10-Q 1 y11150e10vq.htm FORM 10-Q FORM 10-Q
 



UNITED STATES
SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549


FORM 10-Q

QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
For the Quarterly Period Ended June 30, 2005 Commission file number 1-12383

Rockwell Automation, Inc.

(Exact name of registrant as specified in its charter)
     
Delaware
(State or other jurisdiction
of incorporation or organization)
  25-1797617
(I.R.S. Employer
Identification No.)
     
777 East Wisconsin Avenue,
Suite 1400,
Milwaukee, Wisconsin

(Address of principal executive offices)
  53202
(Zip Code)

Registrant’s telephone number, including area code
(414) 212-5299

(Office of the Corporate Secretary)


Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.     Yes  þ     No  o

Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Exchange Act).
Yes  þ     No  o

181,600,862 shares of registrant’s Common Stock, $1.00 par value, were outstanding on June 30, 2005.



 


 

ROCKWELL AUTOMATION, INC.

INDEX

                 
            Page No.
  FINANCIAL INFORMATION
 
               
  Item 1.   Condensed Consolidated Financial Statements:        
 
               
      Condensed Consolidated Balance Sheet— June 30, 2005 and September 30, 2004     2  
 
               
      Condensed Consolidated Statement of Operations— Three and Nine Months Ended June 30, 2005 and 2004     3  
 
               
      Condensed Consolidated Statement of Cash Flows— Nine Months Ended June 30, 2005 and 2004     4  
 
               
      Notes to Condensed Consolidated Financial Statements     5  
 
               
      Report of Independent Registered Public Accounting Firm     17  
 
               
  Item 2.   Management’s Discussion and Analysis of Financial Condition and Results of Operations     18  
 
               
  Item 3.   Quantitative and Qualitative Disclosures About Market Risk     31  
 
               
  Item 4.   Controls and Procedures     31  
 
               
  OTHER INFORMATION
 
               
  Item 1.   Legal Proceedings     31  
 
               
  Item 2.   Unregistered Sales of Equity Securities and Use of Proceeds     32  
 
               
  Item 6.   Exhibits     33  
 
               
            34  

 


 

PART I. FINANCIAL INFORMATION
     Item 1. Condensed Consolidated Financial Statements
ROCKWELL AUTOMATION, INC.
CONDENSED CONSOLIDATED BALANCE SHEET
(Unaudited)
(in millions)
                 
    June 30,     September 30,  
    2005     2004  
ASSETS
 
Current assets:
               
Cash and cash equivalents
  $ 468.8     $ 473.8  
Receivables, net
    756.1       719.9  
Inventories, net
    595.0       574.3  
Deferred income taxes
    136.0       132.7  
Other current assets
    122.5       125.4  
 
           
 
               
Total current assets
           2,078.4       2,026.1  
 
               
Properties, net
    771.1       804.5  
Goodwill, net
    809.8       811.1  
Other intangible assets, net
    317.1       323.8  
Other assets
    260.7       235.7  
 
           
 
               
TOTAL
  $ 4,237.1     $ 4,201.2  
 
           
LIABILITIES AND SHAREOWNERS’ EQUITY
               
Current liabilities:
               
Short-term debt
  $ 0.2     $ 0.2  
Accounts payable
    332.0       362.2  
Compensation and benefits
    157.9       202.3  
Income taxes payable
    49.0       8.3  
Other current liabilities
    385.3       290.6  
 
           
 
               
Total current liabilities
    924.4       863.6  
 
               
Long-term debt
    751.8       757.7  
Retirement benefits
    508.9       505.6  
Deferred income taxes
    39.9       89.3  
Other liabilities
    120.4       124.0  
 
               
Commitments and contingent liabilities (Note 11)
               
 
               
Shareowners’ equity:
               
Common stock (shares issued: 216.4)
    216.4       216.4  
Additional paid-in capital
    1,109.8       1,050.6  
Retained earnings
    2,371.1       2,255.7  
Accumulated other comprehensive loss
    (221.3 )     (226.8 )
Unearned restricted stock compensation
    (1.8 )     (1.1 )
Common stock in treasury, at cost (shares held:
               
June 30, 2005, 34.8; September 30, 2004, 32.6)
    (1,582.5 )     (1,433.8 )
 
           
 
               
Total shareowners’ equity
    1,891.7       1,861.0  
 
           
 
               
TOTAL
  $ 4,237.1     $ 4,201.2  
 
           
See Notes to Condensed Consolidated Financial Statements.

2


 

ROCKWELL AUTOMATION, INC.
CONDENSED CONSOLIDATED STATEMENT OF OPERATIONS
(Unaudited)
(in millions, except per share amounts)
                                 
    Three Months Ended     Nine Months Ended  
    June 30,     June 30,  
    2005     2004     2005     2004  
 
                               
Sales
  $ 1,264.7     $ 1,135.0     $ 3,668.0     $ 3,204.9  
Cost of sales
    (783.7 )     (723.1 )     (2,282.0 )     (2,075.6 )
 
                       
Gross profit
    481.0       411.9       1,386.0       1,129.3  
 
                               
Selling, general and administrative expenses
    (286.6 )     (267.6 )     (812.9 )     (786.8 )
Other income (expense)
    8.5       (4.4 )     12.6       (0.3 )
Interest expense
    (11.7 )     (10.1 )     (34.3 )     (30.8 )
 
                       
 
                               
Income from continuing operations before income taxes
    191.2       129.8       551.4       311.4  
Income tax provision (Note 10)
    (63.9 )     (4.3 )     (159.5 )     (53.9 )
 
                       
 
