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Segment And Geographic Information
12 Months Ended
Dec. 31, 2012
Segment Reporting [Abstract]  
Segment and Geographic Information
Segment and Geographic Information
Segment Information
The Company operates in two principal business segments: Olefins and Vinyls. These segments are strategic business units that offer a variety of different products. The Company manages each segment separately as each business requires different technology and marketing strategies.
The Company's Olefins segment manufactures and markets polyethylene, styrene monomer and various ethylene co-products. The Company's ethylene production is used in the Company's polyethylene, styrene and VCM operations. In addition, the Company sells ethylene and ethylene co-products, primarily propylene, crude butadiene, pyrolysis gasoline and hydrogen, to external customers.
The majority of sales in the Company's Olefins business are made under long-term agreements where contract volumes are established within a range (typically, more than one year). Earlier terminations may occur if the parties fail to agree on price and deliveries are suspended for a period of several months. In most cases, these contracts also contemplate extension of the term unless specifically terminated by one of the parties. No single customer accounted for more than 10% of sales in the Olefins segment for the years ended December 31, 2012, 2011 or 2010.
The Company's Vinyls segment manufactures and markets PVC, VCM, chlorine, caustic soda and ethylene. The Company also manufactures and sells products fabricated from PVC that the Company produces, including pipe, window and door profiles and fence. The Company's main manufacturing complex is located in Calvert City. It includes an ethylene plant, a chlor-alkali plant, a VCM plant and a PVC plant. The Company also operates a PVC and VCM manufacturing facility in Geismar, Louisiana. In addition, the Company owns a 59% interest in a PVC joint venture in China.
The Company uses its chlorine, VCM and PVC production to manufacture building products at the Company's 10 regional plants. For the years ended December 31, 2012 and 2011, no single customer accounted for more than 10% of sales in the Vinyls segment. For the year ended December 31, 2010, one customer in the Company's Vinyls segment accounted for 10.6% of segment net sales.
The accounting policies of the individual segments are the same as those described in Note 1.
 
 
Year Ended December 31,
 
 
2012
 
2011
 
2010
Net external sales
 
 
 
 
 
 
Olefins
 
 
 
 
 
 
Polyethylene
 
$
1,658,551

 
$
1,772,144

 
$
1,656,203

Styrene, feedstock and other
 
841,427

 
795,698

 
605,009

Total olefins
 
2,499,978

 
2,567,842

 
2,261,212

Vinyls
 
 
 
 
 
 
PVC, caustic soda and other
 
743,275

 
757,314

 
558,156

Building products
 
327,788

 
294,692

 
352,419

Total vinyls
 
1,071,063

 
1,052,006

 
910,575

 
 
$
3,571,041

 
$
3,619,848

 
$
3,171,787

 
 
 
 
 
 
 
Intersegment sales
 
 
 
 
 
 
Olefins
 
$
318,322

 
$
444,889

 
$
322,125

Vinyls
 
1,603

 
1,474

 
1,047

 
 
$
319,925

 
$
446,363

 
$
323,172

 
 
 
 
 
 
 
Income (loss) from operations
 
 
 
 
 
 
Olefins
 
$
552,762

 
$
459,266

 
$
460,027

Vinyls
 
85,942

 
4,012

 
(62,429
)
Corporate and other
 
(23,353
)
 
(16,482
)
 
(19,234
)
 
 
$
615,351

 
$
446,796

 
$
378,364

 
 
 
 
 
 
 
Depreciation and amortization
 
 
 
 
 
 
Olefins
 
$
97,906

 
$
86,915

 
$
86,086

Vinyls
 
46,146

 
43,877

 
42,062

Corporate and other
 
489

 
605

 
584

 
 
$
144,541

 
$
131,397

 
$
128,732

 
 
 
 
 
 
 
Other income (expense), net
 
 
 
 
 
 
Olefins
 
$
3,899

 
$
2,813

 
$
440

Vinyls
 
(965
)
 
194

 
399

Corporate and other
 
586

 
2,621

 
3,632

 
 
$
3,520

 
$
5,628

 
$
4,471

 
 
 
 
 
 
 
Provision for (benefit from) income taxes
 
 
 
 
 
 
Olefins
 
$
177,176

 
$
149,033

 
$
147,296

Vinyls
 
22,389

 
(2,193
)
 
(24,519
)
Corporate and other
 
49

 
(4,374
)
 
(1,210
)
 
 
$
199,614

 
$
142,466

 
$
121,567

 
 
 
 
 
 
 
Capital expenditures
 
 
 
 
 
 
Olefins
 
$
135,886

 
$
90,641

 
$
37,865

Vinyls
 
246,827

 
84,192

 
42,371

Corporate and other
 
4,169

 
2,010

 
1,033

 
 
$
386,882

 
$
176,843

 
$
81,269


 
 
December 31, 2012
 
December 31, 2011
Total assets
 
 
 
 
Olefins
 
$
1,439,308

 
$
1,441,752

Vinyls
 
1,030,912

 
824,825

Corporate and other
 
941,976

 
1,000,244

 
 
$
3,412,196

 
$
3,266,821


In the first quarter of 2011, in order to better reflect large buyer market related pricing, the Company changed its intersegment market pricing methodology used to account for intersegment sales of ethylene sold from the Olefins segment to the Vinyls segment. Had this pricing methodology been in effect on January 1, 2010, the impact on Olefins segment income from operations for 2010 would be a reduction of $29,813. This reduction would be offset by an improvement in the Vinyls and Corporate segments' operating results for 2010 of $25,536 and $4,277, respectively. The improvement in the Corporate segment's loss from operations is attributable to a reduction in intercompany profit in inventory reserve related to sales from the Olefins segment to the Vinyls segment. There would be no impact on the Company's reported consolidated income from operations for 2010.
A reconciliation of total segment income from operations to consolidated income before income taxes is as follows:
 
 
Year Ended December 31,
 
 
2012
 
2011
 
2010
Income from operations for reportable segments
 
$
615,351

 
$
446,796

 
$
378,364

Interest expense
 
(43,049
)
 
(50,992
)
 
(39,875
)
Debt retirement costs
 
(7,082
)
 

 

Gain from sales of equity securities
 
16,429

 

 

Other income, net
 
3,520

 
5,628

 
4,471

Income before income taxes
 
$
585,169

 
$
401,432

 
$
342,960


Geographic Information
 
 
Year Ended December 31,
 
 
2012
 
2011
 
2010
Sales to external customers (1)
 
 
 
 
 
 
United States
 
$
3,176,202

 
$
3,221,562

 
$
2,832,980

Foreign
 
 
 
 
 
 
   Canada
 
294,643

 
247,357

 
214,662

   Switzerland
 
32,927

 
19,922

 
257

   Singapore
 
15,308

 
29,210

 
32,733

   Other
 
51,961

 
101,797

 
91,155

 
 
$
3,571,041

 
$
3,619,848

 
$
3,171,787

 
 
December 31, 2012
 
December 31, 2011
Long-lived assets
 
 
 
 
United States
 
$
1,502,902

 
$
1,223,073

Foreign
 
7,146

 
8,993

 
 
$
1,510,048

 
$
1,232,066


______________________________
(1)
Revenues are attributed to countries based on location of customer.