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Restructuring Charges
3 Months Ended
Mar. 31, 2012
Restructuring Charges [Abstract]  
Restructuring Charges

10. Restructuring Charges:

As part of our strategic priorities of manufacturing and sourcing excellence and expense reduction, we initiated various manufacturing rationalization actions designed to lower our cost structure. We expanded these expense reductions across the organization by initiating a number of activities to rationalize and reorganize various support and administrative functions. Restructuring charges are not included in our calculation of segment profit (loss), see Note 13 for further discussion. Detailed below are the restructuring activities that we incurred additional expense in 2012.

2010 Plans

Refrigeration

We began to exit certain Refrigeration manufacturing operations in Milperra, Australia in 2010, specifically our OEM coil manufacturing and contract coil manufacturing. The exit of our OEM coil manufacturing was substantially complete in 2010. We initiated restructuring activities related to exiting contract coil manufacturing in the third quarter of 2010. The remaining costs related to this restructuring activity primarily relate to plant closure costs. In the first quarter of 2012, we recognized $0.2 million in plant closure costs. We reversed $0.3 million in severance charges in the first quarter of 2012 to adjust estimated charges for our OEM coil manufacturing restructuring to actual.

 

Service Experts

We began to reorganize certain administrative functions and the management structure of our Service Experts business in 2010 and initiated two actions. The first action was to reorganize the administrative operations of an acquired company and was completed in 2010. The second action, initiated in the fourth quarter of 2010, was to reorganize the management structure of our Service Experts business. We recognized $0.4 million in severance and other costs in the first quarter of 2012. This reorganization is substantially complete.

2009 and Prior Plans

Regional Distribution Network

In the fourth quarter of 2008, we commenced the transition of activities performed at our North American Parts Center in Des Moines, Iowa to other locations, including our North American Distribution Center in Marshalltown, Iowa. In the first quarter of 2012, we recognized $2.6 million primarily in lease termination charges. The total expected restructuring charges for the regional distribution network is $6.6 million of which $6.2 million were incurred to date.

Total Restructuring

Information regarding the restructuring charges for all plans is as follows (in millions):

 

 

                         
    Charges
Incurred in
2012
    Charges
Incurred to
Date
    Total
Charges
Expected to
be Incurred
 

Severance and related expense

  $ —       $ 33.9     $ 33.9  

Asset write-offs and accelerated depreciation

    —         11.8       11.8  

Equipment moves

    0.1       1.9       2.2  

Lease termination

    2.5       9.6       9.6  

Other

    0.5       18.3       19.3  
   

 

 

   

 

 

   

 

 

 

Total

  $ 3.1     $ 75.5     $ 76.8  
   

 

 

   

 

 

   

 

 

 

Information regarding the restructuring charges by segment is as follows (in millions):

 

 

                         
    Charges
Incurred in
2012
    Charges
Incurred to
Date
    Total
Charges
Expected to
be Incurred
 

Residential Heating & Cooling

  $ 2.7     $ 21.0     $ 22.1  

Commercial Heating & Cooling

    —         12.6       12.6  

Service Experts

    0.4       9.1       9.3  

Refrigeration

    —         27.1       27.1  

Corporate & Other

    —         5.7       5.7  
   

 

 

   

 

 

   

 

 

 

Total

  $ 3.1     $ 75.5     $ 76.8  
   

 

 

   

 

 

   

 

 

 

Restructuring reserves are included in Accrued Expenses in the accompanying Consolidated Balance Sheets. The table below details activity within the restructuring reserves for the first quarter of 2012 (in millions):

 

 

                                         

Description of Reserves

  Balance as of
December 31,
2011
    Charged
to
Earnings
    Cash
Utilization
    Non-Cash
Utilization
and Other
    Balance as of
March  31,
2012
 

Severance and related expense

  $ 2.5     $ —       $ (0.7   $ —       $ 1.8  

Asset write-offs and accelerated depreciation

    —         —         —         —         —    

Equipment moves

    —         0.1       (0.1     —         —    

Lease termination

    —         2.5       —         —         2.5  

Other

    0.1       0.5       (0.6     0.1       0.1  
   

 

 

   

 

 

   

 

 

   

 

 

   

 

 

 

Total restructuring reserves

  $ 2.6     $ 3.1     $ (1.4   $ 0.1     $ 4.4