                               
Income from continuing operations
    127.3       125.5       391.9       257.5  
 
                               
Income from discontinued operations (Note 12)
          0.9       18.8       9.4  
 
                       
 
                               
Net income
  $ 127.3     $ 126.4     $ 410.7     $ 266.9  
 
                       
 
                               
Basic earnings per share:
                               
 
                               
Continuing operations
  $ 0.70     $ 0.68     $ 2.13     $ 1.38  
Discontinued operations
                0.10       0.05  
 
                       
Net income
  $ 0.70     $ 0.68     $ 2.23     $ 1.43  
 
                       
 
                               
Diluted earnings per share:
                               
 
                               
Continuing operations
  $ 0.68     $ 0.66     $ 2.08     $ 1.34  
Discontinued operations
                0.10       0.05  
 
                       
Net income
  $ 0.68     $ 0.66     $ 2.18     $ 1.39  
 
                       
 
                               
Cash dividends per share
  $ 0.45     $ 0.33     $ 0.78     $ 0.66  
 
                       
 
                               
Weighted average outstanding shares:
                               
 
                               
Basic
    182.7       185.0       183.9       186.0  
 
                       
Diluted
    186.4       190.5       188.2       191.7  
 
                       
See Notes to Condensed Consolidated Financial Statements.

3


 

ROCKWELL AUTOMATION, INC.
CONDENSED CONSOLIDATED STATEMENT OF CASH FLOWS
(Unaudited)
(in millions)
                 
    Nine Months Ended  
    June 30,  
    2005     2004  
Continuing Operations:
               
 
               
Operating Activities:
               
Income from continuing operations
  $ 391.9     $ 257.5  
Adjustments to arrive at cash provided by operating activities:
               
Depreciation
    111.2       118.6  
Amortization of intangible assets
    16.0       19.9  
Retirement benefits expense
    66.7       66.2  
Pension trust contributions
    (62.9 )     (144.2 )
Net loss on disposition of property
    2.0       1.2  
Income tax benefit from the exercise of stock options
    59.3       26.3  
Changes in assets and liabilities, excluding effects of foreign currency adjustments:
               
Receivables
    (15.0 )     (20.7 )
Inventories
    (17.7 )     (23.4 )
Accounts payable
    (30.8 )     6.2  
Compensation and benefits
    (44.4 )     8.4  
Income taxes
    7.1       36.6  
Other assets and liabilities
    (17.9 )     2.0  
 
           
Cash Provided by Operating Activities
    465.5       354.6  
 
           
 
               
Investing Activities:
               
Capital expenditures
    (85.7 )     (58.6 )
Proceeds from sale of property
    7.5       2.3  
Other investing activities
    (0.7 )     0.4  
 
           
Cash Used for Investing Activities
    (78.9 )     (55.9 )
 
           
 
               
Financing Activities:
               
Repayments of debt
          (8.4 )
Cash dividends
    (102.0 )     (92.1 )
Purchases of treasury stock
    (390.3 )     (174.0 )
Proceeds from the exercise of stock options
    87.8       54.9  
Other financing activities
    (1.2 )     (1.0 )
 
           
Cash Used for Financing Activities
    (405.7 )     (220.6 )
 
           
 
               
Effect of exchange rate changes on cash
    (5.8 )     (2.7 )
 
           
 
               
Cash (Used for) Provided by Continuing Operations
    (24.9 )     75.4  
 
           
 
               
Cash Provided by Discontinued Operations
    19.9       27.9  
 
           
 
               
(Decrease) Increase in Cash and Cash Equivalents
    (5.0 )     103.3  
Cash and Cash Equivalents at Beginning of Period
    473.8       226.4  
 
           
Cash and Cash Equivalents at End of Period
  $ 468.8     $ 329.7  
 
           
See Notes to Condensed Consolidated Financial Statements.

4


 

ROCKWELL AUTOMATION, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
1.   Basis of Presentation and Accounting Policies
   
In the opinion of management of Rockwell Automation, Inc. (the Company or Rockwell Automation), the unaudited condensed consolidated financial statements contain all adjustments, consisting solely of adjustments of a normal recurring nature, necessary to present fairly the financial position, results of operations, and cash flows for the periods presented. These statements should be read in conjunction with our Annual Report on Form 10-K for the fiscal year ended September 30, 2004. The results of operations for the three- and nine-month periods ended June 30, 2005 are not necessarily indicative of the results for the full year. Certain prior year amounts have been reclassified to conform to the current year presentation.
 
   
In September 2004, we sold our FirstPoint Contact business. FirstPoint Contact is classified as a discontinued operation in the condensed consolidated financial statements for all periods presented.
 
   
Revenue Recognition
 
   
Sales of products and services, representing approximately 90% of our consolidated sales, are recorded when all of the following have occurred: an agreement of sale exists; pricing is fixed or determinable; collection is reasonably assured; and product has been delivered and acceptance has occurred, as may be required according to contract terms, or services have been rendered.
 
   
We recognize substantially all of the remainder of our sales on construction-type contracts using either the percentage-of-completion or completed contract methods of accounting. We record sales relating to these contracts using the percentage-of-completion method when we determine that progress towards completion is reasonably and reliably estimable; we use the completed contract method for all others. Under the percentage-of-completion method, we recognize sales and gross profit as work is performed using either (i) the relationship between actual costs incurred and total estimated costs at completion or (ii) units-of-delivery. Under the percentage-of-completion method, we adjust sales and gross profit for revisions of estimated total contract costs or revenue in the period the change is identified. We record estimated losses on contracts when they are identified.
 
