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6. Consolidated Balance Sheet Details (Tables)
9 Months Ended
Sep. 30, 2015
Balance Sheet Related Disclosures [Abstract]  
Schedule of Accounts Receivable
Accounts receivable trade, net

Accounts receivable trade, net consisted of the following at September 30, 2015 and December 31, 2014 (in thousands):
 
 
September 30,
2015
 
December 31,
2014
Accounts receivable trade, gross
 
$
328,929

 
$
142,542

Allowance for doubtful accounts
 
(2
)
 
(7,108
)
Accounts receivable trade, net
 
$
328,927

 
$
135,434



At September 30, 2015 and December 31, 2014, $20.6 million and $21.4 million, respectively, of our accounts receivable trade, net were secured by letters of credit, bank guarantees, or other forms of financial security issued by creditworthy financial institutions.

Accounts receivable, unbilled and retainage
 
Accounts receivable, unbilled and retainage consisted of the following at September 30, 2015 and December 31, 2014 (in thousands):
 
 
September 30,
2015
 
December 31,
2014
Accounts receivable, unbilled
 
$
219,455

 
$
41,868

Retainage
 
21,664

 
35,103

Accounts receivable, unbilled and retainage
 
$
241,119

 
$
76,971

Schedule of Inventories, Current and Noncurrent
Inventories consisted of the following at September 30, 2015 and December 31, 2014 (in thousands):
 
 
September 30,
2015
 
December 31,
2014
Raw materials
 
$
158,816

 
$
157,468

Work in process
 
25,467

 
20,829

Finished goods
 
303,458

 
442,408

Inventories
 
$
487,741

 
$
620,705

Inventories — current
 
$
379,183

 
$
505,088

Inventories — noncurrent (1)
 
$
108,558

 
$
115,617


(1)
We purchase a critical raw material that is used in our core production process in quantities that exceed anticipated consumption within our operating cycle (which is 12 months). We classify the raw materials that we do not expect to be consumed within our operating cycle as noncurrent.
Scheduel of Prepaid Expenses and Other Current Assets
Prepaid expenses and other current assets consisted of the following at September 30, 2015 and December 31, 2014 (in thousands):
 
 
September 30,
2015
 
December 31,
2014
Prepaid expenses
 
$
64,337

 
$
42,193

Derivative instruments 
 
1,733

 
9,791

Restricted cash
 
39,756

 
74,695

Other current assets
 
104,573

 
75,472

Prepaid expenses and other current assets
 
$
210,399

 
$
202,151

Schedule of Property, Plant and Equipment, Net
Property, plant and equipment, net consisted of the following at September 30, 2015 and December 31, 2014 (in thousands):
 
 
September 30,
2015
 
December 31,
2014
Land
 
$
12,155

 
$
12,378

Buildings and improvements (1)
 
411,594

 
397,087

Machinery and equipment (1)
 
1,815,151

 
1,649,363

Office equipment and furniture
 
141,751

 
134,268

Leasehold improvements
 
50,392

 
50,096

Construction in progress
 
41,909

 
154,497

Stored assets (2)
 
139,507

 
155,389

Property, plant and equipment, gross
 
2,612,459

 
2,553,078

Less: accumulated depreciation
 
(1,282,405
)
 
(1,133,090
)
Property, plant and equipment, net
 
$
1,330,054

 
$
1,419,988


(1)
In June 2015, we reclassified $15.2 million and $2.5 million from "Assets held for sale" to "Building and improvements" and "Machinery and equipment," respectively, as these assets no longer met the criteria to be classified as held for sale.

