-----BEGIN PRIVACY-ENHANCED MESSAGE----- Proc-Type: 2001,MIC-CLEAR Originator-Name: webmaster@www.sec.gov Originator-Key-Asymmetric: MFgwCgYEVQgBAQICAf8DSgAwRwJAW2sNKK9AVtBzYZmr6aGjlWyK3XmZv3dTINen TWSM7vrzLADbmYQaionwg5sDW3P6oaM5D3tdezXMm7z1T+B+twIDAQAB MIC-Info: RSA-MD5,RSA, R2JSX8DjxQu1iqUDtfYBNM6ouDiKeJvAr9t8mnsJDJ37ahWUQ35KfEW7Rl8gWs9C b1NtvYX6gBBVQml1dtdlZA== 0001193125-03-034437.txt : 20030812 0001193125-03-034437.hdr.sgml : 20030812 20030812170601 ACCESSION NUMBER: 0001193125-03-034437 CONFORMED SUBMISSION TYPE: 10-Q PUBLIC DOCUMENT COUNT: 4 CONFORMED PERIOD OF REPORT: 20030630 FILED AS OF DATE: 20030812 FILER: COMPANY DATA: COMPANY CONFORMED NAME: PLIANT CORP CENTRAL INDEX KEY: 0001049442 STANDARD INDUSTRIAL CLASSIFICATION: PLASTICS, FOIL & COATED PAPER BAGS [2673] IRS NUMBER: 870496065 STATE OF INCORPORATION: UT FISCAL YEAR END: 1231 FILING VALUES: FORM TYPE: 10-Q SEC ACT: 1934 Act SEC FILE NUMBER: 333-40067 FILM NUMBER: 03838278 BUSINESS ADDRESS: STREET 1: 1475 WOODFIELD ROAD CITY: SCHAUMBURG STATE: IL ZIP: 60173 BUSINESS PHONE: 8479693300 MAIL ADDRESS: STREET 1: 1475 WOODFIELD ROAD CITY: SCHAUMBURG STATE: IL ZIP: 60173 FORMER COMPANY: FORMER CONFORMED NAME: HUNTSMAN PACKAGING CORP DATE OF NAME CHANGE: 19971110 10-Q 1 d10q.htm FORM 10-Q Form 10-Q
Table of Contents

 

SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

 


 

FORM 10-Q

 

(Mark One)

 

x   QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES  EXCHANGE ACT OF 1934

For the quarterly period ended June 30, 2003

 

OR

 

¨   TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES  EXCHANGE ACT OF 1934

For the transition period from                                      to                                     

 

Commission file number 333-40067

 

PLIANT CORPORATION

(Exact name of registrant as specified in its charter)

 

Utah   87-0496065

(State or other jurisdiction of

incorporation or organization)

 

(I.R.S. Employer

Identification No.)

 

1475 Woodfield Road, Suite 700

Schaumburg, IL 60173

(847) 969-3300

(Address of principal executive offices and telephone number)

 

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes x      No  ¨

 

Indicate by check mark whether the registrant is an accelerated filer (as defined in Exchange Act Rule 12b-2).  

Yes  ¨      No  x

 

APPLICABLE ONLY TO CORPORATE ISSUERS:

 

Indicate the number of shares outstanding of each of the issuer’s classes of common stock, as of the latest practicable date. On August 12, 2003, there were 576,878 outstanding shares of the registrant’s Common Stock.

 



Table of Contents

PLIANT CORPORATION AND SUBSIDIARIES

 

TABLE OF CONTENTS

 

     PAGE

PART I. FINANCIAL INFORMATION

    

ITEM 1. FINANCIAL STATEMENTS

    

CONDENSED CONSOLIDATED BALANCE SHEETS AS OF JUNE 30, 2003 AND
DECEMBER 31, 2002

   3

CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS FOR THE THREE AND SIX MONTHS ENDED JUNE 30, 2003 AND 2002

   4

CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS FOR THE SIX MONTHS ENDED JUNE 30, 2003 AND 2002

   5

CONDENSED CONSOLIDATED STATEMENT OF STOCKHOLDERS’ DEFICIT FOR THE SIX MONTHS ENDED JUNE 30, 2003

   6

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

   7

ITEM 2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

   19

ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

   31

ITEM 4. CONTROLS AND PROCEDURES

   31

PART II. OTHER INFORMATION

    

ITEM 1. LEGAL PROCEEDINGS

   31

ITEM 2. CHANGES IN SECURITIES AND USE OF PROCEEDS

   32

ITEM 6. EXHIBITS AND REPORTS ON FORM 8-K

   32

 

 

2


Table of Contents

PART I. FINANCIAL INFORMATION

 

ITEM 1. FINANCIAL STATEMENTS

 

PLIANT CORPORATION AND SUBSIDIARIES

 

CONDENSED CONSOLIDATED BALANCE SHEETS

AS OF JUNE 30, 2003 AND DECEMBER 31, 2002 (DOLLARS IN THOUSANDS)


 

    

(Unaudited)

June 30, 2003


   

(Audited)

December 31, 2002


 

ASSETS

                

CURRENT ASSETS:

                

Cash and cash equivalents

   $ 5,117     $ 1,635  

Receivables, net of allowances of $4,528 and $5,583, respectively

     129,752       119,023  

Inventories

     110,054       98,022  

Prepaid expenses and other

     4,016       4,149  

Income taxes receivable

     1,256       2,368  

Deferred income taxes

     8,286       8,182  
    


 


Total current assets

     258,481       233,379  

PLANT AND EQUIPMENT, net

     340,351       350,479  

GOODWILL

     203,956       203,997  

INTANGIBLE ASSETS, net

     25,435       27,034  

OTHER ASSETS

     42,112       38,314  
    


 


TOTAL ASSETS

   $ 870,335     $ 853,203  
    


 


LIABILITIES AND STOCKHOLDERS’ DEFICIT

                

CURRENT LIABILITIES:

                

Trade accounts payable

   $ 100,916     $ 113,988  

Accrued liabilities

     52,206       58,877  

Current portion of long-term debt

     351       14,745  
    


 


Total current liabilities

     153,473       187,610  

LONG-TERM DEBT, net of current portion

     782,208       721,636  

OTHER LIABILITIES

     28,788       26,977  

DEFERRED INCOME TAXES

     24,981       23,836  
    


 


Total liabilities

     989,450       960,059  
    


 


Minority Interest

     —         192  

REDEEMABLE PREFERRED STOCK – 200,000 shares authorized, designated as Series A, no par value, with a redemption and liquidation value of $1,000 per share; 140,973 shares outstanding at June 30, 2003 and 130,973 shares outstanding at December 31, 2002

     173,553       150,816  

REDEEMABLE COMMON STOCK – no par value; 60,000 shares authorized; 34,240 shares outstanding as of June 30, 2003 and December 31, 2002, net of related stockholders’ notes receivable of $6,754 at June 30, 2003 and December 31, 2002

     13,008       13,008  
    


 


       186,561       163,824  
    


 


STOCKHOLDERS’ DEFICIT:

                

Common stock – no par value; 10,000,000 shares authorized, 542,638 shares outstanding at
June 30, 2003 and December 31, 2002

     103,376       103,376  

Warrants to purchase common stock

     39,133       38,676  

Accumulated deficit

     (434,326 )     (394,420 )

Stockholders’ notes receivable

     (660 )     (660 )

Accumulated other comprehensive income (loss)

     (13,199 )     (17,844 )
    


 


Total stockholders’ deficit

     (305,676 )     (270,872 )
    


 


TOTAL LIABILITIES AND STOCKHOLDERS’ DEFICIT

   $ 870,335     $ 853,203  
    


 


 

See notes to condensed consolidated financial statements.

 

3


Table of Contents

PLIANT CORPORATION AND SUBSIDIARIES

 

CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS

FOR THE THREE AND SIX MONTHS ENDED JUNE 30, 2003 AND 2002 (IN THOUSANDS) (UNAUDITED)


 

    

Three Months Ended

June 30,


   

Six Months Ended

June 30,


 
     2003

    2002

    2003

    2002

 

NET SALES

   $ 226,573     $ 217,580     $ 467,084     $ 427,663  

COST OF SALES

     190,332       175,948       388,046       340,380  
    


 


 


 


Gross profit

     36,241       41,632       79,038       87,283  
    


 


 


 


OPERATING EXPENSES:

                                

Sales, general, and administrative

     22,257       20,725       43,573       40,015  

Research and development

     1,380       2,268       2,757       4,378  

Restructuring and other costs

     2,543       2,879       8,607       6,209  
    


 


 


 


Total operating expenses

     26,180       25,872       54,937       50,602  
    


 


 


 


OPERATING INCOME

     10,061       15,760       24,101       36,681  

INTEREST EXPENSE

     (27,382 )     (19,090 )     (47,238 )     (35,945 )

OTHER INCOME—Net

     1,263       527       1,759       979  
    


 


 


 


INCOME (LOSS) BEFORE INCOME TAXES

     (16,058 )     (2,803 )     (21,378 )     1,715  

INCOME TAX EXPENSE (BENEFIT)

     2,843       (86 )     4,866       1,856  
    


 


 


 


NET LOSS

   $ (18,901 )   $ (2,717 )   $ (26,244 )   $ (141 )
    


 


 


 


 

See notes to condensed consolidated financial statements.

 

4


Table of Contents

PLIANT CORPORATION AND SUBSIDIARIES

 

CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS

FOR THE SIX MONTHS ENDED JUNE 30, 2003 AND 2002 (IN THOUSANDS) (UNAUDITED)


 

     2003

    2002

 

CASH FLOWS FROM OPERATING ACTIVITIES:

                

Net income (loss)

   $ (26,244 )   $ (141 )
                  

Adjustments to reconcile net income (loss) to net cash provided by operating activities:

                

Depreciation and amortization

     24,538       22,917  

Amortization/write-off of deferred financing costs

     7,648       1,391  

Deferred income taxes

     1,041       (1,555 )

Provision for losses on accounts receivable

     331       90  

Non-cash plant closing costs

     3,260       —    

Gain or loss on disposal of assets

     148       (72 )

Changes in assets and liabilities:

                

Receivables

     (11,060 )     (2,763 )

Inventories

     (12,032 )     (12,900 )

Prepaid expenses and other

     133       2,225  

Income taxes payable/receivable

     1,112       905  

Intangible and other assets

     (1,697 )     (3,311 )

Trade accounts payable

     (13,072 )     9,846  

Accrued liabilities

     (8,894 )     1,992  

Other liabilities

     1,811       2,630  

Other

     (192 )     (606 )
    


 


Net cash (used in) / provided by operating activities

     (33,169 )     20,648  
    


 


CASH FLOWS FROM INVESTING ACTIVITIES:

                

Capital expenditures for plant and equipment

     (10,722 )     (21,966 )

Purchase of Decora net of cash

     —         (20,578 )
    


 


Net cash used in investing activities

     (10,722 )     (42,544 )
    


 


CASH FLOWS FROM FINANCING ACTIVITIES:

                

Net proceeds from issuance of preferred stock and warrants

     9,532       —    

Proceeds from issuance of senior subordinated debt

     250,000       103,750  

Change in stockholders’ notes receivables

     —         47  

Payment of financing fees

     (9,734 )     (5,109 )

Borrowing under revolver

     48,206       30,262  

Repayment of term debt and revolver

     (252,028 )     (100,498 )
    


 


Net cash provided by (used in) financing activities

     45,976       28,452  
    


 


EFFECT OF EXCHANGE RATE CHANGES ON CASH AND CASH EQUIVALENTS

     1,397       707  
    


 


NET INCREASE (DECREASE) IN CASH AND CASH EQUIVALENTS

     3,482       7,263  

CASH AND CASH EQUIVALENTS, BEGINNING OF THE PERIOD

     1,635       4,818  
    


 


CASH AND CASH EQUIVALENTS, END OF THE PERIOD

   $ 5,117     $ 12,081  
    


 


SUPPLEMENTAL DISCLOSURES OF CASH FLOW INFORMATION:

                

Cash paid (received) during the period for:

                

Interest

   $ 36,902     $ 31,140  

Income taxes

     2,841       1,692  

Other non-cash disclosure:

                

Preferred Stock dividends accrued but not paid

   $ 12,864     $ 11,281  

 

See notes to condensed consolidated financial statements.

 

 

5


Table of Contents

PLIANT CORPORATION AND SUBSIDIARIES

 

CONSOLIDATED STATEMENTS OF STOCKHOLDERS’ DEFICIT

FOR THE SIX MONTHS ENDED JUNE 30, 2003 (IN THOUSANDS) (UNAUDITED)


 

     Common Stock   

Warrants

To Purchase

   Accumulated    

Stockholders’

Notes

   

Accumulated

Other

Comprehensive

       
     Shares

   Amount

   Common Stock

   Deficit

    Receivable

    Income (Loss)

    Total

 

BALANCE, DECEMBER 31, 2002

   543    $ 103,376    $ 38,676    $ (394,420 )   $ (660 )   $ (17,844 )   $ (270,872 )

Net loss

   —        —        —        (26,244 )     —         —         (26,244 )

Fair value change in interest rate Derivatives classified as cash Flow hedges

   —        —        —        —         —         1,037       1,037  

Preferred stock dividend and Accretion

   —        —        —        (13,662 )     —         —         (13,662 )

Issuance of warrants

                 457                              457  

Foreign currency translation Adjustment

   —        —        —        —         —         3,608       3,608  
    
  

  

  


 


 


 


BALANCE, JUNE 30, 2003

   543    $ 103,376    $ 39,133    $ (434,326 )   $ (660 )   $ (13,199 )   $ (305,676 )
    
  

  

  


 


 


 


 

See notes to condensed consolidated financial statements.