   
We use contracts and customer purchase orders to determine the existence of an agreement of sale. We use shipping documents and customer acceptance, when applicable, to verify delivery. We assess whether the fee is fixed or determinable based on the payment terms associated with the transaction and whether the sales price is subject to refund or adjustment. We assess collectibility based on the creditworthiness of the customer as determined by credit evaluations and analysis, as well as the customer’s payment history.
 
   
Shipping and handling costs billed to customers are included in sales and the related costs are included in cost of sales in the Condensed Consolidated Statement of Operations.
 
   
Returns, Rebates and Incentives
 
   
Our primary incentive program provides distributors with cash rebates or account credits based on agreed amounts that vary depending on the end user or original equipment manufacturer (OEM) customer to whom our distributor ultimately sells the product. We also offer various other incentive programs that provide distributors and direct sale customers with cash rebates, account credits or additional products and services based on meeting specified program criteria. Certain distributors are offered a right to return product, subject to contractual limitations.
 
   
We record accruals for customer returns, rebates and incentives at the time of revenue recognition based primarily on historical experience. Returns, rebates and incentives are recognized as a reduction of sales if distributed in cash or customer account credits. Rebates and incentives are recognized in cost of sales for additional products and services to be provided. Amounts are accrued at the time of recognition of our sale to a distributor or direct sale customer. Accruals are reported as a current liability in our balance sheet or, where a right of set-off exists, as a reduction of accounts receivable.

5


 

ROCKWELL AUTOMATION, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
1.   Basis of Presentation and Accounting Policies — (Continued)
    Cash and Cash Equivalents
 
   
Cash and cash equivalents include time deposits and certificates of deposit with original maturities of three months or less.
 
    Receivables
 
   
Receivables are stated net of allowances for doubtful accounts of $23.8 million at June 30, 2005 and $25.2 million at September 30, 2004. In addition, receivables are stated net of unissued credits related to customer returns, rebates and incentives of $10.3 million at June 30, 2005 and $7.8 million at September 30, 2004.
 
    Properties
 
   
Properties are stated net of accumulated depreciation of $1,379.4 million at June 30, 2005 and $1,335.2 million at September 30, 2004.
 
    Income Taxes
 
   
At the end of each interim reporting period, we estimate the effective tax rate expected to be applicable for the full fiscal year. The rate determined is used in providing for income taxes on a year-to-date basis, excluding the effect of significant unusual or extraordinary items or items that are reported net of their related tax effects. The tax effect of significant unusual or extraordinary items are recognized in the period in which they are realizable.
 
   
Tax benefits related to claims are recognized when they become probable and reasonably estimable.
 
    Earnings Per Share
 
   
We present basic and diluted earnings per share (EPS) amounts. Basic EPS is calculated by dividing net income by the weighted average number of common shares outstanding during the applicable period. Diluted EPS amounts are based upon the weighted average number of common and common equivalent shares outstanding during the applicable period. The difference between basic and diluted EPS is attributable solely to stock options. We use the treasury stock method to calculate the effect of outstanding stock options. Stock options for which the exercise price exceeds the average market price (out-of-the-money options) over the applicable period have an antidilutive effect on EPS, and accordingly, are excluded from the calculation of diluted EPS. For the three- and nine-month periods ended June 30, 2005, options for 18,000 and 14,767 shares, respectively, were excluded from the diluted EPS calculation because they were antidilutive. For the three- and nine-month periods ended June 30, 2004, options for approximately 100,000 shares were excluded from the diluted EPS calculation because they were antidilutive.
 
    Dividends
 
   
During the 2005 third quarter, the Company declared a dividend of $0.225 per share payable June 6, 2005 to shareowners of record on May 16, 2005 and also declared a fourth quarter 2005 dividend of $0.225 per share payable September 6, 2005 to shareowners of record on August 15, 2005. During the 2004 third quarter, the Company declared a dividend of $0.165 per share payable June 7, 2004 and also declared a fourth quarter 2004 dividend of $0.165 per share payable September 7, 2004.

6


 

ROCKWELL AUTOMATION, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
1.  Basis of Presentation and Accounting Policies — (Continued)

    Stock-Based Compensation
   
We account for stock-based compensation in accordance with Accounting Principles Board Opinion No. 25, Accounting for Stock Issued to Employees. Stock options are granted at prices equal to the fair market value of our common stock on the grant dates; therefore we do not recognize compensation expense in connection with stock options granted to employees. We recognize compensation expense on grants of restricted stock during the period of the employee’s service. The following table illustrates the effect on net income and earnings per share as if the fair value-based method provided by Statement of Financial Accounting Standards (SFAS) No. 123, Accounting for Stock-Based Compensation, had been applied for all outstanding and unvested awards in each period (in millions, expect per share amounts):
                                 
    Three Months Ended     Nine Months Ended  
    June 30,     June 30,  
    2005     2004     2005     2004  
 
                               
Net income, as reported
  $ 127.3     $ 126.4     $ 410.7     $ 266.9  
Add: Stock-based employee compensation expense included in reported net income, net of related tax effects
    0.2       0.1       0.4       0.3  
Deduct: Total stock-based employee compensation expense determined under fair value-based method for all awards, net of related tax effects
    (3.9 )     (2.2 )     (15.1 )     (10.2 )
 
                       
 
                               
Pro forma net income
  $ 123.6     $ 124.3     $ 396.0     $ 257.0  
 
                       
 
                               
Earnings per share:
                               
Basic — as reported
  $ 0.70     $ 0.68     $ 2.23     $ 1.43  
 
                       
Basic — pro forma
  $ 0.68     $ 0.67     $ 2.15     $ 1.38  
 
                       
 
                               
Diluted — as reported
  $ 0.68     $ 0.66     $ 2.18     $ 1.39  
 
                       
Diluted — pro forma
  $ 0.66     $ 0.65     $ 2.10     $ 1.34  
 
                       
    We estimated the fair value of each option using the Black-Scholes pricing model.
 
