6. Consolidated Balance Sheet Details (Tables)
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9 Months Ended |
Sep. 30, 2015 |
Balance Sheet Related Disclosures [Abstract] |
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Schedule of Accounts Receivable |
Accounts receivable trade, net
Accounts receivable trade, net consisted of the following at September 30, 2015 and December 31, 2014 (in thousands): | | | | | | | | | | | | September 30, 2015 | | December 31, 2014 | Accounts receivable trade, gross | | $ | 328,929 |
| | $ | 142,542 |
| Allowance for doubtful accounts | | (2 | ) | | (7,108 | ) | Accounts receivable trade, net | | $ | 328,927 |
| | $ | 135,434 |
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At September 30, 2015 and December 31, 2014, $20.6 million and $21.4 million, respectively, of our accounts receivable trade, net were secured by letters of credit, bank guarantees, or other forms of financial security issued by creditworthy financial institutions.
Accounts receivable, unbilled and retainage Accounts receivable, unbilled and retainage consisted of the following at September 30, 2015 and December 31, 2014 (in thousands): | | | | | | | | | | | | September 30, 2015 | | December 31, 2014 | Accounts receivable, unbilled | | $ | 219,455 |
| | $ | 41,868 |
| Retainage | | 21,664 |
| | 35,103 |
| Accounts receivable, unbilled and retainage | | $ | 241,119 |
| | $ | 76,971 |
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Schedule of Inventories, Current and Noncurrent |
Inventories consisted of the following at September 30, 2015 and December 31, 2014 (in thousands): | | | | | | | | | | | | September 30, 2015 | | December 31, 2014 | Raw materials | | $ | 158,816 |
| | $ | 157,468 |
| Work in process | | 25,467 |
| | 20,829 |
| Finished goods | | 303,458 |
| | 442,408 |
| Inventories | | $ | 487,741 |
| | $ | 620,705 |
| Inventories — current | | $ | 379,183 |
| | $ | 505,088 |
| Inventories — noncurrent (1) | | $ | 108,558 |
| | $ | 115,617 |
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| | (1) | We purchase a critical raw material that is used in our core production process in quantities that exceed anticipated consumption within our operating cycle (which is 12 months). We classify the raw materials that we do not expect to be consumed within our operating cycle as noncurrent. |
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Scheduel of Prepaid Expenses and Other Current Assets |
Prepaid expenses and other current assets consisted of the following at September 30, 2015 and December 31, 2014 (in thousands): | | | | | | | | | | | | September 30, 2015 | | December 31, 2014 | Prepaid expenses | | $ | 64,337 |
| | $ | 42,193 |
| Derivative instruments | | 1,733 |
| | 9,791 |
| Restricted cash | | 39,756 |
| | 74,695 |
| Other current assets | | 104,573 |
| | 75,472 |
| Prepaid expenses and other current assets | | $ | 210,399 |
| | $ | 202,151 |
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Schedule of Property, Plant and Equipment, Net |
Property, plant and equipment, net consisted of the following at September 30, 2015 and December 31, 2014 (in thousands): | | | | | | | | | | | | September 30, 2015 | | December 31, 2014 | Land | | $ | 12,155 |
| | $ | 12,378 |
| Buildings and improvements (1) | | 411,594 |
| | 397,087 |
| Machinery and equipment (1) | | 1,815,151 |
| | 1,649,363 |
| Office equipment and furniture | | 141,751 |
| | 134,268 |
| Leasehold improvements | | 50,392 |
| | 50,096 |
| Construction in progress | | 41,909 |
| | 154,497 |
| Stored assets (2) | | 139,507 |
| | 155,389 |
| Property, plant and equipment, gross | | 2,612,459 |
| | 2,553,078 |
| Less: accumulated depreciation | | (1,282,405 | ) | | (1,133,090 | ) | Property, plant and equipment, net | | $ | 1,330,054 |
| | $ | 1,419,988 |
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| | (1) | In June 2015, we reclassified $15.2 million and $2.5 million from "Assets held for sale" to "Building and improvements" and "Machinery and equipment," respectively, as these assets no longer met the criteria to be classified as held for sale. |
