10-Q 1 a13-13141_110q.htm 10-Q

Table of Contents

 

 

 

UNITED STATES
SECURITIES AND EXCHANGE COMMISSION

WASHINGTON, DC 20549

 

FORM 10-Q

 

(Mark One)

 

x      Quarterly report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

 

For the quarterly period ended June 29, 2013

 

Or

 

o         Transition report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934

 

For the transition period from                          to                         

 

Commission file number:  1-32266

 

POLYPORE INTERNATIONAL, INC.

(Exact Name of Registrant as Specified in Its Charter)

 

Delaware

 

43-2049334

(State or Other Jurisdiction of

Incorporation or Organization)

 

(IRS Employer

Identification No.)

 

 

 

11430 North Community House Road, Suite 350

 Charlotte, North Carolina

 

 

28277

(Address of Principal Executive Offices)

 

(Zip Code)

 

(704) 587-8409

(Registrant’s Telephone Number, Including Area Code)

 

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.  x Yes o No

 

Indicate by check mark whether the registrant has submitted electronically and posted on its corporate website, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T (§ 232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files).  x Yes o No

 

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer or a smaller reporting company. See the definitions of “large accelerated filer”, “accelerated filer” and “smaller reporting company” in Rule 12b-2 of the Exchange Act.

 

Large accelerated filer x

 

Accelerated filer o

 

Non-accelerated filer o

 

Smaller reporting company o

 

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).  o Yes x No

 

There were 44,806,626 shares of the registrant’s common stock outstanding as of July 31, 2013.

 

 

 



Table of Contents

 

Polypore International, Inc.

Index to Quarterly Report on Form 10-Q

For the Three Months Ended June 29, 2013

 

 

 

Page

PART I

FINANCIAL INFORMATION

 

 

 

 

Item 1.

Financial Statements

4

Item 2.

Management’s Discussion and Analysis of Financial Condition and Results of Operations

21

Item 3.

Quantitative and Qualitative Disclosures About Market Risk

30

Item 4.

Controls and Procedures

31

 

 

 

PART II

OTHER INFORMATION

 

 

 

 

Item 1.

Legal Proceedings

31

Item 2.

Unregistered Sales of Equity Securities and Use of Proceeds

32

Item 6.

Exhibits

32

 

 

 

SIGNATURES

33

 

In this Quarterly Report on Form 10-Q, the words “Polypore International,” “Company,” “we,” “us” and “our” refer to Polypore International, Inc. together with its subsidiaries, unless the context indicates otherwise.

 

2



Table of Contents

 

Forward-looking Statements

 

This Quarterly Report on Form 10-Q includes “forward-looking statements” within the meaning of Section 27A of the Securities Act of 1933, as amended (the “Securities Act”), and Section 21E of the Securities Exchange Act of 1934, as amended (the “Exchange Act”), and the Private Securities Litigation Reform Act of 1995. All statements other than statements of historical facts included in this Quarterly Report on Form 10-Q that address activities, events or developments that we expect, believe or anticipate will or may occur in the future are forward-looking statements, including, in particular, the statements about Polypore International’s plans, objectives, strategies and prospects regarding, among other things, the financial condition, results of operations and business of Polypore International and its subsidiaries. We have identified some of these forward-looking statements with words like “believe,” “may,” “will,” “should,” “expect,” “intend,” “plan,” “predict,” “anticipate,” “estimate” or “continue” and other words and terms of similar meaning. These forward-looking statements may be contained under the captions “Management’s Discussion and Analysis of Financial Condition and Results of Operations” or “Controls and Procedures,” the Company’s financial statements or the notes thereto or elsewhere in this Quarterly Report on Form 10-Q.

 

These forward-looking statements are based on current expectations about future events affecting us and are subject to uncertainties and factors relating to our operations and business environment, all of which are difficult to predict and many of which are beyond our control. Many factors mentioned in our discussion in this Quarterly Report on Form 10-Q, including the risks outlined under the caption entitled “Item 1A. Risk Factors” in our Annual Report on Form 10-K for the fiscal year ended December 29, 2012, will be important in determining future results. Although we believe that the expectations reflected in our forward-looking statements are reasonable, we do not know whether our expectations will prove correct. They can be affected by inaccurate assumptions we might make or by known or unknown risks and uncertainties, including with respect to Polypore International, the following, among other things:

 

·                  the highly competitive nature of the markets in which we sell our products;

·                  the failure to continue to develop innovative products;

·                  the loss of our customers;

·                  the vertical integration by our customers of the production of our products into their own manufacturing process;

·                  increases in prices for raw materials or the loss of key supplier contracts;

·                  our substantial indebtedness;

·                  interest rate risk related to our variable rate indebtedness;

·                  our inability to generate cash;

·                  restrictions related to the senior secured credit agreement;

·                  employee slowdowns, strikes or similar actions;

·                  product liability claims exposure;

·                  risks in connection with our operations outside the United States, including compliance with applicable anti-corruption laws;

·                  the incurrence of substantial costs to comply with, or as a result of violations of, or liabilities under environmental laws;

·                  the failure to protect our intellectual property;

·                  the loss of senior management;

·                  the incurrence of additional debt, contingent liabilities and expenses in connection with future acquisitions;

·                  the failure to effectively integrate newly acquired operations;

·                  lithium market demand does not materialize as anticipated;

·                  the absence of expected returns from the intangible assets we have recorded;

·                  the adverse impact from legal proceedings on our financial condition; and

·                  natural disasters, epidemics, terrorist acts and other events beyond our control.

 

Because our actual results, performance or achievements could differ materially from those expressed in, or implied by, the forward-looking statements, we cannot give any assurance that any of the events anticipated by the forward-looking statements will occur or, if any of them do, what impact they will have on Polypore International’s results of operations and financial condition. You are cautioned not to place undue reliance on these forward-looking statements, which speak only as of the date of this Quarterly Report on Form 10-Q. We do not undertake any obligation to update these forward-looking statements to reflect new information, future events or otherwise, except as may be required under federal securities laws.

 

3



Table of Contents

 

PART I — FINANCIAL INFORMATION

 

Item 1.  Financial Statements

 

Polypore International, Inc.

Condensed consolidated balance sheets

 

 

 

June 29, 2013

 

 

 

(in thousands, except share data)

 

(unaudited)

 

December 29, 2012*

 

Assets

 

 

 

 

 

Current assets:

 

 

 

 

 

Cash and cash equivalents

 

$

32,262

 

$

44,873

 

Accounts receivable, net

 

119,242

 

122,056

 

Inventories

 

115,855

 

115,462

 

Deferred income taxes

 

21,673

 

21,671

 

Prepaid and other

 

22,060

 

22,769

 

Assets held for sale

 

89,511

 

92,261

 

Total current assets

 

400,603

 

419,092

 

Property, plant and equipment, net

 

592,882

 

607,466

 

Goodwill

 

444,512

 

444,512

 

Intangibles and loan acquisition costs, net

 

100,077

 

107,006

 

Other

 

7,945

 

7,996

 

Total assets

 

$

1,546,019

 

$

1,586,072

 

 

 

 

 

 

 

Liabilities and shareholders’ equity

 

 

 

 

 

Current liabilities:

 

 

 

 

 

Accounts payable

 

$

25,289

 

$

30,083

 

Accrued liabilities

 

45,699

 

44,039

 

Income taxes payable

 

4,432

 

1,603

 

Current portion of debt

 

69,200

 

50,000

 

Liabilities related to assets held for sale

 

20,403

 

19,576

 

Total current liabilities

 

165,023

 

145,301

 

Debt, less current portion

 

635,000

 

646,250

 

Pension obligations, less current portion

 

104,011

 

103,491

 

Deferred income taxes

 

83,572

 

84,719

 

Other

 

23,580

 

23,474

 

Commitments and contingencies

 

 

 

 

 

 

 

 

 

 

 

Shareholders’ equity:

 

 

 

 

 

Preferred stock — 15,000,000 shares authorized, no shares issued and outstanding

 

 

 

Common stock, $.01 par value — 200,000,000 shares authorized; 46,812,226 issued and 44,822,126 outstanding at June 29, 2013 and 46,627,064 issued and outstanding at December 29, 2012

 

468

 

466

 

Paid-in capital

 

555,511

 

545,196

 

Retained earnings

 

80,229

 

55,768

 

Accumulated other comprehensive loss

 

(27,055

)

(22,353

)

Treasury stock, at cost — 1,990,100 shares at June 29, 2013 and no shares at December 29, 2012

 

(79,935

)

 

Total Polypore shareholders’ equity

 

529,218

 

579,077

 

Noncontrolling interest

 

5,615

 

3,760

 

Total shareholders’ equity

 

534,833

 

582,837

 

Total liabilities and shareholders’ equity

 

$

1,546,019

 

$

1,586,072

 

 


* Derived from audited consolidated financial statements

 

See notes to condensed consolidated financial statements

 

4



Table of Contents

 

Polypore International, Inc.

Condensed consolidated statements of income

(unaudited)

 

 

 

Three Months Ended

 

Six Months Ended

 

(in thousands, except per share data)

 

June 29, 2013

 

June 30, 2012

 

June 29, 2013

 

June 30, 2012

 

Net sales

 

$

168,897

 

$

167,607

 

$

314,838

 

$

325,210

 

Cost of goods sold

 

108,471

 

102,225

 

205,217

 

193,693

 

Gross profit

 

60,426

 

65,382

 

109,621

 

131,517

 

Selling, general and administrative expenses

 

32,394

 

31,390

 

63,130

 

64,618

 

Operating income

 

28,032

 

33,992

 

46,491

 

66,899

 

Other (income) expense:

 

 

 

 

 

 

 

 

 

Interest expense, net

 

9,921

 

8,169

 

19,712

 

16,960

 

Foreign currency and other

 

(116

)

(1,706

)

702

 

(1,243

)

Write-off of loan acquisition costs associated with refinancing of senior credit agreement

 

 

2,478

 

 

2,478

 

 

 

9,805

 

8,941

 

20,414

 

18,195

 

Income from continuing operations before income taxes

 

18,227

 

25,051

 

26,077

 

48,704

 

Income taxes

 

5,731

 

7,396

 

7,924

 

15,218

 

Income from continuing operations

 

12,496

 

17,655

 

18,153

 

33,486

 

Income from discontinued operations, net of income taxes

 

2,944

 

2,826

 

6,308

 

5,768

 

Net income

 

$

15,440

 

$

20,481

 

$

24,461

 

$

39,254

 

 

 

 

 

 

 

 

 

 

 

Net income per share — basic:

 

 

 

 

 

 

 

 

 

Continuing operations

 

$

0.27

 

$

0.38

 

$

0.39

 

$

0.72

 

Discontinued operations

 

0.06

 

0.06

 

0.14

 

0.12

 

Net income per share

 

$

0.33

 

$

0.44

 

$

0.53

 

$

0.84

 

 

 

 

 

 

 

 

 

 

 

Net income per share — diluted:

 

 

 

 

 

 

 

 

 

Continuing operations

 

$

0.27

 

$

0.37

 

$

0.39

 

$

0.71

 

Discontinued operations

 

0.06

 

0.06

 

0.13

 

0.12

 

Net income per share

 

$

0.33

 

$

0.43

 

$

0.52

 

$

0.83

 

 

 

 

 

 

 

 

 

 

 

Weighted average shares outstanding — basic

 

46,269,885

 

46,533,322

 

46,441,603

 

46,515,512

 

Weighted average shares outstanding — diluted

 

46,917,077

 

47,207,680

 

47,106,282

 

47,211,282

 

 

See notes to condensed consolidated financial statements

 

5



Table of Contents

 

Polypore International, Inc.

Condensed consolidated statements of comprehensive income

(unaudited)

 

 

 

Three Months Ended

 

Six Months Ended

 

(in thousands)

 

June 29, 2013

 

June 30, 2012

 

June 29, 2013

 

June 30, 2012

 

Net income

 

$

15,440

 

$

20,481

 

$

24,461

 

$

39,254

 

Other comprehensive income (loss):

 

 

 

 

 

 

 

 

 

Foreign currency translation adjustment

 

(1,845

)

(16,274

)

(5,833

)

(6,851

)

Change in net actuarial loss and prior service credit

 

(264

)

625

 

639

 

305

 

Income taxes related to other comprehensive income (loss)

 

(130

)

1,144

 

492

 

610

 

Other comprehensive loss

 

(2,239

)

(14,505

)

(4,702

)

(5,936

)

Comprehensive income

 

$

13,201

 

$

5,976

 

$

19,759

 

$

33,318

 

 

See notes to condensed consolidated financial statements

 

6



Table of Contents

 

Polypore International, Inc.