(2)
Consists of machinery and equipment (“stored assets”) that were originally purchased for installation in our previously planned manufacturing capacity expansions. We intend to install and place the stored assets into service when such assets are required or beneficial to our existing installed manufacturing capacity or when market demand supports additional or market-specific manufacturing capacity. During the nine months ended September 30, 2015, we transferred $15.9 million of stored assets to our manufacturing facility in Perrysburg, Ohio for use in the production of solar modules. As the remaining stored assets are neither in the condition nor location to produce modules as intended, we will not begin depreciation until such assets are placed into service. The stored assets are evaluated for impairment under a held and used impairment model whenever events or changes in business circumstances arise, including consideration of technological obsolescence, that may indicate that the carrying amount of our long-lived assets may not be recoverable. We ceased the capitalization of interest on our stored assets once they were physically received from the related machinery and equipment vendors.

Schedule of PV Solar Power Systems, Net
PV solar power systems, net consisted of the following at September 30, 2015 and December 31, 2014 (in thousands):
 
 
September 30,
2015
 
December 31,
2014
PV solar power systems, gross
 
$
96,532

 
$
47,727

Accumulated depreciation
 
(3,112
)
 
(1,334
)
PV solar power systems, net
 
$
93,420

 
$
46,393


Schedule of Capitalized Interest
The components of interest expense and capitalized interest were as follows during the three and nine months ended September 30, 2015 and 2014 (in thousands):
 
 
Three Months Ended
September 30,
 
Nine Months Ended
September 30,
 
 
2015
 
2014
 
2015
 
2014
Interest cost incurred
 
$
(5,697
)
 
$
(2,415
)
 
$
(13,923
)
 
$
(7,451
)
Interest cost capitalized — property, plant and equipment
 
290

 
544

 
1,152

 
1,566

Interest cost capitalized — project assets
 
3,632

 
1,782

 
9,976

 
4,456

Interest expense, net
 
$
(1,775
)
 
$
(89
)
 
$
(2,795
)
 
$
(1,429
)
Schedule of Project Assets and Deferred Project Costs
Project assets and deferred project costs consisted of the following at September 30, 2015 and December 31, 2014 (in thousands):
 
 
September 30,
2015
 
December 31,
2014
Project assets — land
 
$
27,229

 
$
20,170

Project assets — development costs including project acquisition costs
 
383,210

 
359,203

Project assets — construction costs
 
619,997

 
408,402

Project assets 
 
1,030,436

 
787,775

Deferred project costs — current
 
98,421

 
29,354

Deferred project costs — noncurrent
 

 
22,573

Deferred project costs
 
98,421

 
51,927

Total project assets and deferred project costs
 
$
1,128,857

 
$
839,702

Schedule of Other Assets, Noncurrent
Other assets consisted of the following at September 30, 2015 and December 31, 2014 (in thousands):
 
 
September 30,
2015
 
December 31,
2014
Notes receivable (1)
 
$
12,111

 
$
12,096

Income taxes receivable
 
4,058

 
4,850

Deferred rent
 
23,433

 
23,823

Other
 
25,571

 
20,901

Other assets
 
$
65,173

 
$
61,670


(1)
On April 8, 2009, we entered into a credit facility agreement with a solar power project entity of one of our customers for an available amount of €17.5 million to provide financing for a PV solar power system. The credit facility replaced a bridge loan that we had made to this entity. The credit facility bears interest at 8.0% per annum payable quarterly with the full amount due on December 31, 2026. As of September 30, 2015 and December 31, 2014, the balance on the credit facility was €7.0 million ($7.9 million and $8.5 million, respectively, at the balance sheet dates). On February 7, 2014, we entered into a convertible loan agreement with a strategic entity for an available amount of up to $5.0 million. The loan bears interest at 8.0% per annum. As of September 30, 2015 and December 31, 2014, the balance outstanding on the convertible loan was $4.3 million and $3.5 million, respectively.
Schedule of Goodwill
Goodwill, summarized by relevant reporting unit, consisted of the following as of September 30, 2015 and December 31, 2014 (in thousands):
 
 
December 31,
2014

Acquisitions

September 30, 2015
CdTe components
 
$
403,420

 
$

 
$
403,420

Crystalline silicon components
 
6,097

 

