-----BEGIN PRIVACY-ENHANCED MESSAGE----- Proc-Type: 2001,MIC-CLEAR Originator-Name: webmaster@www.sec.gov Originator-Key-Asymmetric: MFgwCgYEVQgBAQICAf8DSgAwRwJAW2sNKK9AVtBzYZmr6aGjlWyK3XmZv3dTINen TWSM7vrzLADbmYQaionwg5sDW3P6oaM5D3tdezXMm7z1T+B+twIDAQAB MIC-Info: RSA-MD5,RSA, Nmj6xsq1H/tuvSvnSZmsxhrC7uqtZdLUbcQK6jI8zhHm+4aHsAY8KJ2zj2P0TG/M F0DFmX8+EMWfx0smrhNcDg== 0001104659-05-039496.txt : 20050815 0001104659-05-039496.hdr.sgml : 20050815 20050815134432 ACCESSION NUMBER: 0001104659-05-039496 CONFORMED SUBMISSION TYPE: 10-Q PUBLIC DOCUMENT COUNT: 4 CONFORMED PERIOD OF REPORT: 20050630 FILED AS OF DATE: 20050815 DATE AS OF CHANGE: 20050815 FILER: COMPANY DATA: COMPANY CONFORMED NAME: BLUE RIDGE PAPER PRODUCTS INC CENTRAL INDEX KEY: 0001284293 STANDARD INDUSTRIAL CLASSIFICATION: PAPERS & ALLIED PRODUCTS [2600] IRS NUMBER: 562136509 FILING VALUES: FORM TYPE: 10-Q SEC ACT: 1934 Act SEC FILE NUMBER: 333-114032 FILM NUMBER: 051025179 MAIL ADDRESS: STREET 1: 41 MAIN STREET STREET 2: P.O. BOX 1429 CITY: CANTON STATE: NC ZIP: 28716 10-Q 1 a05-13239_110q.htm 10-Q

 

FORM 10-Q

 

SECURITIES AND EXCHANGE COMMISSION

Washington, D.C.  20549

 

(Mark One)

 

ý QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934

 

For the quarterly period ended June 30, 2005

 

OR

 

o TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934

 

For the transition period from                        to                        

 

Registration Number:  333-114032

 

BLUE RIDGE PAPER PRODUCTS INC.

(Exact name of registrant as specified in charter)

 

Delaware

 

56-2136509

(State of incorporation)

 

(I.R.S. Employer Identification
Number)

 

41 MAIN STREET

CANTON, NORTH CAROLINA  28716

(Address of principal executive office)

 

Registrant’s telephone number, including area code:  828-454-0676

 

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such report), and (2) has been subject to such filing requirements for the past 90 days.

 

Yes  ý  No  o

 

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act).

 

Yes  o  No  ý

 

The number of common shares outstanding at June 30, 2005 was 1,000.

 

 



 

BLUE RIDGE PAPER PRODUCTS INC.

 

AND SUBSIDIARIES

 

INDEX

 

PART 1.

 

FINANCIAL INFORMATION

 

 

 

 

 

 

Item 1.

Condensed Consolidated Balance Sheets, June 30, 2005 (unaudited) and December 31, 2004 (derived from audited financial statements)

 

 

 

 

 

 

 

Condensed Consolidated Statements of Operations, Three Months Ended June 30, 2005 and 2004 (unaudited), Six Months Ended June 30, 2005 and 2004 (unaudited)

 

 

 

 

 

 

 

Condensed Consolidated Statements of Cash Flows, Six Months Ended June 30, 2005 and 2004 (unaudited)

 

 

 

 

 

 

 

Notes to Condensed Consolidated Financial Statements (unaudited)

 

 

 

 

 

 

Item 2.

Management’s Discussion and Analysis of Financial Condition and Results of Operations

 

 

 

 

 

 

Item 3.

Quantitative and Qualitative Disclosures About Market Risk

 

 

 

 

 

 

Item 4.

Controls and Procedures

 

 

 

 

 

PART II.

 

OTHER INFORMATION

 

 

 

 

 

 

Item 6.

Exhibits

 

 

2



 

 

 

PART 1. FINANCIAL INFORMATION

 

 

 

 

 

ITEM 1.

FINANCIAL STATEMENTS

 

 

BLUE RIDGE PAPER PRODUCTS INC.

 

Condensed Consolidated Balance Sheets
June 30, 2005 and December 31, 2004
(Dollars in thousands)
(unaudited)

 

 

 

June 30,
2005

 

December 31,
2004

 

Assets

 

 

 

 

 

Current assets:

 

 

 

 

 

Cash

 

$

2,531

 

$

2,466

 

Accounts receivable, net of allowance for doubtful accounts and discounts of $1,129 and $1,820 in 2005 and 2004, respectively

 

53,245

 

45,814

 

Inventories

 

49,120

 

47,006

 

Prepaid expenses

 

796

 

1,715

 

Insurance proceeds receivable

 

6,000

 

10,539

 

Income tax receivable

 

55

 

76

 

Deferred tax asset

 

3,860

 

4,256

 

Total current assets

 

115,607

 

111,872

 

Property, plant, and equipment, net of accumulated depreciation of $97,114 and $88,517 in 2005 and 2004, respectively

 

183,345

 

187,336

 

Deferred financing costs, net

 

5,819

 

6,491

 

Other assets

 

171

 

55

 

Total assets

 

$

304,942

 

$

305,754

 

 

 

 

 

 

 

Liabilities and Stockholder’s Equity (Deficit)

 

 

 

 

 

 

 

 

 

 

 

Current liabilities:

 

 

 

 

 

Current portion of senior debt

 

$

40

 

$

39

 

Current portion of capital lease obligation

 

626

 

603

 

Accounts payable

 

35,202

 

44,521

 

Accrued expenses and other current liabilities

 

30,049

 

33,742

 

Interest payable

 

1,667

 

1,655

 

Total current liabilities

 

67,584

 

80,560

 

Senior debt, net of current portion

 

155,440

 

144,075

 

Parent Pay-In-Kind (PIK) Senior Subordinated Note

 

42,512

 

40,681

 

Capital lease obligations

 

1,169

 

1,484

 

Pension and postretirement benefits

 

21,683

 

21,211

 

Deferred tax liability

 

3,860

 

4,256

 

Other liabilities

 

763

 

1,271

 

Total liabilities

 

293,011

 

293,538

 

Obligation to redeem ESOP shares

 

38,516

 

35,257

 

Obligation to redeem restricted stock units of Parent

 

2,267

 

2,119

 

Commitments and contingencies (See notes)

 

 

 

 

 

Stockholder’s equity (deficit):

 

 

 

 

 

Common stock (par value $0.01, 1000 shares authorized and outstanding in 2005 and 2004, respectively)

 

 

 

Additional paid-in capital

 

51,588

 

51,400

 

Accumulated deficit

 

(69,066

)

(65,374

)

Unearned compensation

 

(185

)

 

Accumulated other comprehensive loss

 

(4,524

)

(4,524

)

 

 

(22,187

)

(18,498

)

Receivable from Parent

 

(6,665

)

(6,662

)

Total stockholder’s equity (deficit)

 

(28,852

)

(25,160

)

Total liabilities and stockholder’s equity (deficit)

 

$

304,942

 

$

305,754

 

 

See accompanying notes to condensed consolidated financial statements.

 

3



 

BLUE RIDGE PAPER PRODUCTS INC.