Condensed consolidated statements of cash flows

(unaudited)

 

 

 

Six Months Ended

 

(in thousands)

 

June 29, 2013

 

June 30, 2012

 

Operating activities:

 

 

 

 

 

Net income

 

$

24,461

 

$

39,254

 

Adjustments to reconcile net income to net cash provided by operating activities:

 

 

 

 

 

Depreciation expense

 

22,882

 

20,032

 

Amortization expense

 

5,927

 

7,430

 

Amortization of loan acquisition costs

 

1,237

 

1,234

 

Stock-based compensation

 

9,297

 

8,432

 

Loss on disposal of property, plant and equipment

 

864

 

900

 

Foreign currency (gain) loss

 

670

 

(535

)

Deferred income taxes

 

(713

)

8,678

 

Write-off of loan acquisition costs associated with refinancing of senior credit agreement

 

 

2,478

 

Changes in operating assets and liabilities:

 

 

 

 

 

Accounts receivable

 

2,498

 

(1,486

)

Inventories

 

(1,894

)

(24,015

)

Prepaid and other current assets

 

719

 

1,136

 

Accounts payable and accrued liabilities

 

(1,457

)

(11,955

)

Income taxes payable

 

2,838

 

(6,002

)

Other, net

 

2,002

 

1,224

 

Net cash provided by operating activities

 

69,331

 

46,805

 

Investing activities:

 

 

 

 

 

Purchases of property, plant and equipment, net

 

(13,574

)

(95,277

)

Net cash used in investing activities

 

(13,574

)

(95,277

)

Financing activities:

 

 

 

 

 

Principal payments on debt

 

(11,250

)

(924

)

Payments on revolving credit facility

 

(35,000

)

 

Proceeds from revolving credit facility

 

54,200

 

 

Proceeds from stock option exercises

 

1,020

 

490

 

Repurchases of common stock

 

(79,935

)

 

Noncontrolling interest

 

1,731

 

(104

)

Proceeds from new senior credit agreement

 

 

350,000

 

Principal payments in connection with refinancing of senior credit agreement

 

 

(342,291

)

Loan acquisition costs

 

 

(5,986

)

Net cash provided by (used in) financing activities

 

(69,234

)

1,185

 

Effect of exchange rate changes on cash and cash equivalents

 

866

 

(894

)

Net decrease in cash and cash equivalents

 

(12,611

)

(48,181

)

Cash and cash equivalents at beginning of period

 

44,873

 

92,574

 

Cash and cash equivalents at end of period

 

$

32,262

 

$

44,393

 

 

See notes to condensed consolidated financial statements

 

7



Table of Contents

 

Polypore International, Inc.

Notes to condensed consolidated financial statements

(unaudited)

 

1.                                      Description of Business and Basis of Presentation

 

Description of Business

 

Polypore International, Inc. (the “Company”) is a leading global high-technology filtration company that develops, manufactures and markets specialized microporous membranes used in separation and filtration processes. The Company has a global presence in the major geographic markets of North America, South America, Europe and Asia.

 

Basis of Presentation

 

The accompanying unaudited condensed consolidated financial statements include the accounts of the Company and all majority-owned subsidiaries after elimination of intercompany accounts and transactions.  The unaudited condensed consolidated financial statements are prepared in accordance with U.S. generally accepted accounting principles for interim financial information. Accordingly, the unaudited condensed consolidated financial statements and notes do not contain certain information included in the Company’s annual financial statements. In the opinion of management, all normal and recurring adjustments that are necessary for a fair presentation have been made. The unaudited condensed consolidated financial statements should be read in conjunction with the consolidated financial statements in the Company’s Annual Report on Form 10-K for the fiscal year ended December 29, 2012. Operating results for the three months ended June 29, 2013 are not necessarily indicative of the results that may be expected for the fiscal year ending December 28, 2013.

 

Effective June 24, 2013 (see Note 14), the accompanying condensed consolidated balance sheets as of June 29, 2013 and December 29, 2012 reflect the classification of certain assets and liabilities as held for sale.  The condensed consolidated statements of income for all periods presented reflect the presentation of discontinued operations. All disclosures and amounts in the notes to the condensed consolidated financial statements relate to the Company’s continuing operations, unless otherwise indicated.

 

2.                                      Inventories

 

Inventories are carried at the lower of cost or market using the first-in, first-out method of accounting and consist of:

 

(in thousands)

 

June 29, 2013

 

December 29, 2012

 

Raw materials

 

$

36,819

 

$

42,113

 

Work-in-process

 

27,667

 

27,608

 

Finished goods

 

51,369

 

45,741

 

 

 

$

115,855

 

$

115,462

 

 

3.                                      Debt

 

Debt, in order of priority, consists of:

 

(in thousands)

 

June 29, 2013

 

December 29, 2012

 

Senior credit agreement:

 

 

 

 

 

Revolving credit facility

 

$

54,200

 

$

35,000

 

Term loan facility

 

285,000

 

296,250

 

 

 

339,200

 

331,250

 

7.5% senior notes

 

365,000

 

365,000

 

 

 

704,200

 

696,250

 

Less current portion, including borrowings under the revolving credit facility

 

69,200

 

50,000

 

Long-term debt

 

$

635,000

 

$

646,250

 

 

On June 29, 2012, the Company refinanced its previous senior secured credit agreement with a new senior secured credit agreement.  The credit agreement provides for a $150,000,000 revolving credit facility ($50,000,000 of which was borrowed in connection with the refinancing) and a $300,000,000 term loan facility. The proceeds from the credit agreement were used to pay outstanding principal and interest under the previous credit agreement and loan acquisition costs of $6,228,000

 

8



Table of Contents

 

Polypore International, Inc.

Notes to condensed consolidated financial statements

(unaudited)

 

($5,986,000 paid during the second quarter of 2012), which were capitalized and will be amortized over the life of the credit agreement. In connection with the refinancing, the Company wrote-off unamortized loan acquisition costs of $2,478,000 associated with the previous credit agreement. Interest rates under the credit agreement are, at the Company’s option, equal to either an alternate base rate or the Eurocurrency base rate, plus a specified margin.

 

At June 29, 2013, the Company had $54,200,000 outstanding under the revolving credit facility and $95,800,000 available for borrowing. The revolving credit facility matures in June 2017.  The Company intends to pay back outstanding borrowings under the revolving credit facility within the next twelve months and accordingly, has included these borrowings in “Current portion of debt” in the accompanying condensed consolidated balance sheets.

 

4.                                      Fair Value of Financial Instruments

 

The Company’s financial instruments include cash and cash equivalents, accounts receivable, accounts payable, accrued liabilities and long-term debt. The carrying value of cash and cash equivalents, accounts receivable, accounts payable and accrued liabilities approximates their fair value due to the short-term maturities of these assets and liabilities. The carrying amount of borrowings under the senior secured credit agreement approximates fair value because the interest rates adjust to market interest rates. The fair value of the 7.5% senior notes, based on a quoted market price and classified as level one in the fair value hierarchy, was $380,513,000 at June 29, 2013.

 

5.                                      Income Taxes

 

The income tax provision for the interim periods presented is computed at the effective rate expected to be applicable in each respective full year using the statutory rates on a country-by-country basis. Income tax expense recorded in the financial statements differs from the federal statutory income tax rate due to a variety of factors, including state income taxes, the mix of income between U.S. and foreign jurisdictions taxed at varying rates and changes in estimates of permanent differences and valuation allowances.

 

6.                                      Pension Plans

 

The Company and its subsidiaries sponsor multiple defined benefit pension plans based in subsidiaries located outside of the United States. The following table provides the components of net periodic benefit cost:

 

 

 

Three Months Ended

 

Six Months Ended

 

(in thousands)

 

June 29, 2013

 

June 30, 2012

 

June 29, 2013

 

June 30, 2012

 

Service cost

 

$

555

 

$

414

 

$

1,118

 

$

836

 

Interest cost

 

1,114

 

1,184

 

2,241

 

2,391

 

Expected return on plan assets

 

(189

)

(211

)

(380

)

(426

)

Amortization of prior service credit

 

(13

)

(13

)

(26

)

(26

)

Recognized net actuarial loss

 

427

 

117

 

859

 

236

 

Net periodic benefit cost

 

$

1,894

 

$

1,491

 

$

3,812

 

$

3,011

 

 

7.                                      Environmental Matters

 

Environmental obligations are accrued when such expenditures are probable and reasonably estimable. The amount of liability recorded is based on currently available information, including the progress of remedial investigations, current status of discussions with regulatory authorities regarding the method and extent of remediation, presently enacted laws and existing technology. Accruals for estimated losses from environmental obligations are adjusted as further information develops or circumstances change. Costs of future expenditures for environmental obligations are not discounted to their present value. The Company does not currently anticipate any material loss in excess of the amounts accrued. However, the Company’s future remediation expenses may be affected by a number of uncertainties including, but not limited to, the difficulty in estimating the extent and method of remediation, the evolving nature of environmental regulations and the availability and application of technology. The Company does not expect the resolution of such uncertainties to have a material adverse effect on its consolidated financial position or liquidity. Recoveries of environmental costs from other parties are recognized as assets when receipt is deemed probable.

 

In connection with the acquisition of Membrana GmbH (“Membrana”) in 2002, the Company recorded a reserve for environmental obligations. The reserve provides for costs to remediate known environmental issues and operational upgrades

 

9



Table of Contents

 

Polypore International, Inc.

Notes to condensed consolidated financial statements

(unaudited)

 

which are required in order for the Company to remain in compliance with local regulations. The initial estimate and subsequent finalization of the reserve was included in the allocation of purchase price at the date of acquisition. The environmental reserve for the Membrana facility, which is denominated in euros, was $8,556,000 and $11,079,000 at June 29, 2013 and December 29, 2012, respectively. The Company anticipates the expenditures associated with the reserve will be made in the next twelve months. The reserve is included in “Accrued liabilities” in the accompanying condensed consolidated balance sheets.

 

The Company has indemnification agreements for certain environmental matters from Acordis A.G. (“Acordis”) and Akzo Nobel N.V. (“Akzo”), the prior owners of Membrana. Akzo originally provided broad environmental protections to Acordis with the right to assign such indemnities to Acordis’s successors. Akzo’s indemnifications relate to conditions existing prior to December 1999, which is the date that Membrana was sold to Acordis. In addition to the Akzo indemnification, Acordis provides separate indemnification of claims incurred from December 1999 through February 2002, the acquisition date. The Company receives indemnification payments under the indemnification agreements after expenditures are made against approved claims. At June 29, 2013 and December 29, 2012, the indemnification receivable, which is denominated in euros, was $11,383,000 and $11,542,000, respectively. The receivable is included in “Prepaid and other” in the accompanying condensed consolidated balance sheets.

 

8.                                      Treasury Stock

 

On February 19, 2013, the Board of Directors authorized the repurchase of up to 4,000,000 shares of the Company’s common stock by December 31, 2013. As of June 29, 2013, the Company had repurchased 1,984,500 shares of common stock for $79,731,000.  Additionally, in connection with the restricted stock grant on February 25, 2013, the Company withheld and repurchased 5,600 shares of common stock for $204,000 to satisfy certain foreign employees’ statutory withholding tax liability.

 

9.                                      Related Party Transactions

 

The Company’s German subsidiary has a 33% equity investment in a patent and trademark service provider and a 25% equity investment in a research company. The investments are accounted for under the equity method of accounting and were $641,000 and $650,000 at June 29, 2013 and December 29, 2012, respectively. Charges from the affiliates for work performed were $393,000 and $659,000 for the three and six months ended June 29, 2013, respectively. Charges from the affiliates for work performed were $358,000 and $685,000 for the three and six months ended June 30, 2012, respectively. Amounts due to the affiliates were $69,000 and $239,000 at June 29, 2013 and December 29, 2012, respectively.