   
Pro forma net income for the nine-month period ended June 30, 2005 includes an additional $4.9 million after tax of compensation expense, recognized in the second quarter of 2005, for retirement eligible stock option plan participants. Previously we reported compensation expense for these participants over the vesting period. Stock options granted to retirement eligible plan participants who retire under our retirement plans on or after the first anniversary of the grant date continue to vest post-retirement in accordance with plan provisions and agreements related thereto. If the plan participant retires less than twelve months from the grant date, the options under that grant are forfeited. Stock compensation expense on grants to plan participants who are retirement eligible on the grant date or who will be retirement eligible in less than twelve months from the grant date is now reported in pro forma net income over the twelve month period from the grant date. Stock compensation expense on grants to plan participants who become retirement eligible twelve or more months after the grant date is reported in pro forma net income over the period from grant date to the retirement eligibility date.
 
   
Pro forma net income for the nine months ended June 30, 2004 includes $3.6 million after tax of expense related to performance-vesting options  that  vested  in  the  first  quarter  of  2004  as a result of the  market  price  of  our  common  stock reaching a specified level for a pre-determined  period of time.
 
    See Note 2 for further discussion of the recent accounting pronouncement regarding stock-based compensation.

7


 

ROCKWELL AUTOMATION, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
2.   Recent Accounting Pronouncements
 
   
In June 2005, the Financial Accounting Standards Board (FASB) issued staff position 143-1, Accounting for Electronic Equipment Waste Obligations (FSP 143-1). FSP 143-1 addresses accounting for obligations associated with the European Union’s directive on the disposal of electrical and electronic equipment waste. We adopted FSP 143-1 effective for the third quarter of 2005. The effect of the adoption on our financial statements and related disclosures is not significant.
 
   
In March 2005, the FASB issued Interpretation No. 47 (FIN 47) to clarify the guidance included in SFAS No. 143, Accounting for Asset Retirement Obligations. FIN 47 requires companies to recognize a liability for the fair value of a legal obligation to perform asset retirement activities that are conditional on a future event if the amount can be reasonably estimated. If amounts cannot be reasonably estimated, certain disclosures will be required about the unrecognized asset retirement obligations. The interpretation is required to be adopted in the first quarter of 2006. We are currently evaluating the interpretation to determine the effect on our financial statements and related disclosures.
 
   
In December 2004, the FASB issued the revised SFAS No. 123, Share-Based Payment (SFAS 123(R)). SFAS 123(R) requires compensation costs related to share-based payment transactions, including stock options and restricted stock, to be recognized in the financial statements. Compensation cost will be measured based on the grant-date fair value of the instruments issued using an option pricing model and will be recognized over the requisite service period. We are required to implement SFAS 123(R) for our 2006 fiscal year. SFAS 123(R) will apply to all awards granted after the implementation date and to previously-granted awards unvested as of the implementation date. The effect of adoption of SFAS 123(R) is currently estimated to be approximately $15 to $20 million ($0.08 to $0.11 per share) after-tax for 2006. However, our actual share-based compensation expense in 2006 will depend on a number of factors, including the amount of awards granted and the fair value of those awards at the time of grant.
 
   
In November 2004, the FASB issued SFAS No. 151, Inventory Costs (SFAS 151). SFAS 151 requires that abnormal amounts of idle facility expense, freight, handling costs and spoilage be recognized as current-period charges. Further, SFAS 151 requires the allocation of fixed production overheads to inventory based on the normal capacity of the production facilities. Unallocated overheads must be recognized as an expense in the period in which they are incurred. SFAS 151 is effective for inventory costs incurred beginning in the first quarter of 2006. We do not believe the adoption of SFAS 151 will have a material effect on our financial statements and related disclosures.
 
3.   Inventories

Inventories are summarized as follows (in millions):
                 
    June 30,     September 30,  
    2005     2004  
 
               
Finished goods
  $ 205.1     $ 218.7  
Work in process
           165.2       135.4  
Raw materials, parts, and supplies
    224.7       220.2  
 
           
 
               
Inventories
  $ 595.0     $ 574.3  
 
           
   
Inventories are reported net of the allowance for excess and obsolete inventory of $46.3 million at June 30, 2005 and $46.2 million at September 30, 2004.

8


 

ROCKWELL AUTOMATION, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
4.   Goodwill and Other Intangible Assets
 
    Changes in the carrying amount of goodwill for the nine months ended June 30, 2005 are as follows (in millions):
                         
    Control Systems     Power Systems     Total  
Balance as of September 30, 2004
  $ 666.0     $ 145.1     $ 811.1  
Translation and other
    (1.3 )           (1.3 )
 
                 
 
Balance as of June 30, 2005
  $ 664.7     $ 145.1     $ 809.8  
 
                 
    Other intangible assets consisted of the following (in millions):
                         
    June 30, 2005  
    Carrying     Accumulated        
    Amount     Amortization     Net  
 
                       
Amortized intangible assets:
                       
Distributor networks
  $ 117.7     $ 86.7     $ 31.0  
Computer software products
    120.9       67.1       53.8  
Patents
    39.3       36.1       3.2  
Other
    93.2       74.9       18.3  
 
                 
Total amortized intangible assets
    371.1       264.8       106.3  
Intangible assets not subject to amortization
    210.8             210.8  
 
                 
Total
  $ 581.9     $ 264.8     $ 317.1  
 
                 
                         
    September 30, 2004  
    Carrying     Accumulated        
    Amount     Amortization     Net  
 
                       
Amortized intangible assets:
                       
Distributor networks
  $ 117.7     $ 84.6     $ 33.1  
Computer software products
    113.4       57.6       55.8  
Patents
    39.3       35.4       3.9  
Other
    93.2       73.0       20.2  
 
                 
Total amortized intangible assets
    363.6       250.6       113.0  
Intangible assets not subject to amortization
    210.8             210.8  
 
                 
Total
  $ 574.4     $ 250.6     $ 323.8  
 
                 
   
The Allen-Bradley, Reliance and Dodge trademarks have been determined to have an indefinite life, and therefore are not subject to amortization.
 
