inc. and its consolidated subsidiaries, which were acquired pursuant to the Transaction (as described below).

 

Overview

 

We are the largest provider of outsourced precision manufacturing and engineering services in our target markets of the medical device industry according to market share comparisons by the Millennium Research Group. We offer our customers design and engineering, precision component manufacturing, device assembly and supply chain management services. We have extensive resources focused on providing our customers with reliable, high quality, cost-efficient, integrated outsourced solutions. Based on discussions with our customers, we believe we often become the sole supplier of manufacturing and engineering services for the products we provide to our customers.

 

We primarily focus on the leading companies in three large and growing markets within the medical device industry: cardiology, endoscopy and orthopaedics. Our customers include many of the leading medical device companies, including Abbott Laboratories, Boston Scientific, Johnson & Johnson, Medtronic, Smith & Nephew, St. Jude Medical, Stryker, Tyco International and Zimmer. While net sales are aggregated by us to the ultimate parent of a customer, we typically generate diversified revenue streams within these large customers across separate divisions and multiple products. During the first half of 2006, our top 10 customers accounted for approximately 61% of net sales with three customers each accounting for greater than 10% of net sales. Although we expect net sales from our largest customers to continue to constitute a significant portion of our net sales in the future, Boston Scientific has transferred a number of products assembled by us to its own assembly operation. This transfer was complete as of the end of our second quarter of 2006. Based on current estimates, we expect net sales from Boston Scientific to decrease annually by approximately $40 million. While we believe that the transferred business can be replaced with new business from existing and potential new customers to offset the loss, there is no assurance that we will replace such business and that the loss will not adversely affect our operating results in 2006 and thereafter.

 

The Transaction

 

On November 22, 2005, we completed our merger with Accellent Acquisition Corp., or AAC, an entity controlled by affiliates of Kohlberg Kravis Roberts & Co. L.P., or KKR, pursuant to which Accellent Merger Sub Inc., a wholly-owned subsidiary of AAC, has merged with and into Accellent Inc., with Accellent Inc. being the surviving entity (the “Merger”).

 

In connection with the Merger, entities affiliated with KKR and entities affiliated with Bain made an equity investment in Accellent Holdings Corp. of approximately $611 million, with approximately $30 million of additional equity rolled over by 58 members of management. Equity rolled over by management includes approximately $19 million of equity in stock options of Accellent Inc. that was exchanged for stock options in Accellent Holdings Corp., approximately $1 million of after-tax stock option proceeds used by management to acquire common stock of Accellent Holdings Corp, and $10 million of preferred stock of Accellent Inc. exchanged for $10 million of common stock of Accellent Holdings Corp. The equity rolled over by management in

 

21



 

the form of stock options included approximately $14 million of equity rolled over by our executive officers, which is comprised of 8 individuals. In addition, in connection with the Merger, we:

 

                  entered into a senior secured credit facility, consisting of a $400 million senior secured term loan facility and a $75 million senior secured revolving credit facility;

 

                  issued $305 million aggregate principal amount of 10½% senior subordinated notes, resulting in net proceeds of approximately $301 million after an approximately $4 million original issue discount;

 

                  repaid approximately $409 million of the indebtedness of our subsidiary, Accellent Corp., including pursuant to a tender offer for $175 million 10% senior subordinated notes due 2012; and

 

                  paid approximately $73 million of transaction fees and expenses, including tender premiums.

 

The Merger and related financing transactions are referred to collectively as the “Transaction.”

 

Acquisitions by the Company

 

On June 30, 2004, we acquired MedSource Technologies, Inc., or MedSource. As a result of the merger, we became the largest provider of manufacturing and engineering services to the medical device industry. We have essentially completed the operational integration and have also substantially completed our planned facility rationalizations.

 

On September 12, 2005, we acquired substantially all of the assets of Campbell Engineering, Inc., or Campbell, a manufacturing and engineering firm. Campbell is engaged in the business of design, analysis, precision fabrication, assembly and testing of primarily orthopaedic implants and instruments.

 

On October 6, 2005, we acquired 100% of the outstanding membership interests in Machining Technology Group, LLC, or MTG, a manufacturing and engineering company. MTG specializes in rapid prototyping and manufacturing of specialized orthopaedic implants and instruments.

 

The results of operations of the acquired companies are included in our results as of the date of each respective acquisition.

 

Financial Statement Restatement

 

On November 10, 2006, management of the Company and the Audit Committee of the Company made the decision to restate the Company’s previously issued unaudited condensed consolidated financial statements for the periods ended March 31, 2006 and June 30, 2006.  The Company arrived at this decision after an extensive review of its accounting for derivatives.  The restatement pertains to the documentation for certain derivative instruments relating to the Company’s interest rate swap and collar agreements, which the Company determined did not meet the requirements to qualify for hedge accounting under Statement of Financial Accounting Standards No. 133, “Accounting for Derivative Instruments and Hedging Activities” (SFAS 133).  Therefore, the unaudited condensed consolidated financial statements and financial information as of and for the three and six months ended June 30, 2006 have been restated to reflect any changes in the market value of these derivative instruments in the condensed consolidated statements of operations rather than in “accumulated other comprehensive income (loss),” a component of stockholder’s equity.  Additionally, any previously realized amounts associated with these derivatives have been reclassified out of interest expense, net into the “gain on derivative instruments” line item in the condensed consolidated statements of operations.

 

The accompanying management’s discussion and analysis of financial condition and results of operations gives effect to the restatement of the unaudited condensed consolidated financial statements for the period ended June 30, 2006 as described in Note 1 to the unaudited condensed consolidated financial statements.

 

Results of Operations

 

The following table sets forth percentages derived from the consolidated statements of operations for the three and six months ended June 30, 2005 and 2006, presented as a percentage of net sales.