 

10.                               Noncontrolling Interest

 

In 2010, the Company formed a joint venture with Camel Group Co., Ltd (“Camel”), a leading battery manufacturer in China, to produce lead-acid battery separators primarily for Camel’s use. The joint venture, Daramic Xiangyang Battery Separator Co., Ltd. (“Daramic Xiangyang”), is located at Camel’s facility and owned 65% by the Company and 35% by Camel. During the six months ended June 29, 2013, the Company and Camel made equity contributions of $2,470,000 and $1,330,000, respectively, to fund capital expenditures.

 

In exchange for notes payable, Daramic Xiangyang purchased from Camel a building and from the Company certain production equipment that was previously located at the Company’s former facility in Potenza, Italy. The notes payable and related interest will be paid by Daramic Xiangyang using available free cash flow, as defined in the joint venture agreement.  The building note payable to Camel has a principal balance of $5,910,000 at June 29, 2013 and December 29, 2012 and is included in “Other” non-current liabilities in the accompanying condensed consolidated balance sheets, and the equipment note payable to the Company eliminates in consolidation.

 

11.                               Commitments and Contingencies

 

Collective Bargaining Agreement

 

The Company’s employees at the Corydon, Indiana facility are represented under a labor union collective bargaining agreement. The collective bargaining agreement at the Corydon facility, covering approximately 3% of the Company’s workers, expires on August 31, 2013.

 

10



Table of Contents

 

Polypore International, Inc.

Notes to condensed consolidated financial statements

(unaudited)

 

12.                               Stock-Based Compensation Plans

 

The Company offers stock-based compensation plans to attract, retain, motivate and reward key officers, non-employee directors and employees. Stock-based compensation expense was $4,830,000 and $9,297,000 for the three and six months ended June 29, 2013, respectively, and $4,162,000 and $8,432,000 for the same three and six month periods in the prior year, respectively. The income tax benefit related to stock-based compensation expense was $1,717,000 and $3,304,000 for the three and six months ended June 29, 2013, respectively, and $1,477,000 and $2,992,000 for the same three and six month periods in the prior year, respectively. Stock-based compensation expense includes costs associated with stock options and restricted stock and is classified as “Selling, general and administrative expenses” in the accompanying condensed consolidated statements of income.

 

The 2007 Stock Incentive Plan (“2007 Plan”) allows for the grant of stock options, restricted stock and other instruments for up to a total of 4,751,963 shares of common stock. On February 25, 2013, the Company granted 328,467 stock options and 85,461 shares of restricted stock under the 2007 Plan with an aggregate grant-date fair value of $9,248,000, to be recognized over the vesting period for each award.  The stock options granted are time-vested options that vest annually in equal one-third installments and have 10-year terms and an exercise price of $36.42, the fair market value of the Company’s stock on the grant date.

 

The fair value of the options granted was estimated on the date of grant based on the Black-Scholes option pricing model with the following assumptions:

 

 

 

February 25, 2013
Grant Assumptions

 

Expected term (years)

 

5.6

 

Risk-free interest rate

 

0.92

%

Expected volatility

 

57.3

%

Dividend yield

 

 

 

The potential expected term of the stock options ranges from the vesting period of the options (three years) to the contractual term of the options (ten years). The Company determines the expected term of the options based on historical experience, vesting periods, structure of the option plans and contractual term of the options. The Company’s risk-free interest rate is based on the interest rate of U.S. Treasury bills with a term approximating the expected term of the options and is measured at the date of the stock option grant. Expected volatility is estimated based on the Company’s historical stock prices and implied volatility from traded options. The Company does not anticipate paying dividends.

 

On February 25, 2013, the Company modified the terms of stock options granted on August 23, 2011. For participants that meet certain criteria upon retirement, the modification extends the exercise period for vested options from 90 days after retirement to the earlier of the option expiration date or three years after retirement and also allows unvested options to continue to vest for up to three years after retirement as if the participant had remained in the service of the Company. The total incremental stock option expense associated with the modification, net of estimated forfeitures, was $2,500,000, of which $482,000 has been recognized as of June 29, 2013, and the remainder of which will be recognized over the remaining vesting period of 1.4 years.

 

13.                               Segment Information

 

The Company’s operations are principally managed on a products basis and are comprised of three reportable segments for financial reporting purposes. The Company’s three reportable segments are presented in the context of its two primary businesses — energy storage and separations media.

 

11



Table of Contents

 

Polypore International, Inc.

Notes to condensed consolidated financial statements

(unaudited)

 

The energy storage business produces and markets membranes that provide the critical function of separating the cathode and anode in a variety of battery markets and is comprised of the following reportable segments:

 

·                  Electronics and EDVs - produces and markets membranes for lithium batteries that are used in portable electronic devices, cordless power tools, electric drive vehicles (“EDVs”) and energy storage systems (“ESS”).

 

·                  Transportation and industrial - produces and markets membranes for lead-acid batteries that are used in automobiles, other motor vehicles, forklifts and uninterruptible power supply systems.

 

The separations media business is a reportable segment and produces and markets membranes and membrane modules used as the high-technology filtration element in various medical and industrial applications.

 

The Company evaluates the performance of segments and allocates resources to segments based on operating income before depreciation and amortization. In addition, it evaluates business segment performance before stock-based compensation and certain non-recurring and other costs.

 

Financial information relating to the reportable segments is presented below:

 

 

 

Three Months Ended

 

Six Months Ended

 

(in thousands)

 

June 29, 2013

 

June 30, 2012

 

June 29, 2013

 

June 30, 2012

 

Net sales to external customers (by major product group):

 

 

 

 

 

 

 

 

 

Electronics and EDVs

 

$

42,214

 

$

47,396

 

$

66,589

 

$

89,784

 

Transportation and industrial

 

80,340

 

73,861

 

156,453

 

143,961

 

Energy storage

 

122,554

 

121,257

 

223,042

 

233,745

 

Healthcare

 

30,045

 

28,524

 

59,543

 

56,069

 

Filtration and specialty

 

16,298

 

17,826

 

32,253

 

35,396

 

Separations media

 

46,343

 

46,350

 

91,796

 

91,465

 

Total net sales to external customers

 

$

168,897

 

$

167,607

 

$

314,838

 

$

325,210

 

 

 

 

 

 

 

 

 

 

 

Operating income:

 

 

 

 

 

 

 

 

 

Electronics and EDVs

 

$

10,781

 

$

14,508

 

$

8,262

 

$

31,303

 

Transportation and industrial

 

16,800

 

17,105

 

33,041

 

32,703

 

Energy storage

 

27,581

 

31,613

 

41,303

 

64,006

 

Separations media

 

13,836

 

12,958

 

29,345

 

26,821

 

Corporate and other

 

(7,612

)

(5,827

)

(13,445

)

(14,338

)

Segment operating income

 

33,805

 

38,744

 

57,203

 

76,489

 

Stock-based compensation

 

4,830

 

4,162

 

9,297

 

8,432

 

Non-recurring and other costs

 

943

 

590

 

1,415

 

1,158

 

Total operating income

 

28,032

 

33,992

 

46,491

 

66,899

 

Reconciling items:

 

 

 

 

 

 

 

 

 

Interest expense, net

 

9,921

 

8,169

 

19,712

 

16,960

 

Foreign currency and other

 

(116

)

(1,706

)

702

 

(1,243

)

Write-off of loan acquisition costs associated with refinancing of senior credit agreement

 

 

2,478

 

 

2,478

 

Income from continuing operations before income taxes

 

$

18,227

 

$

25,051

 

$

26,077

 

$

48,704

 

 

 

 

 

 

 

 

 

 

 

Depreciation and amortization:

 

 

 

 

 

 

 

 

 

Electronics and EDVs

 

$

4,395

 

$

4,150

 

$

8,796

 

$

7,311

 

Transportation and industrial

 

2,901

 

2,295

 

5,670

 

4,478

 

Energy storage

 

7,296

 

6,445

 

14,466

 

11,789

 

Separations media

 

3,491

 

3,390

 

6,927

 

6,712

 

Corporate and other

 

2,814

 

3,197

 

5,636

 

7,160

 

Total depreciation and amortization from continuing operations

 

$

13,601

 

$

13,032

 

$

27,029

 

$

25,661

 

 

12



Table of Contents

 

Polypore International, Inc.

Notes to condensed consolidated financial statements

(unaudited)

 

14.                               Assets Held for Sale and Discontinued Operations

 

In February 2008, the Company purchased 100% of the capital stock of Microporous Holding Corporation, the parent company of Microporous Products L.P. (“Microporous”).  On September 9, 2008, the Federal Trade Commission (the “FTC”) issued an administrative complaint against the Company. After challenging the complaint before an Administrative Law Judge of the FTC and subsequently before the Commissioners of the FTC, the Company was ordered to divest the Microporous assets that were acquired in February 2008.  In January 2011, the Company filed a petition with the U.S. Court of Appeals for the 11th Circuit to review the FTC’s order and opinion. The 11th Circuit affirmed the FTC’s decision. In January 2013, the Company filed an appeal with the U.S. Supreme Court. On June 24, 2013, the U.S. Supreme Court declined to hear the Company’s appeal.  As a result, the divestiture provisions of the FTC’s order, which were stayed pending appeal, went into effect and the Company is required to divest the Microporous assets, which consist of the production facilities in Piney Flats, Tennessee, and Feistritz, Austria, by December 26, 2013. Microporous is a component of the transportation and industrial segment.

 

Effective June 24, 2013, the assets and liabilities of Microporous to be sold meet the accounting criteria to be classified as held for sale and have been aggregated and reported separately in the accompanying condensed consolidated balance sheets as of June 29, 2013 and December 29, 2012.  The Company expects to divest the Microporous assets at a price in excess of book value. The carrying amounts of assets and liabilities held for sale are as follows:

 

(in thousands)

 

June 29, 2013

 

December 29, 2012

 

Assets

 

 

 

 

 

 

 

Accounts receivable, net

 

$

14,377

 

$

15,259

 

Inventories

 

4,860

 

4,447

 

Prepaid and other

 

327

 

759

 

Property, plant and equipment, net

 

30,019

 

31,335

 

Goodwill and intangibles, net

 

39,160

 

39,530

 

Other

 

768

 

931

 

Assets held for sale

 

$

89,511

 

$

92,261

 

 

 

 

 

 

 

Liabilities

 

 

 

 

 

Accounts payable and accrued liabilities

 

$

5,033

 

$

4,066

 

Deferred income taxes

 

13,935

 

13,948

 

Other

 

1,435

 

1,562

 

Liabilities related to assets held for sale

 

$

20,403

 

$

19,576

 

 

The results of operations of Microporous are classified as discontinued operations and are presented separately in the accompanying condensed consolidated statements of income for all periods presented.  Summarized results of operations reported as discontinued operations are as follows:

 

 

 

Three Months Ended

 

Six Months Ended

 

(in thousands)

 

June 29, 2013

 

June 30, 2012

 

June 29, 2013

 

June 30, 2012

 

Net sales

 

$

18,373

 

$

18,207

 

$

35,945

 

$

34,309

 

 

 

 

 

 

 

 

 

 

 

Income from discontinued operations

 

4,676

 

4,377

 

9,795

 

8,620

 

 

 

 

 

 

 

 

 

 

 

Income from discontinued operations, net of income taxes

 

2,944

 

2,826

 

6,308

 

5,768

 

 

13



Table of Contents

 

Polypore International, Inc.

Notes to condensed consolidated financial statements

(unaudited)

 

15.                               Financial Statements of Guarantors

 

The Company’s senior notes are unconditionally guaranteed, jointly and severally, on a senior basis by certain of the Company’s 100% owned subsidiaries (“Guarantors”). Management has determined that separate complete financial statements of the Guarantors would not be material to users of the financial statements.

 

The following sets forth condensed consolidating financial statements of the Guarantors and non-Guarantor subsidiaries.

