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Postretirement Plans
12 Months Ended
Dec. 31, 2011
Postretirement Plans [Abstract]  
Postretirement Plans

Note 15 – Postretirement Plans

The majority of our employees are covered by defined benefit pension plans. All nonunion and some union employees hired after December 31, 2008 are not covered by defined benefit plans. We fund our major pension plans through trusts. Pension assets are placed in trust solely for the benefit of the plans' participants, and are structured to maintain liquidity that is sufficient to pay benefit obligations as well as to keep pace over the long-term with the growth of obligations for future benefit payments.

We also have other postretirement benefits (OPB) other than pensions which consist principally of health care coverage for eligible retirees and qualifying dependents, and to a lesser extent, life insurance to certain groups of retirees. Retiree health care is provided principally until age 65 for approximately half those retirees who are eligible for health care coverage. Certain employee groups, including employees covered by most United Auto Workers bargaining agreements, are provided lifetime health care coverage.

 

The funded status of the plans is measured as the difference between the plan assets at fair value and the projected benefit obligation (PBO). We have recognized the aggregate of all overfunded plans in Pension plan assets, net, and the aggregate of all underfunded plans in either Accrued retiree health care or Accrued pension plan liability, net. The portion of the amount by which the actuarial present value of benefits included in the PBO exceeds the fair value of plan assets, payable in the next 12 months, is reflected in Accrued liabilities.

The components of net periodic benefit cost are as follows:

 

      Pension     Other
Postretirement
Plans
 
Years ended December 31,    2011     2010     2009     2011     2010     2009  

Service cost

   $ 1,406      $ 1,176      $ 1,090      $ 221      $ 121      $ 132   

Interest cost

     3,116        3,002        2,964        484        404        466   

Expected return on plan assets

     (3,741     (3,850     (3,738     (6     (6     (5

Amortization of prior service costs

     244        248        242        (96     (78     (90

Recognized net actuarial loss

     1,254        777        650        178        56        92   

Settlement/curtailment/transfer loss

     64        14        13        3                   

Net periodic benefit cost

   $ 2,343      $ 1,367      $ 1,221      $ 784      $ 497      $ 595   

 

 

Net periodic benefit cost included in Earnings from operations

   $ 1,648      $ 1,101      $ 879      $ 692      $ 480      $ 615   

 

 

During the quarter ended September 30, 2011, we determined the accumulated benefit obligation (ABO) for certain other postretirement benefit plans was understated. As a result, we recognized an additional $294 of postretirement benefit obligations at September 30, 2011. This increased net periodic benefit cost during 2011 by $184, which includes service cost of $73, interest cost of $68 and recognized net actuarial loss of $43. Had the understatement been recorded at December 31, 2010, the postretirement benefit obligation would have increased by $274 from $8,546 to $8,820. Management believes that these understatements were not material to the current period or prior periods.

Under our accounting policy, a portion of net periodic benefit cost is allocated to production as inventoried costs. Of the $184 increase in net periodic benefit cost described above, the associated cost included in Earnings from operations was $161 for the quarter ended September 30, 2011, with the remaining cost of $23 classified as inventory.

 

The following tables show changes in the benefit obligation, plan assets and funded status of both pensions and OPB for the years ended December 31, 2011 and 2010. Benefit obligation balances presented below reflect the PBO for our pension plans, and accumulated postretirement benefit obligations (APBO) for our OPB plans.

 

      Pension     Other
Postretirement
Benefits
 
      2011     2010     2011     2010  

Change in benefit obligation

        

Beginning balance

   $ 59,106      $ 52,166      $ 8,546      $ 7,576   

Service cost

     1,406        1,176        221        121   

Interest cost

     3,116        3,002        484        404   

Plan participants' contributions

     9        9       

Amendments

     186        142        (719     (130

Actuarial (gain)/loss

     6,586        5,243        (63     1,061   

Settlement/curtailment/acquisitions/ dispositions, net

     (104     (93     3        32   

Gross benefits paid

     (2,644     (2,567     (503     (555

Medicare Part D subsidy

         31        31   

Exchange rate adjustment

     (10     28        (3     6   

Ending balance

   $ 67,651      $ 59,106      $ 7,997      $ 8,546   

 

 

Change in plan assets

        

Beginning balance at fair value

   $ 49,252      $ 45,810      $ 98      $ 89   

Actual return on plan assets

     3,953        5,979        4        11   

Company contribution

     531        35        17        15   

Plan participants' contributions

     9        9        3        2   

Settlement/curtailment/acquisitions/ dispositions, net

     (104     (98    

Benefits paid

     (2,581     (2,507     (20     (19

Exchange rate adjustment

     (9     24                   

Ending balance at fair value

   $ 51,051      $ 49,252      $ 102      $ 98   

 

