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Supplemental Guarantor Condensed Financial Information - Consolidated Statements of Operations (Details) (USD $)
In Thousands, unless otherwise specified
3 Months Ended 12 Months Ended
Dec. 31, 2012
Sep. 28, 2012
Jun. 29, 2012
Mar. 30, 2012
Dec. 30, 2011
Sep. 30, 2011
Jul. 01, 2011
Apr. 01, 2011
Dec. 31, 2012
Dec. 30, 2011
Dec. 31, 2010
Condensed Financial Statements, Captions [Line Items]                      
Net sales $ 195,492 $ 219,173 $ 223,792 $ 198,683 $ 219,661 $ 246,780 $ 256,858 $ 210,379 $ 837,140 $ 933,678 $ 883,700
Cost of goods sold (excluding depreciation and amortization) 166,788 182,557 185,135 166,565 189,789 209,134 212,358 173,884 701,045 785,165 732,451
Sales and general (excluding depreciation and amortization)                 83,492 91,421 90,642
Depreciation and amortization 8,846 8,624 8,633 8,681 9,130 9,318 9,509 9,237 34,784 37,194 38,700
Other operating charges                 6,425 8,404 2,939
Multiemployer pension withdrawal expense                 39 1,200 0
Income (loss) from operations (3,034) 6,610 8,065 (286) (2,863) 3,776 8,569 812 11,355 10,294 18,968
Equity in earnings of subsidiaries                 0 0 0
Interest expense                 (54,858) (55,579) (68,333)
Intercompany (loss) income, net                 0 0 0
Other income (loss), net                 5,012 (14,117) (3,484)
Loss before income taxes (12,764) (3,290) (14,659) (7,778) (21,525) (27,162) (1,280) (9,435) (38,491) (59,402) (52,849)
Provision (benefit) for income taxes                 (1,723) 3,315 (14,461)
Income (Loss) from Continuing Operations Attributable to Parent                 (36,768) (62,717) (38,388)
Income (Loss) from Discontinued Operations, Net of Tax, Attributable to Parent                 0 0 (152)
Net loss (11,881) (1,175) (15,592) (8,120) (25,215) (27,045) (2,126) (8,331) (36,768) (62,717) (38,540)
Parent
                     
Condensed Financial Statements, Captions [Line Items]                      
Net sales                 0 0 0
Cost of goods sold (excluding depreciation and amortization)                 0 0 0
Sales and general (excluding depreciation and amortization)                 318 594 510
Depreciation and amortization                 0 0 0
Other operating charges                 0 0 0
Multiemployer pension withdrawal expense                 0 0  
Income (loss) from operations                 (318) (594) (510)
Equity in earnings of subsidiaries                 (36,450) (62,123) (38,030)
Interest expense                 0 0 0
Intercompany (loss) income, net                 0 0 0
Other income (loss), net                 0 0 0
Loss before income taxes                 (36,768) (62,717) (38,540)
Provision (benefit) for income taxes                 0 0 0
Income (Loss) from Continuing Operations Attributable to Parent                     (38,540)
Income (Loss) from Discontinued Operations, Net of Tax, Attributable to Parent                     0
Net loss                 (36,768) (62,717) (38,540)
Subsidiary Issuer
                     
Condensed Financial Statements, Captions [Line Items]                      
Net sales                 565,237 597,779 585,438
Cost of goods sold (excluding depreciation and amortization)                 474,058 507,136 495,992
Sales and general (excluding depreciation and amortization)                 55,752 58,191 58,639
Depreciation and amortization                 22,403 22,859 24,462
Other operating charges                 2,336 7,718 2,939
Multiemployer pension withdrawal expense                 39 1,200  
Income (loss) from operations                 10,649 675 3,406
Equity in earnings of subsidiaries                 (13,618) (4,514) (1,891)
Interest expense                 (53,859) (52,163) (55,345)
Intercompany (loss) income, net                 17,353 14,698 (296)
Other income (loss), net                 4,960 (18,606) 624
Loss before income taxes                 (34,515) (59,910) (53,502)
Provision (benefit) for income taxes                 1,935 2,213 (15,624)
Income (Loss) from Continuing Operations Attributable to Parent                     (37,878)
Income (Loss) from Discontinued Operations, Net of Tax, Attributable to Parent                     (152)
Net loss                 (36,450) (62,123) (38,030)
Non-Guarantor
                     
Condensed Financial Statements, Captions [Line Items]                      
Net sales                 281,912 347,811 312,158
Cost of goods sold (excluding depreciation and amortization)                 236,996 289,941 250,355
Sales and general (excluding depreciation and amortization)                 27,422 32,636 31,493
Depreciation and amortization                 12,381 14,335 14,238
Other operating charges                 4,089 686 0
Multiemployer pension withdrawal expense                 0 0  
Income (loss) from operations                 1,024 10,213 16,072
Equity in earnings of subsidiaries                 0 0 17
Interest expense                 (999) (3,416) (12,988)
Intercompany (loss) income, net                 (17,353) (14,698) 296
Other income (loss), net                 52 4,489 (4,108)
Loss before income taxes                 (17,276) (3,412) (711)
Provision (benefit) for income taxes                 (3,658) 1,102 1,163
Income (Loss) from Continuing Operations Attributable to Parent                     (1,874)
Income (Loss) from Discontinued Operations, Net of Tax, Attributable to Parent                     0
Net loss                 (13,618) (4,514) (1,874)
Eliminations
                     
Condensed Financial Statements, Captions [Line Items]                      
Net sales                 (10,009) (11,912) (13,896)
Cost of goods sold (excluding depreciation and amortization)                 (10,009) (11,912) (13,896)
Sales and general (excluding depreciation and amortization)                 0 0 0
Depreciation and amortization                 0 0 0
Other operating charges                 0 0 0
Multiemployer pension withdrawal expense                 0 0  
Income (loss) from operations                 0 0 0
Equity in earnings of subsidiaries                 50,068 66,637 39,904
Interest expense                 0 0 0
Intercompany (loss) income, net                 0 0 0
Other income (loss), net                 0 0 0
Loss before income taxes                 50,068 66,637 39,904
Provision (benefit) for income taxes                 0 0 0
Income (Loss) from Continuing Operations Attributable to Parent                     39,904
Income (Loss) from Discontinued Operations, Net of Tax, Attributable to Parent                     0
Net loss                 $ 50,068 $ 66,637 $ 39,904