| | (2) | Consists of machinery and equipment (“stored assets”) that were originally purchased for installation in our previously planned manufacturing capacity expansions. We intend to install and place the stored assets into service when such assets are required or beneficial to our existing installed manufacturing capacity or when market demand supports additional or market-specific manufacturing capacity. During the nine months ended September 30, 2015, we transferred $15.9 million of stored assets to our manufacturing facility in Perrysburg, Ohio for use in the production of solar modules. As the remaining stored assets are neither in the condition nor location to produce modules as intended, we will not begin depreciation until such assets are placed into service. The stored assets are evaluated for impairment under a held and used impairment model whenever events or changes in business circumstances arise, including consideration of technological obsolescence, that may indicate that the carrying amount of our long-lived assets may not be recoverable. We ceased the capitalization of interest on our stored assets once they were physically received from the related machinery and equipment vendors. |
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Schedule of PV Solar Power Systems, Net |
PV solar power systems, net consisted of the following at September 30, 2015 and December 31, 2014 (in thousands): | | | | | | | | | | | | September 30, 2015 | | December 31, 2014 | PV solar power systems, gross | | $ | 96,532 |
| | $ | 47,727 |
| Accumulated depreciation | | (3,112 | ) | | (1,334 | ) | PV solar power systems, net | | $ | 93,420 |
| | $ | 46,393 |
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Schedule of Capitalized Interest |
The components of interest expense and capitalized interest were as follows during the three and nine months ended September 30, 2015 and 2014 (in thousands): | | | | | | | | | | | | | | | | | | | | Three Months Ended September 30, | | Nine Months Ended September 30, | | | 2015 | | 2014 | | 2015 | | 2014 | Interest cost incurred | | $ | (5,697 | ) | | $ | (2,415 | ) | | $ | (13,923 | ) | | $ | (7,451 | ) | Interest cost capitalized — property, plant and equipment | | 290 |
| | 544 |
| | 1,152 |
| | 1,566 |
| Interest cost capitalized — project assets | | 3,632 |
| | 1,782 |
| | 9,976 |
| | 4,456 |
| Interest expense, net | | $ | (1,775 | ) | | $ | (89 | ) | | $ | (2,795 | ) | | $ | (1,429 | ) |
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Schedule of Project Assets and Deferred Project Costs |
Project assets and deferred project costs consisted of the following at September 30, 2015 and December 31, 2014 (in thousands): | | | | | | | | | | | | September 30, 2015 | | December 31, 2014 | Project assets — land | | $ | 27,229 |
| | $ | 20,170 |
| Project assets — development costs including project acquisition costs | | 383,210 |
| | 359,203 |
| Project assets — construction costs | | 619,997 |
| | 408,402 |
| Project assets | | 1,030,436 |
| | 787,775 |
| Deferred project costs — current | | 98,421 |
| | 29,354 |
| Deferred project costs — noncurrent | | — |
| | 22,573 |
| Deferred project costs | | 98,421 |
| | 51,927 |
| Total project assets and deferred project costs | | $ | 1,128,857 |
| | $ | 839,702 |
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Schedule of Other Assets, Noncurrent |
Other assets consisted of the following at September 30, 2015 and December 31, 2014 (in thousands): | | | | | | | | | | | | September 30, 2015 | | December 31, 2014 | Notes receivable (1) | | $ | 12,111 |
| | $ | 12,096 |
| Income taxes receivable | | 4,058 |
| | 4,850 |
| Deferred rent | | 23,433 |
| | 23,823 |
| Other | | 25,571 |
| | 20,901 |
| Other assets | | $ | 65,173 |
| | $ | 61,670 |
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| | (1) | On April 8, 2009, we entered into a credit facility agreement with a solar power project entity of one of our customers for an available amount of €17.5 million to provide financing for a PV solar power system. The credit facility replaced a bridge loan that we had made to this entity. The credit facility bears interest at 8.0% per annum payable quarterly with the full amount due on December 31, 2026. As of September 30, 2015 and December 31, 2014, the balance on the credit facility was €7.0 million ($7.9 million and $8.5 million, respectively, at the balance sheet dates). On February 7, 2014, we entered into a convertible loan agreement with a strategic entity for an available amount of up to $5.0 million. The loan bears interest at 8.0% per annum. As of September 30, 2015 and December 31, 2014, the balance outstanding on the convertible loan was $4.3 million and $3.5 million, respectively. |
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Schedule of Goodwill |
Goodwill, summarized by relevant reporting unit, consisted of the following as of September 30, 2015 and December 31, 2014 (in thousands): | | | | | | | | | | | | | | | | December 31, 2014 |
| Acquisitions |
| September 30, 2015 | CdTe components | | $ | 403,420 |
| | $ | — |
| | $ | 403,420 |
| Crystalline silicon components | | 6,097 |