 

Amounts recognized in Consolidated Statement of Financial Position at December 31 consist of:

        

Pension plan assets, net

   $ 1      $ 6       

Other accrued liabilities

     (64     (60   $ (375   $ (423

Accrued retiree health care

         (7,520     (8,025

Accrued pension plan liability, net

     (16,537     (9,800                

Net amount recognized

   $ (16,600   $ (9,854   $ (7,895   $ (8,448

 

 

Amounts recognized in Accumulated other comprehensive loss at December 31 are as follows:

 

      Pension      Other
Postretirement
Benefits
 
      2011      2010      2011     2010  

Net actuarial loss

   $ 24,448       $ 19,343       $ 1,885      $ 2,148   

Prior service cost/(credit)

     1,118         1,225         (1,008     (384

Total recognized in Accumulated other comprehensive loss

   $ 25,566       $ 20,568       $ 877      $ 1,764   

 

 

 

The estimated amount that will be amortized from Accumulated other comprehensive loss into net periodic benefit cost during the year ended December 31, 2012 is as follows:

 

      Pensions      Other
Postretirement
Benefits
 

Recognized net actuarial loss

   $ 1,935       $ 123   

Amortization of prior service costs/(credits)

     226         (197

Total

   $ 2,161       $ (74

 

 

The ABO for all pension plans was $61,902 and $53,513 at December 31, 2011 and 2010. Key information for our plans with ABO in excess of plan assets as of December 31 is as follows:

 

      2011      2010  

Projected benefit obligation

   $ 67,418       $ 58,772   

Accumulated benefit obligation

     61,675         53,202   

Fair value of plan assets

     50,820         48,926   

 

 

The Patient Protection and Affordable Care Act, as modified by the Health Care and Education Reconciliation Act of 2010 increased our APBO by $300 at December 31, 2010. This includes the impact of the excise tax on high cost health plans scheduled to become payable beginning in 2018. This increase is recognized as an actuarial loss and is amortized over the expected future service of current employees.

Assumptions

The following assumptions, which are the weighted average for all plans, are used to calculate the benefit obligation at December 31 of each year and the net periodic benefit cost for the subsequent year.

 

December 31,    2011     2010     2009  

Discount rate:

      

Pension

     4.40     5.30     5.80

Other postretirement benefits

     4.00     4.90     5.40

Expected return on plan assets

     7.75     7.75     8.00

Rate of compensation increase

     3.90     5.20     5.50

 

 

The discount rate for each plan is determined based on the plans' expected future benefit payments using a yield curve developed from high quality bonds that are rated as Aa or better by Moody's as of the measurement date. The yield curve is fitted to yields developed from bonds at various maturity points. Bonds with the ten percent highest and the ten percent lowest yields are omitted. A portfolio of about 400 bonds is used to construct the yield curve. Since corporate bond yields are generally not available at maturities beyond 30 years, it is assumed that spot rates will remain level beyond that 30-year point. The present value of each plan's benefits is calculated by applying the spot/discount rates to projected benefit cash flows. All bonds are U.S. issues, with a minimum outstanding of $50.

The pension fund's expected return on plan assets assumption is derived from a review of actual historical returns achieved by the pension trust and anticipated future long-term performance of individual asset classes. While consideration is given to recent trust performance and historical returns, the assumption represents a long-term, prospective return. The expected return on plan assets component of the net periodic benefit cost for the upcoming plan year is determined based on the expected return on plan assets assumption and the market-related value of plan assets (MRVA). Since our adoption of the accounting standard for pensions in 1987, we have determined the MRVA based on a five-year moving average of plan assets. As of December 31, 2011, the MRVA is approximately $790 less than the fair market value of assets.

Assumed health care cost trend rates were as follows:

 

December 31,    2011     2010     2009  

Health care cost trend rate assumed next year

     7.50     7.50     7.00

Ultimate trend rate

     5.00     5.00     5.00

Year that trend reached ultimate rate

     2018        2018        2014   

 

 

Assumed health care cost trend rates have a significant effect on the amounts reported for the health care plans. To determine the health care cost trend rates we look at a combination of information including ongoing claims cost monitoring, annual statistical analyses of claims data, reconciliation of forecast claims against actual claims, review of trend assumptions of other plan sponsors and national health trends, and adjustments for plan design changes, workforce changes, and changes in plan participant behavior. A one-percentage-point change in assumed health care cost trend rates would have the following effect:

 

      Increase      Decrease  

Effect on total of service and interest cost

   $ 63       $ (54

Effect on postretirement benefit obligation

     642         (572

 

 

Plan Assets

Investment Strategy The overall objective of our pension assets is to earn a rate of return over time to satisfy the benefit obligations of the pension plans and to maintain sufficient liquidity to pay benefits and address other cash requirements of the pension fund. Specific investment objectives for our long-term investment strategy include reducing the volatility of pension assets relative to pension liabilities, achieving a competitive, total investment return, achieving diversification between and within asset classes and managing other risks. Investment objectives for each asset class are determined based on specific risks and investment opportunities identified.