 

 

 

Predecessor

 

Successor

 

 

 

Three
months
ended
June 30,
2005

 

Six
months
ended
June 30,
2005

 

Three
months
ended
June 30,
2006

 

Six
months
ended
June 30,
2006

 

STATEMENT OF OPERATIONS DATA:

 

 

 

 

 

 

 

 

 

Net Sales

 

100.0

%

100.0

%

100.0

%

100.0

%

Cost of Sales

 

67.6

 

69.0

 

68.3

 

71.2

 

Gross Profit

 

32.4

 

31.0

 

31.7

 

28.8

 

Selling, General and Administrative Expenses

 

13.8

 

13.9

 

13.1

 

13.5

 

Research and Development Expenses

 

0.6

 

0.6

 

0.7

 

0.8

 

Restructuring and Other Charges

 

1.6

 

1.2

 

0.5

 

0.9

 

Amortization of Intangibles

 

1.3

 

1.4

 

3.4

 

3.5

 

Income from Operations

 

15.1

 

13.9

 

14.0

 

10.1

 

 

22



 

Three Months Ended June 30, 2006 Compared to Three Months Ended June 30, 2005

 

Net Sales

 

Net sales for the second quarter of 2006 were $124.7 million, an increase of $10.0 million or 9% compared to net sales of $114.7 million for the second quarter of 2005. Higher net sales were due to a $5.8 million increase due to higher volume of shipments, which is net of the impact of the Boston Scientific transfers, and the acquisitions of Campbell and MTG which increased net sales by $5.6 million. These increases in net sales were partially offset by our facility rationalization program, which included the closing or sale of select facilities, resulting in a reduction in net sales attributable to former MedSource facilities of $1.4 million. Three customers, Boston Scientific, Johnson & Johnson and Medtronic, each accounted for greater than 10% of net sales for the second quarter of 2006 and 2005.

 

Gross Profit

 

Gross profit for the second quarter of 2006 was $39.5 million as compared to $37.2 million for the second quarter of 2005. The $2.3 million increase in gross profit was due to the acquisitions of Campbell and MTG, which increased gross profit by $1.6 million and an increase in the volume of shipments which increased gross profit by $0.7 million.

 

Gross margin was 31.7% of net sales for the second quarter of 2006 as compared to 32.4% of net sales for the second quarter of 2005. The decrease in gross margin was primarily due to a less favorable product mix in the second quarter of 2006 as compared to the second quarter of 2005.

 

Selling, General and Administrative Expenses

 

Selling, general and administrative, or SG&A, expenses were $16.3 million for the second quarter of 2006 compared to $15.8 million for the second quarter of 2005. The increase in SG&A costs was due to the adoption of SFAS No. 123R, Share-Based Payment, which resulted in an increase in non-cash stock-based compensation expense of $0.7 million, $0.6 million of consulting costs incurred for Transaction integration, and the acquisitions of Campbell and MTG, which increased SG&A costs by $0.5 million. These increases in SG&A costs were partially offset by reduced labor costs due to cost reduction programs, including plant closures.

 

SG&A expenses were 13.1% of net sales for the second quarter of 2006 as compared to 13.8% of net sales for the second quarter of 2005. The lower 2006 percentage was driven by sales growth, which led to improved leverage of our fixed SG&A costs.

 

Research and Development Expenses

 

Research and development, or R&D, expenses for the second quarter of 2006 were $0.9 million or 0.7% of net sales, compared to $0.8 million or 0.6% of net sales for the second quarter of 2005. The increase in R&D expenses was primarily due to an increase in project costs.

 

Restructuring and Other Charges

 

In accordance with the guidance of SFAS No. 146, Accounting for Costs Associated with Exit or Disposal Activities, we recognized $0.6 million of restructuring charges during the second quarter of 2006 including $0.5 million of severance costs and $0.1 million of other exit costs. Severance costs include $0.3 million for the elimination of 72 manufacturing positions in the Company’s Juarez, Mexico facility due to the expiration of a customer contract, $0.1 million to reduce the workforce at a former MedSource facility in order to align the workforce with expected demand and $0.1 million relating to the elimination of certain administrative positions. Other exit costs relate primarily to the cost of transferring production from former MedSource facilities that are closing to other existing facilities of the Company.

 

We recognized $1.8 million of restructuring charges and acquisition integration costs during the second quarter of 2005, including $0.6 million of severance costs and $1.0 million of other exit costs including costs to move production processes from five facilities that are closing to our other production facilities. In addition, we incurred $0.2 million of costs for the integration of MedSource.

 

23



 

Amortization

 

Amortization of intangible assets was $4.3 million for the second quarter of 2006 compared to $1.5 million for the second quarter of 2005. The increase was primarily due to the effects of the Transaction.

 

Interest Expense, net

 

Interest expense, net, increased $8.5 million to $16.3 million for the second quarter of 2006 as compared to $7.8 million for the second quarter of 2005 due to the increased debt incurred in connection with the Transaction which increased interest expense by $6.8 million, increased debt to acquire Campbell and MTG, which increased interest expense by $0.7 million, higher interest rates, which increased interest expense by $0.8 million and new borrowings under our revolving credit facility, which increased interest expense by $0.2 million.

 

Gain on Derivative Instruments

 

We have entered into interest rate swap and collar agreements to reduce our exposure to variable interest rates on our term loan under our senior secured credit facility.  During the second quarter of 2006, we recorded a gain of $2.6 million related to our derivative instruments, which is comprised primarily of unrealized gains.

 

Income Tax Expense

 

The effective tax rate differs from the federal statutory rate of 35% primarily due to state and foreign taxes and the effects of book to tax differences of intangible assets. Income tax expense for the second quarter of 2006 was $1.2 million and included $0.8 million of deferred income taxes for the different book and tax treatment for goodwill, $0.3 million of foreign income taxes and $0.1 million of state income taxes. Income tax expense for the second quarter of 2005 was $3.5 million and included $1.7 million of deferred income taxes for the projected use of tax benefits acquired from MedSource, $0.5 million of deferred income taxes for the different book and tax treatment for goodwill, $0.8 million of state income taxes, $0.4 million of foreign income taxes and $0.1 million of federal income taxes.