 

Condensed consolidating balance sheet
June 29, 2013

 

(in thousands)

 

Combined
Guarantor
Subsidiaries

 

Combined
Non-Guarantor
Subsidiaries

 

The Company

 

Eliminations

 

Consolidated

 

Assets

 

 

 

 

 

 

 

 

 

 

 

Cash and cash equivalents

 

$

 

$

24,948

 

$

7,314

 

$

 

$

32,262

 

Accounts receivable, net

 

41,901

 

77,341

 

 

 

119,242

 

Inventories

 

34,863

 

80,992

 

 

 

115,855

 

Prepaid and other

 

25,420

 

17,344

 

969

 

 

43,733

 

Assets held for sale

 

27,778

 

22,573

 

39,160

 

 

89,511

 

Total current assets

 

129,962

 

223,198

 

47,443

 

 

400,603

 

Due from affiliates

 

625,525

 

388,773

 

483,038

 

(1,497,336

)

 

Investment in subsidiaries

 

120,655

 

385,518

 

679,052

 

(1,185,225

)

 

Property, plant and equipment, net

 

309,974

 

282,908

 

 

 

592,882

 

Goodwill

 

 

 

444,512

 

 

444,512

 

Intangibles and loan acquisition costs, net

 

 

 

100,077

 

 

100,077

 

Other

 

727

 

7,188

 

30

 

 

7,945

 

Total assets

 

$

1,186,843

 

$

1,287,585

 

$

1,754,152

 

$

(2,682,561

)

$

1,546,019

 

 

 

 

 

 

 

 

 

 

 

 

 

Liabilities and shareholders’ equity

 

 

 

 

 

 

 

 

 

 

 

Accounts payable and accrued liabilities

 

$

21,843

 

$

43,952

 

$

5,193

 

$

 

$

70,988

 

Income taxes payable

 

 

4,815

 

(383

)

 

4,432

 

Current portion of debt

 

 

 

69,200

 

 

69,200

 

Liabilities related to assets held for sale

 

16,077

 

4,326

 

 

 

20,403

 

Total current liabilities

 

37,920

 

53,093

 

74,010

 

 

165,023

 

Due to affiliates

 

623,493

 

363,708

 

510,135

 

(1,497,336

)

 

Debt, less current portion

 

 

 

635,000

 

 

635,000

 

Pension obligations, less current portion

 

 

104,011

 

 

 

104,011

 

Deferred income taxes and other

 

63,717

 

43,261

 

174

 

 

107,152

 

Shareholders’ equity

 

461,713

 

723,512

 

534,833

 

(1,185,225

)

534,833

 

Total liabilities and shareholders’ equity

 

$

1,186,843

 

$

1,287,585

 

$

1,754,152

 

$

(2,682,561

)

$

1,546,019

 

 

14



Table of Contents

 

Polypore International, Inc.

Notes to condensed consolidated financial statements

(unaudited)

 

Condensed consolidating balance sheet
December 29, 2012

 

(in thousands)

 

Combined
Guarantor
Subsidiaries

 

Combined
Non-Guarantor
Subsidiaries

 

The Company

 

Eliminations

 

Consolidated

 

Assets

 

 

 

 

 

 

 

 

 

 

 

Cash and cash equivalents

 

$

 

$

28,098

 

$

16,775

 

$

 

$

44,873

 

Accounts receivable, net

 

36,980

 

85,076

 

 

 

122,056

 

Inventories

 

41,616

 

73,846

 

 

 

115,462

 

Prepaid and other

 

24,656

 

19,246

 

538

 

 

44,440

 

Assets held for sale

 

27,566

 

25,165

 

39,530

 

 

92,261

 

Total current assets

 

130,818

 

231,431

 

56,843

 

 

419,092

 

Due from affiliates

 

554,190

 

330,148

 

482,869

 

(1,367,207

)

 

Investment in subsidiaries

 

123,765

 

381,295

 

636,860

 

(1,141,920

)

 

Property, plant and equipment, net

 

316,128

 

291,338

 

 

 

607,466

 

Goodwill

 

 

 

444,512

 

 

444,512

 

Intangibles and loan acquisition costs, net

 

 

 

107,006

 

 

107,006

 

Other

 

727

 

7,269

 

 

 

7,996

 

Total assets

 

$

1,125,628

 

$

1,241,481

 

$

1,728,090

 

$

(2,509,127

)

$

1,586,072

 

 

 

 

 

 

 

 

 

 

 

 

 

Liabilities and shareholders’ equity

 

 

 

 

 

 

 

 

 

 

 

Accounts payable and accrued liabilities

 

$

24,279

 

$

45,286

 

$

4,557

 

$

 

$

74,122

 

Income taxes payable

 

 

723

 

880

 

 

1,603

 

Current portion of debt

 

 

 

50,000

 

 

50,000

 

Liabilities related to assets held for sale

 

15,222

 

4,354

 

 

 

19,576

 

Total current liabilities

 

39,501

 

50,363

 

55,437

 

 

145,301

 

Due to affiliates

 

579,388

 

344,398

 

443,421

 

(1,367,207

)

 

Debt, less current portion

 

 

 

646,250

 

 

646,250

 

Pension obligations, less current portion

 

 

103,491

 

 

 

103,491

 

Deferred income taxes and other

 

65,367

 

42,681

 

145

 

 

108,193

 

Shareholders’ equity

 

441,372

 

700,548

 

582,837

 

(1,141,920

)

582,837

 

Total liabilities and shareholders’ equity

 

$

1,125,628

 

$

1,241,481

 

$

1,728,090

 

$

(2,509,127

)

$

1,586,072

 

 

15



Table of Contents

 

Polypore International, Inc.

Notes to condensed consolidated financial statements

(unaudited)

 

Condensed consolidating statement of income
For the three months ended June 29, 2013

 

(in thousands)

 

Combined
Guarantor
Subsidiaries

 

Combined
Non-Guarantor
Subsidiaries

 

The Company

 

Eliminations

 

Consolidated

 

Net sales

 

$

54,763

 

$

114,134

 

$

 

$

 

$

168,897

 

Cost of goods sold

 

22,650

 

85,821

 

 

 

108,471

 

Gross profit

 

32,113

 

28,313

 

 

 

60,426

 

Selling, general and administrative expenses

 

15,237

 

10,799

 

6,358

 

 

32,394

 

Operating income (loss)

 

16,876

 

17,514

 

(6,358

)

 

28,032

 

Interest expense and other

 

(2,315

)

2,560

 

9,560

 

 

9,805

 

Equity in earnings of subsidiaries

 

 

 

(23,220

)

23,220

 

 

Income from continuing operations before income taxes

 

19,191

 

14,954

 

7,302

 

(23,220

)

18,227

 

Income taxes

 

9,517

 

4,537

 

(8,323

)

 

5,731

 

Income from continuing operations

 

9,674

 

10,417

 

15,625

 

(23,220

)

12,496

 

Income from discontinued operations, net of income taxes

 

1,690

 

1,439

 

(185

)

 

2,944

 

Net income

 

$

11,364

 

$

11,856

 

$

15,440

 

$

(23,220

)

$

15,440

 

 

Condensed consolidating statement of income
For the three months ended June 30, 2012

 

(in thousands)

 

Combined
Guarantor
Subsidiaries

 

Combined
Non-Guarantor
Subsidiaries

 

The Company

 

Eliminations

 

Consolidated

 

Net sales

 

$

43,475

 

$

124,132

 

$

 

$

 

$

167,607

 

Cost of goods sold

 

10,906

 

91,319

 

 

 

102,225

 

Gross profit

 

32,569

 

32,813

 

 

 

65,382

 

Selling, general and administrative expenses

 

16,347

 

11,032

 

4,011

 

 

31,390

 

Operating income (loss)

 

16,222

 

21,781

 

(4,011

)

 

33,992

 

Interest expense and other

 

(3,714

)

1,063

 

9,114

 

 

6,463

 

Write-off of loan acquisition costs associated with refinancing of senior credit agreement

 

 

 

2,478

 

 

2,478

 

Equity in earnings of subsidiaries

 

 

 

(29,849

)

29,849

 

 

Income from continuing operations before income taxes

 

19,936

 

20,718

 

14,246

 

(29,849

)

25,051

 

Income taxes

 

9,666

 

4,150

 

(6,420

)

 

7,396

 

Income from continuing operations

 

10,270

 

16,568

 

20,666

 

(29,849

)

17,655

 

Income from discontinued operations, net of income taxes

 

1,411

 

1,600

 

(185

)

 

2,826

 

Net income

 

$

11,681

 

$

18,168

 

$

20,481

 

$

(29,849

)

$

20,481

 

 

16



Table of Contents

 

Polypore International, Inc.

Notes to condensed consolidated financial statements

(unaudited)

 

Condensed consolidating statement of income
For the six months ended June 29, 2013

 

(in thousands)

 

Combined
Guarantor
Subsidiaries

 

Combined
Non-Guarantor
Subsidiaries

 

The Company

 

Eliminations

 

Consolidated

 

Net sales

 

$

89,900

 

$

224,938

 

$

 

$

 

$

314,838

 

Cost of goods sold

 

39,297

 

165,920

 

 

 

205,217

 

Gross profit

 

50,603

 

59,018

 

 

 

109,621

 

Selling, general and administrative expenses

 

30,244

 

22,211

 

10,675

 

 

63,130

 

Operating income (loss)

 

20,359

 

36,807

 

(10,675

)

 

46,491

 

Interest expense and other

 

(3,715

)

4,701

 

19,428

 

 

20,414

 

Equity in earnings of subsidiaries

 

 

 

(39,307

)

39,307

 

 

Income from continuing operations before income taxes

 

24,074

 

32,106

 

9,204

 

(39,307

)

26,077

 

Income taxes

 

13,427

 

10,124

 

(15,627

)

 

7,924

 

Income from continuing operations

 

10,647

 

21,982

 

24,831

 

(39,307

)

18,153

 

Income from discontinued operations, net of income taxes

 

3,180

 

3,498

 

(370

)

 

6,308

 

Net income

 

$

13,827

 

$

25,480

 

$

24,461

 

$

(39,307

)

$

24,461

 

 

Condensed consolidating statement of income
For the six months ended June 30, 2012

 

(in thousands)

 

Combined
Guarantor
Subsidiaries

 

Combined
Non-Guarantor
Subsidiaries

 

The Company

 

Eliminations

 

Consolidated

 

Net sales

 

$

86,363

 

$

238,847

 

$

 

$

 

$

325,210

 

Cost of goods sold

 

20,268

 

173,425

 

 

 

193,693

 

Gross profit

 

66,095

 

65,422

 

 

 

131,517

 

Selling, general and administrative expenses

 

33,312

 

23,177

 

8,129

 

 

64,618

 

Operating income (loss)

 

32,783

 

42,245

 

(8,129

)

 

66,899

 

Interest expense and other

 

(6,298

)

3,872

 

18,143

 

 

15,717

 

Write-off of loan acquisition costs associated with refinancing of senior credit agreement

 

 

 

2,478

 

 

2,478

 

Equity in earnings of subsidiaries

 

 

 

(58,512

)

58,512

 

 

Income from continuing operations before income taxes

 

39,081

 

38,373

 

29,762

 

(58,512

)

48,704

 

Income taxes

 

16,850

 

8,230

 

(9,862

)

 

15,218

 

Income from continuing operations

 

22,231

 

30,143

 

39,624

 

(58,512

)

33,486

 

Income from discontinued operations, net of income taxes

 

2,903

 

3,235

 

(370

)

 

5,768

 

Net income

 

$

25,134

 

$

33,378

 

$

39,254

 

$

(58,512

)

$

39,254

 

 

17



Table of Contents

 

Polypore International, Inc.

Notes to condensed consolidated financial statements

(unaudited)

 

Condensed consolidating statement of comprehensive income
For the three months ended June 29, 2013

 

(in thousands)

 

Combined
Guarantor
Subsidiaries

 

Combined
Non-Guarantor
Subsidiaries

 

The Company

 

Eliminations

 

Consolidated

 

Net income

 

$

11,364

 

$

11,856

 

$

15,440

 

$

(23,220

)

$

15,440

 

Foreign currency translation adjustment, net of income tax expense of $268

 

 

(1,597

)

(346

)

(170

)

(2,113

)

Change in net actuarial loss and prior service credit, net of income tax benefit of $138

 

 

(126

)

 

 

(126

)

Equity in earnings of subsidiaries

 

 

 

(1,893

)

1,893

 

 

Comprehensive income

 

$

11,364

 

$

10,133

 

$

13,201

 

$

(21,497

)

$

13,201

 

 

Condensed consolidating statement of comprehensive income
For the three months ended June 30, 2012

 

(in thousands)

 

Combined
Guarantor
Subsidiaries

 

Combined
Non-Guarantor
Subsidiaries

 

The Company

 

Eliminations

 

Consolidated

 

Net income

 

$

11,681

 

$

18,168

 

$

20,481

 

$

(29,849

)

$

20,481

 

Foreign currency translation adjustment, net of income tax benefit of $1,144

 

 

(14,595

)

1,053

 

(1,588

)

(15,130

)

Change in net actuarial loss and prior service credit

 

 

625

 

 

 

625

 

Equity in earnings of subsidiaries

 

 

 

(15,558

)

15,558

 

 

Comprehensive income

 

$

11,681

 

$

4,198

 

$

5,976

 

$

(15,879

)

$

5,976

 

 

18



Table of Contents

 

Polypore International, Inc.