   
Estimated amortization expense is $23.2 million in 2005, $20.0 million in 2006, $19.9 million in 2007, $19.3 million in 2008 and $15.6 million in 2009.
 
   
We performed the annual evaluation of our goodwill and indefinite life intangible assets for impairment as required by SFAS No. 142, Goodwill and Other Intangible Assets, during the second quarter of 2005 and concluded that no impairments existed.

9


 

ROCKWELL AUTOMATION, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
5.   Product Warranty Obligations
 
   
We record a liability for product warranty obligations at the time of sale to a customer based upon historical warranty experience. Most of our products are covered under a warranty period that runs for twelve months from either the date of sale or from installation to an end-user or OEM customer. We also record a liability for specific warranty matters when they become known and reasonably estimable. Our product warranty obligations are included in Other current liabilities in the Condensed Consolidated Balance Sheet.
 
    Changes in the product warranty obligations for the nine-month periods ended June 30, 2005 and 2004 are as follows (in millions):
                 
    Nine Months Ended  
    June 30,  
    2005     2004  
 
               
Balance at beginning of period
  $    28.9     $ 29.3  
Warranties recorded at time of sale
    33.4       23.1  
Adjustments to pre-existing warranties
    (0.4 )      
Payments
    (28.9 )     (21.9 )
 
           
 
               
Balance at end of period
  $            33.0     $            30.5  
 
           
6.   Long-Term Debt
 
    Long-term debt consists of the following (in millions):
                 
    June 30,     September 30,  
    2005     2004  
 
               
6.15% notes, payable in 2008
  $          347.4     $ 353.7  
6.70% debentures, payable in 2028
    250.0       250.0  
5.20% debentures, payable in 2098
    200.0       200.0  
Unamortized discount
    (45.6 )     (46.0 )
 
           
Subtotal
    751.8       757.7  
Less current portion
           
 
           
Long-term debt
  $ 751.8     $ 757.7  
 
           
   
In September 2002, we entered into an interest rate swap contract (the Swap) that effectively converted our $350 million aggregate principal amount of 6.15 percent notes, payable in 2008, to floating rate debt based on six-month LIBOR. The floating rate was 5.30 percent at June 30, 2005 and 4.27 percent at September 30, 2004. The fair value of the Swap, based upon quoted market prices for contracts with similar maturities, was a liability of $2.6 million at June 30, 2005 and an asset of $3.7 million at September 30, 2004. As permitted by SFAS No. 133, Accounting for Derivative Instruments and Hedging Activities (SFAS 133), as amended, we have designated the Swap as a fair value hedge. In accordance with SFAS 133, the carrying value of the underlying debt was decreased to $347.4 million in the Condensed Consolidated Balance Sheet at June 30, 2005 and increased to $353.7 million in the Condensed Consolidated Balance Sheet at September 30, 2004, with the corresponding offset recorded within Other liabilities and Other assets in the respective Condensed Consolidated Balance Sheet.
 
   
At September 30, 2004, we had $675.0 million of unsecured committed credit facilities, with $337.5 million expiring in October 2004 and $337.5 million expiring in October 2005. On October 26, 2004, we entered into a five-year $600.0 million unsecured revolving credit facility. It replaced both the facility expiring on that date and the facility expiring in October 2005 (which we cancelled on that date). Borrowings under our existing credit facility bear interest based on short-term money market rates in effect during the period the borrowings are outstanding. This facility is available for general corporate purposes, including support for our commercial paper borrowings. The terms of our credit facility contain a covenant under which we would be in default if our debt-to-total capital ratio were to exceed 60 percent. In addition to our $600.0 million credit facility, short-term unsecured credit facilities are available to foreign subsidiaries. Borrowings under our credit facilities during the nine months ended June 30, 2005 were not significant.

10


 

ROCKWELL AUTOMATION, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
7.   Retirement Benefits
 
    The components of net periodic benefit cost are as follows (in millions):
                                 
    Pension Benefits  
    Three Months Ended     Nine Months Ended  
    June 30,     June 30,  
    2005     2004     2005     2004  
 
                               
Service cost
  $ 15.2     $ 15.1     $ 45.7     $ 45.3  
Interest cost
    29.9       27.4       90.2       82.0  
Expected return on plan assets
    (33.1 )     (30.2 )     (99.8 )     (89.3 )
Amortization:
                               
Prior service cost
    0.4       0.4       1.3       1.3  
Net transition asset
    (0.1 )     (0.5 )     (0.2 )     (1.6 )
Net actuarial loss
    3.7       3.7       10.9       11.0  
 
                       
 
                               
Net periodic benefit cost
  $ 16.0     $ 15.9     $ 48.1     $ 48.7  
 
                       
                                 
    Other Postretirement  
    Benefits  
    Three Months Ended     Nine Months Ended  
    June 30,     June 30,  
    2005     2004     2005     2004  
 
                               
Service cost
  $ 1.2     $ 1.5     $ 3.8     $ 4.4  
Interest cost
    5.4       4.9       15.7       14.9  
Amortization:
                               
Prior service cost
    (3.4 )     (3.5 )     (10.0 )     (10.4 )
Net actuarial loss
    3.0       2.9       9.1       8.6  
 
                       
 
                               
Net periodic benefit cost
  $ 6.2     $ 5.8     $ 18.6     $ 17.5  
 
                       
   
In the first nine months of 2005, we made a voluntary contribution of $50.0 million to our U.S. qualified pension plan trust. In the first nine months of 2004, we made voluntary contributions of $125.0 million to our U.S. qualified pension plan trust.
 