 

Six Months Ended June 30, 2006 Compared to Six Months Ended June 30, 2005

 

Net Sales

 

Net sales for the first half of 2006 were $246.4 million, an increase of $22.8 million or 10% compared to net sales of $223.6 million for the first half of 2005. Higher net sales were due to a $14.3 million increase due to higher volume of shipments, which is net of the impact of the Boston Scientific transfers, and the acquisitions of Campbell and MTG which increased net sales by $11.3 million. These increases in net sales were partially offset by our facility rationalization program, which included the closing or sale of select facilities, resulting in a reduction in net sales attributable to former MedSource facilities of $2.8 million. Three customers, Boston Scientific, Johnson & Johnson and Medtronic, each accounted for greater than 10% of net sales for the first half of 2006. Two customers, Boston Scientific and Johnson & Johnson, each accounted for greater than 10% of net sales for the first half of 2005.

 

Gross Profit

 

Gross profit for the first half of 2006 was $70.9 million as compared to $69.2 million for the first half of 2005. The $1.7 million increase in gross profit was due an increase in the volume of shipments which increased gross profit by $4.9 million and the acquisitions of Campbell and MTG, which increased gross profit by $3.2 million. These increases were partially offset by a $6.4 million write-off of the step-up of inventory recorded as a result of the Transaction.

 

Gross margin was 28.8% of net sales for the first half of 2006 as compared to 31.0% of net sales for the first half of 2005. The decrease in gross margin was primarily due to the write-off of the step-up of inventory recorded as a result of the Transaction which reduced gross margin by $6.4 million, or 2.6%, partially offset by increased revenue, which provided increased leverage of our fixed costs.

 

24



 

Selling, General and Administrative Expenses

 

SG&A expenses were $33.3 million for the first half of 2006 compared to $31.0 million for the first half of 2005. The increase in SG&A costs was due to the adoption of SFAS No. 123R, Share-Based Payment, which resulted in an increase in non-cash stock-based compensation expense of $2.3 million, the acquisitions of Campbell and MTG, which increased SG&A costs by $1.0 million and $0.8 million of consulting costs incurred for Transaction integration. These increases in SG&A costs were partially offset by reduced labor costs due to cost reduction programs, including plant closures.

 

SG&A expenses were 13.5% of net sales for the first half of 2006 as compared to 13.9% of net sales for the first half of 2005. The lower 2006 percentage was driven by sales growth, which led to improved leverage of our fixed SG&A costs.

 

Research and Development Expenses

 

R&D expenses for the first half of 2006 were $1.9 million or 0.8% of net sales, compared to $1.4 million or 0.6% of net sales for the first quarter of 2005. The increase in R&D expenses was primarily due to an increase in project costs.

 

Restructuring and Other Charges

 

We recognized $2.3 million of restructuring charges during the first half of 2006, including $1.7 million of severance costs and $0.6 million of other exit costs. Severance costs include $1.1 million for the elimination of 26 positions in primarily selling, general and administrative functions, $0.4 million for the elimination of 170 manufacturing positions in the Company’s Juarez, Mexico facility due to the expiration of a customer contract, $0.1 million to reduce the workforce at a former MedSource facility in order to align the workforce with expected demand and $0.1 million to record retention bonuses earned at a former MedSource facility which was closed during March 2006. Other exit costs relate primarily to the cost to transfer production from former MedSource facilities that are closing, to other existing facilities of the Company.

 

We recognized $2.6 million of restructuring charges and acquisition integration costs during the six months ended June 30, 2005, including $0.9 million of severance costs and $1.4 million of other exit costs including costs to move production processes from five facilities that are closing to other production facilities of the Company. In addition, we incurred $0.3 million of costs for the integration of MedSource during the first half of 2005.

 

The following table summarizes the recorded accruals and activity related to restructuring (in thousands):

 

 

 

Employee costs

 

Other costs

 

Total

 

Balance as of December 31, 2005

 

$

3,641

 

$

6,540

 

$

10,181

 

Adjustment to restructure accruals recorded in connection with acquisitions

 

(214

)

(130

)

(344

)

Restructuring charges incurred

 

1,705

 

592

 

2,297

 

Paid year-to-date

 

(2,250

)

(796

)

(3,046

)

Balance as of June 30, 2006

 

$

2,882

 

$

6,206

 

$

9,088

 

 

Amortization

 

 Amortization of intangible assets was $8.6 million for the first half of 2006 compared to $3.1 million for the first half of 2005. The increase was primarily due to the effects of the Transaction.

 

Interest Expense, net

 

Interest expense, net, increased $16.3 million to $32.1 million for the first half of 2006 as compared to $15.8 million for the first half of 2005 due to the increased debt incurred in connection with the Transaction which increased interest expense by $13.5 million, increased debt to acquire Campbell and MTG, which increased interest expense by $1.3 million, higher interest rates, which increased interest expense by $1.3 million and new borrowings under our revolving credit facility which increased interest expense by $0.2 million.

 

Gain on Derivative Instruments

 

                We have entered into interest rate swap and collar agreements to reduce our exposure to variable interest rates on our term loan under our senior secured credit facility.  During the first half of 2006, we recorded a gain of $6.1 million related to our derivative instruments, which is comprised primarily of unrealized gains.

 

25



 

Income Tax Expense

 

The effective tax rate differs from the federal statutory rate of 35% primarily due to state and foreign taxes and the effects of book to tax differences of intangible assets. Income tax expense for the first half of 2006 was $2.9 million and included $1.4 million of deferred income taxes for the different book and tax treatment for goodwill, $0.8 million of foreign income taxes and $0.5 million of state income taxes. Income tax expense for the first half of 2005 was $6.1 million and included $2.9 million of deferred income taxes for the projected use of tax benefits acquired from MedSource, $1.0 million of deferred income taxes for the different book and tax treatment for goodwill, $1.3 million of state income taxes, $0.8 million of foreign income taxes and $0.1 million of federal income taxes.

 

Liquidity and Capital Resources

 

Our principal source of liquidity is our cash flows from operations and borrowings under our senior secured credit facility, entered into in conjunction with the Transaction, which includes a $75.0 million revolving credit facility and a seven-year $400.0 million term facility. Additionally, we are able to borrow up to $100.0 million in additional term loans, with the approval of participating lenders.