Notes to condensed consolidated financial statements

(unaudited)

 

Condensed consolidating statement of comprehensive income
For the six months ended June 29, 2013

 

(in thousands)

 

Combined
Guarantor
Subsidiaries

 

Combined
Non-Guarantor
Subsidiaries

 

The Company

 

Eliminations

 

Consolidated

 

Net income

 

$

13,827

 

$

25,480

 

$

24,461

 

$

(39,307

)

$

24,461

 

Foreign currency translation adjustment, net of income tax benefit of $218

 

 

(5,874

)

354

 

(95

)

(5,615

)

Change in net actuarial loss and prior service credit, net of income tax benefit of $274

 

 

913

 

 

 

913

 

Equity in earnings of subsidiaries

 

 

 

(5,056

)

5,056

 

 

Comprehensive income

 

$

13,827

 

$

20,519

 

$

19,759

 

$

(34,346

)

$

19,759

 

 

Condensed consolidating statement of comprehensive income
For the six months ended June 30, 2012

 

(in thousands)

 

Combined
Guarantor
Subsidiaries

 

Combined
Non-Guarantor
Subsidiaries

 

The Company

 

Eliminations

 

Consolidated

 

Net income

 

$

25,134

 

$

33,378

 

$

39,254

 

$

(58,512

)

$

39,254

 

Foreign currency translation adjustment, net of income tax benefit of $610

 

 

(6,293

)

782

 

(730

)

(6,241

)

Change in net actuarial loss and prior service credit

 

 

305

 

 

 

305

 

Equity in earnings of subsidiaries

 

 

 

(6,718

)

6,718

 

 

Comprehensive income

 

$

25,134

 

$

27,390

 

$

33,318

 

$

(52,524

)

$

33,318

 

 

19



Table of Contents

 

Polypore International, Inc.

Notes to condensed consolidated financial statements

(unaudited)

 

Condensed consolidating statement of cash flows
For the six months ended June 29, 2013

 

(in thousands)

 

Combined
Guarantor
Subsidiaries

 

Combined
Non-Guarantor
Subsidiaries

 

The Company

 

Eliminations

 

Consolidated

 

Net cash provided by (used in) operating activities

 

$

43,221

 

$

41,903

 

$

(20,075

)

$

4,282

 

$

69,331

 

Investing activities:

 

 

 

 

 

 

 

 

 

 

 

Purchases of property, plant and equipment, net

 

(2,240

)

(11,334

)

 

 

(13,574

)

Net cash used in investing activities

 

(2,240

)

(11,334

)

 

 

(13,574

)

Financing activities:

 

 

 

 

 

 

 

 

 

 

 

Principal payments on debt

 

 

 

(11,250

)

 

(11,250

)

Payments on revolving credit facility

 

 

 

(35,000

)

 

(35,000

)

Proceeds from revolving credit facility

 

 

 

54,200

 

 

54,200

 

Proceeds from stock option exercises

 

 

 

1,020

 

 

1,020

 

Repurchases of common stock

 

 

 

(79,935

)

 

(79,935

)

Noncontrolling interest

 

 

 

1,731

 

 

1,731

 

Intercompany transactions, net

 

(40,981

)

(34,585

)

79,848

 

(4,282

)

 

Net cash provided by (used in) financing activities

 

(40,981

)

(34,585

)

10,614

 

(4,282

)

(69,234

)

Effect of exchange rate changes on cash and cash equivalents

 

 

866

 

 

 

866

 

Net decrease in cash and cash equivalents

 

 

(3,150

)

(9,461

)

 

(12,611

)

Cash and cash equivalents at beginning of period

 

 

28,098

 

16,775

 

 

44,873

 

Cash and cash equivalents at end of period

 

$

 

$

24,948

 

$

7,314

 

$

 

$

32,262

 

 

Condensed consolidating statement of cash flows
For the six months ended June 30, 2012

 

(in thousands)

 

Combined
Guarantor
Subsidiaries

 

Combined
Non-Guarantor
Subsidiaries

 

The Company

 

Eliminations

 

Consolidated

 

Net cash provided by (used in) operating activities

 

$

51,499

 

$

14,239

 

$

(18,133

)

$

(800

)

$

46,805

 

Investing activities:

 

 

 

 

 

 

 

 

 

 

 

Purchases of property, plant and equipment, net

 

(83,072

)

(12,205

)

 

 

(95,277

)

Net cash used in investing activities

 

(83,072

)

(12,205

)

 

 

(95,277

)

Financing activities:

 

 

 

 

 

 

 

 

 

 

 

Principal payments on debt

 

 

(117

)

(807

)

 

(924

)

Proceeds from stock option exercises

 

 

 

490

 

 

490

 

Noncontrolling interest

 

 

 

(104

)

 

(104

)

Proceeds from new senior credit agreement

 

 

 

350,000

 

 

350,000

 

Principal payments in connection with refinancing of senior credit agreement

 

 

(41,865

)

(300,426

)

 

(342,291

)

Loan acquisition costs

 

 

 

(5,986

)

 

(5,986

)

Intercompany transactions, net

 

31,573

 

(814

)

(31,559

)

800

 

 

Net cash provided by (used in) financing activities

 

31,573

 

(42,796

)

11,608

 

800

 

1,185

 

Effect of exchange rate changes on cash and cash equivalents

 

 

(894

)

 

 

(894

)

Net decrease in cash and cash equivalents

 

 

(41,656

)

(6,525

)

 

(48,181

)

Cash and cash equivalents at beginning of period

 

 

65,495

 

27,079

 

 

92,574

 

Cash and cash equivalents at end of period

 

$

 

$

23,839

 

$

20,554

 

$

 

$

44,393

 

 

20



Table of Contents

 

Item 2.  Management’s Discussion and Analysis of Financial Condition and Results of Operations

 

The following discussion of our financial condition and results of operations should be read together with our unaudited condensed consolidated financial statements and the related notes included elsewhere in this Quarterly Report on Form 10-Q and our audited consolidated financial statements and the related notes included in our Annual Report on Form 10-K for the fiscal year ended December 29, 2012.

 

In the second quarter of 2013, the order requiring us to divest the Microporous assets went into effect (as discussed in more detail in the discussion of discontinued operations below). The results of operations of Microporous are classified as discontinued operations and are excluded from continuing operations and segment results for all periods presented. All disclosures and amounts in Management’s Discussion and Analysis of Financial Condition and Results of Operations relate to our continuing operations, unless otherwise indicated.

 

Overview

 

We are a leading global high-technology filtration company that develops, manufactures and markets specialized microporous membranes used in separation and filtration processes. In fiscal 2012, we generated total net sales of $648.7 million. We operate in two primary businesses: energy storage, which includes the transportation and industrial segment and the electronics and EDVs segment, and separations media. The transportation and industrial and separations media segments represent approximately 75% of our total net sales and operate in stable, growing markets, have high recurring revenue bases and generate strong cash flows. In the electronics and EDVs segment, we have a key presence in the more established consumer electronics market and participate in the potentially larger and developing electric drive vehicle (“EDV”) and energy storage systems (“ESS”) markets where lithium is the disruptive technology. As described in more detail below, the long-term growth drivers for lithium batteries are positive, but we have and may continue to experience variability in the short term as these markets emerge.

 

Since 2009, we have made significant investments in capacity expansion projects, all of which were funded by internally generated cash and a $49.3 million grant from the U.S. Department of Energy. Cash flows from operations, lower capital expenditures and expected proceeds from the divestiture of the Microporous assets position us to generate significant amounts of cash in 2013.

 

Energy Storage

 

In the energy storage business, our membrane separators are a critical performance component in lithium batteries, which are primarily used in consumer electronics and EDV applications, and lead-acid batteries, which are used globally in transportation and numerous industrial applications. We believe that the long-term growth drivers for the energy storage business — growth in Asia, demand for consumer electronics and growing demand for EDVs — are positive. The energy storage business is comprised of two reportable segments.

 

Electronics and EDVs.  Lithium batteries are the power source in a wide variety of applications, including consumer electronics applications such as notebook computers, tablets, mobile phones and cordless power tools; EDVs; and emerging applications such as ESS. Demand for lithium batteries in consumer electronics is driven by the need for increased mobility. In EDV applications, demand is driven by the need to increase fuel efficiency to meet mileage standards in many countries such as the U.S. and China, the need to reduce CO2 emissions around the world but especially in Europe due to regulations, conversion from nickel metal hydride to lithium battery technology in hybrid vehicles due to greater energy and power density, concern in developed countries and emerging markets over future access to petroleum at stable prices, smog and pollution control, and the need to address increasing transportation needs in developing economies. Since late 2009, we have expanded capacity at our existing Charlotte, North Carolina and Ochang, South Korea facilities and built a new facility in Concord, North Carolina. Equipment installation for the Concord facility is substantially complete and production has started for portions of the facility. The remaining capacity at Concord will ramp up over time as the nascent market for EDVs develops.

 

We believe the long-term demand drivers for our products—consumer demand for mobility, regulations for fuel efficiency and CO2 emissions, conversion to lithium technology in hybrids, concerns about access to petroleum, efforts to reduce pollution, and increasing transportation needs in developing countries—remain fully intact. While consumer electronics applications have attractive long-term market growth trends, EDV and eventually ESS applications have the potential to be much larger markets. Based on industry forecasts and industry studies, unit sales of lithium batteries for EDV applications are expected to grow at a compound annual growth rate of greater than 40% over the next five years. We believe lithium battery separator growth will exceed battery unit sales growth because the trend towards larger batteries will require the use of more separator in each battery. Industry forecasts also predict EDV sales to be 5% or more of new car sales within the next five years. If 5% of new car sales were EDVs, we believe the entire lithium battery separator market would virtually double in total size. Based on our current customer base, if only a portion of these industry forecasts materialize, we believe we will completely utilize our current production capacity. We believe the electrification of the worldwide fleet of vehicles is just beginning, from hybrids to plug-ins to full battery electric vehicles, including automobiles, buses, taxis and commercial fleet vehicles. Hybrids are selling

 

21



Table of Contents

 

well and regulations around the world are driving development and introductions. New hybrids are coming to market and some high-separator content vehicles have just been introduced in Europe. We believe our dry process products continue to be the preferred product in large format lithium-ion batteries for EDVs and ESS. We are currently working with existing and new customers on next-generation batteries, which is important considering the long lead times required to become qualified for EDV applications. EDV and ESS are emerging market applications and are being adopted around the world in many forms. We believe the factors that influenced our decision to expand capacity remain valid, and we continue to expect significant sales growth as the EDV market develops and as ESS experiences more meaningful adoption. Although the long-term growth drivers are positive for these applications, short-term fluctuations in demand can be expected in the early stages of adoption while initial penetration rates are low. Given the high-separator content for these applications, and the potential size of these markets, small changes in end-market demand can have a significant impact on our business.

 

Transportation and industrial.  In the lead-acid battery market, the high proportion of aftermarket replacement sales and the steady growth of the worldwide fleet of motor vehicles provide us with a growing recurring revenue base in lead-acid battery separators. Worldwide demand for lead-acid battery separators is expected to continue to grow at slightly more than annual economic growth. The Asia-Pacific region is the fastest growing market for lead-acid battery separators. Growth in this region is driven by the increasing penetration of automobile ownership, growth in industrial and manufacturing sectors, export incentives and ongoing conversion to the polyethylene-based membrane separators we produce. We are meeting growing demand in this region by investing in Asia and exporting from our U.S. and European facilities. Our investments in Asia have included completing three capacity expansions at our Prachinburi, Thailand facility, the most recent of which started production in 2012; acquiring battery separator manufacturing assets and subsequently expanding our operations in Bangalore, India; acquiring a production facility in Tianjin, China; establishing an Asian Technical Center in Thailand; and entering into a joint venture with a customer, Camel Group Co., Ltd. (“Camel”), to produce lead-acid battery separators in Xiangyang, China, primarily for Camel’s use.