 

6


Table of Contents

PLIANT CORPORATION AND SUBSIDIARIES

 

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (UNAUDITED)


 

1.   BASIS OF PRESENTATION

 

The accompanying condensed consolidated financial statements have been prepared, without audit, in accordance with U.S. generally accepted accounting principles and pursuant to the rules and regulations of the Securities and Exchange Commission. The information reflects all normal recurring adjustments that, in the opinion of management, are necessary for a fair presentation of the financial position, results of operations and cash flows of Pliant Corporation and its subsidiaries (“Pliant,” the “Company” or “we”) as of the dates and for the periods presented. Results of operations for the period ended June 30, 2003 are not necessarily indicative of results of operations to be expected for the full fiscal year.

 

Certain information in footnote disclosures normally included in financial statements presented in accordance with U.S. generally accepted accounting principles has been condensed or omitted in accordance with the rules and regulations of the Securities and Exchange Commission. These statements should be read in conjunction with the Company’s Annual Report on Form 10-K for the year ended December 31, 2002 and the Company’s Registration Statement on Form S-1 (File No. 333-106432). Certain reclassifications have been made to the condensed consolidated financial statements for the quarter and six months ended June 30, 2002 for comparative purposes.

 

2.   INVENTORIES

 

Inventories are valued at the lower of cost (using the first-in, first-out method) or market value. Inventories as of June 30, 2003 and December 31, 2002 consisted of the following (in thousands):

 

     June 30,
2003


   December 31,
2002


Finished goods

   $ 65,853    $ 60,758

Raw materials

     32,134      28,045

Work-in-process

     12,067      9,219
    

  

Total

   $ 110,054    $ 98,022
    

  

 

3.   RESTRUCTURING AND OTHER COSTS

 

Restructuring and other costs include plant closing costs (including costs related to relocation of manufacturing equipment), office closing costs and other costs related to workforce reductions.

 

The following table summarizes restructuring and other costs for the three and six month periods ended June 30 (in thousands):

 

   

Three Months Ended

June 30


           

Six Months Ended

June 30


    2003

    2002

            2003

            2002

Plant closing costs:

                                             

Severance

  $ (192 )   $   49             $    108             $    235

Relocation of production lines

    962       511               2,256               1,995

Leases

    —         —                 1,903               —  

Other plant closure costs

    1,226       89               2,426               869
   


 

           

           

      1,996       649               6,693               3,099
   


 

           

           

 

7


Table of Contents

Office closing and workforce reduction costs:

                           

Severance

   $ 547    $ 1,880    $ 557    $ 2,760

Leases

     —        —        1,357      —  

Other office closure costs

     —        350      —        350
    

  

  

  

       547      2,230      1,914      3,110
    

  

  

  

     $ 2,543    $ 2,879    $ 8,607    $ 6,209
    

  

  

  

 

The following table summarizes the roll-forward of the reserve from December 31, 2002 to June 30, 2003:

 

     12/31/2002

   Accruals for the Six Months Ended June 30, 2003

   Payments

    6/30/2003

    

#
Employees

Terminated


  

Accrual

Balance


  

Additional

Employees


    Severance

   

Relocated

Production

Lines


   Leases

  

Other

Plant

Closure

Costs


   Total

    

#
Employees

Terminated


  

Accrual

Balance


Plant Closing Costs:

                                                                         

Merced

   54    $ 1,527    —       $ —       $ 725    $ —      $ 533    $ 1,258    $ (2,168 )   54    $ 617

Shelbyville

   12      327    (4 )     (48 )     87      —        403      442      (731 )   8      38

Toronto

   18      124    (14 )     28       111      —        3      142      (266 )   4      —  

Decora

   145      1,727    20       128       103      —        2,717      2,948      (3,977 )   165      698

Leases

   —        641    —         —         —        1,903      —        1,903      (269 )   —        2,275
    
  

  

 


 

  

  

  

  


 
  

     229    $ 4,346    2     $ 108     $ 1,026    $ 1,903    $ 3,656    $ 6,693    $ (7,411 )   231    $ 3,628
    
  

  

 


 

  

  

  

  


 
  

Office Closing and Workforce Reduction Costs:

                                                             

Leases

   —      $ 430    —       $ —       $ —      $ 1,357    $ —      $ 1,357    $ (382 )   —      $ 1,405

Severance

   111      3,580    2       557       —        —        —        557      (2,720 )   113      1,417
    
  

  

 


 

  

  

  

  


 
  

     111    $ 4,010    2     $ 557     $ —      $ 1,357    $ —      $ 1,914    $ (3,102 )   113    $ 2,822
    
  

  

 


 

  

  

  

  


 
  

TOTAL

   340    $ 8,356    4     $ 665     $ 1,026    $ 3,260    $ 3,656    $ 8,607    $ (10,513 )   344    $ 6,450
    
  

  

 


 

  

  

  

  


 
  

 

During the second quarter of 2003, we reviewed our exit plans in Shelbyville and Toronto and were able to retain several employees in other capacities. We therefore reduced the amount of the severance accrual for these retained employees.

 

Plant Closing Costs

 

2003 accruals—During the first six months of 2003, we continued to incur costs related to the closure of our facilities in Merced, California and Shelbyville, Indiana; production rationalizations in Toronto, Canada; and the relocation of certain lines from our Merced plant and Fort Edward plant to our other facilities. In addition, we incurred expenses for consolidating our two plants in Mexico to one plant.

 

Office Closing and Workforce Reduction Costs

 

2003 accruals—During the first quarter of 2003, we accrued the present value of future lease payments on two buildings that we do not currently occupy. In connection with the 2001 restructuring plan, we vacated and subleased these facilities in 2001. During the first quarter of 2003, the sublessees defaulted on the subleases.

 

 

4.   STOCK OPTION PLANS

 

During the six months ended June 30, 2003, options to purchase 250 shares of our common stock were granted and options to purchase 2,550 shares of our common stock were cancelled in connection with employee terminations.

 

We apply Accounting Principles Board Opinion No. 25 and related interpretations in accounting for stock-based compensation plans as they relate to employees and directors. We did not have compensation expense related to stock options for the three and six month periods ended June 30, 2003 and 2002. Had the compensation cost for all the outstanding options been determined in accordance with SFAS No. 123, “Accounting for Stock-Based Compensation,”

 

8


Table of Contents

our net income (loss) for the three and six month periods ended June 30, 2003 and 2002 would have been the following pro forma amounts (in thousands):

 

     Three Months ended
June 30


   

Six Months ended

June 30


 
     2003

    2002

    2003

    2002

 

As reported

   $ (16,058 )   $ (2,803 )   $ (21,378 )   $ 1,715  

Pro forma stock compensation expense

     (188 )     (177 )     (376 )     (354 )
    


 


 


 


Pro forma

   $ (16,246 )   $ (2,980 )   $ (21,754 )   $ 1,361  
    


 


 


 


 

 

5.   INCOME TAXES

 

For the three months ended June 30, 2003, income tax expense was $2.8 million, or 17.5% of our pretax loss of $16.0 million, as compared to an income tax benefit of $0.1 million or 3.6% of loss before income taxes of $2.8 million for the three months ended June 30, 2002. For the six months ended June 30, 2003, our income tax expense was $4.9 million, or (22.9%), on pretax losses of $21.4 million as compared to an income tax expense of $1.9 million, or 108.2% on pretax income of $1.7 million for the six months ended June 30, 2002. The significant variance in the effective income tax rate is principally due to the increase in the valuation allowance which offset the United States tax benefit accrued for the 2003 net operating loss. In addition, income taxes are accrued for foreign operations since the pretax losses are principally related to the operations in the United States. The effective rate for foreign income taxes is substantially higher than the effective rate for income taxes in the United States.

 

 

6.   COMPREHENSIVE INCOME/(LOSS)

 

Other comprehensive losses for the six months ended June 30, 2003 and 2002 were $21.6 million and $3.3 million, respectively. Other comprehensive losses for the three months ended June 30, 2003 and 2002 were $14.1 million and $8.7 million, respectively. The components of other comprehensive income/(loss) are net income, the change in cumulative unrealized losses on derivatives recorded in accordance with Statement of Financial Accounting Standards No. 133 and foreign currency translation.

 

 

7.   AMENDMENT TO CREDIT FACILITIES, ISSUANCE OF PREFERRED SHARES AND ISSUANCE OF SENIOR SECURED NOTES

 

Our credit facilities require us to maintain certain key financial ratios on a quarterly basis. These key ratios include a leverage ratio and an interest coverage ratio. Effective March 24, 2003, we entered into an amendment (the “Amendment”) of our credit facilities to, among other things, permit us to issue up to $50 million of our common stock, qualified preferred stock, warrants to acquire our common stock or qualified preferred stock, or any combination of our common stock, qualified preferred stock or warrants, or other capital contributions with respect to our common stock or qualified preferred stock. The Amendment also adjusted certain financial covenants, including the leverage and interest coverage ratios. As a condition to the effectiveness of the Amendment, we agreed to issue 10,000 shares of our Series A preferred stock and warrants to purchase 43,962 shares of our common stock to J.P. Morgan Partners (BHCA), L.P. (“J.P. Morgan Partners”), and J.P. Morgan Partners agreed to purchase such shares and warrants for $10 million. We completed this sale on March 25, 2003. All of the proceeds of this sale were used to reduce our term debt. In addition, the Amendment allows us to issue an additional $40 million of equity securities between March 25, 2003 and March 31, 2005 in order to obtain cash to reduce the revolving borrowings and/or term borrowings under our credit facilities. J.P. Morgan Partners is required to purchase up to $25 million of such additional equity securities to the extent necessary to enable us to meet our leverage ratio or the target senior debt leverage ratio specified in the Amendment at the end of any calendar quarter or fiscal year ending on or before December 31, 2004. Any such additional issuance of Series A preferred stock to J.P. Morgan Partners will also include warrants to purchase 4.3962 shares of our common stock for every $1,000 face amount of preferred stock issued. Our obligations to issue and J.P. Morgan Partners’ obligation to purchase such equity securities are set forth in a Securities Purchase Agreement dated as of March 25, 2003. Generally, if we are required to issue any portion of such $25 million of equity securities under the Amendment with respect to any fiscal quarter in 2003, we must use 50% of the net proceeds from the issuance of any such equity securities to reduce our revolving borrowings, and 50% to reduce our term borrowings. If we are required to issue any such equity securities under the Amendment with respect to any fiscal quarter in 2004, we must use 100% of the net proceeds to reduce our term borrowings. The issuance of the remaining $15 million of equity securities is voluntary on our part, and neither

 

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J.P. Morgan Partners nor any other person is required to purchase such equity securities. We incurred an amendment fee of $2.2 million in connection with the Amendment. We also incurred approximately $0.5 million of legal and administrative expenses in connection with negotiating the Amendment and the issuance of 10,000 shares of Series A preferred stock and related warrants.

 

On May 22, 2003, we entered into an additional amendment to our credit facilities, which permitted us to issue $250 million of senior secured notes, as described below, and, among other things:

 

    required the prepayment of revolving loans with the net proceeds received from the issuance of the senior secured notes until $75.0 million (or, if less, all) of the revolving loans were paid;

 

    required the prepayment of the tranche A term loans in an amount equal to 50% of the portion of such net proceeds not applied to the revolving loans and the prepayment of the tranche B term loans in an amount equal to 50% of the portion of such net proceeds not applied to the revolving loans (subject to the right of the tranche B term lenders to reject such prepayment, to the extent tranche A term loans remain, in which case such rejected prepayments were instead applied to the tranche A term loans); (A) with respect to the tranche A term loans, first, in direct order of maturities to reduce scheduled repayments of such loans through 2004, second, to reduce scheduled repayments of such loans ratably for 2005, and third, with the balance of such portion, if any, to reduce the remaining scheduled repayments of such loans ratably; and (B) with respect to the tranche B term loans, to reduce the remaining scheduled repayments of such loans ratably;

 

    added Uniplast Holdings Inc. and its United States subsidiaries as borrowers under our credit facilities for up to $9.4 million of loans;

 

    adjusted the terms pursuant to which J.P. Morgan Partners is required to purchase up to $25 million of additional equity securities to the extent necessary to enable us to meet certain leverage ratios;

 

    added a new financial covenant based on the ratio of indebtedness under the credit facilities and certain qualified receivables financings to consolidated EBITDA; and

 

    adjusted certain financial and negative covenants, including the leverage and interest coverage ratios.