8.   Comprehensive Income
 
    Comprehensive income consisted of the following (in millions):
                                 
    Three Months Ended     Nine Months Ended  
    June 30,     June 30,  
    2005     2004     2005     2004  
 
                               
Net income
  $ 127.3     $ 126.4     $ 410.7     $ 266.9  
Other comprehensive income:
                               
Currency translation adjustments
    (26.5 )     0.1       0.2       23.4  
Net unrealized gains on cash flow hedges
    5.9       5.5       5.8       15.0  
Other
    0.8       0.8       (0.5 )     (1.1 )
 
                       
 
                               
Other comprehensive (loss) income
    (19.8 )     6.4       5.5       37.3  
 
                       
 
                               
Comprehensive income
  $ 107.5     $ 132.8     $ 416.2     $ 304.2  
 
                       

11


 

ROCKWELL AUTOMATION, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
9.   Related Party Transactions
 
   
We own 50 percent of Rockwell Scientific Company LLC (RSC). This ownership interest is accounted for using the equity method. Our investment in RSC of $59.8 million at June 30, 2005 and $57.5 million at September 30, 2004 is included in Other assets in the Condensed Consolidated Balance Sheet.
 
   
We have an agreement with RSC pursuant to which RSC performs research and development services for us through 2005. We are obligated to pay RSC a minimum of $2.5 million for such services in 2005. We incurred $0.7 million in the three-month period ended June 30, 2005 and $2.1 million in the nine-month period ended June 30, 2005, and $0.8 million in the three-month period ended June 30, 2004 and $2.1 million in the nine-month period ended June 30, 2004 for research and development services performed by RSC. At June 30, 2005, the amounts due to or from RSC were not significant. At September 30, 2004, the amount due to RSC for research and development services was $0.7 million. At September 30, 2004, the amount due from RSC for cost sharing arrangements was not significant.
 
   
We share equally with Rockwell Collins, Inc. (Rockwell Collins), which owns 50 percent of RSC, in providing a $6.0 million line of credit to RSC which bears interest at the greater of our or Rockwell Collins’ commercial paper borrowing rate. At June 30, 2005 and September 30, 2004, there were no outstanding borrowings on the line of credit. In addition, we and Rockwell Collins each guarantee one-half of a lease agreement for one of RSC’s facilities. The total future minimum lease payments under the lease are $4.9 million. The lease agreement has a term that ends in December 2011.
 
   
We own 25 percent of CoLinx, LLC (CoLinx), a company that provides logistics and e-commerce services. This ownership interest is accounted for using the equity method. We paid CoLinx $5.0 million in the three-month period ended June 30, 2005 and $13.5 million in the nine-month period ended June 30, 2005 and $5.0 million in the three-month period ended June 30, 2004 and $13.3 million in the nine-month period ended June 30, 2004 primarily for logistics services. In addition, CoLinx paid us $0.7 million in the three-month period ended June 30, 2005 and $2.1 million in the nine-month period ended June 30, 2005 and $0.7 million in the three-month period ended June 30, 2004 and $2.0 million in the nine-month period ended June 30, 2004 for the use of facilities we own and other services. The amounts due to or from CoLinx at June 30, 2005 and September 30, 2004 were not significant.

12


 

ROCKWELL AUTOMATION, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
10.   Income Taxes
 
   
In connection with the divestiture of certain businesses in prior years, we retained tax liabilities and the rights to tax refunds for periods prior to the respective divestitures. As a result, from time to time, we may receive refunds or may be required to make payments related to tax matters associated with these divested businesses. Amounts recorded for these matters are based on estimates. We review and revise these estimates as appropriate to take into account all information we have available. Actual amounts received or paid could differ materially from those estimates and would accordingly result in an adjustment to results of operations in the period the refunds are received or payments are made.
 
   
In the nine months ended June 30, 2005, we recognized a net tax benefit of $19.7 million in income from continuing operations ($0.10 per share) and $18.8 million in income from discontinued operations ($0.10 per share) related to current and former businesses. The net tax benefits included in income from continuing operations are primarily related to the resolution of claims and other tax matters in connection with the closure of the federal audit cycle for the years 1998 through 2002. In addition, these net tax benefits include the effect of the true-up of estimated tax audit contingency accruals in connection with closure of the 1998 through 2002 audit. The net tax benefits included in discontinued operations relate primarily to the closure of the 1998 through 2002 audit ($7.5 million) and to a prior year state tax refund of a divested business.
 
   
We made a cash payment of $37.6 million in the third quarter of 2005 and expect to receive cash of $9.7 million in the fourth quarter of 2005 in connection with closure of the 1998 through 2002 audit.
 