 

Separations Media

 

In the separations media business, our filtration membranes and modules are used in healthcare and high-performance filtration and specialty applications. We believe that the separations media business will continue to benefit from continued growth in demand for higher levels of purity in a growing number of applications. The separations media business is a reportable segment.

 

For healthcare applications, we produce membranes used in blood filtration applications for hemodialysis, blood oxygenation and plasmapheresis. Growth in demand for hemodialysis membranes is driven by the increasing worldwide population of end-stage renal disease patients. We believe that conversion to single-use dialyzers and increasing treatment frequency will result in additional dialyzer market growth. In late 2011, we completed the expansion of our PUREMA® hemodialysis membrane production capacity to support future market growth.

 

For filtration and specialty applications, we produce a wide range of membranes and membrane-based elements for micro-, ultra- and nanofiltration and gasification/degasification of liquids. Micro-, ultra- and nanofiltration membrane element market growth is being driven by several factors, including end-market growth in applications such as water treatment and pharmaceutical processing, displacement of conventional filtration media by membrane filtration due to membranes’ superior cost and performance attributes, and increasing purity requirements in industrial and other applications.

 

Critical accounting policies

 

Critical accounting policies are those accounting policies that can have a significant impact on the presentation of our financial condition and results of operations, and that require the use of complex and subjective estimates based on past experience and management’s judgment. Because of the uncertainty inherent in such estimates, actual results may differ from these estimates. These policies are critical to the understanding of our operating results and financial condition and include policies related to the allowance for doubtful accounts, impairment of intangibles and goodwill, pension benefits, environmental matters and repairs and maintenance. For a discussion of each of these policies, please see the discussion entitled “Critical Accounting Policies” under Item 7 — Management’s Discussion and Analysis of Financial Condition and Results of Operations in our Annual Report on Form 10-K for the year ended December 29, 2012.

 

22



Table of Contents

 

Results of Operations

 

The following table sets forth, for the periods indicated, certain operating data in amount and as a percentage of net sales:

 

 

 

 

 

 

 

Percentage of Net Sales

 

 

 

Three Months Ended

 

Three Months Ended

 

($’s in millions)

 

June 29, 2013

 

June 30, 2012

 

June 29, 2013

 

June 30, 2012

 

Net sales

 

$

168.9

 

$

167.6

 

100.0

%

100.0

%

 

 

 

 

 

 

 

 

 

 

Gross profit

 

60.4

 

65.4

 

35.8

 

39.0

 

Selling, general and administrative expenses

 

32.4

 

31.4

 

19.2

 

18.7

 

Operating income

 

28.0

 

34.0

 

16.6

 

20.3

 

Interest expense, net

 

9.9

 

8.2

 

5.9

 

4.9

 

Other

 

(0.1

)

0.7

 

(0.1

)

0.4

 

Income from continuing operations before income taxes

 

18.2

 

25.1

 

10.8

 

15.0

 

Income taxes

 

5.7

 

7.4

 

3.4

 

4.4

 

Income from continuing operations

 

$

12.5

 

$

17.7

 

7.4

%

10.6

%

 

 

 

 

 

 

 

Percentage of Net Sales

 

 

 

Six Months Ended

 

Six Months Ended

 

($’s in millions)

 

June 29, 2013

 

June 30, 2012

 

June 29, 2013

 

June 30, 2012

 

Net sales

 

$

314.8

 

$

325.2

 

100.0

%

100.0

%

 

 

 

 

 

 

 

 

 

 

Gross profit

 

109.6

 

131.5

 

34.8

 

40.4

 

Selling, general and administrative expenses

 

63.1

 

64.6

 

20.0

 

19.8

 

Operating income

 

46.5

 

66.9

 

14.8

 

20.6

 

Interest expense, net

 

19.7

 

17.0

 

6.3

 

5.2

 

Other

 

0.7

 

1.2

 

0.2

 

0.4

 

Income from continuing operations before income taxes

 

26.1

 

48.7

 

8.3

 

15.0

 

Income taxes

 

7.9

 

15.2

 

2.5

 

4.7

 

Income from continuing operations

 

$

18.2

 

$

33.5

 

5.8

%

10.3

%

 

Comparison of the three months ended June 29, 2013 with the three months ended June 30, 2012

 

Net sales.  Net sales for the three months ended June 29, 2013 were $168.9 million, an increase of $1.3 million, or 0.8%, from the same period in the prior year, as higher sales in the transportation and industrial segment were offset by lower sales in the electronics and EDVs segment.

 

Gross profit.  Gross profit was $60.4 million, a decrease of $5.0 million, or 7.6%, from the same period in the prior year.  Gross profit as a percent of net sales was 35.8% for the three months ended June 29, 2013 compared to 39.0% for the three months ended June 30, 2012.  The decrease in consolidated gross profit and gross profit margin was primarily due to lower sales in the electronics and EDVs segment, costs of exporting goods from our U.S. and European manufacturing facilities to meet growing demand in Asia in the transportation and industrial segment and the negative impact of foreign currency.

 

Selling, general and administrative expenses.  Selling, general and administrative expenses increased $1.0 million for the three months ended June 29, 2013 compared to the prior year primarily due to an increase in performance-based incentive compensation expense.  Selling, general and administrative expenses were 19.2% of consolidated net sales for the three months ended June 29, 2013 and 18.7% for the same period in the prior year.

 

Segment operating income.  Segment operating income, which excludes stock-based compensation and certain non-recurring and other costs, was $33.8 million, a decrease of $5.0 million, or 12.9%, from the same period in the prior year. Segment operating income as a percent of net sales was 20.0% for the three months ended June 29, 2013 compared to 23.2% for the three months ended June 30, 2012.  The decrease in segment operating income and segment operating income margin was the result of lower sales in the electronics and EDVs segment, costs of exporting goods from our U.S. and European manufacturing facilities to meet growing demand in Asia in the transportation and industrial segment, higher performance-based incentive compensation expense and the negative impact of foreign currency.

 

23



Table of Contents

 

Interest expense.  Interest expense for the three months ended June 29, 2013 increased by $1.7 million from the same period in the prior year, primarily resulting from a decrease in capitalized interest associated with capacity expansion projects in the prior year.

 

Income taxes.  Income tax expense for the interim periods presented is computed at the effective rate expected to be applicable in each respective full year using the statutory rates on a country-by-country basis. The effective tax rate was 31.4% for the three months ended June 29, 2013 compared to 29.5% for the same period in the prior year. The mix of earnings between the tax jurisdictions has the most significant impact on the effective tax rate. Each tax jurisdiction has its own set of tax laws and tax rates, and income earned by our subsidiaries is taxed independently by these various jurisdictions.  Currently, the applicable statutory income tax rates in the jurisdictions in which we operate range from 0% to 39%.

 

The components of our effective tax rate are as follows:

 

 

 

Three Months Ended

 

 

 

June 29, 2013

 

June 30, 2012

 

U.S. federal statutory rate

 

35.0

%

35.0

%

State income taxes

 

0.5

 

0.4

 

Mix of income in taxing jurisdictions

 

(2.6

)

(5.9

)

Other

 

(1.5

)

 

Total effective tax rate

 

31.4

%

29.5

%

 

Comparison of the six months ended June 29, 2013 with the six months ended June 30, 2012

 

Net sales.  Net sales for the six months ended June 29, 2013 were $314.8 million, a decrease of $10.4 million, or 3.2%, from the same period in the prior year, as lower sales in the electronics and EDVs segment were somewhat offset by higher sales in the transportation and industrial segment.

 

Gross profit.  Gross profit was $109.6 million, a decrease of $21.9 million, or 16.7%, from the same period in the prior year.  Gross profit as a percent of net sales was 34.8% for the six months ended June 29, 2013 compared to 40.4% for the six months ended June 30, 2012.  The decrease in consolidated gross profit and gross profit margin was primarily due to lower sales in the electronics and EDVs segment, costs of exporting goods from our U.S. and European manufacturing facilities to meet growing demand in Asia in the transportation and industrial segment and the negative impact of foreign currency.

 

Selling, general and administrative expenses.  Selling, general and administrative expenses decreased $1.5 million for the six months ended June 29, 2013 compared to the prior year primarily due to lower amortization expense.  Selling, general and administrative expenses were 20.0% of consolidated net sales for the six months ended June 29, 2013 and 19.8% for the same period in the prior year.

 

Segment operating income.  Segment operating income, which excludes stock-based compensation and certain non-recurring and other costs, was $57.2 million, a decrease of $19.3 million, or 25.2%, from the same period in the prior year. Segment operating income as a percent of net sales was 18.2% for the six months ended June 29, 2013 compared to 23.5% for the six months ended June 30, 2012.  The decrease in segment operating income and segment operating income margin was the result of lower sales in the electronics and EDVs segment, costs of exporting goods from our U.S. and European manufacturing facilities to meet growing demand in Asia in the transportation and industrial segment and the negative impact of foreign currency.

 

Interest expense.  Interest expense for the six months ended June 29, 2013 increased by $2.7 million from the same period in the prior year, primarily resulting from a decrease in capitalized interest associated with capacity expansion projects in the prior year.

 

Income taxes.  Income tax expense for the interim periods presented is computed at the effective rate expected to be applicable in each respective full year using the statutory rates on a country-by-country basis. The effective tax rate was 30.4% for the six months ended June 29, 2013 compared to 31.2% for the same period in the prior year. The mix of earnings between the tax jurisdictions has the most significant impact on the effective tax rate. Each tax jurisdiction has its own set of tax laws and tax rates, and income earned by our subsidiaries is taxed independently by these various jurisdictions.  Currently, the applicable statutory income tax rates in the jurisdictions in which we operate range from 0% to 39%.

 

24



Table of Contents

 

The components of our effective tax rate are as follows:

 

 

 

Six Months Ended

 

 

 

June 29, 2013

 

June 30, 2012

 

U.S. federal statutory rate

 

35.0

%

35.0

%

State income taxes

 

(0.2

)

0.5

 

Mix of income in taxing jurisdictions

 

(2.9

)

(4.3

)

Other

 

(1.5

)

 

Total effective tax rate

 

30.4

%

31.2

%

 

Discontinued Operations

 

In February 2008, we acquired Microporous Products L.P. (“Microporous”).  In September 2008, the Federal Trade Commission (the “FTC”) issued an administrative complaint against us regarding the acquisition.  After challenging the complaint before an Administrative Law Judge of the FTC and subsequently before the Commissioners of the FTC, we were ordered to divest the Microporous assets that were acquired in February 2008.  In January 2011, we filed a petition with the U.S. Court of Appeals for the 11th Circuit to review the FTC’s order and opinion.  The 11th Circuit affirmed the FTC’s decision.  In January 2013, we filed an appeal with the U.S. Supreme Court.  On June 24, 2013, the U.S. Supreme Court declined to hear the appeal.  As a result, the divestiture provisions of the FTC’s order, which were stayed pending appeal, went into effect and we are required to divest the Microporous assets, which consist of the production facilities in Piney Flats, Tennessee, and Feistritz, Austria, by December 26, 2013.  Microporous is a component of the transportation and industrial segment of our energy storage business. The results of operations of Microporous are classified as discontinued operations for all periods presented.

 

Our energy storage business produces polymer-based membrane battery separators used in transportation, industrial and consumer electronics applications.  The acquisition of Microporous extended our product portfolio into the niche, mature deep cycle market for rubber-based battery separators.  We do not believe that the divestiture of the Microporous assets will significantly impact our energy storage business or its long-term growth drivers, including growth in Asia, demand for consumer electronics and growing demand for EDVs.

 

Financial reporting segments

 

Electronics and EDVs

 

Comparison of the three months ended June 29, 2013 with the three months ended June 30, 2012

 

Net sales.  Net sales for the three months ended June 29, 2013 were $42.2 million, a decrease of $5.2 million, or 11.0%, from the same period in the prior year.  The decrease was due to lower volumes resulting from weak demand in consumer electronics, partially offset by higher volumes in EDV applications.  The impact of price/product mix on sales was insignificant.

 

Segment operating income.  Segment operating income was $10.8 million, a decrease of $3.7 million, or 25.5%, from the same period in the prior year. Segment operating income as a percent of net sales was 25.6% for the three months ended June 29, 2013 compared to 30.6% for the three months ended June 30, 2012.  The decrease in segment operating income and segment operating income margin was primarily due to lower sales volume.