 

On May 30, 2003, we prepaid a total of $75.0 million of our revolving loans and $165 million of our term loans with the proceeds from the issuance of the 2003 Notes. Proposed tranche B payments of $22.8 million were rejected by tranche B lenders and applied to tranche A term loans. Accordingly, a total of $105.3 million was applied to tranche A term loans and $59.7 million was applied to tranche B term loans.

 

We are required to make annual mandatory prepayments of the term loans under our credit facilities within 90 days following the end of each year in an amount equal to the amount by which 100% of excess cash flow for such year (or 50% of excess cash flow if our leverage ratio at the end of such year is less than or equal to 4.0 to 1.0) exceeds the aggregate amount of voluntary prepayments made since the last excess cash flow payment, subject to certain adjustments. In addition, the term loan facilities are subject to mandatory prepayments in an amount equal to (a) 100% of the net cash proceeds of equity and debt issuances by us or any of our restricted subsidiaries, and (b) 100% of the net cash proceeds of asset sales or other dispositions of property by us or any of our restricted subsidiaries, in each case subject to certain exceptions.

 

On May 30, 2003, we completed the sale of $250 million aggregate principal amount of 11 1/8% Senior Secured Notes Due 2009 (the “2003 Notes”). The net proceeds from the sale of the 2003 Notes were used to repay borrowings under our credit facilities in accordance with the amendment to our credit facilities, described above. The 2003 Notes rank equally with our existing and future senior debt and rank senior to our existing and future subordinated indebtedness. The 2003 Notes are secured, on a second-priority lien basis, by a substantial portion of our assets. Due to this second-priority status, the 2003 Notes effectively rank junior to (1) our obligations under our credit facilities and any other existing and future obligations secured by a first-priority lien on the collateral securing the 2003 Notes to the extent of the value of such collateral, and (2) our obligations under our credit facilities and any other existing and future obligations that are secured by a lien on assets that are not part of the collateral securing the 2003 Notes, to the extent of the value of such assets. The 2003 Notes are guaranteed by some of our subsidiaries.

 

Prior to June 1, 2007, we may, on one or more occasions, redeem up to a maximum of 35% of the original aggregate principal amount of the 2003 Notes with the net cash proceeds of one or more equity offerings by us at a redemption price equal to 111.125% of the principal amount thereof, plus accrued and unpaid interest. Otherwise, we may not redeem the Notes prior to June 1, 2007. On or after that date, we may redeem some or all of the 2003 Notes at the

 

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following redemption prices (expressed as a percentage of principal amount), plus accrued and unpaid interest: 105.563% if redeemed prior to June 1, 2008; 102.781% if redeemed prior to June 1, 2009; and 100% if redeemed on or after June 1, 2009.

 

8.   OPERATING SEGMENTS

 

Operating segments are components of our business for which separate financial information is available that is evaluated regularly by our chief operating decision maker in deciding how to allocate resources and in assessing performance. This information is reported on the basis that it is used internally for evaluating segment performance.

 

We have four operating segments: Pliant U.S., Pliant Flexible Packaging, Pliant International and Pliant Solutions. At December 31, 2002 we had three operating segments. During the first quarter of 2003, we reorganized our old Pliant U.S. segment into two new separate segments, Pliant U.S. and Pliant Flexible Packaging. Segment information in this report with respect to 2002 has been restated for comparative purposes.

 

Sales and transfers between our segments are eliminated in consolidation. We evaluate the performance of our operating segments based on net sales (excluding intercompany sales) and segment profit. The segment profit reflects income before discontinued operations, extraordinary items, interest expense, income taxes, depreciation, amortization, restructuring costs and other non-cash charges and net adjustments for certain unusual items. Our reportable segments are managed separately with separate management teams, because each segment has differing products, customer requirements, technology and marketing strategies.

 

Segment profit and segment assets as of and for the periods ended June 30, 2003 and 2002 are presented in the following table (in thousands). Certain reclassifications have been made to the prior year amounts to be consistent with the 2003 presentation.

 

Three Months Ended June 30


  

Pliant

U.S.


    Pliant
Flexible
Packaging


   Pliant
International


  

Pliant

Solutions


   

Corporate/

Other


    Total

2003

                                            

Net sales to customers

   $ 136,609     $ 53,566    $ 27,655    $ 8,743     $ 0     $ 226,573

Intersegment sales

     3,083       1,121      4,584      0       (8,788 )     0
    


 

  

  


 


 

Total net sales

     139,692       54,687      32,239      8,743       (8,788 )     226,573

Depreciation and amortization

     7,960       2,010      1,810      416       1,186       13,382

Interest expense

     (3 )     19      638      6       26,722       27,382

Segment profit

     21,851       7,740      3,446      (744 )     (5,242 )     27,051

Capital expenditures

     2,371       3,440      882      0       407       7,100

2002

                                            

Net sales to customers

   $ 134,138     $ 49,613    $ 27,341    $ 6,488     $ 0     $ 217,580

Intersegment sales

     5,119       1,378      61      0       (6,558 )     0
    


 

  

  


 


 

Total net sales

     139,257       50,991      27,402      6,488       (6,558 )     217,580

Depreciation and amortization

     4,523       2,044      1,581      285       3,141       11,574

Interest expense

     (4 )     16      513      0       18,565       19,090

Segment profit

     23,115       7,098      4,320      562       (4,393 )     30,702

Capital expenditures

     5,562       3,316      1,190      99       1,324       11,491

Six Months Ended June 30


                                

2003

                                            

Net sales to customers

   $ 288,538     $ 105,323    $ 55,691    $ 17,532     $ 0     $ 467,084

Intersegment sales

     6,238       2,002      7,355      0       (15,595 )     0
    


 

  

  


 


 

Total net sales

     294,776       107,325      63,046      17,532       (15,595 )     467,084

Depreciation and amortization

     14,517       3,987      3,549      721       1,764       24,538

Interest expense

     (5 )     32      1,215      11       45,985       47,238

Segment profit

     48,612       15,415      6,326      (1,645 )     (9,598 )     59,110

Segment total assets

     503,805       156,104      104,237      36,852       69,337       870,335

Capital expenditures

     3,500       4,143      2,288      0       791       10,722

2002

                                            

Net sales to customers

   $ 267,101     $ 98,259    $ 55,815    $ 6,488     $ 0     $ 427,663

Intersegment sales

     9,064       2,060      137      0       (11,261 )     0
    


 

  

  


 


 

Total net sales

     276,165       100,319      55,952      6,488       (11,261 )     427,663

Depreciation and amortization

     9,150       4,048      3,142      285       6,292       22,917

Interest expense

     (8 )     52      1,104      0       34,797       35,945

Segment profit

     49,810       15,340      9,827      562       (8,836 )     66,703

Segment total assets

     537,060       161,888      108,684      28,610       65,599       901,841

Capital expenditures

     12,260       5,281      1,860      99       2,466       21,966

 

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The business operated by our Pliant Solutions segment was acquired in May 2002.

 

A reconciliation of the totals reported for the operating segments to the totals reported in the consolidated financial statements as of and for the periods ended June 30 is as follows (in thousands):

 

     Three Months Ended
June 30


    Six Months Ended
June 30


 
     2003

    2002

    2003

    2002

 

Profit or Loss

Total segment profit

   $ 27,051     $ 30,702     $ 59,110     $ 66,703  

Depreciation and amortization

     (13,382 )     (11,574 )     (24,538 )     (22,917 )

Restructuring and other costs

     (2,543 )     (2,879 )     (8,607 )     (6,209 )

Interest expense

     (27,382 )     (19,090 )     (47,238 )     (35,945 )

Other expenses and adjustments for non-cash charges and certain adjustments defined by our credit agreement

     198       38       (105 )     83  
    


 


 


 


Income (loss) before taxes

   $ (16,058 )   $ (2,803 )   $ (21,378 )   $ 1,715  
    


 


 


 


Assets

Total assets for reportable segments

                   $ 800,998     $ 836,242  

Other unallocated assets

                     69,337       65,599  
                    


 


Total consolidated assets

                   $ 870,335     $ 901,841  
                    


 


 

9.   CONDENSED CONSOLIDATING FINANCIAL STATEMENTS

 

The following condensed consolidating financial statements present, in separate columns, financial information for (i) Pliant Corporation (on a parent only basis) with its investment in its subsidiaries recorded under the equity method, (ii) guarantor subsidiaries (as specified in the Indenture dated May 31, 2000 (the “2000 Indenture”) relating to Pliant Corporation’s $220 million senior subordinated notes due 2010 (the “2000 Notes”), the Indenture dated April 10, 2002 (the “2002 Indenture”) relating to Pliant’s $100 million senior subordinated notes due 2010 (the “2002 Notes”), and the Indenture dated May 30, 2003 (the “2003 Indenture” and together with the 2000 Indenture and the 2002 Indenture, the “Indentures”) relating to Pliant’s $250 million senior secured notes due 2009 (the “2003 Notes” and together with the 2000 Notes and the 2002 Notes, the “Notes”) on a combined basis, with any investments in non-guarantor subsidiaries specified in the Indentures recorded under the equity method, (iii) direct and indirect non-guarantor subsidiaries on a combined basis, (iv) the eliminations necessary to arrive at the information for Pliant Corporation and its subsidiaries on a consolidated basis, and (v) Pliant Corporation on a consolidated basis, in each case as of June 30, 2003 and December 31, 2002 and for the six months ended June 30, 2003 and 2002. The Notes are fully and unconditionally guaranteed on a joint and several basis by each guarantor subsidiary and each guarantor subsidiary is wholly owned, directly or indirectly, by Pliant Corporation. There are no contractual restrictions limiting transfers of cash from guarantor and non-guarantor subsidiaries to Pliant Corporation except from our Alliant joint venture. Alliant is a joint venture between us and Supreme Plastics Ltd., a company based in the United Kingdom. We own a fifty-percent interest in Alliant. The limited liability company agreement governing the joint venture prohibits distributions to the members of the joint venture before July 27, 2004, other than annual distributions sufficient to pay taxes imposed upon the members as a result of the attribution to the members of income of the joint venture. The condensed consolidating financial statements are presented herein, rather than separate financial statements for each of the guarantor subsidiaries, because management believes that separate financial statements relating to the guarantor subsidiaries are not material to investors.

 

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PLIANT CORPORATION AND SUBSIDIARIES

 

CONDENSED CONSOLIDATING BALANCE SHEET

AS OF JUNE 30, 2003 (IN THOUSANDS) (UNAUDITED)


 

     Pliant
Corporation
(Parent Only)


   

Combined

Guarantor

Subsidiaries


   

Combined

Non-Guarantor

Subsidiaries


    Eliminations

    Consolidated
Pliant
Corporation


 

ASSETS

                                        

CURRENT ASSETS:

                                        

Cash and cash equivalents

   $ 3,606     $ —       $ 1,511     $ —       $ 5,117  

Receivables—net

     91,395       14,565       23,792       —         129,752  

Inventories

Prepaid expenses and other

  

 

 

72,091

2,228

 

 

 

 

 

23,988

918

 

 

 

 

 

13,975

870

 

 

 

 

 

—  

—  

 

 

 

 

 

110,054

4,016

 

 

Income taxes receivable

     632       —         624       —         1,256  

Deferred income taxes

     9,661       —         (1,375 )     —         8,286  
    


 


 


 


 


Total current assets

     179,613       39,471       39,397       —         258,481  

PLANT AND EQUIPMENT—Net

     271,424       18,673       50,254       —         340,351  

INTANGIBLE ASSETS—Net

     214,334       —         15,057       —         229,391  

INVESTMENT IN SUBSIDIARIES

     54,172       —         —         (54,172 )     —    

OTHER ASSETS

     37,839       —         4,273       —         42,112  
    


 


 


 


 


TOTAL ASSETS

   $ 757,382     $ 58,144     $ 108,981     $ (54,172 )   $ 870,335  
    


 


 


 


 


LIABILITIES AND STOCKHOLDERS’ EQUITY (DEFICIT)

                                        

CURRENT LIABILITIES:

                                        

Current portion of long-term debt

   $ 188     $ —       $ 163     $ —       $ 351  

Trade accounts payable

     75,940       8,046       16,930       —         100,916  

Accrued liabilities

     41,878       4,241       6,087       —         52,206  

Due to (from) affiliates

     (47,463 )     26,461       21,002       —         —    
    


 


 


 


 


Total current liabilities

     70,543       38,748       44,182       —         153,473  

LONG-TERM DEBT—Net of current portion

     758,208       —         24,000       —         782,208  

OTHER LIABILITIES

     26,624       —         2,164       —         28,788  

DEFERRED INCOME TAXES

     21,122       2,392       1,467       —         24,981  
    


 


 


 


 


Total liabilities

     876,497       41,140       71,813       —         989,450  
    


 


 


 


 


MINORITY INTEREST

     —         —         —         —         —    

REDEEMABLE STOCK:

                                        

Preferred Stock

     173,553       —         —         —         173,553  

Common Stock

     13,008       —         —         —         13,008  
    


 