 
6,097

Systems
 
68,833

 

 
68,833

Accumulated impairment losses
 
(393,365
)
 

 
(393,365
)
Total
 
$
84,985

 
$

 
$
84,985

Schedule of Other Intangibles, Net
The following tables summarize our intangible assets at September 30, 2015 and December 31, 2014 (in thousands):
 
 
September 30, 2015
 
 
Gross Amount
 
Accumulated Amortization
 
Net Amount
Patents
 
$
5,523

 
$
(1,610
)
 
$
3,913

Developed technology
 
114,614

 
(6,057
)
 
108,557

Total
 
$
120,137

 
$
(7,667
)
 
$
112,470

 
 
December 31, 2014
 
 
Gross Amount
 
Accumulated Amortization
 
Net Amount
Patents
 
5,347

 
$
(1,208
)
 
$
4,139

Developed technology
 
2,757

 
(460
)
 
2,297

In-process research and development
 
112,800

 

 
112,800

Total
 
$
120,904

 
$
(1,668
)
 
$
119,236

Schedule of Accrued Expenses
Accrued expenses consisted of the following at September 30, 2015 and December 31, 2014 (in thousands):
 
 
September 30,
2015
 
December 31,
2014
Accrued compensation and benefits
 
$
57,641

 
$
43,072

Accrued property, plant and equipment
 
12,077

 
30,723

Accrued inventory and balance of systems parts
 
58,471

 
36,233

Accrued project assets and deferred project costs
 
163,164

 
113,012

Product warranty liability (1)
 
48,311

 
69,656

Accrued expenses in excess of normal product warranty liability and related expenses (1)
 
6,383

 
7,800

Other
 
66,120

 
87,660

Accrued expenses
 
$
412,167

 
$
388,156


(1)
See Note 12. “Commitments and Contingencies” to our condensed consolidated financial statements for further discussion of “Product warranty liability” and “Accrued expenses in excess of normal product warranty liability and related expenses.”

Schedule of Other Current Liabilities
Other current liabilities

Other current liabilities consisted of the following at September 30, 2015 and December 31, 2014 (in thousands):
 
 
September 30,
2015
 
December 31,
2014
Deferred revenue
 
$
9,199

 
$
21,879

Derivative instruments 
 
10,299

 
7,657

Contingent consideration (1)
 
4,132

 
36,817

Financing liability (2)
 
5,289

 

Other
 
14,116

 
22,349

Other current liabilities
 
$
43,035

 
$
88,702


(1)
See Note 12. “Commitments and Contingencies” to our condensed consolidated financial statements for further discussion.

(2)
See Note 9. “Investments in Unconsolidated Affiliates and Joint Ventures” to our condensed consolidated financial statements for further discussion of the financing liabilities associated with our leaseback of the Maryland Solar project.
Schedule of Other Liabilities
Other liabilities

Other liabilities consisted of the following at September 30, 2015 and December 31, 2014 (in thousands):
 
 
September 30,
2015
 
December 31,
2014
Product warranty liability (1)
 
$
184,759

 
$
153,401

Other taxes payable
 
54,523

 
82,555

Derivative instruments
 
15,364

 
9,041

Contingent consideration (1)
 
7,237

 
17,077

Liability in excess of normal product warranty liability and related expenses (1)
 
20,111

 
23,139

Financing liability (2)
 
37,207

 

Other
 
45,308

 
35,333

Other liabilities
 
$
364,509

 
$
320,546


(1)
See Note 12. “Commitments and Contingencies” to our condensed consolidated financial statements for further discussion on “Product warranty liability,” “Contingent consideration,” and “Liability in excess of normal product warranty liability and related expenses.”

(2)
See Note 9. “Investments in Unconsolidated Affiliates and Joint Ventures” to our condensed consolidated financial statements for further discussion of the financing liabilities associated with our leaseback of the Maryland Solar project.