 

At June 30, 2006, we had $6.3 million of letters of credit outstanding that reduced the amounts available under the revolving credit portion of our senior secured credit facility and $9.0 million of outstanding revolving credit loans, resulting in $59.7 million available under the revolving credit facility.

 

During the first half of 2006, cash provided by operating activities was $3.2 million compared to $12.0 million for the first half of 2005. This decrease was primarily due to an increase of $14.1 million in interest payments in the first half of 2006 as compared to the first half of 2005 as a result of increased debt from the Transaction and $1.8 million paid to repurchase stock options from terminating employees. This decreases was partially offset by increased net sales which generated increased cash from operations during the first half of 2006 as compared to the first half of 2005.

 

During the first half of 2006, cash used in investing activities totaled $15.8 million compared to $11.1 million for the first half of 2005. The increase in cash used in investing activities was attributable to $7.3 million of higher capital spending. Capital spending costs incurred during the first half of 2006 included $2.6 million for the implementation of the Oracle enterprise resource planning system, or ERP system, throughout our entire business, with the balance consisting primarily of the purchase of production equipment to meet growth in customer demand for our products.

 

During the first half of 2006, cash provided by financing activities was $5.5 million compared to $1.8 million of cash used for financing activities for the first half of 2005. The increase was due to $9.0 million in net draws on our revolving credit facility, which was partially offset by $1.1 million of higher scheduled repayments on long-term debt and $0.6 million of higher payments for deferred financing costs as a result of the Transaction.

 

We anticipate that we will spend approximately $14.0 to $18.0 million on capital expenditures for the remainder of 2006. Our senior secured credit facility contains restrictions on our ability to make capital expenditures. Based on current estimates, our management believes that the amount of capital expenditures permitted to be made under our senior secured credit facility will be adequate to grow our business according to our business strategy and to maintain our continuing operations.

 

Our ability to make payments on our indebtedness and to fund planned capital expenditures and necessary working capital will depend on our ability to generate cash in the future. This, to a certain extent, is subject to general economic, financial, competitive, legislative, regulatory and other factors that are beyond our control. Based on our current level of operations, we believe our cash flow from operations and available borrowings under our senior secured credit facility will be adequate to meet our liquidity requirements for the next 12 months and the foreseeable future. No assurance can be given, however, that this will be the case.

 

26



 

Other Key Indicators of Financial Condition and Operating Performance

 

EBITDA, Adjusted EBITDA and the related ratios presented in this Form 10-Q/A are supplemental measures of our performance that are not required by, or presented in accordance with general accepted accounting principles in the United States, or GAAP. EBITDA and Adjusted EBITDA are not measurements of our financial performance under GAAP and should not be considered as alternatives to net income or any other performance measures derived in accordance with GAAP, or as an alternative to cash flow from operating activities as a measure of our liquidity.

 

EBITDA represents net income (loss) before net interest expense, income tax expense, depreciation and amortization. Adjusted EBITDA is defined as EBITDA further adjusted to give effect to unusual items, non-cash items and other adjustments, all of which are required in calculating covenant ratios and compliance under the indenture governing the senior subordinated notes and under our senior secured credit facility.

 

We believe that the inclusion of EBITDA and Adjusted EBITDA in this Form 10-Q/A is appropriate to provide additional information to investors and debt holders about the calculation of certain financial covenants in the indenture governing the senior subordinated notes and under our senior secured credit facility. Adjusted EBITDA is a material component of these covenants. For instance, the indenture governing the senior subordinated notes and our senior secured credit facility contain financial covenant ratios, specifically total leverage and interest coverage ratios that are calculated by reference to Adjusted EBITDA. Non-compliance with the financial ratio maintenance covenants contained in our senior secured credit facility could result in the requirement to immediately repay all amounts outstanding under such facility, while non-compliance with the debt incurrence ratios contained in the indenture governing the senior subordinated notes would prohibit us from being able to incur additional indebtedness other than pursuant to specified exceptions.

 

We also present EBITDA because we consider it an important supplemental measure of our performance and believe it is frequently used by securities analysts, investors and other interested parties in the evaluation of high yield issuers, many of which present EBITDA when reporting their results. Measures similar to EBITDA are also widely used by us and others in our industry to evaluate and price potential acquisition candidates. We believe EBITDA facilitates operating performance comparison from period to period and company to company by backing out potential differences caused by variations in capital structures (affecting relative interest expense), tax positions (such as the impact on periods or companies of changes in effective tax rates or net operating losses) and the age and book depreciation of facilities and equipment (affecting relative depreciation expense).

 

In calculating Adjusted EBITDA, as permitted by the terms of our indebtedness, we eliminate the impact of a number of items we do not consider indicative of our ongoing operations and for the other reasons noted above. For the reasons indicated herein, you are encouraged to evaluate each adjustment and whether you consider it appropriate. In addition, in evaluating Adjusted EBITDA, you should be aware that in the future we may incur expenses similar to the adjustments in the presentation of Adjusted EBITDA. Our presentation of Adjusted EBITDA should not be construed as an inference that our future results will be unaffected by unusual or non-recurring items.

 

EBITDA and Adjusted EBITDA have limitations as analytical tools, and you should not consider them in isolation, or as a substitute for analysis of our results as reported under GAAP. Some of these limitations are:

 

                  they do not reflect our cash expenditures for capital expenditure or contractual commitments;

 

                  they do not reflect changes in, or cash requirements for, our working capital requirements;

 

                  they do not reflect the significant interest expense, or the cash requirements necessary to service interest or principal payments on our indebtedness;

 

                  although depreciation and amortization are non-cash charges, the assets being depreciated and amortized will often have to be replaced in the future, and EBITDA and Adjusted EBITDA do not reflect cash requirements for such replacements;

 

                  Adjusted EBITDA does not reflect the impact of earnings or charges resulting from matters we consider not to be indicative of our ongoing operations, as discussed in our presentation of “Adjusted EBITDA” in this report; and

 

27



 

                  other companies, including other companies in our industry, may calculate these measures differently than we do, limiting their usefulness as a comparative measure.

