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Supplemental Guarantor Condensed Financial Information - Consolidated Statements of Operations (Details) (USD $)
In Thousands, unless otherwise specified
3 Months Ended 6 Months Ended
Jun. 29, 2012
Jul. 01, 2011
Jun. 29, 2012
Jul. 01, 2011
Condensed Financial Statements, Captions [Line Items]        
Net sales $ 223,792 $ 256,858 $ 422,475 $ 467,237
Costs and Expense:        
Cost of goods sold (excluding depreciation and amortization) 185,135 212,358 351,700 386,241
Sales and general (excluding depreciation and amortization) 21,039 23,738 43,920 47,768
Depreciation and amortization 8,633 9,509 17,314 18,746
Other operating charges 920 1,484 1,762 3,901
Multiemployer pension withdrawal expense 0 1,200 0 1,200
Income (loss) from operations 8,065 8,569 7,779 9,381
Equity in earnings of subsidiaries 0 0 0 0
Interest expense (13,861) (13,619) (27,397) (28,752)
Intercompany (loss) income, net 0 0 0 0
Other income (loss), net (8,863) 3,770 (2,819) 8,656
Loss before income taxes (14,659) (1,280) (22,437) (10,715)
Provision (benefit) for income taxes 933 846 1,275 (258)
Net loss (15,592) (2,126) (23,712) (10,457)
Parent
       
Condensed Financial Statements, Captions [Line Items]        
Net sales 0 0 0 0
Costs and Expense:        
Cost of goods sold (excluding depreciation and amortization) 0 0 0 0
Sales and general (excluding depreciation and amortization) 148 149 297 297
Depreciation and amortization 0 0 0 0
Other operating charges 0 0 0 0
Multiemployer pension withdrawal expense   0   0
Income (loss) from operations (148) (149) (297) (297)
Equity in earnings of subsidiaries (15,444) (1,977) (23,415) (10,160)
Interest expense 0 0 0 0
Intercompany (loss) income, net 0 0 0 0
Other income (loss), net 0 0 0 0
Loss before income taxes (15,592) (2,126) (23,712) (10,457)
Provision (benefit) for income taxes 0 0 0 0
Net loss (15,592) (2,126) (23,712) (10,457)
Subsidiary Issuer
       
Condensed Financial Statements, Captions [Line Items]        
Net sales 152,875 158,166 275,317 283,120
Costs and Expense:        
Cost of goods sold (excluding depreciation and amortization) 126,540 130,578 230,187 235,825
Sales and general (excluding depreciation and amortization) 14,516 15,216 29,434 30,453
Depreciation and amortization 5,532 5,724 11,084 11,416
Other operating charges 796 1,110 1,077 3,527
Multiemployer pension withdrawal expense   1,200   1,200
Income (loss) from operations 5,491 4,338 3,535 699
Equity in earnings of subsidiaries (1,101) (2,314) (4,090) 3,084
Interest expense (13,604) (13,605) (26,914) (25,987)
Intercompany (loss) income, net 4,299 4,854 8,672 5,484
Other income (loss), net (9,882) 4,813 (3,545) 6,303
Loss before income taxes (14,797) (1,914) (22,342) (10,417)
Provision (benefit) for income taxes 647 63 1,073 (257)
Net loss (15,444) (1,977) (23,415) (10,160)
Non-Guarantor
       
Condensed Financial Statements, Captions [Line Items]        
Net sales 73,957 101,434 151,688 189,196
Costs and Expense:        
Cost of goods sold (excluding depreciation and amortization) 61,635 84,522 126,043 155,495
Sales and general (excluding depreciation and amortization) 6,375 8,373 14,189 17,018
Depreciation and amortization 3,101 3,785 6,230 7,330
Other operating charges 124 374 685 374
Multiemployer pension withdrawal expense   0   0
Income (loss) from operations 2,722 4,380 4,541 8,979
Equity in earnings of subsidiaries 0 0 0 0
Interest expense (257) (14) (483) (2,765)
Intercompany (loss) income, net (4,299) (4,854) (8,672) (5,484)
Other income (loss), net 1,019 (1,043) 726 2,353
Loss before income taxes (815) (1,531) (3,888) 3,083
Provision (benefit) for income taxes 286 783 202 (1)
Net loss (1,101) (2,314) (4,090) 3,084
Eliminations
       
Condensed Financial Statements, Captions [Line Items]        
Net sales (3,040) (2,742) (4,530) (5,079)
Costs and Expense:        
Cost of goods sold (excluding depreciation and amortization) (3,040) (2,742) (4,530) (5,079)
Sales and general (excluding depreciation and amortization) 0 0 0 0
Depreciation and amortization 0 0 0 0
Other operating charges 0 0 0 0
Multiemployer pension withdrawal expense   0   0
Income (loss) from operations 0 0 0 0
Equity in earnings of subsidiaries 16,545 4,291 27,505 7,076
Interest expense 0 0 0 0
Intercompany (loss) income, net 0 0 0 0
Other income (loss), net 0 0 0 0
Loss before income taxes 16,545 4,291 27,505 7,076
Provision (benefit) for income taxes 0 0 0 0
Net loss $ 16,545 $ 4,291 $ 27,505 $ 7,076