 

Since 2009, we have completed five separate capacity expansions and added the fixed costs required to operate the new capacity. Excluding the final phase of expansion at Concord, which will be qualified and ramped-up as demand develops, we have total production capacity sufficient to generate approximately $400.0 million in annual lithium battery separator sales, depending on the mix of products and grades produced. Based on annualized sales in the second quarter of 2013, our current production capacity in terms of sales was approximately 40%.

 

The key driver of profitability is sales and the resulting benefit of higher production volumes. Because this is a low variable production cost business, operating income and operating income margins fluctuate primarily based on production volumes and the application of fixed costs to those production volumes. When sales volumes increase, operating income margins increase as the production cost per unit is lower due to the allocation of fixed costs to more units of production. Conversely, when sales

 

25



Table of Contents

 

volumes decline, operating income margins decrease as the production cost per unit is higher due to the allocation of fixed costs to less units of production. Because of this, we expect segment operating income and segment operating income margins to improve as sales volumes increase and the costs associated with our capacity expansions are allocated to more units of production.

 

Comparison of the six months ended June 29, 2013 with the six months ended June 30, 2012

 

Net sales.  Net sales for the six months ended June 29, 2013 were $66.6 million, a decrease of $23.2 million, or 25.8%, from the same period in the prior year.  The decrease was due primarily to lower volumes, but was also impacted by price/product mix. Net sales were down approximately $21.0 million, or 23.4%, due to lower volumes resulting from weak demand in consumer electronics, partially offset by higher volumes in EDV applications. Net sales decreased by approximately $2.0 million, or 2.2%, due to price/product mix. Price/product mix includes the impact of volume-based price declines where expected volumes did not materialize but the lower price was honored. During the second quarter of 2013, we increased prices to address this issue.

 

Segment operating income.  Segment operating income was $8.3 million, a decrease of $23.0 million, or 73.5%, from the same period in the prior year.  Segment operating income as a percent of net sales was 12.5% for the six months ended June 29, 2013 compared to 34.9% for the six months ended June 30, 2012.  The decrease in segment operating income and segment operating income margin was primarily due to lower sales volume.

 

Transportation and Industrial

 

Comparison of the three months ended June 29, 2013 with the three months ended June 30, 2012

 

Net sales.  Net sales for the three months ended June 29, 2013 were $80.4 million, an increase of $6.5 million, or 8.8%, from the same period in the prior year primarily due to growth in Asia and the Americas.

 

Segment operating income.  Segment operating income was $16.8 million, a decrease of $0.3 million, or 1.8%, from the same period in the prior year.  Segment operating income as a percent of net sales was 20.9% for the three months ended June 29, 2013 compared to 23.1% for the three months ended June 30, 2012.  The decrease in segment operating income margin was primarily due to costs of exporting goods from our U.S. and European manufacturing facilities to meet growing demand in Asia and the negative impact of foreign currency.

 

Comparison of the six months ended June 29, 2013 with the six months ended June 30, 2012

 

Net sales.  Net sales for the six months ended June 29, 2013 were $156.4 million, an increase of $12.5 million, or 8.7%, from the same period in the prior year primarily due to growth in Asia and the Americas and a more typical battery build season associated with colder winter weather in North America and Europe.

 

Segment operating income.  Segment operating income was $33.0 million, an increase of $0.3 million, or 0.9%, from the same period in the prior year.  Segment operating income as a percent of net sales was 21.1% for the six months ended June 29, 2013 compared to 22.7% for the six months ended June 30, 2012.  The decrease in segment operating income margin was primarily due to costs of exporting goods from our U.S. and European manufacturing facilities to meet growing demand in Asia and the negative impact of foreign currency.

 

Separations Media

 

Comparison of the three months ended June 29, 2013 with the three months ended June 30, 2012

 

Net sales.  Net sales for the three months ended June 29, 2013 were $46.3 million, which is comparable to net sales for the same period in the prior year, as higher healthcare sales were offset by a decline in filtration and specialty product sales due to lower volumes in certain specialty applications.

 

Segment operating income.  Segment operating income was $13.8 million, an increase of $0.8 million, or 6.2%, from the same period in the prior year.  Segment operating income as a percent of net sales was 29.8% for the three months ended June 29, 2013 compared to 28.1% for the three months ended June 30, 2012.  Segment operating income margins can fluctuate between quarters due to production timing and mix, but are expected to be relatively consistent to the prior year on an annual basis.

 

26



Table of Contents

 

Comparison of the six months ended June 29, 2013 with the six months ended June 30, 2012

 

Net sales.  Net sales for the six months ended June 29, 2013 were $91.8 million, an increase of $0.3 million, or 0.3%, from the same period in the prior year.  The increase consisted of higher healthcare sales, offset by a decline in filtration and specialty product sales due to economic weakness in microelectronics.

 

Segment operating income.  Segment operating income was $29.3 million, an increase of $2.5 million, or 9.3%, from the same period in the prior year.  Segment operating income as a percent of net sales was 31.9% for the six months ended June 29, 2013 compared to 29.3% for the six months ended June 30, 2012.  Segment operating income margins can fluctuate between quarters due to production timing and mix, but are expected to be relatively consistent to the prior year on an annual basis.

 

Corporate and other costs

 

Corporate and other costs include costs associated with the corporate office and other costs that are not allocated to the reporting segments for segment reporting purposes, including amortization of identified intangible assets and performance-based incentive compensation.

 

Comparison of the three months ended June 29, 2013 with the three months ended June 30, 2012

 

Corporate and other costs for the three months ended June 29, 2013 were $7.6 million, compared to $5.8 million for the three months ended June 30, 2012. The increase was primarily due to higher performance-based incentive compensation expense.

 

Comparison of the six months ended June 29, 2013 with the six months ended June 30, 2012

 

Corporate and other costs for the six months ended June 29, 2013 were $13.4 million, compared to $14.3 million for the six months ended June 30, 2012. The decrease was primarily due to a decline in amortization expense as certain intangible assets became fully amortized in the second quarter of 2012.

 

Foreign Operations

 

As of June 29, 2013, we manufacture our products at 14 strategically located facilities in the United States, Europe and Asia. Net sales from foreign locations were $201.1 million (63.9% of consolidated sales) and $221.1 million (68.0% of consolidated sales) for the six months ended June 29, 2013 and June 30, 2012, respectively. The majority of sales from U.S. production facilities are attributable to the electronics and EDVs segment, where we primarily produce in the U.S. for customers located in Asia. The majority of sales from foreign production facilities are attributable to the transportation and industrial and separations media segments. In the transportation and industrial segment, we have production facilities in the U.S., Europe and Asia and generally produce in the same geographic region that we sell, though we do export some production from U.S. and European facilities to meet growing demand in Asia. In the separations media segment, the majority of production is at our manufacturing facility in Germany and sales are made to customers worldwide. Operating results generated by production facilities within business segments was not significantly impacted by differences in economic, regulatory, geographic or other competitive factors.

 

Typically, we sell our products in the currency of the country where the manufacturing facility that produces the product is located. Sales to foreign customers are subject to numerous additional risks, including the impact of foreign government regulations, currency fluctuations, political uncertainties and differences in business practices. There can be no assurance that foreign governments will not adopt regulations or take other actions that would have a direct or indirect adverse impact on our business or market opportunities within such governments’ countries. Furthermore, there can be no assurance that the political, cultural and economic climate outside the United States will be favorable to our operations and growth strategy.

 

Liquidity and capital resources

 

Cash and cash equivalents decreased by $12.6 million during the six months ended June 29, 2013, as cash generated from operations and borrowings under the revolving credit facility were used to repurchase shares of common stock and fund capital expenditures.

 

Operating activities.  Net cash provided by operating activities was $69.3 million in the six months ended June 29, 2013, primarily consisting of cash generated from operations of $64.6 million and a net decrease in working capital of $2.7 million.  Accounts receivable and days sales outstanding were consistent with the prior year, and we have not experienced significant changes in accounts receivable aging or customer payment terms and believe that we have adequately provided for potential bad debts. Inventory levels and days sales in ending inventory are consistent with the prior year. We produce inventory to meet

 

27



Table of Contents

 

expected future customer demand, which is based on a number of factors, including discussions with customers, customer forecasts and industry and economic trends. Inventory is generally not subject to obsolescence and does not have a shelf life, and we do not believe there is a significant risk of inventory impairment.  Accounts payable, accrued liabilities and income taxes payable decreased primarily due to timing of payments.

 

Investing activities.  In the six months ended June 29, 2013, total capital expenditures were $13.6 million compared to $95.3 million for the same period in the prior year.  We currently estimate capital expenditures for fiscal 2013 to be approximately $40.0 million. As of June 29, 2013, we had $154.7 million of construction in progress, primarily related to the expansions in the electronics and EDVs segment, portions of which will be qualified and ramped up over time as market demand develops.

 

Financing activities.  During the six months ended June 29, 2013, financing activities consisted primarily of repurchases of common stock of $79.9 million, net borrowings under the revolving credit facility of $19.2 million and scheduled principal payments under our credit agreement of $11.3 million.

 

On February 19, 2013, the Board of Directors authorized the repurchase of up to 4.0 million shares of our common stock by December 31, 2013. As of June 29, 2013, we had repurchased approximately 2.0 million shares of common stock. The timing, price and volume of future repurchases will be based on market conditions, relevant securities laws and other factors. The stock repurchases may be made from time to time on the open market or in privately negotiated transactions. The stock repurchase program does not require us to repurchase any specific number of shares, and we may terminate the repurchase program at any time. The expected cash proceeds received from the divestiture of the Microporous assets in Piney Flats, Tennessee, and Feistritz, Austria, may be a factor in the amount of shares repurchased. Cash flows from operations, lower capital expenditures and expected proceeds from the divestiture of the Microporous assets position us to generate significant amounts of cash in 2013.

 

We intend to fund our ongoing operations with cash on hand, cash generated by operations and borrowings under the senior secured credit agreement. As of June 29, 2013, approximately 75% of our cash and cash equivalents were held by foreign subsidiaries. There were no significant restrictions on our ability to transfer funds with and among subsidiaries, or any material adverse tax consequences that would impact our ability to transfer funds held by foreign subsidiaries to the U.S.

 

Our senior secured credit agreement provides for a $300.0 million term loan facility ($285.0 million outstanding at June 29, 2013) and a $150.0 million revolving credit facility ($54.2 million outstanding at June 29, 2013). At June 29, 2013, the Company had $95.8 million of borrowings available under the revolving credit facility. The term loan facility and the revolving credit facility mature in June 2017. Because we intend to pay back outstanding borrowings under the revolving credit facility within the next twelve months, we have classified these borrowings as current liabilities.

 

Interest rates under the senior secured credit agreement are, at our option, equal to either an alternate base rate or Eurocurrency base rate plus a specified margin.  At June 29, 2013, the interest rate on borrowings under the senior secured credit agreement was 2.95%.

 

Under the credit agreement, we are required to maintain a maximum ratio of indebtedness to adjusted EBITDA and a minimum ratio of adjusted EBITDA to cash interest expense.  Adjusted EBITDA, as defined under the senior secured credit agreement, was as follows:

 

(in millions)

 

Twelve Months Ended
June 29, 2013

 

Net income

 

$

56.2

 

Add/Subtract:

 

 

 

Depreciation and amortization expense

 

57.0

 

Interest expense, net

 

38.8

 

Income taxes

 

23.9

 

Stock-based compensation

 

17.1

 

Foreign currency loss

 

2.0

 

Loss on disposal of property, plant and equipment

 

1.0

 

Costs related to the FTC litigation

 

0.2

 

Other non-cash or non-recurring charges

 

0.1

 

Adjusted EBITDA

 

$

196.3

 

 

28



Table of Contents

 

As of June 29, 2013, the calculation of the senior leverage ratio, as defined under the senior secured credit agreement, was as follows:

 

(in millions)

 

 

 

Indebtedness (1)

 

$

306.9

 

Adjusted EBITDA

 

$

196.3

 

Actual senior leverage ratio

 

1.56x

 

Required maximum senior leverage ratio

 

2.50x

 

 


(1)         Calculated as the sum of outstanding borrowings under the senior secured credit agreement, less cash on hand (not to exceed $50.0 million).

