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Segment Information
12 Months Ended
Dec. 31, 2012
Segment Reporting [Abstract]  
Segment Information
Segment Information

The Company manages its business and serves its customers through reportable segments differentiated by product type, end market, and geography. In the first quarter of 2012, the Company completed a reorganization of its U.S. operational structure. The reorganization included the consolidation of all U.S. operating companies into one legal entity and realigned reporting and management responsibilities based upon the Company's residential and commercial product offerings. As a result of the reorganization, the Company has identified two U.S. reporting segments; U.S. Residential Products and U.S. Commercial Products. Prior to this reorganization, the Company's reporting segments consisted of U.S. Residential Building Products, U.S. Non-Residential Building Products and U.S. RV and Specialty Building Products. The Company's 2011 and 2010 results have been adjusted to reflect the change in reportable segments. These organizational changes did not impact the Company's European reportable segments.
The Company's four reportable segments are described below:
U.S. Residential Products—The U.S. Residential Products segment utilizes aluminum, steel, copper and vinyl to produce residential roof drainage products, including preformed gutters, downspouts, elbows, soffit, drip edge, fascia, flashing, snow guards and related accessories. These products are used primarily for the repair, replacement or enhancement of residential roof drainage systems. The Company sells these products to home improvement retailers, lumber yards, distributors and contractors from manufacturing and distribution facilities throughout North America. The Company also produces specialty made-to-order vinyl replacement windows and aluminum patio and awning components sold primarily to home improvement contractors in the western U.S.
U.S. Commercial Products—The U.S. Commercial Products segment utilizes various materials, including steel coil, aluminum coil and fiberglass to create various products with commercial applications, including roofing and siding panels, ridge caps, flashing, trim, soffit and other accessories as well as sidewall components, siding and other exterior components for the towable RV, cargo and manufactured housing markets. The Company sells these products to builders, contractors, lumber yards, home improvement retailers, OEMs, and RV manufacturers from manufacturing and distribution facilities located throughout the U.S. These products are used in the construction of a wide variety of small scale commercial, agricultural and industrial building types on either wood or metal frames, manufactured homes, and towable RVs.
European Roll Coated Aluminum—The European Roll Coated Aluminum segment uses a roll coating process to apply paint to bare aluminum coil and, to a lesser extent, bare steel coil in order to produce specialty coated coil, which the Company also processes into specialty coated sheets and panels. The Company sells these products to building panel manufacturers, contractors and UK “holiday home,” RV and transportation OEMs throughout Europe and in parts of Asia. The Company’s customers use its specialty coated metal products to manufacture, among other things, RV sidewalls, commercial roofing panels, interior ceiling panels, and liner panels for shipping containers. The Company produces and distributes these roll coated products from facilities located in the Netherlands and the UK.
European Engineered Products—The European Engineered Products segment utilizes aluminum and vinyl extrusions to produce residential windows, doors and shower enclosures. These products are sold to home improvement retailers, distributors and factory‑built “holiday home” builders in the UK. The Company also produces windows used in the operator compartments of heavy equipment, components sold to suppliers to automotive OEMs in Western Europe and RV doors. The Company produces and distributes these engineered products from facilities in France and the UK and has developed extensive in-house manufacturing capabilities, including powder coating, glass cutting, anodizing and glass toughening.
The accounting policies for segments are the same as those described in Note 1. The Company evaluates the performance of its segments and allocates resources to them based primarily on segment income or (loss) from operations. Expenses, income and assets that are not segment specific relate to holding company and business development activities conducted for the overall benefit of the Company and, accordingly, are not attributable to the Company's segments.

Beginning in 2012, the Company has allocated depreciation expense related to its North America ERP system to its U.S. Residential and U.S. Commercial Products Segments. In prior years, depreciation expense related to the ERP system was recorded at the Company's Corporate Headquarters and included in other non-allocated expenses. Expenses related to the North America ERP system were previously allocated to the North America segments through a corporate charge, and therefore, were included in earnings (loss) from operations for the appropriate segment. All amounts in the following tables include the adjustment described above.

The following table presents information about reported segments for the years ended December 31, 2012, December 30, 2011 and December 31, 2010.

 
U.S.
Residential
Products
 
U.S. Commercial Products
 
European
Roll
Coated
Aluminum
 
European
Engineered
Products
 
Other
Non-
Allocated
 
Eliminations
 
Consolidated
2012
 
 
 
 
 
 
 
 
 
 
 
 
 
Net sales:
 
 
 
 
 
 
 
 
 
 
 
 
 
Third party
$
281,099

 
$
292,304

 
$
196,087

 
$
67,650

 
$

 
$

 
$
837,140

Intersegment
951

 
519

 
519

 

 

 
(1,989
)
 

Total net sales
$
282,050

 
$
292,823

 
$
196,606

 
$
67,650

 
$

 
$
(1,989
)
 
$
837,140

Income (loss) from operations
$
22,489

 
$
(1,399
)
 
$
9,208

 
$
(6,586
)
 
$
(12,357
)
 
$

 
$
11,355

Depreciation and amortization
$
11,674

 
$
10,774

 
$
9,455

 
$
2,480

 
$
401

 
$

 
$
34,784

Capital expenditures
$
1,495

 
$
1,255

 
$
2,275

 
$
627

 
$
1,488

 
$

 
$
7,140

Total assets (1)
$
173,719

 
$
115,525

 
$
221,950

 
$
55,898

 
$
27,330


$

 
$
594,422

 
 
U.S.
Residential
Products
 
U.S. Commercial Products
 
European
Roll
Coated
Aluminum
 
European
Engineered
Products
 
Other
Non-
Allocated
 
Eliminations
 
Consolidated
2011
 
 
 
