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Segment Information
9 Months Ended
Sep. 27, 2013
Segment Reporting [Abstract]  
Segment Information
Segment Information
The Company manages its business and serves its customers through reportable segments differentiated by product type, end market, and geography. The Company's four reportable segments are described below:
U.S. Residential Products—The U.S. Residential Products segment utilizes aluminum, steel, copper and vinyl to produce residential roof drainage products, including preformed gutters, downspouts, elbows, soffit, drip edge, fascia, flashing, snow guards and related accessories. These products are used primarily for the repair, replacement or enhancement of residential roof drainage systems. The Company sells these products to home improvement retailers, lumber yards, distributors and contractors from manufacturing and distribution facilities throughout North America. The Company also produces specialty made-to-order vinyl replacement windows and aluminum patio and awning components sold primarily to home improvement contractors in the western U.S.
U.S. Commercial Products—The U.S. Commercial Products segment utilizes various materials, including steel coil, aluminum coil and fiberglass to create various products with commercial applications, including roofing and siding panels, ridge caps, flashing, trim, soffit and other accessories as well as sidewall components, siding and other exterior components for the towable RV, cargo and manufactured housing markets. The Company sells these products to builders, contractors, lumber yards, home improvement retailers, OEMs, and RV manufacturers from manufacturing and distribution facilities located throughout the U.S. These products are used in the construction of a wide variety of small scale commercial, agricultural and industrial building types on either wood or metal frames, manufactured homes, and towable RVs.
European Roll Coated Aluminum—The European Roll Coated Aluminum segment uses a roll coating process to apply paint to bare aluminum coil and, to a lesser extent, bare steel coil in order to produce specialty coated coil, which the Company also processes into specialty coated sheets and panels. The Company sells these products to building panel manufacturers, contractors and UK “holiday home,” RV and transportation OEMs throughout Europe and in parts of Asia. The Company’s customers use its specialty coated metal products to manufacture, among other things, RV sidewalls, commercial roofing panels, interior ceiling panels, and liner panels for shipping containers. The Company produces and distributes these roll coated products from facilities located in the Netherlands and the UK.
European Engineered Products—The European Engineered Products segment utilizes aluminum and vinyl extrusions to produce residential windows, doors and shower enclosures. These products are sold to home improvement retailers, distributors and factory‑built “holiday home” builders in the UK. The Company also produces windows used in the operator compartments of heavy equipment, components sold to suppliers to automotive OEMs in Western Europe and RV doors. The Company produces and distributes these engineered products from facilities in France and the UK and has developed extensive in-house manufacturing capabilities, including powder coating, glass cutting, anodizing and glass toughening.
The Company evaluates the performance of its segments and allocates resources to them based primarily on segment income (loss) from operations. Expenses, income and assets that are not segment specific relate to the holding company and business development activities conducted for the overall benefit of the Company, and accordingly, are not attributable to the Company’s segments.
The following table presents information about reported segments for the three months ended September 27, 2013:
 
U.S.
Residential
Products
 
U.S.
Commercial
Products
 
European
Roll Coated
Aluminum
 
European
Engineered Products
 
Other Non-
Allocated
 
Eliminations
 
Consolidated
Three months ended September 27, 2013
(in thousands)
Net sales:
 
 
 
 
 
 
 
 
 
 
 
 
 
Third party
$
87,518

 
$
80,717

 
$
45,660

 
$
13,940

 
$

 
$

 
$
227,835

Intersegment
188

 
58

 
87

 

 

 
(333
)
 

Total net sales
$
87,706

 
$
80,775

 
$
45,747

 
$
13,940

 
$

 
$
(333
)
 
$
227,835

Income (loss) from operations
$
9,281

 
$
2,251

 
$
1,782

 
$
(1,612
)
 
$
(3,015
)
 
$

 
$
8,687

Depreciation and amortization
$
2,891

 
$
2,628

 
$
2,435

 
$
401

 
$
159

 
$

 
$
8,514

Capital expenditures
$
873

 
$
361

 
$
717

 
$
180

 
$
266

 
$

 
$
2,397

The following table presents information about reported segments for the three months ended September 28, 2012:
 
U.S.
Residential
Products
 
U.S.
Commercial
Products
 
European
Roll Coated
Aluminum
 
European
Engineered Products
 
Other Non-
Allocated
 
Eliminations
 
Consolidated
Three months ended September 28, 2012
(in thousands)
Net sales:
 
 
 
 
 
 
 
 
 
 
 
 
 
Third party
$
77,469

 
$
79,334

 
$
48,540

 
$
13,830

 
$

 
$

 
$
219,173

Intersegment
191

 
33

 
176

 

