XML 43 R15.htm IDEA: XBRL DOCUMENT v2.4.0.6
Segment Information
9 Months Ended
Sep. 28, 2012
Segment Reporting [Abstract]  
Segment Information
Segment Information
The Company manages its business and serves its customers through reportable segments differentiated by product type, end market, and geography. In the first quarter of 2012, the Company completed a reorganization of its U.S. operational structure. The reorganization included the consolidation of all U.S. operating companies into one legal entity and realigned reporting and management responsibilities based upon the Company's residential and commercial product offerings. As a result of the restructuring, the Company has identified two U.S. reporting segments; U.S. Residential Products and U.S. Commercial Products. Prior to this restructuring, the Company's reporting segments consisted of U.S. Residential Building Products, U.S. Non-Residential Building Products and U.S. RV and Specialty Building Products. The Company's 2011 results have been adjusted to reflect the change in reportable segments. These organizational changes did not impact the Company's European reportable segments.
The Company's four reportable segments are described below:
U.S. Residential Products—The U.S. Residential Products segment utilizes aluminum, steel, copper and vinyl to produce residential roof drainage products, including preformed gutters, downspouts, elbows, soffit, drip edge, fascia, flashing, snow guards and related accessories. These products are used primarily for the repair, replacement or enhancement of residential roof drainage systems. The Company sells these products to home improvement retailers, lumber yards, distributors and contractors from manufacturing and distribution facilities throughout North America. The Company also produces specialty made-to-order vinyl replacement windows and aluminum patio and awning components sold primarily to home improvement contractors in the Western U.S.
U.S. Commercial Products—The U.S. Commercial Products segment utilizes various materials, including steel coil, aluminum coil and fiberglass to create various products with commercial applications, including roofing and siding panels, ridge caps, flashing, trim, soffit and other accessories as well as sidewall components, siding and other exterior components for the towable RV, cargo and manufactured housing markets. The Company sells these products to builders, contractors, lumber yards, home improvement retailers, OEMs, and RV manufacturers from manufacturing and distribution facilities located throughout the U.S. These products are used in the construction of a wide variety of small scale non-residential, agricultural and industrial building types on either wood or metal frames, manufactured homes, and towable RVs.
European Roll Coated Aluminum—The European Roll Coated Aluminum segment uses a roll coating process to apply paint to bare aluminum coil and, to a lesser extent, bare steel coil in order to produce specialty coated coil, which the Company also processes into specialty coated sheets and panels. The Company sells these products to building panel manufacturers, contractors and UK “holiday home,” RV and transportation OEMs throughout Europe and in parts of Asia. The Company’s customers use its specialty coated metal products to manufacture, among other things, RV sidewalls, commercial roofing panels, interior ceiling panels, and liner panels for shipping containers. The Company produces and distributes these roll coated products from facilities located in the Netherlands and the UK.
European Engineered Products—The European Engineered Products segment utilizes aluminum and vinyl extrusions to produce residential windows, doors and shower enclosures. These products are sold to home improvement retailers, distributors and factory‑built “holiday home” builders in the UK. The Company also produces windows used in the operator compartments of heavy equipment, components sold to suppliers to automotive OEMs in Western Europe and RV doors. The Company produces and distributes these engineered products from facilities in France and the UK and has developed extensive in-house manufacturing capabilities, including powder coating, glass cutting, anodizing and glass toughening.
The Company evaluates the performance of its segments and allocates resources to them based primarily on segment income or (loss) from operations. Expenses, income and assets that are not segment specific relate to holding company and business development activities conducted for the overall benefit of the Company, and accordingly, are not attributable to the Company’s segments.
Beginning in the third quarter of 2012, the Company has allocated depreciation expense related to its North American ERP system to its U.S. Residential and U.S. Commercial Products Segments. In prior quarters, depreciation expense related to the ERP system was recorded at the Company's Corporate Headquarters and included in other non-allocated expenses. Expenses related to the North American ERP system were previously allocated to its North American segments through a corporate charge, and therefore, were included in earnings (loss) from operations for the appropriate segment. Depreciation and amortization expense for the U.S. Residential Segment after allocation of ERP depreciation totaled$2,867 thousand, $2,872 thousand, and $2,926 thousand for the 1st, 2nd, and 3rd quarters of 2012 and $2,966 thousand, $3,062 thousand, and $2,976 thousand for the 1st, 2nd, and 3rd quarters of 2011, respectfully. Depreciation and amortization expense for the U.S. Commercial Segment after allocation of ERP depreciation totaled $2,713 thousand, $2,690 thousand, and $2,686 thousand for the 1st, 2nd, and 3rd quarters of 2012 and $2,774 thousand, $2,733 thousand, and $2,717 thousand for the 1st, 2nd, and 3rd quarters of 2011, respectfully. All amounts in the following tables include the adjustments described above.
The following table presents information about reported segments for the three months ended September 28, 2012:
 
U.S.
Residential
Products
 
U.S.
Commercial
Products
 
European
Roll Coated
Aluminum
 
European
Engineered Products
 
Other Non-
Allocated
 
Eliminations
 
Consolidated
Three months ended September 28, 2012
(in thousands)
Net sales:
 
 
 
 
 
 
 
 
 
 
 
 
 
Third party
$
77,469

 
$
79,334

 
$
48,540

 
$
13,830

 
$

 
$

 
$
219,173

Intersegment
191

 
33

 
176

 

 

 
(400
)
 

Total net sales
$
77,660

 
$
79,367

 
$
48,716

 
$
13,830

 
$

 
$
(400
)
 
$
219,173

Income (loss) from operations
$
7,475

 
$
1,707

 
$
2,095

 
$
(1,461
)
 