 

Because of these limitations, EBITDA and Adjusted EBITDA should not be considered as measures of discretionary cash available to us to invest in the growth of our business or reduce our indebtedness. We compensate for these limitations by relying primarily on our GAAP results and using EBITDA and Adjusted EBITDA only supplementally. For more information, see our consolidated financial statements and the notes to those statements included elsewhere in this report.

 

The following table sets forth a reconciliation of net income to EBITDA for the periods indicated:

 

 

 

 

Predecessor

 

 

Successor

 

 

 

Three months
ended June 30,
2005

 

Six months
ended June
30, 2005

 

 

Three months
ended June 30,
2006

 

Six months
ended June
30, 2006

 

RECONCILIATION OF NET INCOME (LOSS) TO EBITDA:

 

 

 

 

 

 

 

 

 

 

Net income (loss)

 

$

5,902

 

$

9,064

 

 

$

2,237

 

$

(4,425

)

Interest expense, net

 

7,776

 

15,761

 

 

16,312

 

32,073

 

Income tax expense

 

3,476

 

6,115

 

 

1,190

 

2,864

 

Depreciation and amortization

 

5,211

 

10,548

 

 

8,479

 

16,652

 

EBITDA

 

$

22,365

 

$

41,488

 

 

$

28,218

 

$

47,164

 

 

The following table sets forth a reconciliation of EBITDA to Adjusted EBITDA for the periods indicated:

 

 

 

Predecessor

 

 

Successor

 

 

 

Three months
ended June 30,
2005

 

Six months
ended June
30, 2005

 

 

Three months
ended June 30,
2006

 

Six months
ended June
30, 2006

 

EBITDA

 

$

22,365

 

$

41,488

 

 

$

28,218

 

$

47,164

 

Adjustments:

 

 

 

 

 

 

 

 

 

 

Acquired Adjusted EBITDA (1)

 

2,711

 

5,001

 

 

 

 

Restructuring and other charges

 

1,790

 

2,640

 

 

568

 

2,297

 

Stock-based compensation

 

811

 

874

 

 

1,547

 

3,261

 

Executive severance

 

84

 

384

 

 

 

 

Employee relocation

 

176

 

389

 

 

93

 

174

 

Impact of inventory step-up related to inventory sold

 

 

 

 

 

6,422

 

Write off acquired A/R

 

 

(336

)

 

 

 

Losses incurred by closed facilities

 

137

 

703

 

 

 

 

Currency translation loss

 

 

 

 

294

 

294

 

Gain on derivative instruments

 

 

 

 

(2,646

)

(6,100

)

Loss on sale of property and equipment

 

132

 

112

 

 

157

 

175

 

Management fees to existing stockholders

 

250

 

500

 

 

262

 

512

 

Adjusted EBITDA

 

$

28,456

 

$

51,755

 

 

$

28,493

 

$

54,199

 

 


(1)   Under the applicable agreements, Adjusted EBITDA is permitted to be calculated by giving pro forma effect to acquisitions as if they had taken place at the beginning of the periods covered by the covenant calculation. We acquired Campbell on September 12, 2005 and MTG on October 6, 2005. The Adjusted EBITDA for the three and six months ended June 30, 2005 has been adjusted to reflect the amount of Adjusted EBITDA earned in that period by Campbell and MTG.

 

Off-Balance Sheet Arrangements

 

We do not have any “off-balance sheet arrangements” (as such term is defined in Item 303 of Regulation S-K) that are reasonably likely to have a current or future effect on our financial condition, changes in financial condition, revenues or expenses, results of operations, liquidity, capital expenditures or capital resources.

 

28



 

Contractual Obligations and Commitments

 

The following table sets forth our long-term contractual obligations as of June 30, 2006 (in thousands):

 

 

 

Payment due by period

 

 

 

Total

 

Less than
1 year

 

1-3 years

 

3-5 years

 

More than
5 years

 

Senior secured credit facility

 

$

407,000

 

$

4,000

 

$

8,000

 

$

8,000

 

$

387,000

 

Interest on senior secured credit facility

 

185,580

 

29,800

 

58,721

 

57,548

 

39,511

 

Senior subordinated notes

 

305,000

 

 

 

 

305,000

 

Interest on senior subordinated notes

 

240,810

 

32,292

 

64,939

 

64,940

 

78,639

 

Capital leases

 

41

 

27

 

14

 

 

 

Operating leases (1)

 

42,506

 

6,248

 

10,234

 

8,786

 

17,238

 

Purchase commitments

 

24,969

 

24,969

 

 

 

 

Other long-term obligations (2)

 

40,005

 

267

 

2,131

 

538

 

37,069

 

Total

 

$

1,245,911

 

$

97,603

 

$

144,039

 

$

139,812

 

$

864,457

 

 


(1)                                  Accrued future rental obligations of $6.0 million included in other long-term liabilities on our consolidated balance sheet as of June 30, 2006 are included in our operating leases in the table of contractual obligations.

 

(2)                                  Other long-term obligations include employee share based payment obligations of $17.7 million, environmental remediation obligations of $3.8 million, accrued severance benefits of $1.6 million, accrued compensation and pension benefits of $2.5 million, deferred income taxes of $13.7 million and other obligations of $0.7 million.

 

Critical Accounting Policies

 

Our unaudited consolidated financial statements have been prepared in accordance with accounting principles generally accepted in the United States for interim financial statements. The preparation of financial statements in conformity with generally accepted accounting principles requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. We base our estimates on historical experience, current conditions and various other assumptions that are believed to be reasonable under the circumstances. Estimates and assumptions are reviewed on an ongoing basis and the effects of revisions are reflected in the unaudited consolidated financial statements in the period they are determined to be necessary. Actual results could differ materially from those estimates under different assumptions or conditions. We believe the following critical accounting policies impact our judgments and estimates used in the preparation of our consolidated financial statements.

 

Revenue Recognition. The amount of product revenue recognized in a given period is impacted by our judgments made in establishing our reserve for potential future product returns. We provide a reserve for our estimate of future returns against revenue in the period the revenue is recorded. Our estimate of future returns is based on such factors as historical return data and current economic condition of our customer base. The amount of revenue we recognize will be directly impacted by our estimates made to establish the reserve for potential future product returns. To date, the amount of estimated returns has not been material to total net revenues. Our provision for sales returns was $1.0 million and $1.2 million at December 31, 2005 and June 30, 2006, respectively.