 

 
(400
)
 

Total net sales
$
77,660

 
$
79,367

 
$
48,716

 
$
13,830

 
$

 
$
(400
)
 
$
219,173

Income (loss) from operations
$
7,475

 
$
1,707

 
$
2,095

 
$
(1,461
)
 
$
(3,206
)
 
$

 
$
6,610

Depreciation and amortization
$
2,926

 
$
2,686

 
$
2,299

 
$
615

 
$
98

 
$

 
$
8,624

Capital expenditures
$
345

 
$
329

 
$
493

 
$
89

 
$
683

 
$

 
$
1,939

The following table presents information about reported segments for the nine months ended September 27, 2013:
 
U.S.
Residential
Products
 
U.S.
Commercial
Products
 
European
Roll Coated
Aluminum
 
European
Engineered Products
 
Other Non-
Allocated
 
Eliminations
 
Consolidated
Nine months ended September 27, 2013
(in thousands)
Net sales:
 
 
 
 
 
 
 
 
 
 
 
 
 
Third party
$
226,203

 
$
209,217

 
$
145,238

 
$
49,583

 
$

 
$

 
$
630,241

Intersegment
522

 
356

 
192

 

 

 
(1,070
)
 

Total net sales
$
226,725

 
$
209,573

 
$
145,430

 
$
49,583

 
$

 
$
(1,070
)
 
$
630,241

Income (loss) from operations
$
18,857

 
$
(1,830
)
 
$
7,422

 
$
(5,144
)
 
$
(8,166
)
 
$

 
$
11,139

Depreciation and amortization
$
8,721

 
$
7,866

 
$
7,149

 
$
1,397

 
$
424

 
$

 
$
25,557

Capital expenditures
$
2,076

 
$
1,367

 
$
2,527

 
$
396

 
$
989

 
$

 
$
7,355

The following table presents information about reported segments for the nine months ended September 28, 2012:
 
U.S.
Residential
Products
 
U.S.
Commercial
Products
 
European
Roll Coated
Aluminum
 
European
Engineered Products
 
Other Non-
Allocated
 
Eliminations
 
Consolidated
Nine months ended September 28, 2012
(in thousands)
Net sales:
 
 
 
 
 
 
 
 
 
 
 
 
 
Third party
$
214,665

 
$
222,267

 
$
152,012

 
$
52,704

 
$

 
$

 
$
641,648

Intersegment
774

 
162

 
441

 

 

 
(1,377
)
 

Total net sales
$
215,439

 
$
222,429

 
$
152,453

 
$
52,704

 
$

 
$
(1,377
)
 
$
641,648

Income (loss) from operations
$
18,261

 
$
165

 
$
7,979

 
$
(2,304
)
 
$
(9,712
)
 
$

 
$
14,389

Depreciation and amortization
$
8,665

 
$
8,089

 
$
7,054

 
$
1,868

 
$
262

 
$

 
$
25,938

Capital expenditures
$
1,085

 
$
724

 
$
1,243

 
$
541

 
$
993

 
$

 
$
4,586


It is impractical for the Company to provide revenues from external customers by groups of similar products. Accordingly, the following table reflects revenues from external customers by markets for the periods indicated.
 
 
Three months ended
 
Nine months ended
Customers/Markets
Primary Products
September 27, 2013
 
September 28, 2012
 
September 27, 2013
 
September 28, 2012
 
 
(in thousands)
Home Improvement Retailers
Rain carrying systems, metal panels, roofing accessories, windows, doors and shower enclosures
$
57,449

 
$
51,806

 
$
145,995

 
$
139,740

Original Equipment Manufacturers (“OEMs”)
Painted aluminum sheet and coil; fabricated painted aluminum, laminated and fiberglass panels; windows and roofing; and composite building panels
45,474

 
43,457

 
149,791

 
161,946

Rural Contractors
Steel and aluminum roofing and siding
44,029

 
43,116

 
97,932

 
107,412

Industrial and Architectural Contractors
Metal panels and siding and roofing accessories
37,926

 
40,321

 
112,721

 
110,908

Distributors
Metal coils, rain carrying systems and roofing accessories
25,096

 
23,917

 
67,121

 
68,807

Home Improvement Contractors
Vinyl replacement windows; metal coils, rain carrying systems; metal roofing and insulated roofing panels; shower, patio and entrance doors; and awnings
11,546

 
9,564

 
31,971

 
27,590

Manufactured Housing
Steel siding and trim components
6,315

 
6,992

 
24,710

 
25,245

 
 
$
227,835

 
$
219,173

 
$
630,241

 
$
641,648