We periodically update our long-term, strategic asset allocations. We use various analytics to determine the optimal asset mix and consider plan liability characteristics, liquidity characteristics, funding requirements, expected rates of return and the distribution of returns. We identify investment benchmarks for the asset classes in the strategic asset allocation that are market-based and investable where possible.

Actual allocations to each asset class vary from target allocations due to periodic investment strategy changes, market value fluctuations, the length of time it takes to fully implement investment allocation positions (such as private equity and real estate), and the timing of benefit payments and contributions. Short term investments and exchange-traded derivatives are used to rebalance the actual asset allocation to the target asset allocation. The asset allocation is monitored and rebalanced on a monthly basis.

 

The actual allocations for the pension assets at December 31 and target allocations by asset class, are as follows:

 

      Percentage of Plan Assets     Target Allocations  
Asset Class    2011     2010     2011     2010  

Fixed income

     53     49     49     45

Global equity

     26        33        30        28   

Private equity

     6        5        6        6   

Real estate and real assets

     6        5        6        10   

Global strategies

     4        4        4        5   

Hedge funds

     5        4        5        6   

Total

     100     100     100     100

 

 

Fixed income securities are invested broadly and primarily in long duration instruments. Global equity securities are invested broadly in U.S. and non-U.S. companies which are in various industries and countries and through a range of market capitalizations.

Real estate and real assets include global private investments and publicly traded investments (such as REITs in the case of real estate). Real estate includes but is not limited to investments in office, retail, apartment and industrial properties. Real assets include but are not limited to investments in natural resources (such as energy, farmland and timber), commodities and infrastructure. Private equity investment vehicles are primarily limited partnerships (LPs) and fund-of-funds that mainly invest in U.S. and non-U.S. leveraged buyout, venture capital and special situation strategies.

Global strategies seek to capitalize on inefficiencies identified across different asset classes or markets, primarily using long-short positions in derivatives and physical securities. Hedge fund strategy types include, but are not limited to event driven, relative value, long-short and market neutral. A well-diversified number of hedge funds are held.

Investment managers are retained for explicit investment roles specified by contractual investment guidelines. Certain investment managers are authorized to invest in derivatives, such as equity or bond futures, swaps, options and currency futures or forwards. Derivatives are used to achieve the desired market exposure of a security or an index, transfer value-added performance between asset classes, achieve the desired currency exposure, adjust portfolio duration or rebalance the total portfolio to the target asset allocation.

As a percentage of total plan assets, derivative net notional amounts were 3.9% and 9.8% for fixed income, including to-be-announced mortgage-backed securities and treasury forwards, and 3.5% and negative 0.2% for global equity and currency overlay at December 31, 2011 and 2010.

In November 2009, the Company elected to contribute $1,500 of our common stock to the pension fund. An independent fiduciary was retained to manage and liquidate the stock over time at its discretion. The liquidation of the common stock holdings was completed during 2011.

Risk Management In managing the plan assets, we review and manage risk associated with funded status risk, interest rate risk, market risk, counterparty risk, liquidity risk and operational risk. Liability management and asset class diversification are central to our risk management approach and are integral to the overall investment strategy. Further, asset classes are constructed to achieve diversification by investment strategy, by investment manager, by industry or sector and by holding. Investment manager guidelines for publicly traded assets are specified and are monitored regularly through the custodian. Credit parameters for counterparties have been established for managers permitted to trade over-the-counter derivatives.

 

Fair Value Measurements The following table presents our plan assets using the fair value hierarchy as of December 31, 2011 and 2010. The fair value hierarchy has three levels based on the reliability of the inputs used to determine fair value. Level 1 refers to fair values determined based on quoted prices in active markets for identical assets. Level 2 refers to fair values estimated using significant other observable inputs, and Level 3 includes fair values estimated using significant non-observable inputs.

