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Restructuring Charges and Asset Impairments, Net Restructuring Charges and Asset Impairments, Net
12 Months Ended
Dec. 31, 2018
Restructuring and Related Activities [Abstract]  
Restructuring Charges and Asset Impairments, Net
Restructuring Charges and Asset Impairments, Net

For the years ended December 31, 2018, 2017, and 2016, restructuring charges, net, by segment, is as follows:
 
Year Ended December 31
 
2018
 
2017
 
2016
 
(Millions)
Clean Air
$
14

 
$
23

 
$
6

Ride Performance
48

 
16

 
13

Aftermarket
16

 
7

 
9

Powertrain
(2
)
 

 

Motorparts
31

 

 

Other
5

 
1

 
2

 
$
112

 
$
47

 
$
30

These amounts are classified in the consolidated statements of income as follows:
 
 
Cost of sales
$
66

 
$
41

 
$
17

Engineering, research, and development
4

 

 
1

Selling, general, and administrative
40

 
6

 
12

Other expense
2

 

 

 
$
112

 
$
47

 
$
30


For the years ended December 31, 2018, 2017, and 2016, asset impairments, by segment, is as follows:
 
Year Ended December 31
 
2018
 
2017
 
2016
 
(Millions)
Clean Air
$

 
$
2

 
$
1

Ride Performance
6

 
1

 
2

Aftermarket

 

 
3

Other
2

 

 

 
$
8

 
$
3

 
$
6

These amounts are classified in the consolidated statements of income as follows:
 
 
Cost of sales
$
3

 
$

 
$

Selling, general, and administrative
2

 

 

Depreciation and amortization
3

 
3

 
4

Other expense

 

 
2

 
$
8

 
$
3

 
$
6



In 2018, the Company incurred charges for the following items:
The Company incurred $25 million in restructuring and related costs, related to the accelerated move of the Beijing Ride Performance plant. The Company anticipates the move out of its Beijing plant will be completed by the first quarter of 2019.
The Company incurred $10 million in restructuring charges related to headcount reductions at a Clean Air manufacturing plant in Germany.
In October, 2018, the Company announced a plan to close its ride performance plants in Owen Sound, Ontario and Hartwell, Georgia as part of an initiative to realign its manufacturing footprint to enhance operational efficiency and respond to changing market conditions and capacity requirements. The Company expects to complete the closure of the two facilities near the end of the second quarter of 2020. The Company recorded charges of $24 million in 2018, including asset write-downs of $6 million. The charges included severance payments to employees, the cost of decommissioning equipment, and other costs associated with this action.
The Company incurred a $45 million charge related to a restructuring plan designed to achieve a portion of the synergies the Company anticipates achieving in connection with the acquisition of Federal-Mogul. Pursuant to the plan, the Company will reduce its headcount globally across all segments. The Company began implementing headcount reductions in January 2019 and these actions will continue through 2019. The Company's acquisition of Federal-Mogul is discussed further in Note 3, Acquisitions and Divestitures.

The Company incurred an additional $16 million in restructuring and related costs, including asset write-downs of $2 million, for cost improvement initiatives at various other operations around the world.

In 2017, the Company incurred charges for the following items:

On June 29, 2017, the Company announced a restructuring initiative to close its Clean Air manufacturing plant in O'Sullivan Beach, Australia and downsize its Ride Performance plant in Clovelly Park, Australia when General Motors and Toyota ended vehicle production in the country in October 2017. All such restructuring activities related to this initiative were completed in 2018. The Company recorded total charges related to this initiative of $21 million in 2017 including asset write-downs of $2 million. The charges included severance payments to employees, the cost of decommissioning equipment, a lease termination payment and other costs associated with this action.

In the fourth quarter of 2017, the Company began to accelerate a required move of its Beijing Ride Performance plant outside of Beijing area. The Company incurred $6 million of restructuring and related costs due to this relocation.

The Company recognized a $10 million charge, including asset write-downs of $1 million, related to the planned closing of its Clean Air plant in Ghent, Belgium due to the scheduled end of production on a customer platform in 2020.

The Company incurred an additional $13 million in restructuring and related costs for cost improvement initiatives at various other operations around the world.

In 2016, the Company incurred $36 million in restructuring and related costs including asset write-downs of $6 million, primarily related to manufacturing footprint improvements in North America, headcount reduction and cost improvement initiatives in Europe, China, South America and Australia.

Restructuring Reserve Rollforward
Amounts related to activities that were charged to restructuring reserves, including costs incurred to support future structural cost reductions, by reportable segments are as follows:
 
Reportable Segments
 
 
 
 
 
Clean Air
 
Ride Performance
 
Aftermarket
 
Powertrain
 
Motorparts
 
Total Reportable Segments
 
Other
 
Total
 
(Millions)
Balance at December 31, 2015
$
2

 
$
24

 
$
4

 
$

 
$

 
$
30

 
$

 
$
30

Provisions
6

 
13

 
9

 

 

 
28

 
2

 
30

Payments
(6
)
 
(31
)
 
(7
)
 

 

 
(44
)
 
(1
)
 
(45
)
Balance at December 31, 2016
2

 
6

 
6

 

 

 
14

 
1

 
15

Provisions
23

 
16

 
7

 

 

 
46

 
1

 
47

Payments
(12
)
 
(16
)
 
(9
)
 

 

 
(37
)
 
(2
)
 
(39
)
Foreign currency
1

 
1

 

 

 

 
2

 

 
2

Balance at December 31, 2017
14

 
7

 
4

 

 

 
25

 

 
25

Federal-Mogul Acquisition

 

 

 
22

 
15

 
37

 

 
37

Provisions
14

 
48

 
16

 
1

 
31

 
110

 
5

 
115

Held for sale

 

 

 

 
(2
)
 
(2
)
 

 
(2
)
Revisions to estimates

 

 

 
(3
)
 

 
(3
)
 

 
(3
)
Payments
(10
)
 
(35
)
 
(12
)
 
(5
)
 
(4
)
 
(66
)
 
(2
)
 
(68
)
Foreign currency
(1
)
 

 

 

 

 
(1
)
 

 
(1
)
Balance at December 31, 2018
$
17

 
$
20

 
$
8

 
$
15

 
$
40

 
$
100

 
$
3

 
$
103


The following table provides a summary of the Company's consolidated restructuring liabilities and related activity for each type of exit costs:
 
Employee Costs
 
Facility Closure and Other Costs
 
Total
 
(Millions)
Balance at December 31, 2015
$
20

 
$
10

 
$
30

Provisions
19

 
11

 
30

Revisions to estimates
(15
)
 
15

 

Payments
(16
)
 
(29
)
 
(45
)
Balance at December 31, 2016
8

 
7

 
15

Provisions
31

 
16

 
47

Payments
(22
)
 
(17
)
 
(39
)
Foreign currency
2

 

 
2

Balance at December 31, 2017
19

 
6

 
25

Federal-Mogul Acquisition
37

 

 
37

Provisions
90

 
25

 
115

Held for sale
(2
)
 

 
(2
)
Revisions to estimates
(4
)
 
1

 
(3
)
Payments
(41
)
 
(27
)
 
(68
)
Foreign currency
(1
)
 

 
(1
)
Balance at December 31, 2018
$
98

 
$
5

 
$
103