 

Allowance for Doubtful Accounts. We estimate the collectibility of our accounts receivable and the related amount of bad debts that may be incurred in the future. The allowance for doubtful accounts results from an analysis of specific customer accounts, historical experience, credit ratings and current economic trends. Based on this analysis, we provide allowances for specific accounts where collectibility is not reasonably assured.

 

Provision for Inventory Valuation. Inventory purchases and commitments are based upon future demand forecasts. Excess and obsolete inventory are valued at their net realizable value, which may be zero. We periodically experience variances between the amount of inventory purchased and contractually committed to and our demand forecasts, resulting in excess and obsolete inventory valuation charges.

 

Valuation of Goodwill, Trade Names and Trademarks. Goodwill is the excess of the purchase price over the fair value of identifiable net assets acquired in business combinations. Goodwill and certain of our other intangible assets, specifically trade names and trademarks, have indefinite lives. In accordance with SFAS No. 142, goodwill and our other indefinite life intangible

 

29



 

assets are assigned to the operating segment expected to benefit from the synergies of the combination. We have assigned our goodwill and other indefinite life intangible assets to three operating segments. Goodwill and other indefinite life intangible assets for each operating segment are subject to an annual impairment test, or more often if impairment indicators arise, using a fair-value-based approach. In assessing the fair value of goodwill and other indefinite life intangible assets, we make projections regarding future cash flow and other estimates, and may utilize third party appraisal services. If these projections or other estimates for one or all of these reporting units change, we may be required to record an impairment charge.

 

Valuation of Long-lived Assets. Long-lived assets are comprised of property, plant and equipment and intangible assets with finite lives. We assess the impairment of long-lived assets whenever events or changes in circumstances indicate that the carrying value may not be recoverable through projected undiscounted cash flows expected to be generated by the asset. When we determine that the carrying value of intangible assets and fixed assets may not be recoverable, we measure impairment by the amount by which the carrying value of the asset exceeds the related fair value. Estimated fair value is generally based on projections of future cash flows and other estimates, and guidance from third party appraisal services.

 

Self Insurance Reserves. We accrue for costs to provide self insured benefits under our workers’ compensation and employee health benefits programs. With the assistance of third party workers’ compensation experts, we determine the accrual for workers’ compensation losses based on estimated costs to resolve each claim. We accrue for self insured health benefits based on historical claims experience. We maintain insurance coverage to prevent financial losses from catastrophic workers’ compensation or employee health benefit claims. Our financial position or results of operations could be materially impacted in a fiscal quarter due to a material increase in claims. Our accruals for self insured workers’ compensation and employee health benefits at December 31, 2005 and June 30, 2006 were $3.0 million and $3.7 million, respectively.

 

Environmental Reserves. We accrue for environmental remediation costs when it is probable that a liability has been incurred and a reasonable estimate of the liability can be made. Our remediation cost estimates are based on the facts known at the current time including consultation with a third party environmental specialist and external legal counsel. Changes in environmental laws, improvements in remediation technology and discovery of additional information concerning known or new environmental matters could affect our operating results.

 

Pension and Other Employee Benefits. Certain assumptions are used in the calculation of the actuarial valuation of our defined benefit pension plans. These assumptions include the weighted average discount rate, rates of increase in compensation levels and expected long-term rates of return on assets. If actual results are less favorable than those projected by management, additional expense may be required.

 

Share-Based Payments. We record stock based compensation expenses for the fair value of stock options granted to our employees. We determine the value of stock option grants using the Black-Scholes option-pricing model. This model requires that we estimate the expected term to exercise each grant and the volatility of the underlying common stock for each option grant. Certain of our stock option grants vest based on the achievement of performance targets (“Performance-Based Options”). We record compensation expense for Performance-Based Options only when the achievement of performance targets are determined to be probable. Total stock based compensation expense recorded for Performance-Based Options based on the probable achievement of future performance targets through June 30, 2006 was approximately $1.7 million. If the achievement of these performance targets becomes less than probable, we would reverse previously recorded stock based compensation expense for unvested Performance-Based Options.

 

Income Taxes. We estimate our income taxes in each of the jurisdictions in which we operate. This process involves estimating our actual current tax exposure together with assessing temporary differences resulting from differing treatment of items, such as goodwill amortization, for tax and accounting purposes. These differences result in deferred tax assets and liabilities, which are included within our consolidated balance sheet. We then assess the likelihood that our deferred tax assets will be recovered from future taxable income and to the extent we believe that recovery is not likely, we establish a valuation allowance. To the extent we establish a valuation allowance or increase this allowance in a period, we increase or decrease our income tax provision in our consolidated statement of operations. If any of our estimates of our prior period taxable income or loss prove to be incorrect, material differences could impact the amount and timing of income tax benefits or payments for any period.

 

30



 

New Accounting Pronouncements

 

In November 2004, the FASB issued SFAS No. 151, Inventory Costs, an amendment of ARB No. 43, Chapter 4. SFAS No. 151 amends Accounting Research Bulletin No. 43, Chapter 4, to clarify that abnormal amounts of idle facility expense, freight, handling costs and wasted materials (spoilage) should be recognized as current-period charges. In addition, SFAS No. 151 requires that allocation of fixed production overhead to inventory be based on the normal capacity of the production facilities. SFAS No. 151 is effective for inventory costs incurred during fiscal years beginning after June 15, 2005. The adoption of SFAS No. 151 on January 1, 2006 did not have a material impact on our results of operations, financial position or cash flows.

 

On December 16, 2004, the FASB issued SFAS No. 123 (Revised 2004), Share-Based Payment. SFAS 123R requires that compensation cost related to share-based payment transactions be recognized in the financial statements. Share-based payment transactions within the scope of SFAS 123R include stock options, restricted stock plans, performance-based awards, stock appreciation rights, and employee share purchase plans. The provisions of SFAS 123R are effective for our first annual period that begins after December 31, 2005. We adopted SFAS No. 123R on January 1, 2006. For a discussion of the impact of SFAS No. 123R on our results of operations, financial position and cash flows, see Note 3 to our unaudited condensed consolidated financial statements included elsewhere herein.