 


 


 


REDEEMABLE STOCK

     186,561       —         —         —         186,561  
    


 


 


 


 


STOCKHOLDERS’ EQUITY (DEFICIT):

                                        

Common stock

     103,376       —         9,650       (9,650 )     103,376  

Additional paid-in capital

     —         14,020       19,590       (33,610 )     —    

Warrants

     39,133       —         —         —         39,133  

Retained earnings accumulated (deficit)

     (434,326 )     2,995       14,171       (17,166 )     (434,326 )

Stockholders’ note receivable

     (660 )     —         —         —         (660 )

Accumulated other comprehensive loss

     (13,199 )     (11 )     (6,243 )     6,254       (13,199 )
    


 


 


 


 


Total stockholders’ equity (deficit)

     (305,676 )     17,004       37,168       (54,172 )     (305,676 )
    


 


 


 


 


TOTAL LIABILITIES AND STOCKHOLDERS’
EQUITY (DEFICIT)

   $ 757,382     $ 58,144     $ 108,981     $ (54,172 )   $ 870,335  
    


 


 


 


 


 

 

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PLIANT CORPORATION AND SUBSIDIARIES

 

CONDENSED CONSOLIDATING BALANCE SHEET

AS OF DECEMBER 31, 2002 (IN THOUSANDS) (UNAUDITED)


 

     Pliant
Corporation
Parent Only


   

Combined

Guarantors


   

Combined

Non-Guarantors


    Eliminations

    Consolidated
Pliant
Corporation


 

Assets

                                        

Current assets:

                                        

Cash and cash equivalents

   $ —       $ —       $ 1,635     $ —       $ 1,635  

Receivables

     82,421       13,444       23,158       —         119,023  

Inventories

     71,586       15,832       10,604       —         98,022  

Prepaid expenses and other

     2,842       899       408       —         4,149  

Income taxes receivable

     1,145       4       1,219       —         2,368  

Deferred income taxes

     6,909       1,522       (249 )     —         8,182  
    


 


 


 


 


Total current assets

     164,903       31,701       36,775       —         233,379  

Plant and equipment, net

     283,638       17,919       48,922       —         350,479  

Goodwill

     189,106       —         14,891       —         203,997  

Intangible assets, net

     26,964       —         70       —         27,034  

Investment in subsidiaries

     52,813       —         —         (52,813 )     —    

Other assets

     34,871       17       3,426       —         38,314  
    


 


 


 


 


Total assets

   $ 752,295     $ 49,637     $ 104,084     $ (52,813 )   $ 853,203  
    


 


 


 


 


Liabilities and stockholders’ equity (deficit)

                                        

Current liabilities:

                                        

Trade accounts payable

   $ 83,918     $ 8,675     $ 21,395     $ —       $ 113,988  

Accrued liabilities

     48,091       4,818       5,968       —         58,877  

Current portion of long-term debt

     14,117       —         628       —         14,745  

Due to (from) affiliates

     (28,373 )     15,316       13,057       —         —    
    


 


 


 


 


Total current liabilities

     117,753       28,809       41,048       —         187,610  

Long-term debt, net of current portion

     697,472       —         24,164       —         721,636  

Other liabilities

     25,101       —         1,876       —         26,977  

Deferred income taxes

     19,017       1,751       3,068       —         23,836  
    


 


 


 


 


Total liabilities

     859,343       30,560       70,156       —         960,059  
    


 


 


 


 


Minority interest

     —         —         192       —         192  

Redeemable stock:

                                        

Preferred stock

     150,816       —         —         —         150,816  

Common stock

     13,008       —         —         —         13,008  
    


 


 


 


 


Total redeemable stock

     163,824       —         —         —         163,824  
    


 


 


 


 


Stockholders’ (deficit):

                                        

Common stock

     103,376       14,020       29,240       (43,260 )     103,376  

Warrants to purchase common stock

     38,676       —         —         —         38,676  

Retained earnings (deficit)

     (394,420 )     5,067       14,489       (19,556 )     (394,420 )

Stockholders’ notes receivable

     (660 )     —         —         —         (660 )

Accumulated other comprehensive loss

     (17,844 )     (10 )     (9,993 )     10,003       (17,844 )
    


 


 


 


 


Total stockholders’ (deficit)

     (270,872 )     19,077       33,736       (52,813 )     (270,872 )
    


 


 


 


 


Total liabilities and stockholders’ (deficit)

   $ 752,295     $ 49,637     $ 104,084     $ (52,813 )   $ 853,203  
    


 


 


 


 


 

14


Table of Contents

PLIANT CORPORATION AND SUBSIDIARIES

 

CONDENSED CONSOLIDATING INCOME STATEMENT

FOR THE SIX MONTHS ENDED JUNE 30, 2003 (IN THOUSANDS) (UNAUDITED)


 

     Pliant
Corporation
(Parent
Only)


   

Combined

Guarantor

Subsidiaries


   

Combined

Non-Guarantor

Subsidiaries


    Eliminations

   

Consolidated
Pliant

Corporation


 

SALES, Net

   $ 365,677     $ 40,552     $ 76,450     $ (15,595 )   $ 467,084  

COST OF SALES

     300,835       36,209       66,597       (15,595 )     388,046  
    


 


 


 


 


GROSS PROFIT

     64,842       4,343       9,853       —         79,038  

OPERATING EXPENSES

     45,533       3,390       6,014       —         54,937  
    


 


 


 


 


OPERATING INCOME

     19,309       953       3,839       —         24,101  

INTEREST EXPENSE

     (45,996 )     (11 )     (1,231 )     —         (47,238 )

EQUITY IN EARNINGS OF SUBSIDIARIES

     109       —         —         (109 )     —    

OTHER INCOME (EXPENSE), Net

     38       132       1,589       —         1,759  
    


 


 


 


 


INCOME (LOSS) BEFORE INCOME TAXES

     (26,540 )     1,074       4,197       (109 )     (21,378 )

INCOME TAX PROVISION (BENEFIT)

     (296 )     3,146       2,016       —         4,866  
    


 


 


 


 


NET INCOME (LOSS)

   $ (26,244 )   $ (2,072 )   $ 2,181     $ (109 )   $ (26,244 )
    


 


 


 


 


 

 

15


Table of Contents

PLIANT CORPORATION AND SUBSIDIARIES

 

CONDENSED CONSOLIDATING INCOME STATEMENT

FOR THE SIX MONTHS ENDED JUNE 30, 2002 (IN THOUSANDS) (UNAUDITED)


 

     Pliant
Corporation
(Parent
Only)


   

Combined

Guarantor

Subsidiaries


   

Combined

Non-Guarantor

Subsidiaries


    Eliminations

   

Consolidated
Pliant

Corporation


 

SALES, Net

   $ 341,746     $ 29,235     $ 67,943     $ (11,261 )   $ 427,663  

COST OF SALES

     273,082       24,576       53,983       (11,261 )     340,380  
    


 


 


 


 


GROSS PROFIT

     68,664       4,659       13,960       —         87,283  

OPERATING EXPENSES

     43,123       1,329       6,150       —         50,602  
    


 


 


 


 


OPERATING INCOME

     25,541       3,330       7,810       —         36,681  

INTEREST EXPENSE

     (34,808 )     —         (1,137 )     —         (35,945 )

EQUITY IN EARNINGS OF SUBSIDIARIES

     8,550       —         —         (8,550 )     —    

OTHER INCOME (EXPENSE), Net

     (561 )     (5 )     1,545       —         979  
    


 


 


 


 


INCOME (LOSS) BEFORE INCOME TAXES

     (1,278 )     3,325       8,218       (8,550 )     1,715  

INCOME TAX PROVISION (BENEFIT)

     (1,137 )     —         2,993       —         1,856  
    


 


 


 


 


NET INCOME (LOSS)

   $ (141 )   $ 3,325     $ 5,225     $ (8,550 )   $ (141 )
    


 


 


 


 


 

 

16


Table of Contents

PLIANT CORPORATION AND SUBSIDIARIES

 

CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS

FOR THE SIX MONTHS ENDED JUNE 30, 2003 (IN THOUSANDS) (UNAUDITED)


 

     Pliant
Corporation
(Parent Only)


   

Combined

Guarantor

Subsidiaries


   

Combined

Non-Guarantor

Subsidiaries


    Eliminations

   Consolidated
Pliant
Corporation


 

CASH FLOWS PROVIDED BY (USED IN)
OPERATING ACTIVITIES

   $ (40,494 )   $ 2,303     $ 5,022       —      $ (33,169 )
    


 


 


 

  


CASH FLOWS FROM INVESTING ACTIVITIES:

                                       

Asset transfers

     —         —         —         —        —    

Capital expenditures for plant and equipment

     (5,745 )     (698 )     (4,279 )     —        (10,722 )
    


 


 


 

  


Net cash used in investing activities

     (5,745 )     (698 )     (4,279 )     —        (10,722 )
    


 


 


 

  


CASH FLOWS FROM FINANCING ACTIVITIES:

                                       

Net proceeds from issuance of preferred stock
and warrants

     9,532       —         —         —        9,532  

Payment of financing fees

     (9,734 )     —         —         —        (9,734 )

Payment/Receipt of Dividends

     2,499       —         (2,499 )     —        —    

Proceeds from issuance of senior subordinated debt

     250,000       —         —         —        250,000  

Borrowing under revolver

     48,206       —         —         —        48,206  

Repayment of term debt and revolver

     (251,399 )     —         (629 )     —        (252,028 )
    


 


 


 

  


Net cash used in financing activities

     49,104       —         (3,128 )     —        45,976  
    


 


 


 

  


EFFECT OF EXCHANGE RATE CHANGES
ON CASH AND CASH EQUIVALENTS

     741       (1,605 )     2,261       —        1,397  
    


 


 


 

  


NET INCREASE (DECREASE) IN CASH
AND CASH EQUIVALENTS

     3,606       —         (124 )     —        3,482  

CASH AND CASH EQUIVALENTS AT
BEGINNING OF THE PERIOD

     —         —         1,635       —        1,635  
    


 


 


 

  


CASH AND CASH EQUIVALENTS AT
END OF THE PERIOD

   $ 3,606     $ —       $ 1,511     $  —      $ 5,117  
    


 


 


 

  


 

17


Table of Contents

PLIANT CORPORATION AND SUBSIDIARIES

 

CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS

FOR THE SIX MONTHS ENDED JUNE 30, 2002 (IN THOUSANDS) (UNAUDITED)


 

     Pliant
Corporation
(Parent Only)


   

Combined

Guarantor

Subsidiaries


   

Combined

Non-Guarantor

Subsidiaries


    Eliminations

   Consolidated
Pliant
Corporation


 

CASH FLOWS PROVIDED BY (USED IN) OPERATING ACTIVITIES

   $ 7,458     $ 5,644     $ 7,546       —      $ 20,648  
    


 


 


 

  


CASH FLOWS FROM INVESTING ACTIVITIES:

                                       

Asset transfers—Uniplast

     (4,986 )     5,632       (646 )     —        —    

Asset write-off—Uniplast

     (4,130 )     4,130       —         —        —    

Decora Acquisition

     (6,209 )     (14,369 )     —         —        (20,578 )

Capital expenditures for plant and equipment

     (17,592 )     (2,400 )     (1,974 )     —        (21,966 )
    


 


 


 

  


Net cash provided by investing activities

     (32,917 )     (7,007 )     (2,620 )     —        (42,544 )
    


 


 


 

  


CASH FLOWS FROM FINANCING ACTIVITIES:

                                       

Net change in stockholders’ notes receivables

     47       —         —         —        47  

Proceeds from issuance of senior subordinated debt

     103,750       —         —         —        103,750  

Payment of financing fees

     (5,109 )     —         —         —        (5,109 )

Borrowing under revolver

     30,262       —         —         —        30,262  

Repayment of term debt and revolver

     (94,465 )     —         (6,033 )     —        (100,498 )
    


 


 


 

  


Net cash used in financing Activities

     34,485       —         (6,033 )     —        28,452  
    


 


 


 

  


EFFECT OF EXCHANGE RATE CHANGES ON CASH AND CASH EQUIVALENTS

     154       1,186       (633 )     —        707  
    


 


 


 

  


NET INCREASE (DECREASE) IN CASH AND CASH EQUIVALENTS

     9,180       (177 )     (1,740 )     —        7,263  

CASH AND CASH EQUIVALENTS AT BEGINNING OF
THE PERIOD

     —         967       3,851       —        4,818  
    


 


 


 

  


CASH AND CASH EQUIVALENTS AT END OF THE PERIOD

   $ 9,180     $ 790     $ 2,111     $ —      $ 12,081  
    


 


 


 

  


 

18


Table of Contents
10.   COMMITMENTS AND CONTINGENCIES

 

On February 26, 2003, former employees of our Fort Edward, New York manufacturing facility, which we acquired as part of the Decora acquisition, named us as defendants in a complaint filed in the Supreme Court of the State of New York, County of Washington (Index No. 4417E). We received service of this complaint on April 2, 2003, and successfully removed the case to the United States District Court for the Northern District of New York (Case No. 1:03cv00533). The complaint alleges claims against us for conspiracy to defraud and breach of contract arising out of our court-approved purchase of the assets of Decora Industries, Inc. and Decora, Incorporated. Plaintiffs’ complaint seeks compensatory and punitive damages and a declaratory judgment nullifying severance agreements for lack of consideration and economic duress. We intend to resist the plaintiffs’ claims vigorously. We do not believe this proceeding will have a material adverse affect on our financial condition or results of operations.