 

Condensed Consolidated Statements of Operations
Three- and Six-Month Periods Ended June 30, 2005 and 2004
(Dollars in thousands)
(unaudited)

 

 

 

Three-Month Period Ended
June 30

 

Six-Month Period Ended
June 30

 

 

 

2005

 

2004

 

2005

 

2004

 

Net sales

 

$

125,206

 

$

121,445

 

$

253,753

 

$

242,426

 

Cost of goods sold:

 

 

 

 

 

 

 

 

 

Cost of goods sold, excluding depreciation and amortization, flood-related losses and repairs and insurance recoveries

 

113,895

 

117,700

 

227,090

 

231,263

 

Depreciation and amortization

 

3,833

 

4,062

 

7,737

 

8,324

 

Flood-related losses and repairs

 

478

 

 

1,326

 

 

Insurance recoveries

 

 

 

(100

)

 

Gross profit (loss)

 

7,000

 

(317

)

17,700

 

2,839

 

Selling, general and administrative expenses

 

5,042

 

6,545

 

10,189

 

13,124

 

Depreciation and amortization

 

426

 

442

 

862

 

900

 

Insurance recoveries

 

 

 

(23

)

 

ESOP expense

 

1,631

 

1,800

 

3,262

 

3,600

 

Profit-sharing expense

 

 

 

80

 

 

Operating profit (loss)

 

(99

)

(9,104

)

3,330

 

(14,785

)

Other income (expense):

 

 

 

 

 

 

 

 

 

Interest expense, excluding amortization of deferred financing costs

 

(4,397

)

(3,906

)

(8,655

)

(7,866

)

Amortization of deferred financing costs

 

(341

)

(298

)

(673

)

(587

)

Government grant income

 

428

 

 

2,306

 

 

 

 

(4,310

)

(4,204

)

(7,022

)

(8,453

)

Loss before income taxes

 

(4,409

)

(13,308

)

(3,692

)

(23,238

)

Income tax

 

 

 

 

 

Net loss

 

$

(4,409

)

$

(13,308

)

$

(3,692

)

$

(23,238

)

 

See accompanying notes to condensed consolidated financial statements.

 

4



 

BLUE RIDGE PAPER PRODUCTS INC.

 

Condensed Consolidated Statements of Cash Flows
Six months ended June 30, 2005 and 2004
(Dollars in thousands)
(unaudited)

 

 

 

2005

 

2004

 

Cash flows from operating activities:

 

 

 

 

 

Net loss

 

$

(3,692

)

$

(23,238

)

Adjustment to reconcile net loss to net cash used in operating activities:

 

 

 

 

 

Depreciation and amortization

 

8,599

 

9,224

 

Compensation expense for Parent restricted stock

 

148

 

88

 

Amortization of deferred financing costs

 

673

 

587

 

ESOP expense

 

3,262

 

3,600

 

Loss on sale of assets

 

 

6

 

Parent PIK Senior Subordinated Note for interest

 

1,872

 

1,711

 

Changes in operating assets and liabilities:

 

 

 

 

 

Accounts receivable, net

 

(7,431

)

(11,392

)

Inventories

 

(2,114

)

8,224

 

Prepaid expenses

 

919

 

311

 

Insurance proceeds receivable

 

4,539

 

 

Income tax receivable

 

21

 

 

Accounts payable

 

(9,319

)

5,888

 

Accrued expenses and other current liabilities

 

(3,693

)

297

 

Interest payable

 

(29

)

96

 

Pension and postretirement benefits

 

472

 

693

 

Other assets and liabilities

 

(625

)

(848

)

Net cash used in operating activities

 

(6,398

)

(4,753

)

Cash flows used in investing activities:

 

 

 

 

 

Additions to property, plant, and equipment

 

(4,608

)

(7,077

)

Proceeds from sale of property, plant, and equipment

 

 

2

 

Net cash used in investing activities

 

(4,608

)

(7,075

)

Cash flows from financing activities:

 

 

 

 

 

Repurchase of Parent common and preferred stock

 

(3

)

(276

)

Payments on separation notes payable

 

 

(1,615

)

Proceeds from borrowings under line of credit

 

84,090

 

69,225

 

Repayment of borrowings under line of credit

 

(72,705

)

(55,650

)

Cash paid for refinancing credit facilities

 

 

(151

)

Repayments of long-term debt and capital lease obligations

 

(311

)

(253

)

Net cash provided by financing activities

 

11,071

 

11,280

 

Net increase (decrease) in cash

 

65

 

(548

)

Cash, beginning of period

 

2,466

 

2,123

 

Cash, end of period

 

$

2,531

 

$

1,575

 

Supplemental disclosures of cash flow information:

 

 

 

 

 

 

 

Cash paid for interest, including capitalized interest

 

$

6,839

 

$

6,060

 

Noncash investing and financing activities:

 

 

 

 

 

Conversion of accrued interest to note payable

 

1,831

 

1,804

 

Issuance of restricted stock units

 

333

 

 

 

See accompanying notes to condensed consolidated financial statements.

 

5



 

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

(Dollars in thousands)

 

(1)  Basis of Presentation

 

The accompanying unaudited condensed consolidated interim financial statements have been prepared in accordance with Regulation S-X related to interim period financial statements and, in the opinion of management, include all adjustments (consisting only of normal recurring accruals) that are necessary for the fair presentation of results for the interim periods.  Results for the six months ended June 30, 2005 may not necessarily be indicative of full-year results.  It is suggested that these condensed consolidated interim financial statements be read in conjunction with the audited consolidated financial statements of Blue Ridge Paper Products Inc. (the “Company”) for the year ended December 31, 2004.

 

The preparation of financial statements in conformity with accounting principles generally accepted in the United States of America requires management to make a number of estimates and assumptions relating to the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements.  These estimates and assumptions also affect the reported amounts of revenues and expenses during the reporting period.  Actual results could differ from those estimates.

 

(2)  Liquidity

 

The Company’s working capital needs are satisfied through its $50,000 revolving credit facility, which matures December 15, 2008.  The credit agreement requires that the Company meet certain financial covenants, including a minimum borrowing availability threshold and a fixed charge coverage ratio.  At certain times during 2004, the credit agreement was amended to reduce the minimum borrowing availability threshold from $15,000 to $5,000 for a specified period of time.  On December 21, 2004, the revolving credit agreement was amended to reduce the amount subject to borrowing availability restrictions from $15,000 to $7,500 on a permanent basis.  On August 5, 2005, the credit agreement was amended to include specified foreign account debtors as eligible accounts in determining borrowing base availability.  This amendment was effective with the July borrowing base.  In addition, the Company must meet certain affirmative and negative operating covenants.  In the event of default or if the outstanding balance of the revolving credit facility is greater than $25,000, the borrowing availability falls below $7,500 and the fixed charge coverage ratio is less than 1.1 to 1.0, the credit agreement provides for activation of controlled bank accounts to apply daily cash collections toward the outstanding revolving loan balance.  Management believes the existing credit facility is adequate for the Company’s cash flow needs through the next 12 months.  Continued compliance with debt covenants and sufficient liquidity is dependent upon business operations consistent with management’s plan for 2005.  However, uncertainties exist within the Company’s markets that include, but are not limited to, availability and pricing of raw materials, unforeseen disruption in plant operations, labor disputes, significant competition, relationships with large customers, product demand, environmental compliance, litigation, loss of key managers and exposures to interest rate changes.

 

6



 

The maximum and minimum borrowing availability at June 30, 2005 and December 31, 2004 are as follows:

 

 

 

June 30,
2005

 

December 31,
2004

 

 

 

 

 

 

 

Borrowing base

 

$

47,517

 

$

41,763

 

Revolver balance

 

29,735

 

18,350

 

Letters of credit

 

5,800

 

6,056

 

Maximum availability

 

11,982

 

17,357

 

Credit agreement restriction

 

7,500

 

7,500

 

Minimum availability

 

$

4,482

 

$

9,857

 

 

(3)  Recent Developments

 

Flood losses related to Hurricanes Frances and Ivan

 

On September 8, 2004, Western North Carolina experienced a flood from Hurricane Frances exceeding the Federal Emergency Management Association (FEMA) 100-year flood plain levels.  This forced the shutdown of the Canton pulp and paper mill.  The Company’s Corporate Headquarters building was also flooded.  On September 17, 2004, more serious flooding occurred from Hurricane Ivan.  The combined downtime of the Canton mill in whole or in part from the two floods was 26 days.