| | — |
| | 6,097 |
| Systems | | 68,833 |
| | — |
| | 68,833 |
| Accumulated impairment losses | | (393,365 | ) | | — |
| | (393,365 | ) | Total | | $ | 84,985 |
| | $ | — |
| | $ | 84,985 |
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Schedule of Other Intangibles, Net |
The following tables summarize our intangible assets at September 30, 2015 and December 31, 2014 (in thousands): | | | | | | | | | | | | | | | | September 30, 2015 | | | Gross Amount | | Accumulated Amortization | | Net Amount | Patents | | $ | 5,523 |
| | $ | (1,610 | ) | | $ | 3,913 |
| Developed technology | | 114,614 |
| | (6,057 | ) | | 108,557 |
| Total | | $ | 120,137 |
| | $ | (7,667 | ) | | $ | 112,470 |
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| | | | | | | | | | | | | | | | December 31, 2014 | | | Gross Amount | | Accumulated Amortization | | Net Amount | Patents | | 5,347 |
| | $ | (1,208 | ) | | $ | 4,139 |
| Developed technology | | 2,757 |
| | (460 | ) | | 2,297 |
| In-process research and development | | 112,800 |
| | — |
| | 112,800 |
| Total | | $ | 120,904 |
| | $ | (1,668 | ) | | $ | 119,236 |
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Schedule of Accrued Expenses |
Accrued expenses consisted of the following at September 30, 2015 and December 31, 2014 (in thousands): | | | | | | | | | | | | September 30, 2015 | | December 31, 2014 | Accrued compensation and benefits | | $ | 57,641 |
| | $ | 43,072 |
| Accrued property, plant and equipment | | 12,077 |
| | 30,723 |
| Accrued inventory and balance of systems parts | | 58,471 |
| | 36,233 |
| Accrued project assets and deferred project costs | | 163,164 |
| | 113,012 |
| Product warranty liability (1) | | 48,311 |
| | 69,656 |
| Accrued expenses in excess of normal product warranty liability and related expenses (1) | | 6,383 |
| | 7,800 |
| Other | | 66,120 |
| | 87,660 |
| Accrued expenses | | $ | 412,167 |
| | $ | 388,156 |
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| | (1) | See Note 12. “Commitments and Contingencies” to our condensed consolidated financial statements for further discussion of “Product warranty liability” and “Accrued expenses in excess of normal product warranty liability and related expenses.” |
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Schedule of Other Current Liabilities |
Other current liabilities
Other current liabilities consisted of the following at September 30, 2015 and December 31, 2014 (in thousands): | | | | | | | | | | | | September 30, 2015 | | December 31, 2014 | Deferred revenue | | $ | 9,199 |
| | $ | 21,879 |
| Derivative instruments | | 10,299 |
| | 7,657 |
| Contingent consideration (1) | | 4,132 |
| | 36,817 |
| Financing liability (2) | | 5,289 |
| | — |
| Other | | 14,116 |
| | 22,349 |
| Other current liabilities | | $ | 43,035 |
| | $ | 88,702 |
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| | (1) | See Note 12. “Commitments and Contingencies” to our condensed consolidated financial statements for further discussion. |
| | (2) | See Note 9. “Investments in Unconsolidated Affiliates and Joint Ventures” to our condensed consolidated financial statements for further discussion of the financing liabilities associated with our leaseback of the Maryland Solar project. |
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Schedule of Other Liabilities |
Other liabilities
Other liabilities consisted of the following at September 30, 2015 and December 31, 2014 (in thousands): | | | | | | | | | | | | September 30, 2015 | | December 31, 2014 | Product warranty liability (1) | | $ | 184,759 |
| | $ | 153,401 |
| Other taxes payable | | 54,523 |
| | 82,555 |
| Derivative instruments | | 15,364 |
| | 9,041 |
| Contingent consideration (1) | | 7,237 |
| | 17,077 |
| Liability in excess of normal product warranty liability and related expenses (1) | | 20,111 |
| | 23,139 |
| Financing liability (2) | | 37,207 |
| | — |
| Other | | 45,308 |
| | 35,333 |
| Other liabilities | | $ | 364,509 |
| | $ | 320,546 |
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| | (1) | See Note 12. “Commitments and Contingencies” to our condensed consolidated financial statements for further discussion on “Product warranty liability,” “Contingent consideration,” and “Liability in excess of normal product warranty liability and related expenses.” |
| | (2) | See Note 9. “Investments in Unconsolidated Affiliates and Joint Ventures” to our condensed consolidated financial statements for further discussion of the financing liabilities associated with our leaseback of the Maryland Solar project. |
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