 

 

ITEM 2.   MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

 

The purpose of this section is to discuss and analyze our consolidated financial condition, liquidity and capital resources and results of operations. This analysis should be read in conjunction with Management’s Discussion and Analysis of Financial Condition and Results of Operations contained in our Annual Report on Form 10-K for the year ended December 31, 2002 (the “2002 10-K”) and our Registration Statement on Form S-1 (file No. 333-106432). This section contains certain forward-looking statements within the meaning of federal securities laws that involve risks and uncertainties, including statements regarding our plans, objectives, goals, strategies and financial performance. Our actual results could differ materially from the results anticipated in these forward-looking statements as a result of factors set forth under “Cautionary Statement for Forward-Looking Information” below and elsewhere in this report.

 

 

General

 

We generate our revenues, earnings and cash flows from the sale of film and flexible packaging products throughout the world. We manufacture these products at 26 facilities located in the United States, Australia, Brazil, Canada, Germany and Mexico. Our sales have grown primarily as a result of strategic acquisitions made over the past several years, increased levels of production at acquired facilities, return on capital expenditures and the overall growth in the markets for film and flexible packaging products.

 

 

Recent Accounting Pronouncements

 

In April 2002, the Financial Accounting Standards Board (FASB) issued Statement of Financial Accounting Standards No. 145, “Rescission of FASB Statements No. 4, 44 and 64, Amendment of FASB Statement No. 13, and Technical Corrections.” Under Statement 4, all gains and losses from extinguishment of debt were required to be aggregated and, if material, classified as an extraordinary item, net of related income tax effect. Upon adoption of Statement No. 145, gains and losses on the extinguishment of debt will no longer be classified as an extraordinary item and any gain or loss on extinguishment of debt that was classified as an extraordinary item in prior periods presented that does not meet the criteria in Accounting Principles Board Opinion 30 for classification as an extraordinary item shall be reclassified. The provisions of this Statement related to the rescission of Statement 4 shall be applied in fiscal years beginning after May 15, 2002. We adopted this Statement on January 1, 2003 and reclassified amounts related to the extinguishment of debt in 2000 that were previously reported as an extraordinary item in the consolidated financial statements.

 

In June 2002, the FASB issued Statement of Financial Accounting Standards No. 146, “Accounting for Costs Associated with Exit or Disposal Activities.” This Statement addresses financial accounting and reporting for costs associated with exit or disposal activities and nullifies Emerging Issues Task Force (EITF) Issue No. 94-3, “Liability Recognition for Certain Employee Termination Benefits and Other Costs to Exit an Activity (including Certain Costs Incurred in a Restructuring).” The primary difference between this Statement and Issue No. 94-3 relates to its requirements for recognition of a liability for a cost associated with an exit or disposal activity. This Statement requires that a liability for a cost associated with an exit or disposal activity be recognized when the liability is incurred. The provisions of this Statement are effective for exit or disposal activities that are initiated after December 31, 2002. We adopted this Statement on January 1, 2003. This Statement did not have any impact on our consolidated financial statements.

 

In January 2003, the FASB issued Interpretation No. 46, “Consolidation of Variable Interest Entities, an Interpretation of Accounting Research Bulletin (ARB) No. 51” (the “Interpretation”). The Interpretation introduces a new consolidation model which determines control and consolidation based on potential variability in gains and losses of the entity being evaluated for consolidation. The Interpretation applies to variable interest entities created after January 31, 2003, and to variable interest entities in which a company obtains an interest after that date. The Interpretation applies in the first fiscal year or interim period beginning after June 15, 2003, to variable interest entities in which a company holds a variable interest that it acquired before February 1, 2003. We are currently evaluating the impact of the Interpretation on our consolidated financial statements.

 

In May 2003, the FASB issued SFAS No. 150, “Accounting for Certain Financial Instruments with Characteristics of both Liabilities and Equity.” This statement establishes standards for how an issuer classifies and measures certain financial instruments with characteristics of both liabilities and equity. It requires that an issuer classify a financial instrument that is within its scope as a liability (or an asset in some circumstances). This standard is effective for financial instruments entered into or modified after May 31, 2003. We are currently evaluating the impact of this Statement on our consolidated financial statements.

 

 

Results of Operations

 

The following table sets forth net sales, operating expenses, and operating income, and such amounts as a percentage of net sales, for the three and six months ended June 30, 2003 and 2002 (dollars in millions).

 

     Three Months Ended June 30,

       Six Months Ended June 30,

 
     2003

    2002

       2003

    2002

 
     $

   % of
Sales


    $

   % of
Sales


       $

     % of
Sales


    $

   % of
Sales


 

Net sales

   $ 226.6    100.0 %   $ 217.6    100.0 %        467.1      100.0 %   $ 427.7    100.0 %

Cost of Sales

     190.4    84.0       176.0    80.8          388.1      83.1       340.4    79.5  
    

  

 

  

    

    

 

  

Gross profit

     36.2    16.0       41.6    19.2          79.0      16.9       87.3    20.5  

Operating expenses before
restructuring and other costs

     23.7    10.4       23.0    10.7          46.3      9.9       44.4    10.4  

Restructuring and other costs

     2.5    1.1       2.9    1.3          8.6      1.8       6.2    1.4  
    

  

 

  

    

    

 

  

Total operating expenses

     26.2    11.5       25.9    12.0          54.9      11.7       50.6    11.8  
    

  

 

  

    

    

 

  

Operating income

   $ 10.0    4.4 %   $ 15.7    7.2 %      $ 24.1      5.2 %   $ 36.7    8.7 %

 

19


Table of Contents

Three Months Ended June 30, 2003 Compared with the Three Months Ended June 30, 2002

 

Net Sales

 

Net sales increased by $9.0 million, or 4.1%, to $226.6 million for the second quarter of 2003 from $217.6 million for the three months ended June 30, 2002. The increase was primarily due to a 12.9% increase in average selling prices partially offset by a 7.8% decrease in sales volume. Our average selling prices increased primarily due to increases in our raw material costs. See “Operating Segment Review” below for a detailed discussion of sales volumes and selling prices by segment and division.

 

 

Gross Profit

 

Gross profit decreased by $5.4 million, or 13.0%, to $36.2 million for the second quarter of 2003, from $41.6 million for the three months ended June 30, 2002. This decrease was primarily due to lower sales volumes. See “Operating Segment Review” below for a detailed discussion of the sales volumes by segment.

 

 

Total Operating Expenses before Restructuring and Other Costs

 

Total operating expenses before restructuring and other costs increased 0.7 million, or 3.0%, to $23.7 million for the second quarter of 2003 from $23.0 million for the second quarter of 2002. This increase was principally due to increased lease expenses resulting from a sale-leaseback of equipment we entered into during the third quarter of 2002, as well as increases in legal and consulting expenses partially offset by reduction in travel expenses.

 

 

Restructuring and Other Costs

 

Restructuring and other costs decreased by $0.4 million to $2.5 million for the second quarter of 2003 from $2.9 million for the three months ended June 30, 2002. The costs for the second quarter of 2003 included $1.5 million related to the transfer of the production from our facility in Fort Edward, New York to our facilities in Mexico and Danville, Kentucky, $0.4 million for severance expenses in our Pliant Solutions segment, and other costs related to the closure of our Merced and Shelbyville facilities. Restructuring and other costs for the second quarter of 2002 included $1.9 million of severance expense related to the closure of our Salt Lake City Corporate office, $0.9 million related to the transfer of production from certain facilities acquired as part of the Uniplast acquisition to other facilities, and other costs related to the closure of our Birmingham facility.

 

 

Operating Income

 

Operating income decreased by $5.7 million, or 36.3%, to $10.0 million for the three months ended June 30, 2003 from $15.7 million for the three months ended June 30, 2002, due to the factors discussed above.

 

 

Interest Expense

 

Interest expense increased by $8.3 million, or 43.5%, to $27.4 million for the three months ended June 30, 2003 from $19.1 million for the three months ended June 30, 2002. Interest expense for 2003 included a $5.3 million charge in the second quarter for expensing a portion of previously capitalized financing fees incurred in connection with our credit facilities. We prepaid a total of $75.0 million of revolving loans and $165 million of our term loans with the net cash proceeds from the issuance of $250 million of senior secured notes. In addition, interest expense increased due to the issuance of the senior secured notes, which have a higher interest rate than the borrowings repaid under our credit facilities.

 

 

Other Income

 

Other income was $1.3 million for the three months ended June 30, 2003, as compared to $0.5 million for the three months ended June 30, 2002. Other income for 2003 included $0.5 million currency gain, $0.2 million royalty income,

 

20


Table of Contents

$0.1 million rental income, and other less significant items. Other income for 2002 included $0.3 million related to the settlement with a customer in our International segment and other less significant items.

 

 

Income Tax Expense (Benefit)

 

Income tax expense for the three months ended June 30, 2003 was $2.8 million on pretax losses of $16.1 million as compared to an income tax benefit of $0.1 million on pretax losses of $2.8 million for the same period in 2002. See Note 5 to the condensed consolidated financial statements included elsewhere in this report for a discussion of the change in the effective income tax rate.

 

 

Six Months Ended June 30, 2003 Compared with the Six Months Ended June 30, 2002

 

Net Sales

 

Net sales increased by $39.4 million, or 9.2%, to $467.1 million for the six months ended June 30, 2003 from $427.7 million for the six months ended June 30, 2002. The increase was primarily due to a 10.9% increase in average selling prices and an additional 4-1/2 months of sales from our Pliant Solutions business. The increase in net sales was partially offset by a 2.7% aggregate decrease in sales volume, excluding our Pliant Solutions business. Our average selling prices increased primarily due to increases in our raw material costs. See “Operating Segment Review” below for a detailed discussion of sales volumes and selling prices by segment and division.

 

 

Gross Profit

 

Gross profit decreased by $8.3 million, or 9.5%, to $79.0 million for the six months ended June 30, 2003, from $87.3 million for the six months ended June 30, 2002. This decrease was primarily due to lower sales volumes. See “Operating Segment Review” below for a detailed discussion of the sales volumes by segment.

 

 

Total Operating Expenses before Restructuring and Other Costs

 

Total operating expenses before restructuring and other costs increased $1.9 million, or 4.3%, to $46.3 million for the six months ended June 30, 2003 from $44.4 million for the six months ended June 30, 2002. This increase was principally due to increased lease expenses resulting from a sale-leaseback of equipment we entered into during the third quarter of 2002, as well as increases in legal, consulting, and commissions expense. The increase in total operating expenses was partially offset by reduction in travel expenses.

 

 

Restructuring and Other Costs

 

Restructuring and other costs increased by $2.4 million to $8.6 million for the six months ended June 30, 2003 from $6.2 million for the six months ended June 30, 2002. The costs for the six months ended June 30, 2003 include $3.3 million of future lease payments on two buildings we do not currently occupy, $2.8 million related to the closure and transfer of the production from our facility in Fort Edward, New York to our facilities in Mexico and Danville, Kentucky, $0.4 for severance expenses in our Pliant Solutions segment, $1.3 million related to the closure and transfer of production from our Merced facility and other costs related to the closure of our Shelbyville facility. The costs for the six months ended June 30, 2002 included $2.7 million related to the closure of our Salt Lake City Corporate office, $0.5 million of severance in our Pliant International segment, $2.7 million related to the transfer of production from certain facilities acquired as part of the Uniplast acquisition to other facilities, and other costs related to the closure of our Birmingham facility.

 

 

Operating Income

 

Operating income decreased by $12.6 million, or 34.3%, to $24.1 million for the six months ended June 30, 2003 from $36.7 million for the six months ended June 30, 2002, due to the factors discussed above.

 

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Table of Contents

Interest Expense

 

Interest expense increased by $11.3 million, or 31.5%, to $47.2 million for the six months ended June 30, 2003 from $35.9 million for the six months ended June 30, 2002. Interest expense for 2003 included a $5.3 million charge in the second quarter for expensing a portion of previously capitalized financing fees incurred in connection with our credit facilities. We prepaid a total of $75.0 million of revolving loans and $165 million of our term loans with the net cash proceeds from the issuance of $250 million of senior secured notes. In addition, interest expense increased due to the issuance of $100 million of senior subordinated notes in April 2002 and the issuance of the $250 million of senior secured notes in May 2003. These notes have higher interest rates than the borrowings repaid under our credit facilities. The increase in interest expense was partially offset by the decrease in interest cost on our credit facilities due to the decrease in LIBOR.