 
 
 
 
 
 
 
 
 
 
Net sales:
 
 
 
 
 
 
 
 
 
 
 
 
 
Third party
$
305,366

 
$
301,286

 
$
243,497

 
$
83,529

 
$

 
$

 
$
933,678

Intersegment
1,177

 
284

 
553

 

 

 
(2,014
)
 

Total net sales
$
306,543

 
$
301,570

 
$
244,050

 
$
83,529

 
$

 
$
(2,014
)
 
$
933,678

Income (loss) from operations (2)
$
18,226

 
$
(3,901
)
 
$
13,619

 
$
(2,055
)
 
$
(15,595
)
 
$

 
$
10,294

Depreciation and amortization
$
11,994

 
$
11,004

 
$
10,790

 
$
3,086

 
$
320

 
$

 
$
37,194

Capital expenditures
$
996

 
$
3,558

 
$
2,144

 
$
1,629

 
$
1,824

 
$

 
$
10,151

Total assets (1)
$
174,835

 
$
117,709

 
$
234,513

 
$
63,579

 
$
28,610

 
$

 
$
619,246




 
U.S.
Residential
Products
 
U.S. Commercial
Products
 
European
Roll
Coated
Aluminum
 
European
Engineered
Products
 
Other
Non-
Allocated
 
Eliminations
 
Consolidated
2010
 
 
 
 
 
 
 
 
 
 
 
 
 
Net sales:
 
 
 
 
 
 
 
 
 
 
 
 
 
Third party
$
300,262

 
$
293,679

 
$
210,534

 
$
79,225

 
$

 
$

 
$
883,700

Intersegment
1,342

 
1,117

 
1,030

 

 

 
(3,489
)
 

Total net sales
$
301,604

 
$
294,796

 
$
211,564

 
$
79,225

 
$

 
$
(3,489
)
 
$
883,700

Income (loss) from operations
$
24,701

 
$
(7,569
)
 
$
17,331

 
$
310

 
$
(15,805
)
 
$

 
$
18,968

Depreciation and amortization
$
12,285

 
$
11,610

 
$
10,848

 
$
2,941

 
$
1,016

 
$

 
$
38,700

Capital expenditures
$
2,639

 
$
2,660

 
$
2,126

 
$
2,585

 
$
2,155

 
$

 
$
12,165

Total assets (1)
$
190,699

 
$
112,257

 
$
257,550

 
$
67,355

 
$
39,029

 
$

 
$
666,890


(1) Segment assets include cash, accounts receivable, inventories, other current assets, fixed assets, goodwill, intangibles, and other long term assets. Other non-allocated assets include all corporate assets, as well as deferred taxes and income taxes receivable.

(2) Income from operations in our U.S. Residential Products Segment for the year ended December 30, 2011 included a $1.2 million charge for the early exit from a multiemployer pension plan.

The following table reflects revenues from external customers by markets for the periods indicated. Revenues from external customers by groups of similar products have not been provided as it is impracticable to do so.

 
 
 
Year Ended
Customer/Markets
Primary Products
 
December 31, 2012
 
December 30, 2011
 
December 31, 2010
Original Equipment Manufacturers (OEMs)
Painted aluminum sheet and coil; fabricated painted aluminum, laminated and fiberglass panels; windows and roofing; and composite building panels
 
$
202,556

 
$
240,769

 
$
219,191

Home Improvement Retailers
Rain carrying systems, roofing accessories, windows, doors and shower enclosures
 
181,363

 
201,107

 
192,307

Industrial and Architectural Contractors
Standing seam panels and siding and roofing accessories
 
148,231

 
171,259

 
158,315

Rural Contractors
Steel and aluminum roofing and siding
 
144,398

 
143,921

 
133,658

Distributors
Metal coils, rain carrying systems and roofing accessories
 
91,505

 
101,085

 
102,365

Home Improvement Contractors
Vinyl replacement windows; metal coils; rain carrying systems; metal roofing and insulated roofing panels; patio and entrance doors; and awnings
 
35,674

 
38,227

 
41,858

Manufactured Housing
Steel siding and trim components
 
33,413

 
37,310

 
36,006

 
 
 
$
837,140

 
$
933,678

 
$
883,700



The following tables reflect net sales and long-lived asset information by geographic areas for the periods indicated:

 
Net Sales
 
Year Ended
 
December 31,
2012
 
December 30,
2011
 
December 31,
2010
United States
$
564,254

 
$
596,720

 
$
584,551

The Netherlands
154,153

 
188,940

 
164,275

United Kingdom
72,699

 
92,574

 
86,264

France
36,886

 
45,513

 
39,219

Canada
9,148

 
9,931

 
9,391

 
$
837,140

 
$
933,678

 
$
883,700

 
 
Long Lived Assets
 
December 31,
2012
 
December 30,
2011
United States
$
69,241

 
$
72,848

The Netherlands
36,428

 
37,382

United Kingdom
19,732

 
19,746

France
13,358

 
13,786

Canada
2,449

 
2,787

 
$
141,208

 
$
146,549


Non-U.S. revenue is classified based on the country in which the legal subsidiary is domiciled. The Company's largest customer accounted for 13.3% of 2012, 11.1% of 2011 and 11.3% of 2010 net sales. Sales from this customer are included in the U.S. Residential Products and U.S. Commercial Products segments. As of December 31, 2012, this customer had an outstanding trade receivable balance of $6.2 million. No other customer represented greater than 10% of the Company's revenues in 2012, 2011, or 2010.