 

Property damage losses and related repairs and maintenance from these two floods through December 31, 2004 were $22,649.  Additional expenses were recorded of $478 and $1,326 during the three-month period and six-month period ended June 30, 2005, respectively.  The Company estimates its total losses from these floods (excluding business interruption) to range from $24,000 to $25,000, of which approximately $22,000 is recoverable through insurance proceeds and government grants.  For the year ended December 31, 2004, the Company had recorded insurance recoveries of $20,539.  For the six-month period ended June 30, 2005, the Company had recorded an additional $123 for insurance recoveries.  An insurance proceeds receivable of $6,000 was recorded at June 30, 2005, which reflects total insurance recoveries collected of $14,662.

 

In the wake of these events, the Company has been awarded two grants for repairs and maintenance of the wastewater treatment facility located within the Canton mill that is also used by the Town of Canton.  The first grant was awarded by FEMA for repairs incurred from the two floods.  This grant was in the amount of $1,479, all of which was received by June 30, 2005.  The second grant was awarded by the State of North Carolina in the amount of $4,500 to be paid on a reimbursement basis.  This grant provides for flood control repairs and improvements to the wastewater treatment facilities.  The Company has recognized these grants to the extent they have incurred costs from repairs and improvements resulting in the recognition of government grant income of $428 in the three-month period ended June 30, 2005 and $2,306 in the six-month period ended June 30, 2005.  The remaining $3,673 is expected to be recognized as income over the next nine to 15 months as costs are incurred.

 

Parmalat Bankruptcy

 

On February 24, 2004, Parmalat, USA (“Parmalat”), a significant customer, filed for Chapter 11 bankruptcy protection.  At that time, the Company had outstanding accounts receivable of $1,158.  In addition, the Company had received cash payments of $2,984 related to accounts receivable that were potentially subject to “preferential payment” treatment as defined in Chapter 11 bankruptcy laws and regulations.  As of December 31, 2004, the

 

7



 

Company assessed the potential of collecting the outstanding receivables and the likelihood that cash payments deemed as preferential would be unsuccessfully defended and recorded a valuation allowance of $1,158 related to this customer.

 

On February 18, 2005, the unsecured creditors committee ratified a plan of reorganization (the “Plan”) for Parmalat.  The U.S. Bankruptcy Court in the Southern District of New York confirmed the Plan on March 10, 2005.  The effective date of the Plan was April 13, 2005.  The Plan provided that all preference claims against trade vendors be waived.  The Plan also provided for the reimbursement of unsecured creditors’ claims in cash payments.  At June 30, 2005, the Company had recorded a receivable of $754 related to the Plan with a valuation allowance of $278.  The Plan calls for periodic payments from the bankruptcy trust over approximately the next year.  On July 6, 2005, the first payment was received in the amount of $53.

 

Restricted Stock

 

On January 1, 2005, Blue Ridge Holding Corp., the Company’s parent (the “Parent”), entered into agreements with certain of the Company’s management employees entitling those employees to receive an aggregate of 37,338 restricted common stock units that vest over 18 months.  During the three-month period ended June 30, 2005, 600 units were cancelled.  The value of the remaining awards at the Company’s current stock value of $9.06 per share is $333.  The vested portion of $148 was recorded as compensation expense and is reflected in the obligation to redeem restricted stock units of the Parent and the unvested portion of $185 is reflected as unearned compensation and additional paid in capital at June 30, 2005 on the accompanying condensed consolidated balance sheet.

 

Management Fees

 

The Company accrued management fees to the Parent’s majority stockholder based upon a commitment made in 1999 equal to 0.5% of consolidated gross revenues.  Due to restrictions within debt covenants, no management fees were paid since September 2001, although such fees continued to be accrued.  On October 1, 2003, the management fee agreement with the Parent’s majority stockholder was amended to assign obligations related to the management fee to the Parent and to amend the termination date to October 1, 2013.  On January 28, 2005, the management fee agreement was amended again to terminate the future obligations related to the management fee effective January 1, 2005.  As of June 30, 2005 and December 31, 2004, the Company has recorded a liability of $6,736 for unpaid fees accrued under the agreement in other accrued expenses on the condensed consolidated balance sheets.  The Company is restricted from paying these accrued fees under the terms of its indenture governing the 9.5% notes issued by the Company in December 2003 (the “Notes”) and its working capital facility.

 

(4)  Recent Accounting Developments

 

In December 2004, the FASB issued Statement of Financial Accounting Standards (“SFAS”) No. 123R, “Share-Based Payment,” which requires the measurement of all share-based payments to employees, including grants of employee stock options, using a fair-value-based method and the recording of such expense in the Company’s consolidated statements of income.  As amended by the SEC in April 2005, the accounting provisions of SFAS No. 123R for a calendar year registrant are effective for reporting periods beginning after January 1, 2006.  The Company is required to adopt SFAS 123R in the first quarter of 2006 and is currently evaluating the effect that the adoption of FASB 123R will have on its financial position and results of operation.

 

In December 2003, the FASB issued FASB Interpretation No. 46 (revised December 2003), Consolidation of Variable Interest Entities (FIN 46R), which addresses how a business enterprise should evaluate whether it has a

 

8



 

controlling financial interest in an entity through means other than voting rights and accordingly should consolidate the entity.  FIN 46R replaces FASB Interpretation No. 46, Consolidation of Variable Interest Entities, which was issued in January 2003.  The Company will be required to apply FIN 46R to variable interests in Variable Interest Entities (“VIEs”) created after December 31, 2003.  For variable interests in VIEs created before January 1, 2004, the interpretation will be applied beginning on January 1, 2005.  For any VIEs that must be consolidated under FIN 46R that were created before January 1, 2004, the assets, liabilities and non-controlling interests of the VIE initially would be measured at their carrying amounts with any differences between the net amount added to the balance sheet and any previously recognized interest being recognized as the cumulative effect of an accounting change.  If determining the carrying amounts is not practicable, fair value at the date FIN 46R first applies may be used to measure the assets, liabilities and non-controlling interest of the VIE.  The adoption of FIN 46R did not have a material effect on the Company’s consolidated financial statements.

 

(5)  Long-Term and Short-Term Debt

 

In July 2003, the Company entered into a note payable with a bank for $819 due in 2010.  The note bears interest at a fixed rate at 5.5%.  Land and office buildings in Canton, North Carolina collateralize the note.  The balance of the note payable was $745 at June 30, 2005.

 

On December 17, 2003, the Company sold $125,000 of the Notes through a private placement offering under Rule 144A.  The Notes have a term of five years, are due on December 15, 2008 and bear interest at a stated rate of 9.5%, which is payable semiannually in arrears on June 15 and December 15.  The Notes are collateralized by a senior secured interest in substantially all of the Company’s tangible and intangible assets and have a subordinated secured interest in the outstanding trade accounts receivable and inventories.  The Company has the right to redeem the Notes at 104.75% and 100.00%, plus accrued interest on or after December 15, 2006 and December 15, 2007, respectively.  Terms of the indenture under which the Notes have been issued contain certain covenants, including limitations on certain restricted payments and the incurrence of additional indebtedness.