 

 

Other Income

 

Other income was $1.8 million for the six months ended June 30, 2003, as compared to $1.0 million for the six months ended June 30, 2002. Other income for 2003 included $0.6 million currency gain, $0.2 million royalty income, $0.2 million rental income, and other less significant items. Other income for 2002 included $0.6 million related to a settlement with a customer in our Pliant International segment and other less significant items.

 

 

Income Tax Expense (Benefit)

 

Income tax expense for the six months ended June 30, 2003 was $4.9 million on pretax losses of $21.4 million as compared to an income tax expense of $1.9 million on pretax income of $1.7 million for the same period in 2002. See Note 5 to the condensed consolidated financial statements included elsewhere in this report for a discussion of the change in the effective income tax rate.

 

 

Operating Segment Review

 

General

 

Operating segments are components of our business for which separate financial information is available that is evaluated regularly by our chief operating decision maker in deciding how to allocate resources and in assessing performance. We evaluate the performance of our operating segments based on net sales (excluding intercompany sales) and segment profit. The segment profit reflects income before discontinued operations, extraordinary items, interest expense, income taxes, depreciation, amortization, restructuring and other costs and other non-cash charges and net adjustments for certain unusual items. For more information on our operating segments, including a reconciliation of segment profit to income before taxes, see Note 8 to the consolidated financial statements included elsewhere in this report.

 

In our Annual Report on Form 10-K for the year ended December 31, 2002 we had three reporting segments: Pliant U.S., Pliant International and Pliant Solutions. During the first quarter of 2003, we reorganized our operations under four operating segments: Pliant U.S., Pliant Flexible Packaging, Pliant International and Pliant Solutions. Segment information below with respect to 2002 has been restated for comparative purposes.

 

22


Table of Contents

Summary of segment information (in millions of dollars):

 

     Pliant
U.S.


  

Pliant Flexible

Packaging


  

Pliant

International


   Pliant
Solutions


    Unallocated
Corporate
Expenses


    Total

Quarter ended June 30, 2003           


                                           

Net sales

   $ 136.6    $ 53.6    $ 27.7    $ 8.7     $   —       $ 226.6
    

  

  

  


 


 

Segment profit

   $ 21.8    $ 7.7    $ 3.4    $ (0.7 )   $ (5.2 )   $ 27.0
    

  

  

  


 


 

Quarter ended June 30, 2002           


                                           

Net sales

   $ 134.1    $ 49.6    $ 27.4    $ 6.5     $   —       $ 217.6
    

  

  

  


 


 

Segment profit

   $ 23.1    $ 7.1    $ 4.3    $ 0.6     $ (4.4 )   $ 30.7
    

  

  

  


 


 

Six Months ended June 30, 2003           


                                           

Net sales

   $ 288.6    $ 105.3    $ 55.7    $ 17.5     $   —       $ 467.1
    

  

  

  


 


 

Segment profit

   $ 48.6    $ 15.4    $ 6.3    $ (1.6 )   $ (9.6 )   $ 59.1
    

  

  

  


 


 

Six Months ended June 30, 2002           


                               

Net sales

   $ 267.2    $ 98.2    $ 55.8    $ 6.5     $   —       $ 427.7
    

  

  

  


 


 

Segment profit

   $ 49. 8    $ 15.3    $ 9.8    $ 0.6     $ (8.8 )   $ 66.7
    

  

  

  


 


 

 

 

Three Months Ended June 30, 2003 Compared with the Three Months Ended June 30, 2002

 

Pliant U.S.

 

Net sales.    The net sales of our Pliant U.S. segment increased $2.5 million, or 1.9%, to $136.6 million for the second quarter of 2003 from $134.1 million for the second quarter of 2002. This increase was primarily due to a 14.2% increase in our average selling prices, principally due to the pass-through of raw material price increases, partially offset by a decrease in sales volumes of 10.7%. The decrease in sales volumes is discussed for each Pliant U.S. division below.

 

Net sales in our Industrial Films division increased $2.7 million, or 6.8%, to $42.6 million for the second quarter of 2003 from $39.9 million for the second quarter of 2002. This increase was principally due to an increase in our average selling prices of 20.4%, resulting from the pass-through of raw material price increases, partially offset by a decrease in sales volumes of 11.4%. The decrease in sales volume was primarily the result of the slowdown in the economy and the industrial packaging market. Net sales in our Specialty Films division increased $4.7 million, or 12.3%, to $42.8 million for the second quarter of 2003 from $38.1 million for the second quarter of 2002. This increase was principally due to an increase in our sales volume of 8.4%, an increase in our average selling prices of 3.7%. The sales volume in the Specialty Films division for the second quarter of 2003 included the transfer of certain businesses from our Converter Films division. Excluding the transfer of the business from our Converter Films division, sales volume of our Specialty Films division increased 1.6% for the second quarter of 2003 as compared to the same period in 2002. The increase in sales volume was primarily the result of incremental sales from a new film line at our Washington, Georgia plant. Average selling prices increased due to the pass-through of raw material price increases and improvements in our sales mix. Net sales in our Converter Films division decreased $4.9 million, or 8.7%, to $51.2 million for the second quarter of 2003 from $56.1 million for the second quarter of 2002. This decrease was principally due to a decrease in our sales volume of 21.2%, partially offset by an increase in our average selling prices of 15.9% resulting from the pass-through of raw material price increases and improvements in sales mix. The sales volumes decreased primarily as a result of the slowdown in the economy and the transfer of business to our Specialty Films division. Excluding the transfer of business to the Specialty Films division, sales volume of the Converter Films division decreased 17.2% for the second quarter of 2003 as compared to the same period in 2002.

 

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Segment profit.    The Pliant U.S. segment profit was $21.8 million for the second quarter of 2003 as compared to $23.1 million for the second quarter of 2002. This decrease was principally due to the decrease in sales volumes discussed above. Gross margins remained relatively stable as a 27.4% increase in raw material prices was largely offset by increased selling prices.

 

 

Pliant Flexible Packaging

 

Net sales.    The net sales of our Pliant Flexible Packaging segment increased $4.0 million, or 8.0%, to $53.6 million for the second quarter of 2003 from $49.6 million for the second quarter of 2002. This increase was principally due to an increase in our sales volumes of 4.1%, primarily due to incremental sales from a new printing press and a new extrusion line, and an increase in our average selling prices of 3.7%.

 

Segment profit.    The Pliant Flexible Packaging segment profit increased $0.6 million, or 8.5%, to $7.7 million for the second quarter of 2003 from $7.1 million for the second quarter of 2002. This increase in segment profit was primarily due to the effect of the increase in sales volume, discussed above, partially offset by a decrease in gross margins. The decrease in gross margins was principally due to the fact that the higher selling prices discussed above were not sufficient to offset the increase in raw material prices. Our raw material costs for this segment increased 15.7% for the second quarter of 2003, as compared to the second quarter of 2002.

 

 

Pliant International

 

Net sales.    The net sales of our Pliant International segment increased $0.3 million, or 1.1%, to $27.7 million for the second quarter of 2003 from $27.4 million for the second quarter of 2002. This increase was principally due to an increase in our average selling prices of 13.6% partially offset by a decrease in our sales volume of 11.0%. Average selling prices increased due to the pass-through of raw material price increases and improvements in our sales mix. Among other factors, our sales volumes were adversely affected by a reduction in sales of personal care films sold into Latin America.

 

Segment profit.    The Pliant International segment profit decreased $0.9 million to $3.4 million for the second quarter of 2003 from $4.3 million for the second quarter of 2002. The decrease was due principally to the decrease in sales volume. The gross margins remained relatively stable for the second quarter of 2003, as compared to the same period of 2002, as increases in raw material prices were largely offset by higher average selling prices. Our raw material costs for this segment increased 26.8% for the second quarter of 2003, as compared to the second quarter of 2002.

 

 

Pliant Solutions

 

Our Pliant Solutions segment was created following the Decora acquisition in May 2002. Therefore, a discussion of results of operations for this segment as compared to the second quarter of 2002 is not meaningful and therefore not presented.

 

Pliant Solutions had net sales of $8.7 million and a segment loss of $0.7 million for the second quarter of 2003.

 

 

Unallocated Corporate Expenses

 

Unallocated corporate expenses increased $0.8 million, or 18.1%, to $5.2 million for the second quarter of 2003 from $4.4 million for the second quarter of 2002. This increase was principally due to increased lease expenses resulting from a sale-leaseback of equipment we entered into during the third quarter of 2002, as well as increases in legal and consulting expenses partially offset by reduction in travel expenses.

 

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Six Months Ended June 30, 2003 Compared with the Six Months Ended June 30, 2002

 

Pliant U.S.

 

Net sales.    The net sales of our Pliant U.S. segment increased $21.4 million, or 8.0%, to $288.6 million for the six months ended June 30, 2003 from $267.2 million for the same period in 2002. This increase was primarily due to an 11.2% increase in our average selling prices, primarily due to the pass-through of raw material price increases, partially offset by a decrease in sales volumes of 2.9%. The decrease in sales volumes is discussed for each Pliant U.S. division below.

 

Net sales in our Industrial Films division increased $13.8 million, or 18.1%, to $90.0 million for the first six months of 2003 from $76.2 million for the second quarter of 2002. This increase was principally due to an increase in our average selling prices of 17.7%, principally due to the pass-through of raw material price increases, and a 0.3% increase in our sales volumes. Net sales in our Specialty Films division increased $11.5 million, or 14.4%, to $90.9 million for the first six months of 2003 from $79.4 million for the same period in 2002. This increase was principally due to an increase in our sales volume of 10.3%, an increase in our average selling prices of 3.7%. The increase in sales volume was primarily the result of incremental sales from a new film line at our Washington, Georgia plant and the transfer of business from our Converter Films division. Excluding the transfer of this business from our Converter Films division, sales volume of our Specialty Films division increased 5.3% for the six months ended June 30, 2002 as compared to the same period in 2002. Average selling prices increased due to the pass-through of raw material price increases and improvements in our sales mix. Net sales in our Converter Films division decreased $3.9 million, or 3.4%, to $107.7 million for the first six months of 2003 from $111.6 million for the same period in 2002. This decrease was principally due to a decrease in our sales volume of 14%, partially offset by an increase in our average selling prices of 12.3% principally due to the pass-through of raw material price increases. The sales volumes decreased primarily as a result of the slowdown in the economy and the transfer of business to our Specialty Films division. Excluding the transfer of business to the Specialty Films division, sales volume of the Converter Films division decreased 10.8 % for the first six months of 2003 as compared to the same period in 2002.

 

Segment profit.    The Pliant U.S. segment profit was $48.6 million for the first six months of 2003, as compared to $49.8 million for the same period in 2002. This decrease was principally due to the decrease in sales volumes discussed above and a slight decrease in gross margins. For the six months ended June 30, 2003 our raw material prices increased 27.4% as compared to the same period in 2002. This increase on a per pound basis was essentially recovered through higher selling prices, except in the Specialty Films division. In the Specialty Films division, incremental volumes at lower margins and the competitive environment in the personal care business resulted in less than complete recovery of the increase in raw material prices.

 

 

Pliant Flexible Packaging

 

Net sales.    The net sales of our Pliant Flexible Packaging segment increased $7.1 million, or 7.2%, to $105.3 million for the first six months of 2003 from $98.2 million for the same period in 2002. This increase was principally due to an increase in our sales volumes of 3.7%, primarily due to incremental sales from a new printing press and a new extrusion line, and an increase in our average selling prices of 3.4%.

 

Segment profit.    The Pliant Flexible Packaging segment profit increased $0.1 million, to $15.4 million for the first six months of 2003 from $15.3 million for the same period of 2002. This increase in segment profit was primarily due to the effect of the increase in sales volume discussed above, partially offset by a decrease in gross margins. The decrease in gross margins was principally due to the fact that higher selling prices were not sufficient to offset the increase in raw material prices. Our raw material costs for this segment increased 17.9%, for the first six months of 2003 as compared to the same period in 2002.

 

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Pliant International

 

Net sales.    The net sales of our Pliant International segment decreased $0.1 million, or 0.2%, to $55.7 million for the first six months of 2003 from $55.8 million for the same period in 2002. This decrease was principally due to a decrease in our sales volumes of 8.9%, partially offset by a 9.6% increase in our average selling prices. Among other factors, our sales volumes were adversely affected by a reduction in sales of personal care films sold into Latin America. Average selling prices increased due to the pass-through of raw material price increases and improvements in our sales mix.

 

Segment profit.    The Pliant International segment profit decreased $3.5 million to $6.3 million for the first six months of 2003 from $9.8 million for the same period in 2002. The decrease was due principally to the decrease in sales volume discussed above and a decrease in gross margins. The decrease in gross margins was principally due to the fact that the higher selling prices discussed above were not sufficient to offset the increase in raw material prices. Our raw material costs for this segment increased 24.5% for the first six months of 2003 as compared to the same period in 2002. This increase is primarily due to a sales mix change for our Pliant Solutions business, currency fluctuations and resin price increases.

 

 

Pliant Solutions

 

Our Pliant Solutions segment was created following the Decora acquisition in May 2002. Therefore, a discussion of results of operations for this segment as compared to the second quarter of 2002 is not presented.

