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Restructuring
6 Months Ended
Jun. 30, 2011
Restructuring  
Restructuring

4. Restructuring

The Company implemented several restructuring initiatives in prior years in connection with the closure of facilities in North America, Europe and Asia. The Company commenced these initiatives prior to December 31, 2007 and continued to execute the closures through June 30, 2011. The majority of the costs associated with the closures were incurred shortly after the original implementation. However, the Company continues to incur costs related principally to the liquidation of the respective facilities. The total expense incurred related to these actions amounted to $113 for the six months ended June 30, 2011, $54 for the one month ended June 30, 2010 and $470 for the five months ended May 31, 2010.

In July 2008, the Company implemented a restructuring action and announced the closure of two manufacturing facilities, one located in Australia and the other located in Germany. Both closures were a result of changes in market demands and volume reductions and are substantially completed as of June 30, 2011. However, the Company will continue to incur costs until the facilities are sold. The estimated total cost of these initiatives is approximately $21,600. The total expense incurred related to these actions amounted to $122 for the six months ended June 30, 2011, $28 for the one month ended June 30, 2010 and $(301) for the five months ended May 31, 2010.

During 2008, the Company commenced the initial phase of a reorganization ultimately involving the discontinuation of its global product line operating divisions, formerly called the Body & Chassis Systems division (which included the body sealing and AVS product lines) and the Fluid Systems division, and the establishment of a new operating structure organized on the basis of geographic regions. In the first quarter of 2009, the Company initiated the final phase of the reorganization of its operating structure, formally discontinuing its product line operating divisions and putting into place the new operating divisions based on geographic regions. The estimated cost of this initiative is approximately $23,700.

 

The following tables summarize the activity for this initiative for the six months ended June 30, 2010 and 2011:

 

     Employee
Separation
Costs
        Other    
Exit
Costs
     Asset
Impairments
     Total  

Balance at January 1, 2010 - Predecessor

   $ 7,771      $ —         $ —         $ 7,771   

Expense

     (450     —           —           (450

Cash payments

     (3,297     —           —           (3,297
  

 

 

   

 

 

    

 

 

    

 

 

 

Balance at May 31, 2010

   $ 4,024      $ —         $ —         $ 4,024   

Cash payments

     (125     —           —           (125
  

 

 

   

 

 

    

 

 

    

 

 

 

Balance at June 30, 2010 - Successor

   $ 3,899      $ —         $ —         $ 3,899   
  

 

 

   

 

 

    

 

 

    

 

 

 
     Employee
Separation
Costs
    Other
Exit
Costs
     Asset
Impairments
     Total  

Balance at January 1, 2011

   $ 2,777      $ —         $ —         $ 2,777   

Expense

     1        —           —           1   

Transfer to FMEA joint venture initiative

     (1,877     —           —           (1,877

Cash payments

     (115     —           —           (115
  

 

 

   

 

 

    

 

 

    

 

 

 

Balance at June 30, 2011

   $ 786      $ —         $ —         $ 786   
  

 

 

   

 

 

    

 

 

    

 

 

 

The Company commenced several initiatives during 2009. These initiatives related to the reorganization or closure of operating facilities in South America, Europe and Asia Pacific. The estimated total cost associated with these actions amount to $21,000. The following tables summarize the activity for these initiatives for the six months ended June 30, 2010 and 2011:

 

     Employee
Separation
Costs
        Other    
Exit

Costs
    Asset
Impairments
    Total  

Balance at January 1, 2010 - Predecessor

   $ 4,215      $ 56      $ —        $ 4,271   

Expense

     5,168        314        (21     5,461   

Cash payments

     (2,680     (347     21        (3,006
  

 

 

   

 

 

   

 

 

   

 

 

 

Balance at May 31, 2010

   $ 6,703      $ 23      $ —        $ 6,726   

Expense

     (5     216        —          211   

Cash payments

     (2,673     (218     —          (2,891
  

 