 

     December 31, 2011     December 31, 2010  
     Total     Level 1     Level 2     Level 3     Total     Level 1     Level 2     Level 3  

Fixed income securities:

               

Corporate

  $ 13,921        $ 13,910      $ 11      $ 13,038        $ 13,034      $ 4   

U.S. government and agencies

    4,500          4,500          3,734          3,734     

Mortgage backed and asset backed

    714          703        11        880          847        33   

Other

    4,352      $ 215        4,134        3        3,469      $ 19        3,450     

Derivatives:

               

Assets

    25          25          18          18     

Liabilities

    (41       (41       (20       (20  

Cash equivalents and other short-term investments

    3,187        2,634        553          2,781        2,342        439     

Currency overlay derivatives:

               

Assets

    89          89          106          106     

Liabilities

    (94       (94       (121       (121  

Equity securities:

               

U.S. common and preferred stock

    4,837        4,837            4,925        4,925       

Non-U.S. common and preferred stock

    6,258        6,257        1          6,414        6,367        47     

Boeing company stock

            1,498        1,498       

Common/collective/ pooled funds

    2,235        27        2,208          3,097        105        2,992     

Derivatives:

               

Assets

    4        4            21          21     

Liabilities

    (5     (5         (11       (11  

Private equity

    2,869        10          2,859        2,636        10          2,626   

Real estate and real assets

    3,110        714        29        2,367        2,488        665        5        1,818   

Global strategies

    2,202          2,127        75        2,015        443        1,503        69   

Hedge funds

    2,451                        2,451        1,918                        1,918   

Total

  $ 50,614      $ 14,693      $ 28,144      $ 7,777      $ 48,886      $ 16,374      $ 26,044      $ 6,468   

 

 

Cash

  $ 206            $ 79         

Receivables

    503              393         

Payables

    (272                             (106                        

Total

  $ 51,051            $ 49,252         

 

 

Fixed income securities are primarily valued using a market approach with inputs that include broker quotes, benchmark yields, base spreads and reported trades.

Cash equivalents and other short-term investments, which are used to pay benefits, are primarily held in registered money market funds which are valued using a market approach based on the quoted market prices of identical instruments. Other cash equivalent and short-term investments are valued daily by the fund using a market approach with inputs that include quoted market prices for similar instruments.

 

Common and preferred stock equity securities are primarily valued using a market approach based on the quoted market prices of identical instruments. Common/collective/pooled funds are typically common or collective trusts valued at their net asset values (NAVs) that are calculated by the investment manager or sponsor of the fund and have daily or monthly liquidity. Active currency managers, through an overlay program, invest in a broad set of currency derivatives. Derivatives leveled in the table above are over-the-counter and are primarily valued using an income approach with inputs that include benchmark yields, swap curves, cash flow analysis, rating agency data and interdealer broker rates. Exchange-traded derivative positions are reported in accordance with changes in daily variation margin which is settled daily and therefore reflected in the payables and receivables portion of the table.

Private equity valuations are reported by the fund manager and are based on the valuation of the underlying investments, which include inputs such as cost, operating results, discounted future cash flows and market based comparable data.

Real estate and real asset fund values are primarily reported by the fund manager and are based on valuation of the underlying investments, which include inputs such as cost, discounted future cash flows, independent appraisals and market based comparable data. Publically traded REITs and infrastructure stocks are valued using a market approach based on quoted market prices of identical instruments. Exchange-traded commodities futures positions are reported in accordance with changes in daily variation margin which is settled daily and therefore reflected in the payables and receivables portion of the table.

Global strategies are primarily limited liability company (LLC) or mutual fund structures. The LLCs are primarily valued using a market approach based on NAVs calculated by the fund and have monthly liquidity. Global strategies mutual funds are valued using a market approach based on the quoted market prices of identical instruments.

Hedge funds consist of fund-of-fund LLC or commingled fund structures and direct hedge funds. The LLCs are primarily valued using a market approach based on NAVs calculated by the fund and are not publicly available. Liquidity for the LLCs is monthly and is subject to liquidity of the underlying hedge funds. The commingled fund NAV is calculated by the manager on a daily basis and has monthly liquidity. Direct hedge funds are primarily valued by each fund's third party administrator based on valuation of the underlying securities and instruments and primarily applying a market or income valuation methodology depending on the specific type of security or instrument, equity, fixed income, currency or derivative, held. Direct hedge fund NAVs based on valuation of the underlying holdings are not publicly available and have monthly liquidity.