 

On July 13, 2006, the FASB issued Interpretation No. 48, or FIN 48, Accounting for Uncertainty in Income Taxes. FIN 48 provides a standardized methodology to determine and disclose liabilities associated with uncertain tax positions. The provisions of FIN 48 are effective for our first annual period that begins after December 31, 2006. We are still assessing the implications of FIN 48, which may materially impact our results of operations in the first quarter of fiscal year 2007 and thereafter.

 

ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

 

Market Risk

 

We are subject to market risk associated with change in interest rates and foreign currency exchange rates. We do not use derivative financial instruments for trading or speculative purposes.

 

Interest Rate Risk

 

We are subject to market risk associated with change in the London Interbank Offered Rate (LIBOR) and the Federal Funds Rate published by the Federal Reserve Bank of New York in connection with outstanding term loans under our senior secured credit facility for which we have an outstanding balance at June 30, 2006 of $398.0 million with an interest rate of 7.23%. We have entered into a swap agreement and a collar agreement to limit our exposure to variable interest rates. At June 30, 2006, the notional amount of the swap contract was $250.0 million, and will decrease to $200.0 million on February 27, 2008, to $150.0 million on February 27, 2009 and to $125.0 million on February 27, 2010. The swap contract will mature on November 27, 2010. We will receive variable rate payments (equal to the three-month LIBOR rate) during the term of the swap contract and are obligated to pay fixed interest rate payments (4.85%) during the term of the contract. At June 30, 2006, we also had an outstanding interest rate collar agreement to provide an interest rate ceiling and floor on LIBOR-based variable rate debt. At June 30, 2006, the notional amount of the collar contract in place was $125.0 million and will decrease to $100.0 million on February 27, 2007 and to $75.0 million on February 27, 2008. The collar contract will mature on February 27, 2009. The Company will receive variable rate payments during the term of the collar contract when and if the three-month LIBOR rate exceeds the 5.84% ceiling. The Company will make variable rate payments during the term of the collar contract when and if the three-month LIBOR rate is below the 3.98% floor. During the period when our swap and collar agreements are in place, a 1% change in interest rates would result in a change in interest expense of approximately $2 million per year. Upon the expiration of the swap agreement, a 1% change in interest rates would result in change in interest of approximately $4 million per year.

 

Foreign Currency Risk

 

We operate several facilities in foreign countries. At June 30, 2006, approximately $10.2 million of long-lived assets were located in foreign countries. Our principal currency exposures relate to the Euro, British pound and Mexican peso. We consider the currency risk to be low, as the majority of the transactions at these locations are denominated in the local currency.

 

31



 

ITEM 4. CONTROLS AND PROCEDURES

 

Evaluation of Disclosure Controls and Procedures. We maintain disclosure controls and procedures that are designed to ensure that information required to be disclosed by us in the reports that we file or submit to the Securities and Exchange Commission, or SEC, under the Securities Exchange Act of 1934, as amended (the “Exchange Act”), is recorded, processed, summarized and reported within the time periods specified by the SEC’s rules and forms, and that information is accumulated and communicated to our management, including our principal executive officer and principal financial officer, as appropriate to allow timely decisions regarding required disclosure. As described in the Original Filing, under the supervision and with the participation of our management, including our principal executive officer and principal financial officer, we conducted an evaluation of the effectiveness of the design and operation of our disclosure controls and procedures, as defined in Rules 13a-15(e) and 15d-15(e) under the Exchange Act, as of the period covered by the Original Filing.  Based on that evaluation our principal executive officer and principal financial officer concluded that disclosure controls and procedures were effective as of the end of the period covered by the Original Filing.  Subsequent to the Original Filing, as further discussed in Note 1 to the Unaudited Condensed Consolidated Financial Statements, the Company identified errors in its accounting for certain interest rate hedging instruments due to its failure to meet the documentation requirements for hedge accounting.  Upon discovery of these errors and upon evaluation of the control deficiencies resulting in the errors, our principal executive officer and principal financial officer re-evaluated disclosure controls and procedures and concluded that they were not effective as of June 30, 2006.

 

Changes in Internal Control over Financial Reporting. We are in the process of implementing the Oracle ERP system throughout the entire company. During the second quarter of 2006, we completed the second manufacturing location implementation of Oracle. The implementation of Oracle during the second quarter of 2006 did not impact our results of operations or controls over financial reporting for that location. There were no other changes in our internal control over financial reporting (as defined in Rules 13a-15(f) and 15d-15(f) under the Exchange Act) during our second fiscal quarter that materially affected, or is reasonably likely to materially affect, our internal control over financial reporting.

 

As a result of the financial statement errors relating to hedge accounting noted above, the Company will initiate changes to its derivative instrument accounting policy during the fourth quarter of 2006 which will include requirements for more detailed documentation and support for hedge effectiveness and requiring review and approval of hedge documentation on a quarterly basis.

 

PART II. OTHER INFORMATION

 

ITEM 1. Legal Proceedings.

 

Not applicable.

 

ITEM 1A. RISK FACTORS

 

For a discussion of our potential risks or uncertainties, please see Part I, Item 1A, of Accellent Inc.’s 2005 Annual Report on Form 10-K filed with the Securities and Exchange Commission. There have been no material changes to the risk factors disclosed in Part I, Item 1A, of Accellent Inc.’s 2005 Annual Report on Form 10-K.

 

ITEM 2. UNREGISTERED SALES OF EQUITY SECURITIES AND USE OF PROCEEDS

 

No unregistered equity securities of the registrant were sold and no repurchases of equity securities were made during the three months ended June 30, 2006.

 

Our ability to pay dividends is restricted by our senior secured credit facility and the indenture governing the Notes. See “Management’s Discussion and Analysis of Financial Condition and Results of Operations—Liquidity and Capital Resources” in Accellent Inc.’s 2005 Annual Report on Form 10-K filed with the Securities and Exchange Commission.