 

Pliant Solutions had net sales of $17.5 million and a segment loss of $1.6 million for the first six months of 2003.

 

 

Unallocated Corporate Expenses

 

Unallocated corporate expenses increased $0.8 million or 9.0% to $ 9.6 million for the first six months of 2003 from $ 8.8 million for the same period in 2002. This increase was principally due to increased lease expenses based on a sale-leaseback of equipment we entered into during the third quarter of 2002, as well as increases in legal, consulting, and commission expenses partially offset by reduction in travel expenses.

 

 

Liquidity and Capital Resources

 

Our principal sources of funds are cash generated by our operations and borrowings under our credit facilities. In addition, we have raised funds through the issuance of our senior subordinated notes and the sale of shares of our preferred stock.

 

 

Credit facilities

 

As amended, our credit facilities consist of:

 

    tranche A term loans in an aggregate principal amount of $9.6 million outstanding as of June 30, 2003;

 

    Mexico term loans in an aggregate principal amount of $24.2 million outstanding as of June 30, 2003;

 

    tranche B term loans in an aggregate principal amount of $185.8 million outstanding as of June 30, 2003; and

 

    revolving credit facility in an aggregate principal amount of up to $100 million. The available borrowing under this facility is limited by letters of credit outstanding and other limitations to total debt incurrence. See discussion in “Liquidity” below.

 

Under the $100 million revolving credit facility discussed above, up to $30.0 million (plus an additional amount up to $40.0 million to support certain borrowings by our principal Mexican subsidiary) of the revolving credit facility is available in the form of letters of credit.

 

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Compliance with financial covenants

 

Our credit facilities currently require us to maintain certain key financial ratios on a quarterly basis. These key ratios include a leverage ratio and an interest coverage ratio. Effective March 24, 2003, we entered into an amendment (the “Amendment”) of our credit facilities to, among other things, permit us to issue up to $50 million of our common stock, qualified preferred stock, warrants to acquire our common stock or qualified preferred stock, or any combination of our common stock, qualified preferred stock or warrants, or other capital contributions with respect to our common stock or qualified preferred stock. The Amendment also adjusted certain financial covenants, including the leverage and interest coverage ratios. As a condition to the effectiveness of the Amendment, we agreed to issue 10,000 shares of our Series A preferred stock and warrants to purchase 43,962 shares of our common stock to J.P. Morgan Partners (BHCA), L.P. (“J.P. Morgan Partners”), and J.P. Morgan Partners agreed to purchase such shares and warrants for $10 million. We completed this sale on March 25, 2003. All of the proceeds of this sale were used to reduce our term debt. In addition, the Amendment allows us to issue an additional $40 million of equity securities between March 25, 2003 and March 31, 2005 in order to obtain cash to reduce the revolving borrowings and/or term borrowings under our credit facilities. J.P. Morgan Partners is required to purchase up to $25 million of such additional equity securities to the extent necessary to enable us to meet our leverage ratio or the target senior debt leverage ratio specified in the Amendment at the end of any calendar quarter or fiscal year ending on or before December 31, 2004. Any such additional issuance of Series A preferred stock to J.P. Morgan Partners will also include warrants to purchase 4.3962 shares of our common stock for every $1,000 face amount of preferred stock issued. Our obligations to issue, and J.P. Morgan Partners’ obligation to purchase such equity securities are set forth in a Securities Purchase Agreement dated as of March 25, 2003. Generally, if we are required to issue any portion of such $25 million of equity securities under the Amendment with respect to any fiscal quarter in 2003, we must use 50% of the net proceeds from the issuance of any such equity securities to reduce our revolving borrowings, and 50% to reduce our term borrowings. If we are required to issue any such equity securities under the Amendment with respect to any fiscal quarter in 2004, we must use 100% of the net proceeds to reduce our term borrowings. The issuance of the remaining $15 million of equity securities is voluntary on our part, and neither J.P. Morgan Partners nor any other person is required to purchase such equity securities. We incurred an amendment fee of $2.2 million in connection with the Amendment. We also incurred approximately $0.5 million of legal and administrative expenses in connection with negotiating the Amendment and the issuance of 10,000 shares of Series A preferred stock and related warrants.

 

On May 22, 2003, we entered into an additional amendment to our credit facilities, which permitted us to issue $250 million of senior secured notes, as described below, and, among other things:

 

    required the prepayment of revolving loans with the net proceeds received from the issuance of the senior secured notes until $75.0 million (or, if less, all) of the revolving loans were paid;

 

    required the prepayment of the tranche A term loans in an amount equal to 50% of the portion of such net proceeds not applied to the revolving loans and the prepayment of the tranche B term loans in an amount equal to 50% of the portion of such net proceeds not applied to the revolving loans (subject to the right of the tranche B term lenders to reject such prepayment, to the extent tranche A term loans remain, in which case such rejected prepayments were instead applied to the tranche A term loans); (A) with respect to the tranche A term loans, first, in direct order of maturities to reduce scheduled repayments of such loans through 2004, second, to reduce scheduled repayments of such loans ratably for 2005, and third, with the balance of such portion, if any, to reduce the remaining scheduled repayments of such loans ratably; and (B) with respect to the tranche B term loans, to reduce the remaining scheduled repayments of such loans ratably;

 

    added Uniplast Holdings Inc. and its United States subsidiaries as borrowers under our credit facilities for up to $9.4 million of loans;

 

    adjusted the terms pursuant to which J.P. Morgan Partners is required to purchase up to $25 million of additional equity securities to the extent necessary to enable us to meet certain leverage ratios;

 

    added a new financial covenant based on the ratio of indebtedness under the credit facilities and certain qualified receivables financings to consolidated EBITDA; and

 

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    adjusted certain financial and negative covenants, including the leverage and interest coverage ratios.

 

We prepaid a total of $75.0 million of our revolving loans and $165 million of our term loans with the proceeds from the issuance of the 2003 Notes. Proposed tranche B payments of $22.8 million were rejected by tranche B lenders and applied to tranche A term loans. Accordingly, a total of $105.3 million was applied to tranche A term loans and $59.7 million was applied to tranche B term loans.

 

Based on our current earnings forecast, our cash flow forecast and the proceeds received from the sale of $10 million of Series A preferred stock, as described above, we believe that we will comply with the covenants contained in our credit facilities, as amended, during 2003. Further, J.P. Morgan Partners’ commitment to purchase additional equity securities will allow us to raise up to $25 million of additional funds, as described above, to the extent necessary to enable us to comply with the financial covenants if we do not meet our earnings and cash flow forecast. However, if our actual earnings and cash flow are significantly below expectations and we are unable to raise enough funds to maintain compliance with the financial covenants through the sale of equity securities to J.P. Morgan Partners, we may not be able to comply with our financial covenants. Absent a waiver or further amendment of our credit facilities, the failure to comply with our financial covenants would cause us to be in default under our credit facilities. Any such default would have a material adverse effect on our liquidity and financial condition.

 

We are required to make annual mandatory prepayments of the term loans under our credit facilities within 90 days following the end of each year in an amount equal to the amount by which 100% of excess cash flow for such year (or 50% of excess cash flow if our leverage ratio at the end of such year is less than or equal to 4.0 to 1.0) exceeds the aggregate amount of voluntary prepayments made since the last excess cash flow payment, subject to certain adjustments. In addition, the term loan facilities are subject to mandatory prepayments in an amount equal to (a) 100% of the net cash proceeds of equity and debt issuances by us or any of our restricted subsidiaries, and (b) 100% of the net cash proceeds of asset sales or other dispositions of property by us or any of our restricted subsidiaries, in each case subject to certain exceptions. See “Description of credit facilities and other indebtedness.”

 

 

Senior secured notes

 

On May 30, 2003, we completed the sale of $250 million aggregate principal amount of 11 1/8% Senior Secured Notes Due 2009 (the “2003 Notes”). The net proceeds from the sale of the 2003 Notes were used to repay borrowings under our credit facilities in accordance with the amendment to our credit facilities, described above. The 2003 Notes rank equally with our existing and future senior debt and rank senior to our existing and future subordinated indebtedness. The 2003 Notes are secured, on a second-priority lien basis, by a substantial portion of our assets. Due to this second-priority status, the 2003 Notes effectively rank junior to (1) our obligations under our credit facilities and any other existing and future obligations secured by a first-priority lien on the collateral securing the 2003 Notes to the extent of the value of such collateral, and (2) our obligations under our credit facilities and any other existing and future obligations that are secured by a lien on assets that are not part of the collateral securing the 2003 Notes, to the extent of the value of such assets. The 2003 Notes are guaranteed by some of our subsidiaries.

 

Prior to June 1, 2007, we may, on one or more occasions, redeem up to a maximum of 35% of the original aggregate principal amount of the 2003 Notes with the net cash proceeds of one or more equity offerings by us at a redemption price equal to 111.125% of the principal amount thereof, plus accrued and unpaid interest. Otherwise, we may not redeem the Notes prior to June 1, 2007. On or after that date, we may redeem some or all of the 2003 Notes at the following redemption prices (expressed as a percentage of principal amount), plus accrued and unpaid interest: 105.563% if redeemed prior to June 1, 2008; 102.781% if redeemed prior to June 1, 2009; and 100% if redeemed on or after June 1, 2009.

 

 

Senior subordinated notes

 

In 2000, we issued $220 million aggregate principal amount of 13% Senior Subordinated Notes due 2010. In 2002, we issued an additional $100 million of 13% Senior Subordinated Notes due 2010. The Notes mature on June 1, 2010, and interest on the Notes is payable on June 1 and December 1 of each year. The Notes are subordinated to all of our existing and future senior debt, rank equally with any future senior subordinated debt, and rank senior to any future subordinated debt. The Notes are guaranteed by some of our subsidiaries. The Notes are unsecured. Prior to June 1, 2003, we may, on one or more occasions, redeem up to a maximum of 35% of the original aggregate principal amount of the Notes with the net cash proceeds of one or more equity offerings by us at a redemption price equal to 113% of the principal amount thereof, plus accrued and unpaid interest. Otherwise, we may not redeem the

 

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Notes prior to June 1, 2005. On or after that date, we may redeem the Notes, in whole or in part, at the following redemption prices (expressed as percentages of principal amount), plus accrued and unpaid interest: 106.5% if redeemed prior to June 1, 2006; 104.333% if redeemed prior to June 1, 2007; 102.167% if redeemed prior to June 1, 2008; and 100% if redeemed on or after June 1, 2008. See “Description of the notes.”

 

 

Preferred stock

 

We have approximately $141 million of Series A Cumulative Exchangeable Redeemable Preferred Stock outstanding. The Series A preferred stock accrues dividends at the rate of 14% per annum; however, our board of directors has never declared or paid any dividends on the Series A preferred stock. Unpaid dividends accumulate and are added to the liquidation amount of the Series A preferred stock. After May 31, 2005 the annual dividend rate increases to 16% unless we pay dividends in cash. The dividend rate also increases to 16% if we fail to comply with certain of our obligations or upon certain events of bankruptcy. The Series A Preferred Stock is mandatorily redeemable on May 31, 2011.

 

 

Net Cash Used in Operating Activities

 

Net cash used in operating activities was $33.2 million for the six months ended June 30, 2003, a decrease of $53.8 million, as compared to net cash provided by operations of $20.6 million for the same period in 2002. This decrease was largely due to a decrease in operating results and changes in working capital items, including increases in accounts receivable and significant decreases in accounts payable and accrued liabilities. Accounts receivable increased principally due to increases in selling prices for our products. Accounts payable and accrued liabilities decreased principally due to revised payment terms with our raw material suppliers due to the increased liquidity as a result of the recent financing.

 

 

Net Cash Used in Investing Activities

 

Net cash used in investing activities was $10.7 million for the six months ended June 30, 2003, as compared to $42.5 million for the same period in 2002. Capital expenditures for the first six months of 2003 were principally for ongoing maintenance. Capital expenditures in the first six months of 2002 were primarily for expansion projects as well as ongoing maintenance costs. In addition, net cash used in investing activities for the six month ended June 30, 2002 included $20.6 million for the purchase of the Decora business.

 

 

Net Cash Provided by Financing Activities

 

Net cash provided by financing activities was $46.0 million for the six months ended June 30, 2003, as compared to net cash provided by financing activities of $28.5 million for the six months ended June 30, 2002. The activity for the first six months of 2003 includes the net proceeds from the issuance of $10 million of Series A preferred stock and warrants, the net proceeds from the issuance of $250 million principal amount of senior secured notes in May 2003, and the use of these proceeds to repay term debt. In addition, we paid $9.7 million in financing fees for a related amendment to our credit facilities and the issuance of the Series A preferred stock and warrants. The activity for both periods also includes scheduled principal payments on our term loans and borrowings and repayments under our revolving credit facility.