   
In the nine months ended June 30, 2004, we recognized tax benefits of $38.8 million ($0.20 per share) in income from continuing operations, of which $34.4 million ($0.18 per share) was recognized during the third quarter of 2004. The benefits recognized relate primarily to resolution of non-U.S. tax matters, an agreement with a taxing authority related to the treatment of an investment, and state tax benefits associated with a previously reported U.S. research and experimentation tax credit settlement.

13


 

ROCKWELL AUTOMATION, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
11.   Commitments and Contingent Liabilities
 
    Asbestos
 
   
Like thousands of other companies, we (including our subsidiaries) have been named as a defendant in lawsuits alleging personal injury as a result of exposure to asbestos that was used in certain components of our products many years ago. Currently there are thousands of claimants in lawsuits that name us, together with hundreds of other companies, as defendants. The great bulk of the complaints, however, do not identify any of our products or specify which of these claimants, if any, were exposed to asbestos attributable to our products; and past experience has shown that the vast majority of the claimants will never identify any of our products. In addition, when our products appear to be identified, they are frequently from divested businesses, and we are indemnified for most of the costs. For those claimants who do show that they worked with our products, we nevertheless believe we have meritorious defenses, in substantial part due to the integrity of our products, the encapsulated nature of any asbestos-containing components, and the lack of any impairing medical condition on the part of many claimants. We defend those cases vigorously. Historically, we have been dismissed from the vast majority of these claims with no payment to claimants.
 
   
We have maintained insurance coverage that we believe covers indemnity and defense costs, over and above self-insured retentions, for most of these claims. We initiated litigation in the Milwaukee County Circuit Court on February 12, 2004 to enforce the insurance policies against Nationwide Indemnity Company and Kemper Insurance, the insurance carriers that provided liability insurance coverage to our former subsidiary Allen-Bradley. As a result of this litigation, which is now settled, the insurance carriers have paid a total of $15.9 million for past defense and indemnity costs, and have agreed to pay for the substantial majority of future defense and indemnity costs for Allen-Bradley asbestos claims, subject to policy limits. If either carrier becomes insolvent, we may be required under preference laws to refund the amounts that we have collected and will continue to collect in the applicable preference period prior to the insolvency. If either carrier becomes insolvent or the policy limits of either carrier are exhausted, our share of future defense and indemnity costs may increase. However, coverage under excess policies may be available to pay some or all of these costs.
 
   
The uncertainties of asbestos claim litigation and the long term solvency of our insurance carriers make it difficult to predict accurately the ultimate outcome of asbestos claims. That uncertainty is increased by the possibility of adverse rulings or new legislation affecting asbestos claim litigation or the settlement process. Subject to these uncertainties and based on our experience defending asbestos claims, we do not believe these lawsuits will have a material adverse effect on our financial condition.
 
    Other
 
   
We have, from time to time, divested certain of our businesses. In connection with the divestiture of our former aerospace and defense businesses (the A&D Business) to The Boeing Company (Boeing), we agreed to indemnify Boeing for certain matters related to operations of the A&D Business for periods prior to the divestiture. In connection with the spin-offs of our former automotive component systems business, semiconductor systems business and Rockwell Collins avionics and communications business, the spun-off companies have agreed to indemnify us for substantially all contingent liabilities related to the respective businesses, including environmental and intellectual property matters.
 
   
In connection with the divestitures of certain of our businesses, there may be lawsuits, claims and proceedings instituted or asserted against us related to the period that we owned the businesses. In addition, we have guaranteed performance and payment under certain contracts of divested businesses.

14


 

ROCKWELL AUTOMATION, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
11.   Commitments and Contingent Liabilities — (Continued)
 
   
In many countries we provide a limited intellectual property indemnity as part of our terms and conditions of sale. We also at times provide limited intellectual property indemnities in other contracts with third parties, such as contracts concerning: the development and manufacture of our products; the divestiture of businesses; and the licensing of intellectual property. Due to the number of agreements containing such provisions, we are unable to estimate the maximum potential future payments. However, we believe that future payments, if any, would not be material to our business or financial condition.
 
   
Various other lawsuits, claims and proceedings have been or may be instituted or asserted against us relating to the conduct of our business, including those pertaining to product liability, intellectual property, environmental, safety and health, employment and contract matters. Although we cannot predict the outcome of litigation with certainty and some lawsuits, claims, or proceedings may be disposed of unfavorably to us, we believe the matters that are pending or asserted will not have a material adverse effect on our business or financial condition.
 
12.   Discontinued Operations
 
   
The following is a summary of the composition of income from discontinued operations included in the Condensed Consolidated Statement of Operations (in millions):
                                 
    Three Months Ended     Nine Months Ended  
    June 30,     June 30,  
    2005     2004     2005     2004  
Income tax matters
  $     $     $ 18.8     $  
Rocky Flats
                      4.6  
FirstPoint Contact
          0.9             4.8  
 
                       
 
                               
Income from discontinued operations
  $     $ 0.9     $ 18.8     $ 9.4  
 
                       
    Income Tax Matters
 
   
The nine months ended June 30, 2005 included a net tax benefit related to resolution of certain prior year tax matters and a state tax refund of a divested business. See Note 10 for additional information.
 
   
During the nine months ended June 30, 2005, we received $25.8 million of cash related to state tax refunds for prior periods. The corresponding income was recognized in the fourth quarter of 2004 and the first quarter of 2005. This amount is included in the Condensed Consolidated Statement of Cash Flows as Cash Provided by Discontinued Operations.
 