 

On December 17, 2003, the Company entered into a revolving credit facility with a financial institution, which provided for maximum borrowings of $45,000, subject to a borrowing base calculated using eligible accounts receivable and inventories.  On September 15, 2004, the credit agreement was amended to increase the maximum borrowings to $50,000 on a permanent basis.  The revolving credit facility is collateralized by a senior secured interest in the Company’s outstanding trade accounts receivable and inventories and by a subordinated secured interest in substantially all of the Company’s tangible and intangible assets.  The revolving credit facility matures on December 15, 2008, and requires the Company to pay an annual fee of 0.375% on the unused facility amount.  The Company had an outstanding balance of $29,735 and $18,350 at June 30, 2005 and December 31, 2004, respectively, and letters of credit outstanding as of June 30, 2005 and December 31, 2004 were $5,800 and $6,056, respectively.  The maximum borrowing availability at June 30, 2005 was $11,982, subject to the availability restriction described in Note 2.

 

(6)  Commitments and Contingencies

 

(a)  Purchase Commitments

 

The Company has an agreement with International Paper for supply of wood chips.  The agreement’s first five-year term expired in May 2004.  The Company has exercised its first renewal option for an additional five-year period through May 2009 and has a second five-year option at its discretion.  The agreement requires minimum volume purchases and deliveries of 815,000 tons of wood chips during each contract year.  These chips are supplied by two

 

9



 

International Paper facilities in South Carolina and Tennessee and account for approximately 41% of the total mill requirements.  As of June 30, 2005, the Company has commitments to purchase wood chips of approximately $115,230 over the remaining current term of the agreements.

 

(b)  Labor Agreements

 

The Company has entered into collective bargaining labor agreements with the United Steel, Paper and Forestry, Rubber, Manufacturing, Energy, Allied Industrial and ServiceWorkers, International Union (“USW”), formerly the Paper, Allied-Industrial, Chemical and Energy Workers International Union, and the Bellwood Printing Pressmen, Assistants and Specialty Workers Union.  The USW union contract is due for renewal in May 2006.  The Company has exercised its right under the labor contract to notify USW that it desires to negotiate certain provisions of the labor contract before renewal.  If no new agreement is reached between the parties, the existing contract remains in place until May 2006.

 

(c)  Litigation, Claims and Assessments

 

On April 15, 2003, a lawsuit seeking class action certification was filed in the Circuit Court for Cocke County, Tennessee, in which the Company is a defendant.  The lawsuit is being brought on behalf of approximately 300 residents owning property adjoining the Pigeon River upon which the Canton mill is located, and into which the Company has a permit to discharge.  The plaintiffs are seeking damages for private nuisance in the period commencing June 1, 1999, and thereafter until present.  The plaintiffs in this action allege that the discharge of colored water from the Canton mill has resulted in a diminution of property value, but does not contain any allegation relating to health or safety matters.  The demand for damages is limited to a maximum of $74 (exclusive of interest and costs) per individual landowner.  Management has not recorded a liability for any amount related to this lawsuit as of June 30, 2005.

 

The Company is subject to litigation that may arise in the normal course of business.  In the opinion of management, the Company’s liability, if any, under any pending litigation will not materially impact its financial condition or operations.

 

(d)  Environmental Liabilities

 

As part of its environmental management program, the Company recognizes obligations for closure of landfills in accordance with SFAS No. 143, “Accounting for Asset Retirement Obligations.”  The Company has currently accrued approximately $763 for closure of landfills as of June 30, 2005.  In addition, prior to June 30, 2005, the Company had carried an estimated liability of $500 for environmental remediation that existed prior to the Company’s formation.  During the three-month period ended June 30, 2005, management performed a detailed analysis of projects identified and released the $500 reserve.

 

(7)  Segment Information

 

The Company’s management makes financial decisions and allocates resources based on sales and operating income of the paper and packaging segments.  Although raw materials, the production processes, distribution methods and the regulatory environment are similar, management believes it is appropriate to separately disclose these segments.  The Company does not allocate selling, research and administration expenses to each segment, but management uses operating income to measure the performance of the segments.  The financial information attributed to these segments is included in the following tables:

 

10



 

Blue Ridge Paper Products Inc.

Three Months Ended June 30, 2005 and 2004

(Dollars in Thousands)

 

 

 

 

 

Paper

 

Packaging

 

Corporate

 

Total

 

 

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

2005

 

$

49,878

 

$

75,328

 

 

$

125,206

 

 

 

2004

 

50,182

 

71,26

 

 

121,445

 

Operating income (loss)

 

2005

 

2,895

 

4,105

 

(7,099

)

(99

)

 

 

2004

 

(1,483

)

1,166

 

(8,787

)

(9,104

)

Depreciation and amortization

 

2005

 

3,006

 

827

 

426

 

4,259

 

 

 

2004

 

3,172

 

890

 

442

 

4,504

 

Total assets

 

2005

 

199,181

 

90,459

 

15,302

 

304,942

 

 

 

2004

 

201,800

 

91,054

 

12,019

 

304,873

 

Capital expenditures

 

2005

 

1,696

 

892

 

 

2,588

 

 

 

2004

 

4,018

 

531

 

363

 

4,912

 

 

Blue Ridge Paper Products Inc.

Six Months Ended June 30, 2005 and 2004

(Dollars in Thousands)

 

 

 

 

 

Paper

 

Packaging

 

Corporate

 

Total

 

 

 

 

 

 

 

 

 

 

 

 

 

Net sales

 

2005

 

$

103,792

 

$

149,961

 

 

$

253,753

 

 

 

2004

 

98,211

 

144,215

 

 

242,426

 

Operating income (loss)

 

2005

 

9,446

 

8,254

 

(14,370

)

3,330

 

 

 

2004

 

(3,020

)

5,859

 

(17,624

)

(14,785

)

Depreciation and amortization

 

2005

 

6,091

 

1,646

 

862

 

8,599

 

 

 

2004

 

6,343

 

1,981

 

900

 

9,224

 

Total assets

 

2005

 

199,181

 

90,459

 

15,302

 

304,942

 

 

 

2004

 

201,800

 

91,054

 

12,019

 

304,873

 

Capital expenditures

 

2005

 

3,283

 

1,325

 

 

4,608

 

 

 

2004

 

6,046

 

668

 

363

 

7,077

 

 

(8)  Inventories

 

Components of inventory at June 30, 2005 and December 31, 2004 are as follows:

 

 

 

June 30,
2005

 

December 31,
2004

 

 

 

 

 

 

 

Raw materials

 

$

15,194

 

$

15,206

 

Work in progress

 

18,382

 

15,936

 

Finished goods

 

15,544

 

15,864

 

Total

 

$

49,120

 

$

47,006

 

 

11



 

ITEM 2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

 

FORWARD-LOOKING STATEMENTS

 

This filing includes “forward-looking statements” within the meaning of the Private Securities Litigation Reform Act of 1995.  Forward-looking statements are those that do not relate solely to historical fact.  They include, but are not limited to, any statement that may predict, forecast, indicate or imply future results, performance, achievements or events.  They may contain words such as “believe,” “anticipate,” “expect,” “estimate,” “intend,” “project,” “plan,” “will” or words or phrases of similar meaning.

 

These forward-looking statements are not guarantees of future performance.  Forward-looking statements are based on management’s expectations that involve risks and uncertainties, including, but not limited to, economic, competitive, governmental and technological factors outside of our control, that may cause actual results to differ materially from trends, plans or expectations set forth in the forward-looking statements.  Given these risks and uncertainties, actual future results may be materially different from what we plan or expect.  We will not update these forward-looking statements even if our situation changes in the future.

 

OVERVIEW

 

Our results in the three-month period ended June 30, 2005, or the 2005 three-month period, were negatively impacted by the combination of demand moderation in our paper markets, the routine scheduled maintenance outage of our pulp mill, and higher raw material and energy costs.  While paper demand softened during the 2005 three-month period, the industry has maintained a reasonable supply and demand balance by removing additional capacity from the market this year.  Our packaging markets continued to enjoy stable demand and we are experiencing moderate price improvement.