 

   

 

 

   

 

 

   

 

 

 

Balance at June 30, 2010 - Successor

   $ 4,025      $ 21      $ —        $ 4,046   
  

 

 

   

 

 

   

 

 

   

 

 

 
     Employee
Separation
Costs
    Other
Exit

Costs
    Asset
Impairments
    Total  

Balance at January 1, 2011

   $ 1,167      $ 220      $ —        $ 1,387   

Expense

     52        1,358        864        2,274   

Cash payments

     (895     (810     —          (1,705

Utilization of reserve

     —          —          (864     (864
  

 

 

   

 

 

   

 

 

   

 

 

 

Balance at June 30, 2011

   $ 324      $ 768      $ —        $ 1,092   
  

 

 

   

 

 

   

 

 

   

 

 

 

In 2010, the Company initiated the closure of a facility and the consolidation of other facilities. The estimated total costs of these initiatives amount to $2,100 and are expected to be completed in 2011. The following tables summarize the activity for these initiatives for the six months ended June 30, 2010 and 2011:

 

     Employee
Separation
Costs
    Other
Exit
Costs
    Asset
Impairments
     Total  

Balance at January 1, 2010 - Predecessor

   $ —        $ —        $ —         $ —     

Expense

     595        118        —           713   

Cash payments

     (132     (118     —           (250
  

 

 

   

 

 

   

 

 

    

 

 

 

Balance at May 31, 2010

   $ 463      $ —        $ —         $ 463   

Expense

     —          89        —           89   

Cash payments

     (103     (89     —           (192
  

 

 

   

 

 

   

 

 

    

 

 

 

Balance at June 30, 2010 - Successor

   $ 360      $ —        $ —         $ 360   
  

 

 

   

 

 

   

 

 

    

 

 

 
     Employee
Separation
Costs
    Other
Exit
Costs
    Asset
Impairments
     Total  

Balance at January 1, 2011

   $ 164      $ —        $ —         $ 164   

Expense

     —          82        —           82   

Cash payments

     (164     (82     —           (246
  

 

 

   

 

 

   

 

 

    

 

 

 

Balance at June 30, 2011

   $ —        $ —        $ —         $ —     
  

 

 

   

 

 

   

 

 

    

 

 

 

In the first quarter of 2011, the Company initiated the closure of a facility in North America and announced the decision to establish a centralized shared services function in Europe. The estimated total costs of these initiatives amount to $9,600 and are expected to be completed in 2012. The following table summarizes the activity for these initiatives for the six months ended June 30, 2011:

 

     Employee
Separation
Costs
     Other
Exit
Costs
    Asset
Impairments
     Total  

Balance at January 1, 2011

   $ —         $ —        $ —         $ —     

Expense

     1,562         3,124        —           4,686   

Cash payments

     —           (1,550     —           (1,550
  

 

 

    

 

 

   

 

 

    

 

 

 

Balance at June 30, 2011

   $ 1,562       $ 1,574      $ —         $ 3,136   
  

 

 

    

 

 

   

 

 

    

 

 

 

In the second quarter of 2011, the Company initiated the reorganization of the Company's French body sealing operations in relationship to the joint venture agreement with FMEA. The estimated total cost of this initiative is $43,500 and is expected to be completed in 2012. The following table summarizes the activity for this initiative for the six months ended June 30, 2011:

 

     Employee
Separation
Costs
     Other
Exit
Costs
    Asset
Impairments
     Total  

Balance at January 1, 2011

   $ —         $ —        $ —         $ —     

Expense

     33,328         979        —           34,307   

Reorganization initiative transfer

     1,877         —          —           1,877   

Cash payments and foreign exchange translation

     182         (979     —           (797
  

 

 

    

 

 

   

 

 

    

 

 

 

Balance at June 30, 2011

   $ 35,387       $ —        $ —         $ 35,387