 

ITEM 3. DEFAULTS UPON SENIOR SECURITIES

 

Not applicable.

 

ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS

 

Not applicable.

 

ITEM 5. OTHER INFORMATION

 

Not applicable.

 

32



 

ITEM 6. EXHIBITS

 

Exhibit
Number

 

Description of Exhibits

31.1*

 

Rule 13a-14(a) Certification of Chief Executive Officer

31.2*

 

Rule 13a-14(a) Certification of Chief Financial Officer

32.1*

 

Section 1350 Certification of Chief Executive Officer

32.2*

 

Section 1350 Certification of Chief Financial Officer

 


* Filed herewith

 

33



 

SIGNATURES

 

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

 

 

Accellent Inc.

 

 

November 14, 2006

By:

/s/  Ron Sparks

 

 

Ron Sparks

 

 

President and Chief Executive Officer

 

 

(Authorized Signatory)

 

 

 

 

Accellent Inc.

 

 

November 14, 2006

By:

/s/  Stewart A. Fisher

 

 

Stewart A. Fisher

 

 

Chief Financial Officer, Executive Vice President, Treasurer and

 

 

Secretary

 

 

(Principal Financial Officer and Principal Accounting Officer)

 

34



 

EXHIBIT INDEX

 

Exhibit
Number

 

Description of Exhibits

31.1*

 

Rule 13a-14(a) Certification of Chief Executive Officer

31.2*

 

Rule 13a-14(a) Certification of Chief Financial Officer

32.1*

 

Section 1350 Certification of Chief Executive Officer

32.2*

 

Section 1350 Certification of Chief Financial Officer

 


* Filed herewith.

 

35


EX-31.1 2 a06-23745_1ex31d1.htm EX-31

EXHIBIT 31.1

 

CERTIFICATIONS

 

I, Ron Sparks, Chief Executive Officer of the registrant, certify that:

 

1. I have reviewed this quarterly report on Form 10-Q/A of Accellent Inc.;

 

2. Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report;

 

3. Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report;

 

4. The registrant’s other certifying officer(s) and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) for the registrant and have:

 

(a) Designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared;

 

(b) Evaluated the effectiveness of the registrant’s disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and

 

(c) Disclosed in this report any change in the registrant’s internal control over financial reporting that occurred during the registrant’s most recent fiscal quarter (the registrant’s fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonably likely to materially affect, the registrant’s internal control over financial reporting; and;

 

5. The registrant’s other certifying officer and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrant’s auditors and the audit committee of the registrant’s board of directors (or persons performing the equivalent functions):

 

(a) All significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrant’s ability to record, process, summarize and report financial information; and

 

(b) Any fraud, whether or not material that involves management or other employees who have a significant role in the registrant’s internal control over financial reporting.

 

Date: November 14, 2006

 

/s/ Ron Sparks

 

 

Ron Sparks

Chief Executive Officer

 


EX-31.2 3 a06-23745_1ex31d2.htm EX-31

EXHIBIT 31.2

 

CERTIFICATIONS

 

I, Stewart A. Fisher, Chief Financial Officer of the registrant, certify that:

 

1. I have reviewed this quarterly report on Form 10-Q/A of Accellent Inc.;

 

2. Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report;

 

3. Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report;

 

4. The registrant’s other certifying officer(s) and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) for the registrant and have:

 

(a) Designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared;

 

(b) Evaluated the effectiveness of the registrant’s disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and

 

(c) Disclosed in this report any change in the registrant’s internal control over financial reporting that occurred during the registrant’s most recent fiscal quarter (the registrant’s fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonably likely to materially affect, the registrant’s internal control over financial reporting; and;

 

5. The registrant’s other certifying officer and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrant’s auditors and the audit committee of the registrant’s board of directors (or persons performing the equivalent functions):

 

(a) All significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrant’s ability to record, process, summarize and report financial information; and

 

(b) Any fraud, whether or not material that involves management or other employees who have a significant role in the registrant’s internal control over financial reporting.

 

Date: November 14, 2006

 

/s/ Stewart A. Fisher

 

 

Stewart A. Fisher

Chief Financial Officer

 


EX-32.1 4 a06-23745_1ex32d1.htm EX-32

EXHIBIT 32.1

 

CERTIFICATION PURSUANT TO

18 U.S.C. SECTION 1350,

AS ADOPTED PURSUANT TO

SECTION 906 OF THE SARBANES-OXLEY ACT OF 2002

 

In connection with the Quarterly Report of Accellent Inc. (the “Company”) on Form 10-Q/A for the quarter ended June 30, 2006 as filed with the Securities and Exchange Commission on the date hereof (the “Report”), I, Ron Sparks, Chief Executive Officer of the Company, certify, pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, that to my knowledge:

 

(1) The Report fully complies with the requirements of Section 13(a) or 15(d) of the Securities Exchange Act of 1934; and

 

(2) The information contained in the Report fairly presents, in all material respects, the financial condition and result of operations of the Company.

 

Date: November 14, 2006

 

/s/ Ron Sparks

 

 

Ron Sparks

Chief Executive Officer

 


EX-32.2 5 a06-23745_1ex32d2.htm EX-32

EXHIBIT 32.2

 

CERTIFICATION PURSUANT TO

18 U.S.C. SECTION 1350,

AS ADOPTED PURSUANT TO

SECTION 906 OF THE SARBANES-OXLEY ACT OF 2002

 

In connection with the Quarterly Report of Accellent Inc. (the “Company”) on Form 10-Q/A for the quarter ended June 30, 2006 as filed with the Securities and Exchange Commission on the date hereof (the “Report”), I, Stewart A. Fisher, Chief Financial Officer of the Company, certify, pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, that to my knowledge:

 

(1) The Report fully complies with the requirements of Section 13(a) or 15(d) of the Securities Exchange Act of 1934; and

 

(2) The information contained in the Report fairly presents, in all material respects, the financial condition and result of operations of the Company.

 

Date: November 14, 2006

 

/s/ Stewart A. Fisher

 

 

Stewart A. Fisher

Chief Financial Officer

 


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