 

The uncoated paper market had mixed results in the 2005 three-month period.  While pricing was slightly higher, total volume was down.  A portion of the lower volume was due to strong demand in March 2005 in anticipation of an announced price increase in April 2005.  We anticipate that demand for the three-month period ending September 30, 2005 will return to levels experienced in the three-month period ended March 31, 2005.  Demand for our bleached paperboard products was up 4.4% in the 2005 three-month period when compared to the three-month period ended March 31, 2005.  Our coated paperboard segment of the bleached paperboard market continues to show moderate improvement in demand, which we are forecasting to continue into the three-month period ending September 30, 2005.

 

Our operating results continued to be negatively affected by higher costs for raw materials and energy.  Transportation and shipping costs also continue to increase reflecting higher fuel prices, availability of containers, and the impact of the new Department of Transportation rules limiting hours of driving.  Our Six Sigma and Lean Manufacturing initiatives have gained momentum during the 2005 three-month period.  These initiatives have improved the productivity, efficiencies and quality of our products, which have reduced the impact of the raw material and energy cost increases.  As of June 30, 2005, over 264 of our employees have received Six Sigma training.  We anticipate that by the end of the year, over 300 employees will have received Six Sigma training.

 

In April 2005, our Canton mill conducted a scheduled annual maintenance outage of our pine pulp mill.  The impact of this planned outage on the 2005 three-month period earnings was approximately $2.6 million.  The negative impact was primarily due to increased maintenance costs and the cost of purchased pine fiber used during the outage to meet paper machine requirements.

 

Flood prevention activities continued in the 2005 three-month period.  In the three-month period ended March 31, 2005, we recognized government grant income totaling $1.9 million.  This compared to $0.4 million in the 2005

 

12



 

three-month period.  The grant income is being used to repair and more permanently protect our wastewater facility, which also serves the town of Canton, North Carolina.

 

Results of Operations

 

The following table sets forth certain sales and operating data for our business segments for the periods indicated:

 

(Dollars in millions, except per ton amounts)

 

 

 

Three-Month Period
Ended June 30

 

Six-Month Period
Ended June 30

 

 

 

2005

 

2004

 

2005

 

2004

 

 

 

 

 

 

 

 

 

 

 

Net sales:

 

 

 

 

 

 

 

 

 

Packaging

 

$

75.3

 

$

71.2

 

$

150.0

 

$

144.2

 

Paper

 

49.9

 

50.2

 

103.8

 

98.2

 

Total

 

$

125.2

 

$

121.4

 

$

253.8

 

$

242.4

 

 

 

 

 

 

 

 

 

 

 

Operating profit (loss):

 

 

 

 

 

 

 

 

 

Packaging

 

$

4.1

 

$

1.2

 

$

8.3

 

$

5.8

 

Paper

 

2.9

 

(1.5

)

9.4

 

(3.0

)

Total segments’ operating profit (loss)

 

$

7.0

 

$

(0.3

)

$

17.7

 

$

2.8

 

 

 

 

 

 

 

 

 

 

 

Corporate expense

 

7.1

 

8.8

 

14.4

 

17.6

 

Total operating profit (loss)

 

$

(0.1

)

$

(9.1

)

$

3.3

 

$

(14.8

)

 

 

 

 

 

 

 

 

 

 

Percentage of net sales:

 

 

 

 

 

 

 

 

 

Packaging

 

60.1

%

58.6

%

59.1

%

59.5

%

Paper

 

39.9

%

41.4

%

40.9

%

40.5

%

Total

 

100.0

%

100.0

%

100.0

%

100.0

%

 

 

 

 

 

 

 

 

 

 

Operating margin:

 

 

 

 

 

 

 

 

 

Packaging

 

5.4

%

1.7

%

5.5

%

4.0

%

Paper

 

5.8

%

(3.0

)%

9.1

%

(3.1

)%

Total

 

5.6

%

(0.2

)%

7.0

%

1.2

%

 

 

 

 

 

 

 

 

 

 

Shipments (tons):

 

 

 

 

 

 

 

 

 

Packaging segment

 

66,473

 

64,230

 

130,134

 

126,831

 

Paper segment

 

70,108

 

80,049

 

146,181

 

161,208

 

Total

 

136,581

 

144,279

 

276,315

 

288,039

 

 

 

 

 

 

 

 

 

 

 

Average price ($ per ton):

 

 

 

 

 

 

 

 

 

Packaging segment

 

$

1,133

 

$

1,109

 

$

1,153

 

$

1,137

 

Paper segment

 

712

 

627

 

710

 

609

 

Average price

 

$

917

 

$

841

 

$

919

 

$

842

 

 

THREE MONTHS ENDED JUNE 30, 2005 COMPARED TO THREE MONTHS ENDED JUNE 30, 2004

 

Net Sales.  Net sales for the 2005 three-month period increased $3.8 million or 3.1% to $125.2 million compared to $121.4 million for the 2004 three-month period.  Net sales in our packaging segment increased $4.1 million, while total net sales in our paper segment decreased by $0.3 million.

 

Net sales for our packaging segment for the 2005 three-month period increased $4.1 million or 5.8% to $75.3 million compared to $71.2 million for the 2004 three-month period.  For the 2005 three-month period, our packaging segment sold 66,473 tons of coated and converted paperboard products at an average price of $1,133 per ton, compared to 64,230 tons sold for the 2004 three-month period at an average price of $1,109 per ton.  The increase in packaging segment sales is attributable to a 3.5% increase in volume shipped and a 2.2% increase in average revenue per ton shipped.

 

13



 

Net sales for our paper segment for the 2005 three-month period decreased $0.3 million or 0.6% to $49.9 million compared to $50.2 million in the three-month period ended June 30, 2004, or the 2004 three-month period.  Net sales volume in our paper segment declined 9,941 tons to 70,108 tons shipped in the 2005 three-month period as compared to 80,049 tons shipped in the 2004 three-month period.  Nearly half of the net sales volume decline was due to reduced sales of non-converted bleached board, which resulted from increased transfers to our packaging segment for further converting into value-added products.  The remaining decline in net sales volume was attributable to lower demand in our uncoated paper grades.  Average pricing in our paper segment improved to $712 per ton shipped in the 2005 three-month period as compared to $627 per ton shipped in the 2004 three-month period.

 

Operating Profit (Loss).  Total segments’ operating profit increased $7.3 million to $7.0 million in the 2005 three-month period compared to an operating loss of $0.3 million for the 2004 three-month period.  As a percentage of sales, total segments’ operating profit increased to 5.6% in the 2005 three-month period from a 0.2% loss in the 2004 three-month period.

 

The following table sets forth significant items that increased (decreased) total segments’ operating profit:

 

Segment Operating Profit (Loss)

 

Three-Month Period
Ended June 30, 2005

 

Three-Month Period
Ended June 30, 2004

 

Change

 

 

 

 

 

 

 

 

 

 

 

$

7.0

 

$

(0.3)

 

$

7.3

 

 

 

 

 

 

 

 

 

Product pricing improvement

 

 

 

 

 

$

8.5

 

 

 

 

 

 

 

 

 

Outbound transportation costs

 

 

 

 

 

(1.2

)

 

 

 

 

 

 

 

 

One-time severance expenses in 2004 over 2005

 

 

 

 

 

2.1

 

 

 

 

 

 

 

 

 

Reduced wage and benefit costs

 

 

 

 

 

2.6

 

 

 

 

 

 

 

 

 

Plastic resin costs of coating materials

 

 

 

 

 

(2.6

)

 

 

 

 

 

 

 

 

Energy costs at the Canton, NC mill

 

 

 

 

 

(2.4

)

 

 

 

 

 

 

 

 

Reduced operating and fixed expenses – packaging segment

 

 

 

0.8

 

 

 

 

 

 