$
(3,206
)
 
$

 
$
6,610

Depreciation and amortization
$
2,926

 
$
2,686

 
$
2,299

 
$
615

 
$
98

 
$

 
$
8,624

Capital expenditures
$
345

 
$
329

 
$
493

 
$
89

 
$
683

 
$

 
$
1,939



The following table presents information about reported segments for the three months ended September 30, 2011:

 
U.S.
Residential
Products
 
U.S.
Commercial
Products
 
European
Roll Coated
Aluminum
 
European
Engineered Products
 
Other Non-
Allocated
 
Eliminations
 
Consolidated
Three months ended September 30, 2011
(in thousands)
Net sales:
 
 
 
 
 
 
 
 
 
 
 
 
 
Third party
$
90,407

 
$
79,766

 
$
57,410

 
$
19,197

 
$

 
$

 
$
246,780

Intersegment
318

 
137

 
98

 

 

 
(553
)
 

Total net sales
$
90,725

 
$
79,903

 
$
57,508

 
$
19,197

 
$

 
$
(553
)
 
$
246,780

Income (loss) from operations
$
7,889


$
(2,998
)

$
1,953


$
(1,032
)
 
$
(2,036
)
 
$

 
$
3,776

Depreciation and amortization
$
2,976

 
$
2,717

 
$
2,730

 
$
812

 
$
83

 
$

 
$
9,318

Capital expenditures
$
263

 
$
975

 
$
626

 
$
203

 
$
325

 
$

 
$
2,392



The following table presents information about reported segments for the nine months ended September 28, 2012:
 
U.S.
Residential
Products
 
U.S.
Commercial
Products
 
European
Roll Coated
Aluminum
 
European
Engineered Products
 
Other Non-
Allocated
 
Eliminations
 
Consolidated
Nine months ended September 28, 2012
(in thousands)
Net sales:
 
 
 
 
 
 
 
 
 
 
 
 
 
Third party
$
214,665

 
$
222,267

 
$
152,012

 
$
52,704

 
$

 
$

 
$
641,648

Intersegment
774

 
162

 
441

 

 

 
(1,377
)
 

Total net sales
$
215,439

 
$
222,429

 
$
152,453

 
$
52,704

 
$

 
$
(1,377
)
 
$
641,648

Income (loss) from operations
$
18,261

 
$
165

 
$
7,979

 
$
(2,304
)
 
$
(9,712
)
 
$

 
$
14,389

Depreciation and amortization
$
8,665

 
$
8,089

 
$
7,054

 
$
1,868

 
$
262

 
$

 
$
25,938

Capital expenditures
$
1,085

 
$
724

 
$
1,243

 
$
541

 
$
993

 
$

 
$
4,586

The following table presents information about reported segments for the nine months ended September 30, 2011:
 
U.S.
Residential
Products
 
U.S.
Commercial
Products
 
European
Roll Coated
Aluminum
 
European
Engineered Products
 
Other Non-
Allocated
 
Eliminations
 
Consolidated
Nine months ended September 30, 2011
(in thousands)
Net sales:
 
 
 
 
 
 
 
 
 
 
 
 
 
Third party
$
233,519

 
$
224,661

 
$
190,399

 
$
65,438

 
$

 
$

 
$
714,017

Intersegment
833

 
207

 
494

 

 

 
(1,534
)
 

Total net sales
$
234,352

 
$
224,868

 
$
190,893

 
$
65,438

 
$

 
$
(1,534
)
 
$
714,017

Income (loss) from operations
$
18,021

 
$
(3,035
)
 
$
11,390

 
$
(489
)
 
$
(12,730
)
 
$

 
$
13,157

Depreciation and amortization
$
9,004

 
$
8,224

 
$
8,165

 
$
2,440

 
$
231

 
$

 
$
28,064

Capital expenditures
$
698

 
$
3,010

 
$
1,389

 
$
1,385

 
$
1,900

 
$

 
$
8,382




It is impractical for the Company to provide revenues from external customers by groups of similar products. Accordingly, the following table reflects revenues from external customers by markets for the periods indicated.


 
 
 
Three months ended
 
Nine months ended
Customers/Markets
 
Primary Products
 
September 28, 2012
 
September 30, 2011
 
September 28, 2012
 
September 30, 2011
 
 
 
(in thousands)
Original Equipment Manufacturers (“OEMs”)
 
Painted aluminum sheet and coil; fabricated painted aluminum, laminated and fiberglass panels; windows and roofing and composite building panels

 
$
43,457

 
$
54,262

 
$
161,946

 
$
187,215

Home Improvement Retailers
 
Rain carrying systems, roofing accessories, steel roofing and siding, windows, doors and shower enclosures

 
51,806

 
62,537

 
139,740

 
155,842

Industrial and Architectural Contractors
 
Standing seam panels; siding and roofing accessories; and composite building panels
 
40,321

 
42,078

 
110,908

 
134,821

Rural Contractors
 
Steel and aluminum roofing and siding

 
43,116

 
41,882

 
107,412

 
101,934

Distributors
 
Metal coils, rain carrying systems and roofing accessories
 
23,917

 
26,788

 
68,807

 
75,283

Manufactured Housing
 
Steel siding and trim components
 
6,992

 
8,884

 
25,245

 
29,106

Home Improvement Contractors
 
Vinyl replacement windows; metal coils, rain carrying systems; metal roofing and insulated roofing panels; shower, patio and entrance doors; and awnings
 
9,564

 
10,349

 
27,590

 
29,816

 
 
 
 
$
219,173

 
$
246,780

 
$
641,648

 
$
714,017