 

 

Liquidity

 

As of June 30, 2003, we had approximately $105.0 million of working capital. As of June 30, 2003, we had approximately $88.3 million available for borrowings under our $100.0 million revolving credit facility, with no outstanding borrowings and approximately $6.4 million of letters of credit issued under our revolving credit facility. Our outstanding borrowings under our revolving credit facility fluctuate significantly during each quarter as a result of the timing of payments for raw materials, capital and interest, as well as the timing of customer collections.

 

As of June 30, 2003, we had approximately $5.1 million in cash and cash equivalents. A portion of this amount was held by our foreign subsidiaries. Repatriation tax rates may limit our ability to access cash and cash equivalents

 

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generated by our foreign operations for use in our U.S. operations, including to pay principal and interest on outstanding borrowings.

 

We expect that our total capital expenditures will be approximately $20 million to $30 million in each of 2003 and 2004. These expenditures will consist of ongoing maintenance of business projects, productivity improvement projects and minor expansion of business and growth projects.

 

The following table sets forth our total contractual cash obligations as of June 30, 2003 (in thousands):

 

          Payments Due by Period

Contractual Cash Obligations


   Total

  

Less than

1 year


   1-3 years

   4-5 years

   After 5
years


Long-term debt (including capital lease obligations)

   $ 782,559    $ 351    $ 17,795    $ 126,670    $ 637,743

Operating leases

     62,555      12,895      22,226      14,588      12,846

Redeemable preferred stock

     173,553      —        —        —        173,553
    

  

  

  

  

Total contractual cash obligations

   $ 1,018,667    $ 13,246    $ 40,021    $ 141,258    $ 824,142

 

After giving effect to payments made through June 30, 2003, our estimated debt service for the remainder of 2003 is approximately $38.4 million, consisting solely of interest payments. Although our outstanding preferred stock accrues dividends, these dividends are only paid if declared. We do not expect to pay any dividends on our preferred stock for the foreseeable future.

 

 

Cautionary Statement for Forward-Looking Information

 

Certain information set forth in this report contains “forward-looking statements” within the meaning of federal securities laws. Forward-looking statements include statements concerning our plans, objectives, goals, strategies, future events, future revenues or performance, capital expenditures, financing needs, plans or intentions relating to acquisitions, business trends, and other information that is not historical information. When used in this report, the words “estimates,” “expects,” “anticipates,” “forecasts,” “plans,” “intends,” “believes” and variations of such words or similar expressions are intended to identify forward-looking statements. We may also make additional forward-looking statements from time to time. All such subsequent forward-looking statements, whether written or oral, by us or on our behalf, are also expressly qualified by these cautionary statements.

 

All forward-looking statements, including, without limitation, management’s examination of historical operating trends, are based upon our current expectations and various assumptions. Our expectations, beliefs and projections are expressed in good faith and we believe there is a reasonable basis for them. But, there can be no assurance that management’s expectations, beliefs and projections will result or be achieved. All forward-looking statements apply only as of the date made. We undertake no obligation to publicly update or revise forward-looking statements which may be made to reflect events or circumstances after the date made or to reflect the occurrence of unanticipated events.

 

There are a number of risks and uncertainties that could cause our actual results to differ materially from the forward-looking statements contained in or contemplated by this report. These risks include, but are not limited to: general economic and business conditions, particularly an economic downturn; industry trends; increases in our leverage; interest rate increases; changes in our ownership structure; raw material costs and availability, particularly resin; competition; the loss of any of our significant customers; changes in the demand for our products; new technologies; changes in distribution channels or competitive conditions in the markets or countries in which we operate; costs of integrating any future acquisitions; loss of our intellectual property rights; foreign currency fluctuations and devaluations and political instability in our foreign markets; changes in our business strategy or development plans; availability, terms and deployment of capital; availability of qualified personnel; and increases in the cost of compliance with laws and regulations, including environmental laws and regulations. Each of these risks

 

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and certain other uncertainties are discussed in more detail in the 2002 10-K and in our Registration Statement on Form S-1 (file no. 333-106432), as amended, filed with the Securities and Exchange Commission. There may be other factors, including those discussed elsewhere in this report that may cause our actual results to differ materially from the forward-looking statements. Any forward-looking statements should be considered in light of these factors.

 

 

ITEM 3.   QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

 

We are exposed to various interest rate and resin price risks that arise in the normal course of business. We finance our operations with borrowings comprised primarily of variable rate indebtedness. We enter into interest rate collar and swap agreements to manage interest rate market risks and commodity collar agreements to manage resin market risks. Our raw material costs are comprised primarily of resins. Significant increases in interest rates or the price of resins could adversely affect our operating margins, results of operations and ability to service our indebtedness. An increase of 1% in interest rates payable on our variable rate indebtedness would increase our annual interest expense by approximately $0.2 million, after accounting for the effect of our interest rate hedge agreements.

 

 

ITEM 4.   CONTROLS AND PROCEDURES

 

Disclosure Controls and Procedures

 

We maintain disclosure controls and procedures that are designed to ensure that information required to be disclosed in our filings under the Securities Exchange Act of 1934 is recorded, processed, summarized and reported within the periods specified in the rules and forms of the Securities and Exchange Commission. This information is accumulated and communicated to our management, including our principal executive officer and principal financial officer, as appropriate to allow timely decisions regarding required disclosure. Our management, including our principal executive officer and principal financial officer, recognizes that any set of controls and procedures, no matter how well designed and operated, can provide only reasonable assurance of achieving the desired control objectives.

 

Under the supervision and with the participation of our management, including our principal executive officer and principal financial officer, we conducted an evaluation of our disclosure controls and procedures as of the end of the period covered by this report. Based on this evaluation, our principal executive officer and principal financial officer concluded that our disclosure controls and procedures are effective in alerting them on a timely basis to material information required to be disclosed in our periodic filings.

 

 

Changes in Internal Control Over Financial Reporting

 

There were no changes in our internal control over financial reporting that occurred during our last fiscal quarter that have materially affected or are reasonably likely to materially affect our internal control over financial reporting.

 

 

PART II. OTHER INFORMATION

 

ITEM 1.   LEGAL PROCEEDINGS

 

On February 26, 2003, former employees of our Fort Edward, New York manufacturing facility, which we acquired as part of the Decora acquisition, named us as defendants in a complaint filed in the Supreme Court of the State of New York, County of Washington (Index No. 4417E). We received service of this complaint on April 2, 2003, and successfully removed the case to the United States District Court for the Northern District of New York (Case No. 1:03cv00533). The complaint alleges claims against us for conspiracy to defraud and breach of contract arising out of our court-approved purchase of the assets of Decora Industries, Inc. and Decora, Incorporated. Plaintiffs’ complaint seeks compensatory and punitive damages and a declaratory judgment nullifying severance agreements for lack of consideration and economic duress. We intend to resist the plaintiffs’ claims vigorously. We do not believe this proceeding will have a material adverse affect on our financial condition or results of operations.

 

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ITEM 2.   CHANGES IN SECURITIES AND USE OF PROCEEDS

 

Recent Sales of Unregistered Securities

 

During the six months ended June 30, 2003, we issued options to purchase up to 250 shares of our common stock to employees in exchange for services. We issued these options under our 2000 Stock Incentive Plan at an exercise price of $483.13 per share. These options vest in increments upon the achievement of performance targets as of the end of any calendar quarter during the option term. Any options that remain unvested will vest in full on December 31, 2009 if the option holder is still our employee on this date. These options expire ten years from the date of grant. We believe that the issuance of the options was exempt from the registration requirements of the Securities Act pursuant to Section 4(2) thereof or Regulation D thereunder because this issuance did not involve a public offering or sale. No underwriters, brokers or finders were involved in this transaction.

 

 

ITEM 6.   EXHIBITS AND REPORTS ON FORM 8-K

 

(a)   The following exhibits are filed with this report.

 

31.1   Rule 15d-14(a) Certification, as adopted pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.

 

31.2   Rule 15d-14(a) Certification, as adopted pursuant to Section 302 of the Sarbanes-Oxley Act of 2002.

 

32   Section 1350 Certification, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.

 

(b)   During the quarter ended June 30, 2003, we filed the following reports on Form 8-K:

 

Date Filed

  

Items Reported


April 2, 2003   

Items 9 and 12, “Regulation FD Disclosure and Results of Operations and Financial Condition”

May 7, 2003

   Items 9 and 12, “Regulation FD Disclosure and Results of Operations and Financial Condition”

May 14, 2003

   Item 5, “Other Events,” and Item 9, “Regulation FD Disclosure”

May 16, 2003

   Item 9, “Regulation FD Disclosure”

June 2, 2003

   Item 5, “Other Events

 

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SIGNATURES

 

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

 

 

PLIANT CORPORATION
 

/s/    BRIAN E. JOHNSON


BRIAN E. JOHNSON

Executive Vice President and

Chief Financial Officer

(Authorized Signatory and

Principal Financial and Accounting Officer)

 

 

Date:  August 12, 2003

 

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INDEX TO EXHIBITS

 

Exhibits

    
31.1    Rule 15d-14(a) Certification, as adopted pursuant to Section 302 of the Sarbanes-Oxley Act of 2002

31.2

   Rule 15d-14(a) Certification, as adopted pursuant to Section 302 of the Sarbanes-Oxley Act of 2002

32

   Section 1350 Certification, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002

 

 

34

EX-31.1 3 dex311.htm RULE 15D-14(A) CERTIFICATION Rule 15d-14(a) Certification

EXHIBIT 31.1

 

RULE 15d-14(a) CERTIFICATION

 

AS ADOPTED PURSUANT TO SECTION 302 OF THE SARBANES-OXLEY ACT OF 2002

 

I, Jack E. Knott, certify that:

 

1. I have reviewed this quarterly report on Form 10-Q of Pliant Corporation;

 

2. Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report;

 

3. Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report;

 

4. The registrant’s other certifying officer and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15e and 15d-15e) for the registrant and have:

 

a) designed such disclosure controls and procedures or caused such disclosure controls and procedures to be designed under our supervision to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared;

 

b) evaluated the effectiveness of the registrant’s disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and

 

c) disclosed in this report any change in the registrant’s internal control over financial reporting that occurred during the registrant’s most recent fiscal quarter (the registrant’s fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonably likely to materially affect, the registrant’s internal control over financial reporting; and

 

5. The registrant’s other certifying officer and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrant’s auditors and the audit committee of registrant’s board of directors (or persons performing the equivalent function):

 

a) all significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrant’s ability to record, process, summarize and report financial information; and

 

b) any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant’s internal control over financial reporting.

 

Date:  August 12, 2003

/S/    JACK E. KNOTT         


Jack E. Knott

Chief Executive Officer

 

35

EX-31.2 4 dex312.htm RULE 15D-14(A) CERTIFICATION Rule 15d-14(a) Certification

EXHIBIT 31.2

 

RULE 15d-14(a) CERTIFICATION

 

AS ADOPTED PURSUANT TO SECTION 302 OF THE SARBANES-OXLEY ACT OF 2002

 

I, Brian E. Johnson, certify that:

 

1. I have reviewed this quarterly report on Form 10-Q of Pliant Corporation;

 

2. Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report;

 

3. Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report;

 

4. The registrant’s other certifying officer and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15e and 15d-15e) for the registrant and have:

 

a) designed such disclosure controls and procedures or caused such disclosure controls and procedures to be designed under our supervision to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared;

 

b) evaluated the effectiveness of the registrant’s disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and

 

c) disclosed in this report any change in the registrant’s internal control over financial reporting that occurred during the registrant’s most recent fiscal quarter (the registrant’s fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonably likely to materially affect, the registrant’s internal control over financial reporting; and

 

5. The registrant’s other certifying officer and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrant’s auditors and the audit committee of registrant’s board of directors (or persons performing the equivalent function):

 

a) all significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrant’s ability to record, process, summarize and report financial information; and

 

b) any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant’s internal control over financial reporting.

 

Date:  August 12, 2003

/S/    BRIAN E. JOHNSON        


Brian E. Johnson

Chief Financial Officer

 

36

EX-32 5 dex32.htm SECTION 1350 CERTIFICATION Section 1350 Certification

Exhibit 32

 

SECTION 1350 CERTIFICATION

 

AS ADOPTED PURSUANT TO SECTION 906 OF THE SARBANES-OXLEY ACT OF 2002

 

In connection with the Quarterly Report of Pliant Corporation (the “Company”) on Form 10-Q for the fiscal quarter ended June 30, 2003, as filed with the Securities and Exchange Commission on the date hereof (the “Report”), we, Jack E. Knott II, Chief Executive Officer of the Company, and Brian E. Johnson, Chief Financial Officer of the Company, certify as follows, pursuant to 18 U.S.C. Section 1350 (as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002), that to the best of our knowledge:

 

(1)   The Report fully complies with the requirements of section 13(a) or 15(d) of the Securities Exchange Act of 1934; and

 

(2)   The information contained in the Report fairly presents, in all material respects, the financial condition and results of operations of the Company.

 

/S/    JACK E. KNOTT II        


Jack E. Knott II

Chief Executive Officer

 

August 12, 2003

/S/    BRIAN E. JOHNSON      


Brian E. Johnson

Chief Financial Officer

 

August 12, 2003

 

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