 

 

 

Reduced productivity in paper segment

 

 

 

 

 

(0.8

)

 

 

 

 

 

 

 

 

Other miscellaneous items

 

 

 

 

 

0.3

 

 

 

 

 

 

 

 

 

Total

 

 

 

 

 

$

7.3

 

 

Operating profit for our packaging segment increased $2.9 million in the 2005 three-month period to $4.1 million or 5.4% of packaging segment sales, compared to $1.2 million or 1.7% of packaging segment sales for the 2004 three-month period.  The increase in operating profit for our packaging segment was due primarily to: (i) increased pricing on non-converted coated board sales of $2.2 million and on carton sales of $0.9 million; (ii) severance expenses of $1.2 million incurred in the 2004 three-month period related to the shutdown of our Fort Worth, Texas converting facility; (iii) reduced wage and benefit costs of $1.1 million due to headcount reductions and the impact of our healthcare initiatives; (iv) reduced operating and fixed expenses of $0.8 million primarily due to the consolidation of capacity within our liquid packaging business; and (v) other miscellaneous variances totaling a

 

14



 

favorable $0.2 million.  The increase in packaging segment operating profit in the 2005 three-month period was partially offset by a $2.6 million increase in the price of plastic/resin, one of our primary raw materials used at our Waynesville converting facility, as well as a $0.9 million increase in outbound transportation costs due primarily to higher fuel pricing.

 

Operating profit for our paper segment increased $4.4 million in the 2005 three-month period to $2.9 million or 5.8% of paper segment sales, compared to a loss of $1.5 million or 3.0% of paper segment sales for the 2004 three-month period.  The increase in operating profit for our paper segment was due primarily to: (i) increased pricing on paper sales of $4.9 million and on uncoated board sales of $0.5 million; (ii) severance expenses of $0.9 million incurred in the 2004 three-month period related to headcount reductions at our Canton, North Carolina manufacturing facility; (iii) reduced wage and benefit costs of $1.5 million primarily due to the headcount reductions completed at the Canton, North Carolina facility; and (iv) other miscellaneous variances totaling a favorable $0.1 million.  The increase in paper segment operating profit for the 2005 three-month period was partially offset by a $2.4 million increase in purchase pricing on fuels and electricity consumed at our Canton, North Carolina manufacturing facility, a $0.3 million increase in outbound transportation costs due primarily to higher fuel pricing and productivity declines resulting in an approximate loss of $0.8 million in production opportunity.

 

Selling, General and Administrative Expenses.  Total selling, general and administrative expenses decreased $1.5 million or 23.1% to $5.0 million in the 2005 three-month period compared to $6.5 million for the 2004 three-month period.  The decrease in selling, general and administrative expenses for the 2005 three-month period was primarily attributable to: (i) incurrence of $0.3 million in startup costs for our medical clinic in Canton, North Carolina during the 2004 three-month period; (ii) beginning in January 2005, termination of future obligations under the management fee agreement, as amended, with the majority stockholder of Blue Ridge Holding Corp., our parent, resulting in a savings of $0.6 million in the 2005 three-month period as compared to the 2004 three-month period; (iii) release of a $0.5 million environmental reserve in the 2005 three-month period; and (iv) other miscellaneous variances totaling a favorable $0.1 million.

 

Interest and Amortization Expenses.  Interest and amortization expenses increased $0.5 million to $4.7 million for the 2005 three-month period compared to $4.2 million for the 2004 three-month period.  This is due primarily to an increased borrowing level on our revolving line of credit as well as an increase in the balance on our Parent Pay-In-Kind (PIK) Senior Subordinated Note.

 

Government Grant Income.  Flood prevention activities continue at our Canton, North Carolina manufacturing facility following the flood damage incurred at that facility in the third quarter of 2004.  In the 2005 three-month period, we recognized government grant income totaling $0.4 million.  The grant income is being used to repair and more permanently protect our wastewater facility, which also serves the town of Canton, North Carolina.

 

SIX MONTHS ENDED JUNE 30, 2005 COMPARED TO SIX MONTHS ENDED JUNE 30, 2004

 

Net Sales.  Net sales for the six months ended June 30, 2005, or the 2005 six-month period, increased to $253.8 million or 4.7% compared to $242.4 million for the six months ended June 30, 2004, or the 2004 six-month period.  This increase in total revenue is attributable to an increase in the weighted average revenue per ton shipped to $918 per ton in the 2005 six-month period from $842 per ton in the 2004 six-month period.  This increase in average revenue per ton sold was primarily due to improved pricing in all four of our major grade lines: paper, uncoated board, coated board and cartons.  The increase in revenue per unit sold resulted in an approximate $19.2 million

 

15



 

increase in total revenue in the 2005 six-month period as compared to the 2004 six-month period.  Total sales volume declined 11,724 tons or 4.1% to 276,315 tons in the 2005 six-month period compared to 288,039 tons for the 2004 six-month period.  The reduction in sales volume reflected reduced productivity in our paper segment and a reduction in sales of non-converted bleached board, which resulted from increased transfers to our packaging segment for further converting into value-added products.

 

Net sales for our packaging segment for the 2005 six-month period increased $5.8 million or 4.0% to $150.0 million compared to $144.2 million for the 2004 six-month period.  The increase in net sales is attributable to: (i) an average net sales price per ton increase of 1.7% for cartons and 7.7% for non-converted coated paperboard in the 2005 six-month period compared to the 2004 six-month period; and (ii) a 12.3% increase in volume of our non-converted coated paperboard shipments in the 2005 six-month period as compared to the 2004 six-month period.  Conversely, shipment volume for our converted cartons declined 4.7% in the 2005 six-month period as compared to the 2004 six-month period.

 

Sales for our paper segment for the 2005 six-month period increased $5.6 million or 5.7% to $103.8 million compared to $98.2 million for the 2004 six-month period.  This increase is attributable to an average net sales price per ton increase of 15.2% for our paper grades and 19.2% for uncoated paperboard in the 2005 six-month period as compared to the 2004 six-month period.  Total segment shipment volume declined 15,027 tons or 9.3% to 146,181 tons in the 2005 six-month period compared to 161,208 tons in the 2004 six-month period.  The reduction in sales volume reflected reduced productivity in our paper segment and a reduction in sales of non-converted bleached board, which resulted from increased transfers to our packaging division for further converting into value-added products.

 

Operating Profit (Loss).  Total segments’ operating profit increased $14.9 million to $17.7 million in the 2005 six-month period compared to an operating profit of $2.8 million for the 2004 six-month period.  As a percentage of sales, total segments’ operating profit increased to 7.0% in the 2005 six-month period from 1.2% in the 2004 six-month period.