 

As of June 29, 2013, the calculation of the interest coverage ratio, as defined under the senior secured credit agreement, was as follows:

 

(in millions)

 

 

 

Adjusted EBITDA

 

$

196.3

 

Interest expense, net (1)

 

$

36.7

 

Actual interest coverage ratio

 

5.34x

 

Required minimum interest coverage ratio

 

3.00x

 

 


(1)         Calculated as cash interest expense, as defined under the senior secured credit agreement, for the twelve months ended June 29, 2013.

 

The senior secured credit agreement contains certain restrictive covenants which, among other things, limit the incurrence of additional indebtedness, investments, dividends, transactions with affiliates, asset sales, acquisitions, mergers and consolidations, prepayments of other indebtedness, liens and encumbrances, and other matters customarily restricted in such agreements. The agreement also contains certain customary events of default, subject to grace periods, as appropriate.

 

The 7.5% senior notes mature on November 15, 2017 and are guaranteed by most of our existing and future domestic restricted subsidiaries, subject to certain exceptions. Except under certain circumstances, the 7.5% senior notes do not require principal payments prior to their maturity in 2017. Interest on the 7.5% senior notes is payable semi-annually on May 15 and November 15. The 7.5% senior notes contain customary covenants and events of default, including covenants that limit our ability to incur debt, pay dividends and make investments.

 

Future debt service payments are expected to be paid out of cash flows from operations, borrowings on our revolving credit facility and future refinancing of our debt. Our cash interest requirements for the next twelve months are estimated to be $38.1 million.

 

We believe we have sufficient liquidity to meet our cash requirements over both the short (next twelve months) and long term (in relation to our debt service requirements). In evaluating the sufficiency of our liquidity, we considered cash on hand, expected cash flow to be generated from operations and available borrowings under our senior secured credit agreement compared to our anticipated cash requirements for debt service, working capital, cash taxes, capital expenditures and funding requirements for long-term liabilities. We anticipate that our cash on hand and operating cash flow, together with borrowings under the revolving credit facility, will be sufficient to meet our anticipated future operating expenses, capital expenditures and debt service obligations as they become due for at least the next twelve months. However, our ability to make scheduled payments of principal, to pay interest on or to refinance our indebtedness and to satisfy our other debt obligations will depend upon our future operating performance, which will be affected by general economic, financial, competitive, legislative, regulatory, business and other factors beyond our control. See “Item 1A. Risk Factors” in our most recent Annual Report on Form 10-K.

 

From time to time, we may explore additional financing methods and other means to lower our cost of capital, which could include equity or debt financings and the application of the proceeds therefrom to the repayment of bank debt or other indebtedness. In addition, in connection with any future acquisitions, we may require additional funding which may be provided in the form of additional debt or equity financing or a combination thereof. There can be no assurance that any additional financing will be available to us on acceptable terms or at all.

 

Environmental matters

 

Environmental obligations are accrued when such expenditures are probable and reasonably estimable. The amount of liability recorded is based on currently available information, including the progress of remedial investigations, current status of discussions with regulatory authorities regarding the method and extent of remediation, presently enacted laws and existing

 

29



Table of Contents

 

technology. Accruals for estimated losses from environmental obligations are adjusted as further information develops or circumstances change. Costs of future expenditures for environmental obligations are not discounted to their present value. We do not currently anticipate any material loss in excess of the amounts accrued. Future remediation expenses may be affected by a number of uncertainties including, but not limited to, the difficulty in estimating the extent and method of remediation, the evolving nature of environmental regulations and the availability and application of technology. We do not expect the resolution of such uncertainties to have a material adverse effect on our consolidated financial position or liquidity. Recoveries of environmental costs from other parties are recognized as assets when their receipt is deemed probable.

 

In connection with the acquisition of Membrana GmbH (“Membrana”) in 2002, we recorded a reserve for environmental obligations. The reserve provides for costs to remediate known environmental issues and operational upgrades which are required in order for us to remain in compliance with local regulations. The initial estimate and subsequent finalization of the reserve was included in the allocation of purchase price at the date of acquisition. The environmental reserve for the Membrana facility, which is denominated in euros, was $8.6 million at June 29, 2013.  We anticipate the expenditures associated with the reserve will be made in the next twelve months.

 

We have indemnification agreements for certain environmental matters from Acordis A.G. (“Acordis”) and Akzo Nobel N.V. (“Akzo”), the prior owners of Membrana. Akzo originally provided broad environmental protections to Acordis with the right to assign such indemnities to Acordis’s successors. Akzo’s indemnifications relate to conditions existing prior to December 1999, which is the date that Membrana was sold to Acordis. In addition to the Akzo indemnification, Acordis provides separate indemnification of claims incurred from December 1999 through February 2002, the acquisition date. We will receive indemnification payments under the indemnification agreements after expenditures are made against approved claims. At June 29, 2013, the indemnification receivable, which is denominated in euros, was $11.4 million.

 

Off-Balance Sheet Arrangements

 

We are not a party to any off-balance sheet arrangements that have, or are reasonably likely to have, a material current or future effect on our financial condition, revenues or expenses, results of operations, liquidity, capital expenditures or capital resources.

 

Item 3.  Quantitative and Qualitative Disclosures About Market Risk

 

We are exposed to various market risks, which are potential losses arising from adverse changes in market rates and prices, such as interest rates and foreign exchange fluctuations. We do not enter into derivatives or other financial instruments for trading or speculative purposes.

 

Interest rate risk

 

At June 29, 2013, we had fixed rate debt of $365.0 million and variable rate debt of $339.2 million. To reduce the interest rate risk inherent in our variable rate debt, we may utilize interest rate derivatives. As of June 29, 2013, there were no outstanding interest rate derivatives. The pre-tax earnings and cash flow impact resulting from a 100 basis point increase in interest rates on our variable rate debt, holding other variables constant, would be $3.4 million per year.

 

Currency risk

 

Outside of the United States, we maintain assets and operations in Europe and Asia. The results of operations and financial position of our foreign operations are principally measured in their respective currency and translated into U.S. dollars. As a result, exposure to foreign currency fluctuations exists. The reported income of these subsidiaries will be higher or lower depending on a weakening or strengthening of the U.S. dollar against the respective foreign currency. Our subsidiaries and affiliates also purchase and sell products and services in various currencies. As a result, we may be exposed to cost increases relative to the local currencies in the markets in which we sell. Because the percentage of our sales in foreign currencies differs from the percentage of our costs in foreign currencies, a change in the relative value of the U.S. dollar could have a disproportionate impact on our sales compared to our costs, which could impact our margins. A portion of our assets are based in our foreign locations and are translated into U.S. dollars at foreign currency exchange rates in effect as of the end of each period, with the effect of such translation reflected in accumulated other comprehensive income (loss). Accordingly, our consolidated shareholders’ equity will fluctuate depending upon the weakening or strengthening of the U.S. dollar against the respective foreign currency, primarily the euro.

 

30



Table of Contents

 

The dollar/euro exchange rates used in our financial statements for the periods ended as set forth below were as follows:

 

 

 

June 29, 2013

 

June 30, 2012

 

Period end rate

 

1.3043

 

1.2578

 

Period average rate for the three months ended

 

1.3060

 

1.2852

 

Period average rate for the six months ended

 

1.3133

 

1.2976

 

 

Our strategy for management of currency risk relies primarily on conducting our operations in a country’s respective currency and may, from time to time, involve foreign currency derivatives. As of June 29, 2013, we did not have any foreign currency derivatives outstanding.

 

Item 4.  Controls and Procedures

 

An evaluation of the effectiveness of our disclosure controls and procedures (as defined in Rule 13a-15(e) or 15d-15(e) promulgated under the Exchange Act) was performed under the supervision, and with the participation of, our management, including our Chief Executive Officer and Chief Financial Officer. Our disclosure controls are designed to ensure that information required to be disclosed in reports that we file or submit under the Exchange Act is recorded, processed, summarized and reported within the time periods specified in the rules and forms of the Securities and Exchange Commission. Based upon our evaluation, our Chief Executive Officer and Chief Financial Officer concluded that our disclosure controls and procedures were effective as of June 29, 2013 to ensure that information required to be disclosed in the reports that we file under the Exchange Act is recorded, processed, summarized and reported within the time periods specified in the Securities and Exchange Commission’s rules and forms, and is accumulated and communicated to management, including our Chief Executive Officer and Chief Financial Officer, as appropriate, to allow timely decisions regarding required disclosure.

 

During the three months ended June 29, 2013, there has been no change in our internal control over financial reporting (as defined in Rules 13a-15(f) or 15d-15(f) promulgated under the Exchange Act) that has materially affected, or is reasonably likely to materially affect, our internal control over financial reporting.

 

PART II — OTHER INFORMATION

 

Item 1.  Legal Proceedings

 

On September 9, 2008, the Federal Trade Commission (the “FTC”) issued an administrative complaint against us regarding our February 29, 2008 acquisition of Microporous Holding Corporation, the parent company of Microporous Products L.P. (“Microporous”). After challenging the complaint before an Administrative Law Judge of the FTC and subsequently before the Commissioners of the FTC, we were ordered to divest the Microporous assets that were acquired in February 2008.

 

On January 28, 2011, we filed a petition with the U.S. Court of Appeals for the 11th Circuit to review the FTC’s November 5, 2010 order and opinion. On July 11, 2012, the 11th Circuit affirmed the FTC’s decision. On January 15, 2013, we filed an appeal with the U.S. Supreme Court, and on June 24, 2013, the U.S. Supreme Court declined to hear our petition for review of the 11th Circuit’s opinion upholding the FTC’s order. With the U.S. Supreme Court’s decision not to hear the appeal, the divestiture provisions of the order, which were stayed pending appeal, went into effect on June 24, 2013.  In accordance with the FTC’s order, we are required to complete the divestiture of the Microporous assets, which consist of the production facilities in Piney Flats, Tennessee, and Feistritz, Austria, by December 26, 2013.

 

Our energy storage business produces polymer-based membrane battery separators used in transportation, industrial and consumer electronics applications.  The acquisition of Microporous extended our product portfolio into the niche, mature deep cycle market for rubber-based battery separators, with considerable overlap to customers we currently serve with other products.  We do not believe the required divestiture of the Microporous assets will significantly impact our energy storage business or its long-term growth drivers, including growth in Asia, demand for consumer electronics and growing demand for electric drive vehicles.

 

31



Table of Contents

 

Item 2. Unregistered Sales of Equity Securities and Use of Proceeds

 

Issuer Purchases of Equity Securities

 

The following table provides detail about our share repurchase activity during the three months ended June 29, 2013:

               

Fiscal Month 

 

Total Number of
Shares Purchased

 

Average Price
Paid per Share

 

Total Number
of Shares
Purchased as
Part of Publicly
Announced
Program

 

Maximum
Number of
Shares that May
Yet Be Purchased
Under the
Program

 

March 31, 2013 — May 4, 2013

 

143,200

 

$

38.29

 

143,200

 

3,850,000

 

May 5, 2013 — June 1, 2013

 

 

 

 

3,850,000

 

June 2, 2013 — June 29, 2013

 

1,834,500

 

 

40.33

 

1,834,500

 

2,015,500

 

Total

 

1,977,700

 

$

40.18

 

1,977,700

 

2,015,500

 

 

On February 19, 2013, the Board of Directors authorized the repurchase of up to 4,000,000 million shares of our common stock by December 31, 2013. As of June 29, 2013, we had repurchased 1,984,500 shares of common stock under the February 2013 repurchase program.

 

Item 6.   Exhibits

 

Exhibit No.

 

Exhibit Description

 

 

 

31.1

 

Certification of Chief Executive Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002

31.2

 

Certification of Chief Financial Officer pursuant to Section 302 of the Sarbanes-Oxley Act of 2002

32.1

 

Certification of Chief Executive Officer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002

32.2

 

Certification of Chief Financial Officer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002

101

 

Interactive Data Files

 

32



Table of Contents

 

SIGNATURES

 

Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

 

 

Date: August 8, 2013

 

POLYPORE INTERNATIONAL, INC.

 

 

(Registrant)

 

 

 

 

 

By:

/s/ Robert B. Toth

 

 

Robert B. Toth

 

 

President and Chief Executive Officer

 

 

(principal executive officer)

 

 

 

 

 

By:

/s/ Lynn Amos

 

 

Lynn Amos

 

 

Chief Financial Officer

 

 

(principal financial officer and principal accounting officer)

 

33