-----BEGIN PRIVACY-ENHANCED MESSAGE-----
Proc-Type: 2001,MIC-CLEAR
Originator-Name: webmaster@www.sec.gov
Originator-Key-Asymmetric:
 MFgwCgYEVQgBAQICAf8DSgAwRwJAW2sNKK9AVtBzYZmr6aGjlWyK3XmZv3dTINen
 TWSM7vrzLADbmYQaionwg5sDW3P6oaM5D3tdezXMm7z1T+B+twIDAQAB
MIC-Info: RSA-MD5,RSA,
 NPJAtBP3Ltg7ApyOKSz7IqKnC2x0pko7o7729Y30vlW15bjtJirfwzGUX8O9o/yp
 QRH2AuoYvIyIJwQuoD8ZZA==

<SEC-DOCUMENT>0001223464-05-000005.txt : 20050616
<SEC-HEADER>0001223464-05-000005.hdr.sgml : 20050615
<ACCEPTANCE-DATETIME>20050616145802
ACCESSION NUMBER:		0001223464-05-000005
CONFORMED SUBMISSION TYPE:	4
PUBLIC DOCUMENT COUNT:		1
CONFORMED PERIOD OF REPORT:	20050616
FILED AS OF DATE:		20050616
DATE AS OF CHANGE:		20050616

ISSUER:		

	COMPANY DATA:	
		COMPANY CONFORMED NAME:			SUN HYDRAULICS CORP
		CENTRAL INDEX KEY:			0001024795
		STANDARD INDUSTRIAL CLASSIFICATION:	MISCELLANEOUS FABRICATED METAL PRODUCTS [3490]
		IRS NUMBER:				592754337
		STATE OF INCORPORATION:			FL
		FISCAL YEAR END:			1231

	BUSINESS ADDRESS:	
		STREET 1:		1500 WEST UNIVERSITY PKWY
		CITY:			SARASOTA
		STATE:			FL
		ZIP:			34243
		BUSINESS PHONE:		9413621200

	MAIL ADDRESS:	
		STREET 1:		1500 WEST UNIVERSITY PKWY
		CITY:			SARASOTA
		STATE:			FL
		ZIP:			34243

REPORTING-OWNER:	

	OWNER DATA:	
		COMPANY CONFORMED NAME:			KAHLER JOHN S
		CENTRAL INDEX KEY:			0001223464

	FILING VALUES:
		FORM TYPE:		4
		SEC ACT:		1934 Act
		SEC FILE NUMBER:	000-21835
		FILM NUMBER:		05900054

	MAIL ADDRESS:	
		STREET 1:		1500 WEST UNIVERSITY PARKWAY
		CITY:			SARASOTA
		STATE:			FL
		ZIP:			34243
</SEC-HEADER>
<DOCUMENT>
<TYPE>4
<SEQUENCE>1
<FILENAME>primary_doc.xml
<DESCRIPTION>PRIMARY DOCUMENT
<TEXT>
<XML>
<?xml version="1.0"?>
<ownershipDocument>

    <schemaVersion>X0202</schemaVersion>

    <documentType>4</documentType>

    <periodOfReport>2005-06-16</periodOfReport>

    <notSubjectToSection16>0</notSubjectToSection16>

    <issuer>
        <issuerCik>0001024795</issuerCik>
        <issuerName>SUN HYDRAULICS CORP</issuerName>
        <issuerTradingSymbol>SNHY</issuerTradingSymbol>
    </issuer>

    <reportingOwner>
        <reportingOwnerId>
            <rptOwnerCik>0001223464</rptOwnerCik>
            <rptOwnerName>KAHLER JOHN S</rptOwnerName>
        </reportingOwnerId>
        <reportingOwnerAddress>
            <rptOwnerStreet1>1500 WEST UNIVERSITY PARKWAY</rptOwnerStreet1>
            <rptOwnerStreet2></rptOwnerStreet2>
            <rptOwnerCity>SARASOTA</rptOwnerCity>
            <rptOwnerState>FL</rptOwnerState>
            <rptOwnerZipCode>34243</rptOwnerZipCode>
            <rptOwnerStateDescription></rptOwnerStateDescription>
        </reportingOwnerAddress>
        <reportingOwnerRelationship>
            <isDirector>1</isDirector>
            <isOfficer>0</isOfficer>
            <isTenPercentOwner>0</isTenPercentOwner>
            <isOther>0</isOther>
        </reportingOwnerRelationship>
    </reportingOwner>

    <nonDerivativeTable>
        <nonDerivativeHolding>
            <securityTitle>
                <value>Common Stock</value>
            </securityTitle>
            <postTransactionAmounts>
                <sharesOwnedFollowingTransaction>
                    <value>1281.936</value>
                </sharesOwnedFollowingTransaction>
            </postTransactionAmounts>
            <ownershipNature>
                <directOrIndirectOwnership>
                    <value>I</value>
                </directOrIndirectOwnership>
                <natureOfOwnership>
                    <value>By wife</value>
                    <footnoteId id="F1"/>
                </natureOfOwnership>
            </ownershipNature>
        </nonDerivativeHolding>
        <nonDerivativeHolding>
            <securityTitle>
                <value>Common Stock</value>
            </securityTitle>
            <postTransactionAmounts>
                <sharesOwnedFollowingTransaction>
                    <value>500</value>
                </sharesOwnedFollowingTransaction>
            </postTransactionAmounts>
            <ownershipNature>
                <directOrIndirectOwnership>
                    <value>D</value>
                </directOrIndirectOwnership>
            </ownershipNature>
        </nonDerivativeHolding>
    </nonDerivativeTable>

    <footnotes>
        <footnote id="F1">Reporting Person's spouse was a trustee and beneficiary of a trust holding 2,345.76 shares, all of which were reported as being indirectly beneficially owned by Reporting Person in prior Forms 4 and 5.  These shares were distributed to the beneficiaries of the trust, and the Reporting Person's spouse received 781.936 of those shares which she now holds in her individual name.</footnote>
    </footnotes>

    <ownerSignature>
        <signatureName>Paul R. Lynch, as Attorney-in-Fact for JOHN S. KAHLER</signatureName>
        <signatureDate>2005-06-16</signatureDate>
    </ownerSignature>
</ownershipDocument>
</XML>
</TEXT>
</DOCUMENT>
</SEC-DOCUMENT>
-----END PRIVACY-ENHANCED MESSAGE-----