Some of our assets, primarily our private equity, real estate and real assets, hedge funds and global strategies, do not have readily determinable market values given the specific investment structures involved and the nature of the underlying investments. For the December 31, 2011 and 2010 plan asset reporting, publicly traded asset pricing was used where possible. For assets without readily determinable values, estimates were derived from investment manager discussions focusing on underlying fundamentals and significant events. For those investments reported on a one-quarter lagged basis (primarily LPs) we use net asset values, adjusted for subsequent cash flows and significant events.

 

The following tables present a reconciliation of Level 3 assets held during the year ended December 31, 2011 and 2010. Transfers into and out of Level 3 are treated as beginning of year values.

 

      January 1,
2011
Balance
     Net
Realized and
Unrealized
Gains/(Losses)
    Net
Purchases,
Issuances and
Settlements
    Net
Transfers
Into/(Out of)
Level 3
     December 31,
2011
Balance
 

Fixed income securities:

            

Corporate

   $ 4         $ 6      $ 1       $ 11   

Mortgage backed and asset backed

     33       $ 2        (25     1       11   

Other

          3         3   

Private equity

     2,626         327        (94      2,859   

Real estate and real assets

     1,818         246        303         2,367   

Global strategies

     69         6           75   

Hedge funds

     1,918         (52     585               2,451   

Total

   $ 6,468       $ 529      $ 778      $ 2       $ 7,777   

 

 

For the year ended December 31, 2011, the change in unrealized gain/(loss) for Level 3 assets still held at December 31, 2011 were $234 for private equity, $287 for real estate and real assets and $(46) for hedge funds.

 

      January 1,
2010
Balance
     Net
Realized and
Unrealized
Gains/(Losses)
    Net
Purchases,
Issuances and
Settlements
    Net
Transfers
Into/(Out of)
Level 3
    December 31,
2010
Balance
 

Fixed income securities:

           

Corporate

   $ 5         $ (1     $ 4   

Mortgage backed and asset backed

     23       $ (1     15        (4     33   

Private equity

     2,291         379        (44       2,626   

Real estate and real assets

     1,337         157        324          1,818   

Global strategies

        (1     70          69   

Hedge funds

     1,011         92        815                1,918   

Total

   $ 4,667       $ 626      $ 1,179      $ (4   $ 6,468   

 

 

For the year ended December 31, 2010, the change in unrealized gain for Level 3 assets still held at December 31, 2010 were $397 for private equity, $136 for real estate and real assets and $92 for hedge funds.

OPB Plan Assets The majority of OPB plan assets are invested in a balanced index fund which is comprised of approximately 60% equities and 40% debt securities. The index fund is valued using a market approach based on the quoted market price of an identical instrument (Level 1). The expected rate of return on these assets does not have a material effect on the net periodic benefit cost.

Cash Flows

Contributions Required pension contributions under the Employee Retirement Income Security Act (ERISA) as well as rules governing funding of our non-U.S. pension plans, are expected to be minimal in 2012. We expect to make discretionary contributions to our plans of approximately $1,500 in 2012. We expect to contribute approximately $15 to our OPB plans in 2012.

 

Estimated Future Benefit Payments The table below reflects the total pension benefits expected to be paid from the plans or from our assets, including both our share of the benefit cost and the participants' share of the cost, which is funded by participant contributions. OPB payments reflect our portion only.

 

Year(s)    2012     2013     2014     2015     2016     2017–2021  

Pensions

   $ 2,829      $ 2,979      $ 3,140      $ 3,313      $ 3,448      $ 19,501   

Other postretirement benefits:

            

Gross benefits paid

     498        520        545        570        599        3,351   

Medicare Part D subsidy

     (21     (22     (23     (24     (24     (126

Net other postretirement benefits

   $ 477      $ 498      $ 522      $ 546      $ 575      $ 3,225   

 

 

Termination Provisions

Certain of the pension plans provide that, in the event there is a change in control of the Company which is not approved by the Board of Directors and the plans are terminated within five years thereafter, the assets in the plan first will be used to provide the level of retirement benefits required by ERISA, and then any surplus will be used to fund a trust to continue present and future payments under the postretirement medical and life insurance benefits in our group insurance benefit programs.

We have an agreement with the U.S. government with respect to certain pension plans. Under the agreement, should we terminate any of the plans under conditions in which the plan's assets exceed that plan's obligations, the U.S. government will be entitled to a fair allocation of any of the plan's assets based on plan contributions that were reimbursed under U.S. government contracts.

Defined Contribution Plans

We provide certain defined contribution plans to all eligible employees. The principal plans are the Company-sponsored 401(k) plans. The expense for these defined contribution plans was $658, $614 and $591 in 2011, 2010 and 2009, respectively.