 

16



 

The following table sets forth significant items that increased (decreased) total segments’ operating profit:

 

Segment Operating Profit (Loss)

 

Six-Month Period
Ended June 30, 2005

 

Six-Month Period
Ended June 30, 2004

 

Change

 

 

 

 

 

 

 

 

 

 

 

$

17.7

 

$

2.8

 

$

14.9

 

 

 

 

 

 

 

 

 

Product pricing improvement

 

 

 

 

 

$

19.2

 

 

 

 

 

 

 

 

 

Net flood impact to 2005 six-month period

 

 

 

 

 

(1.2

)

 

 

 

 

 

 

 

 

Outbound transportation costs

 

 

 

 

 

(2.7

)

 

 

 

 

 

 

 

 

One-time severance expenses in 2004 over 2005

 

 

 

 

 

4.7

 

 

 

 

 

 

 

 

 

Reduced wage and benefit costs

 

 

 

 

 

4.3

 

 

 

 

 

 

 

 

 

Inventory capitalization due to increased raw material and energy costs

 

 

 

1.7

 

 

 

 

 

 

 

 

 

Major raw material pricing (plastic resin and chemicals)

 

 

 

 

 

(7.6

)

 

 

 

 

 

 

 

 

Energy costs at the Canton, NC mill

 

 

 

 

 

(4.8

)

 

 

 

 

 

 

 

 

Reduced operating and fixed expenses – packaging segment

 

 

 

0.9

 

 

 

 

 

 

 

 

 

Other miscellaneous items

 

 

 

 

 

0.8

 

 

 

 

 

 

 

 

 

Total

 

 

 

 

 

$

14.9

 

 

Operating profit for our packaging segment in the 2005 six-month period increased $2.5 million to $8.3 million compared to $5.8 million for the 2004 six-month period.  The increase was primarily due to: (i) increases to the average net selling prices for coated paperboard and carton products of 7.7% and 1.7%, respectively, compared to the 2004 six-month period.  This increase in average selling price added $5.3 million to revenues and operating profit for the 2005 six-month period as compared to the 2004 six-month period; (ii) severance expenses of $2.5 million incurred in the 2004 six-month period related to the shutdown of our Fort Worth, Texas converting facility; (iii) reduced wage and benefit costs of $1.8 million; (iv) reduced operating and fixed expenses of $0.9 million primarily due to the consolidation of capacity within our liquid packaging business; and (v) increased inventory capitalization of $1.2 million reflecting increased costs for raw materials and energy.  The increase in packaging segment operating profit in the 2005 six-month period was partially offset by: (i) a $5.1 million increase in the price of plastic/resin, one of our primary raw materials used at our Waynesville converting facility; (ii) a $2.0 million increase in outbound transportation costs due primarily to higher fuel pricing; (iii) increased transfer cost of rawstock paperboard of $2.0 million; and (iv) other miscellaneous items totaling a negative $0.1 million.

 

Operating profit for our paper segment increased $12.4 million in the 2005 six-month period to $9.4 million as compared to an operating loss of $3.0 million for the 2004 six-month period.  The increase in operating profit for our paper segment was due primarily to: (i) increased pricing on paper sales of $13.0 million and on uncoated board sales of $0.9 million; (ii) severance expenses that were $2.2 million higher in the 2004 six-month period related to headcount reductions at our Canton, North Carolina manufacturing facility; (iii) reduced wage and benefit costs of $2.5 million primarily due to the headcount reductions completed at the Canton, North Carolina facility and the impact of our healthcare initiatives; (iv) increased transfer revenue for the rawstock sent to our Waynesville facility of $2.0 million; (v) increased inventory capitalization of $0.5 million reflecting increased costs for raw materials and energy; and (vi) other miscellaneous items totaling $0.9 million.  The increase in paper segment operating profit in the 2005 six-month period was partially offset by: (i) a $4.8 million increase in purchase pricing on fuels and electricity consumed at our Canton, North Carolina manufacturing facility; (ii) a $0.7 million increase in outbound transportation costs due primarily to higher fuel pricing; (iii) an approximate $2.5 million increase in pricing for chemicals utilized in our pulping process; and (iv) net expenses of approximately

 

17



 

$1.2 million to effect repairs to the Canton mill infrastructure resulting from flood damage incurred at that facility in the third quarter of 2004.

 

Selling, General and Administrative Expenses.  Total selling, general and administrative expenses decreased $2.9 million or 22.1% to $10.2 million in the 2005 six-month period compared to $13.1 million for the 2004 six-month period.  The decrease in selling, general and administrative expenses for the 2005 period was primarily attributable to: (i) incurrence of $0.3 million in startup costs for our medical clinic in Canton, North Carolina during the 2004 six-month period; (ii) beginning in January 2005, termination of future obligations under the management fee agreement, as amended, with the majority stockholder of our parent, resulting in a savings of $1.2 million in the 2005 six-month period as compared to the 2004 six-month period; (iii) release of a $0.5 million environmental reserve in the 2005 six-month period; (iv) severance expenses of $0.2 million incurred in the 2004 six-month period related to headcount reduction at our headquarters facility; (v) reduction of a $0.5 million severance reserve resulting from lower-than-projected healthcare costs of terminated employees of our closed Fort Worth, Texas DairyPak facility; and (vi) other miscellaneous variances totaling $0.2 million.

 

Interest and Amortization Expenses.  Interest and amortization expenses increased $0.8 million to $9.3 million for the 2005 six-month period compared to $8.5 million for the 2004 six-month period.  This increase is due primarily to an increased borrowing level on our revolving line of credit as well as an increase on our Parent PIK Senior Subordinated Note.

 

Government Grant Income.  Flood prevention activities continue at our Canton, North Carolina manufacturing facility following the flood damage incurred at that facility in the third quarter of 2004.  In the 2005 six-month period, we recognized government grant income totaling $2.3 million.  The grant income is being used to repair and more permanently protect our wastewater facility, which also serves the town of Canton, North Carolina.

 

LIQUIDITY AND CAPITAL RESOURCES

 

Our principal liquidity requirements are to service our debt and fund our operations and capital expenditure needs.  Our total senior debt, defined as total debt less the Parent PIK Senior Subordinated Note, at June 30, 2005 was approximately $157.3 million.  Subject to our performance, which if adversely affected could affect the availability of funds, we expect to be able to meet our liquidity requirements for the remainder of 2005 through cash provided by operations and through borrowings available under our working capital facility.  We cannot assure you, however, that this will be the case.  In December 2003, we issued $125.0 million of Notes in a private offering.  Proceeds from issuance of the Notes were used to repay our Term Loan A and B and our existing revolving credit facility under the 1999 credit agreement.  In addition, we paid $7.0 million on the Parent PIK Subordinated Note.  We entered into a $45.0 million revolving credit facility in December 2003.  On September 15, 2004, the credit agreement was amended to increase the facility from $45.0 million to $50.0 million on a permanent basis.  On August 5, 2005, the credit agreement was amended to include specified foreign account debtors as eligible accounts in determining borrowing base availability.  This amendment was effective with the July borrowing base and has increased our borrowing availability by approximately $5.5 million subject to maximum borrowing availability restrictions.  The maximum borrowing availability at December 31, 2004 and June 30, 2005 was $17.4 million and $12.0 million, respectively.  The revolving credit facility contains covenant restrictions, which require covenant availability to exceed $7.5 million (as amended December 21, 2004).  If the covenant availability does not meet the required minimum, a fixed charge coverage ratio covenant of 1.1 to 1.0 will be triggered.  We do not believe that we will be subject to the fixed charge coverage ratio for the remainder of 2005 based on: (i) improved market conditions; (ii) improvements to our cost structure; (iii) reductions to working capital; and (iv) amendment to our credit agreement.

 

18



 

As of June 30, 2005, we had a covenant availability of $12.0 million, which is $4.5 million in excess of the required minimum.

 

Summary of Cash Flow ($ in millions):

 

 

 

Six Months Ended June 30,

 

 

 

2005

 

2004

 

Net cash used in operating activities

 

$

(6.4

)

$

(4.8

)

Net cash used in investing activities

 

(4.6

)

(7.1

)

Net cash provided by financing activities

 

11.1

 

11.3

 

Net increase (decrease) in cash

 

$

0.1

 

$

(0.6

)

 

 

 

 

 

 

Cash balance

 

$

2.5

 

$

1.6

 

 

The cash used in operations was $6.4 million for the 2005 six-month period.  The cash used by operations was attributable to increases in accounts receivable and inventory and decreases in accounts payable, accrued expenses and other liabilities and the net loss for the 2005 six month period.  Accounts payable decreased as we continued to pay invoices related to the September 2004 flooding at our Canton mill site.  We received a $1.0 million payment from our insurance carrier in July 2005 and expect to finalize our claims with a final payment of $5.0 million in August.  Our accounts receivable growth is due to an increase in foreign sales, which carry longer terms than domestic sales.  The current level of inventory turns is 8.9 times and our goal is to reduce our inventory in the last half of 2005.

 

The cash used in investing activities was $4.6 million and $7.1 million for the 2005 six-month period and the 2004 six-month period, respectively.  The decrease in net cash used in investing activities was due to a decrease in capital spending for the 2005 six-month period compared to the 2004 six-month period.  The decrease is due to timing of capital projects for 2005.  For the calendar year 2005, we currently estimate that our capital spending will be approximately $21.2 million, of which $3.2 million will be funded by a grant from the State of North Carolina for flood prevention.  The remaining $1.3 million of state grant funds will be spent in 2006.

 

Net cash provided by financing activities was $11.1 million for the 2005 six-month period, which was primarily attributable to net borrowings on our revolving line of credit.

 

ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

 

We are exposed to certain market risks, including interest rate risk.  Risk exposure relating to this market risk is summarized below.  This information should be read in connection with the consolidated financial statements and the related notes thereto included elsewhere in this quarterly report on Form 10-Q.

 

We manage interest cost using a combination of fixed and variable rate debt.  As of June 30, 2005, we have $125.0 million of Notes outstanding and a $50.0 million working capital credit facility at variable rates of interest.  As of June 30, 2005, approximately $29.7 million was outstanding under our working capital credit facility consisting of short-term interest rates of 1.0% over Applicable Revolver Index Margin and 2.75% over Applicable Revolver Libor Margin, as defined.  Our working capital facility offers two options for interest rates:  Applicable Revolver Libor margin ranging from 2.5% - 3.0% or Applicable Revolver Index Margin ranging from .75% - 1.25%.  The rate is based on revolver availability.  At the end of June 2005, we were at the mid-point of the interest rate range.  In addition, as of June 30, 2005, we have a $0.7 million mortgage note with a maximum interest rate of 5.5% and a remaining duration of five years.

 

19



 

ITEM 4. CONTROLS AND PROCEDURES

 

(A) Evaluation of Disclosure Controls and Procedures

 

Our Chief Executive Officer and Chief Financial Officer have evaluated the effectiveness of our disclosure controls and procedures (as defined in Rule 13a-15(e) and 15d-15(e)) under the Securities Exchange Act of 1934.  Based on their evaluation, our Chief Executive Officer and Chief Financial Officer have concluded that, as of June 30, 2005, our disclosure controls and procedures were effective in ensuring that material information was properly disclosed in its filings with the Securities and Exchange Commission.

 

(B) Changes in Internal Controls Over Financial Reporting

 

There have been no significant changes in our internal controls over financial reporting during the three months ended June 30, 2005 that have materially affected or are reasonably likely to materially affect our internal control over financial reporting.

 

PART II.  OTHER INFORMATION

 

ITEM 6. EXHIBITS AND REPORTS ON FORM 8-K

 

(a) Exhibits required by Item 601 of Regulation S-K

31.1 Certification of CEO pursuant to Section 302 of Sarbanes-Oxley Act of 2002

31.2 Certification of CFO pursuant to Section 302 of Sarbanes-Oxley Act of 2002

32.1 Certification of CEO and CFO pursuant to Section 906 of Sarbanes-Oxley Act of 2002

 

20



 

SIGNATURES

 

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

 

 

BLUE RIDGE PAPER PRODUCTS INC.

 

 

Date:  August 15, 2005

 

/S/ JOHN B. WADSWORTH

 

 

John B. Wadsworth

 

Chief Financial Officer

 

 

 

(On behalf of the Registrant and as

 

Principal Financial Officer)

 

21



 

EXHIBIT INDEX

TO

FORM 10-Q

OF

BLUE RIDGE PAPER PRODUCTS INC.

FOR THE QUARTERLY PERIOD ENDED JUNE 30, 2005

Pursuant to Section 102(d) of Regulation S-T

(17 C.F.R. Section 232.102(d))

 

The following exhibits are filed as part of this report:

 

31.1         Certification of CEO pursuant to Section 302 of Sarbanes-Oxley Act of 2002

31.2         Certification of CFO pursuant to Section 302 of Sarbanes-Oxley Act of 2002

32.1         Certification of CEO and CFO pursuant to Section 906 of Sarbanes-Oxley Act of 2002

 

22


EX-31.1 2 a05-13239_1ex31d1.htm EX-31.1

Exhibit 31.1

 

CERTIFICATIONS

 

I, Richard A. Lozyniak, certify that:

 

1. I have reviewed this quarterly report on Form 10-Q of Blue Ridge Paper Products Inc (the “registrant”);

 

2. Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report;

 

3. Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report;

 

4. The registrant’s other certifying officer(s) and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) for the registrant and we have:

 

(a) designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared;

 

(b) evaluated the effectiveness of the registrant’s disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and

 

(c) disclosed in this report any change in the registrant’s internal control over financial reporting that occurred during the registrant’s most recent fiscal quarter (the registrant’s fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonably likely to materially affect, the registrant’s internal control over financial reporting; and

 

5. The registrant’s other certifying officer(s) and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrant’s auditors and the audit committee of registrant’s board of directors (or persons performing the equivalent functions):

 

(a) all significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrant’s ability to record, process, summarize and report financial information; and

 

(b) any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant’s internal control over financial reporting.

 

Date:  August 15, 2005

 

 

/S/ RICHARD A. LOZYNIAK

 

Richard A. Lozyniak

President and Chief Executive Officer

 


EX-31.2 3 a05-13239_1ex31d2.htm EX-31.2

Exhibit 31.2

 

CERTIFICATIONS

 

I. John B. Wadsworth, certify that:

 

1. I have reviewed this quarterly report on Form 10-Q of Blue Ridge Paper Products Inc. (the “registrant”);

 

2. Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report;

 

3. Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report;

 

4. The registrant’s other certifying officer(s) and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) for the registrant and we have:

 

(a) designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared;

 

(b) evaluated the effectiveness of the registrant’s disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and

 

(c) disclosed in this report any change in the registrant’s internal control over financial reporting that occurred during the registrant’s most recent fiscal quarter (the registrant’s fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonably likely to materially affect, the registrant’s internal control over financial reporting; and

 

5. The registrant’s other certifying officer(s) and I have disclosed, based on our most recent evaluation of internal  control over financial reporting, to the registrant’s auditors and the audit committee of registrant’s board of directors (or persons performing the equivalent functions):

 

(a) all significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrant’s ability to record, process, summarize and report financial information; and

 

(b) any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant’s internal control over financial reporting.

 

Date:  August 15, 2005

 

 

/S/  JOHN B. WADSWORTH

 

John B. Wadsworth

Chief Financial Officer

(Principal Financial Officer)

 


EX-32.1 4 a05-13239_1ex32d1.htm EX-32.1

Exhibit 32.1

 

CERTIFICATION

OF

BLUE RIDGE PAPER PRODUCTS INC.

UNDER SECTION 906 OF SARBANES-OXLEY ACT OF 2002

 

The undersigned Chief Executive Officer and Chief Financial Officer of Blue Ridge Paper Products Inc. (the “Company”) certify pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, 18  U.S.C. Section 1350, that (1) the Quarterly Report on Form 10-Q of the Company for the quarterly period ended June 30, 2005 (the “Report”) fully complies with the requirements of Section 13(a) or 15(d) of the Securities Exchange Act of 1934, 15 U.S.C. 78m or 78o(d), and (2) the information contained in the Report fairly presents, in all material respects, the financial condition and results of operation of the Company.

 

Date:  August 15, 2005

 

 

/S/ RICHARD A. LOZYNIAK

 

Richard A. Lozyniak

President and Chief Executive Officer

 

 

/S/  JOHN B. WADSWORTH

 

John B. Wadsworth

Chief Financial Officer

 


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