    Rocky Flats
 
   
In the first quarter of 2004, we recorded a benefit of $7.6 million ($4.6 million after tax) as a result of a final judgment in a defense claim legal proceeding related to our former operation of the Rocky Flats facility of the Department of Energy. This amount is in addition to income of $7.3 million ($4.4 million after tax) recognized in the fourth quarter of 2003 related to the Rocky Flats defense claim legal proceeding. In March 2004, we received $15.1 million related to this matter. This amount is included, net of the related tax, in the Condensed Consolidated Statement of Cash Flows as Cash Provided by Discontinued Operations.

15


 

ROCKWELL AUTOMATION, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
12.   Discontinued Operations — (Continued)
 
    FirstPoint Contact
 
   
In the fourth quarter of 2004, we sold our former FirstPoint Contact business. The results of operations of FirstPoint Contact for 2004 are reflected in Income from Discontinued Operations in the Condensed Consolidated Statement of Operations.
   
Summarized results of FirstPoint Contact are as follows (in millions):
                 
    Three Months Ended     Nine Months Ended  
    June 30, 2004     June 30, 2004  
Sales
  $ 28.5     $ 87.2  
Income before income taxes
    1.5       7.9  
Net income
    0.9       4.8  
13.   Segment Information
 
    The following tables reflect the sales and operating results from our reportable segments (in millions):
                                 
    Three Months Ended     Nine Months Ended  
    June 30,     June 30,  
    2005     2004     2005     2004  
Sales
                               
Control Systems
  $ 1,043.2     $ 940.8     $ 3,042.7     $ 2,685.3  
Power Systems
    233.8       206.3       662.1       557.8  
Intersegment sales
    (12.3 )     (12.1 )     (36.8 )     (38.2 )
 
                       
Total
  $ 1,264.7     $ 1,135.0     $ 3,668.0     $ 3,204.9  
 
                       
 
                               
Segment Operating Earnings
                               
Control Systems
  $ 188.6     $ 143.8     $ 565.4     $ 376.3  
Power Systems
    32.6       23.3       88.1       46.2  
 
                       
Total
    221.2       167.1       653.5       422.5  
 
                               
Purchase accounting depreciation and amortization
    (2.4 )     (6.8 )     (12.6 )     (20.5 )
General corporate — net
    (15.9 )     (20.4 )     (55.2 )     (59.8 )
Interest expense
    (11.7 )     (10.1 )     (34.3 )     (30.8 )
Income tax provision
    (63.9 )     (4.3 )     (159.5 )     (53.9 )
 
                       
 
                               
Income from continuing operations
  $ 127.3     $ 125.5     $ 391.9     $ 257.5  
 
                       
   
Among other considerations, we evaluate performance and allocate resources based upon segment operating earnings before income taxes, interest expense, costs related to corporate offices, nonrecurring special charges, gains and losses from the disposition of businesses, earnings and losses from equity affiliates that are not considered part of the operations of a particular segment and incremental acquisition related expenses resulting from purchase accounting adjustments such as intangible asset amortization, depreciation, inventory and purchased research and development charges. Depending on the product, we record intersegment sales either at a market price or cost plus a mark-up, which does not necessarily represent a market price.

16


 

REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Directors and Shareowners of
Rockwell Automation, Inc.:
We have reviewed the accompanying condensed consolidated balance sheet of Rockwell Automation, Inc. and subsidiaries (the “Company”) as of June 30, 2005, and the related condensed consolidated statements of operations for the three- and nine-month periods ended June 30, 2005 and 2004, and of cash flows for the nine-month periods ended June 30, 2005 and 2004. These interim financial statements are the responsibility of the Company’s management.
We conducted our reviews in accordance with the standards of the Public Company Accounting Oversight Board (United States). A review of interim financial information consists principally of applying analytical procedures and making inquiries of persons responsible for financial and accounting matters. It is substantially less in scope than an audit conducted in accordance with the standards of the Public Company Accounting Oversight Board (United States), the objective of which is the expression of an opinion regarding the financial statements taken as a whole. Accordingly, we do not express such an opinion.
Based on our reviews, we are not aware of any material modifications that should be made to such condensed consolidated interim financial statements for them to be in conformity with accounting principles generally accepted in the United States of America.
We have previously audited, in accordance with the standards of the Public Company Accounting Oversight Board (United States), the consolidated balance sheet of the Company as of September 30, 2004, and the related consolidated statements of operations, shareowners’ equity, cash flows, and comprehensive income for the year then ended (not presented herein); and in our report dated November 15, 2004, we expressed an unqualified opinion on those consolidated financial statements and included an explanatory paragraph relating to the adoption of Statement of Financial Accounting Standards No. 142 “Goodwill and Other Intangible Assets.” In our opinion, the information set forth in the accompanying condensed consolidated balance sheet as of September 30, 2004 is fairly stated, in all material respects, in relation to the consolidated balance sheet from which it has been derived.

 

DELOITTE & TOUCHE LLP
 
Milwaukee, Wisconsin
July 28, 2005

17


 

ROCKWELL AUTOMATION, INC.
Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations.
Results of Operations
Cautionary Statement
     This Quarterly Report contains statements (including certain projections and business trends) that may be accompanied by such phrases as “believe”, “estimate”, “expect”, “anticipate”, “will”, “intend” and other similar expressions, that are “forward-looking statements” as defined in the Private Securities Litigation Reform Act of 1995. Actual results may differ materially from those projected as a result of certain risks and uncertainties, including but not limited to, the following:
   
economic and political changes in global markets where we compete, such as currency exchange rates, inflation rates, recession, foreign ownership restrictions and other external factors we cannot control;
 
    demand for and market acceptance of new and existing products;
 
    levels of capital spending in industrial markets;
 
    the availability and price of components and materials;
 
    successful development of advanced technologies;
 
    the availability, effectiveness and security of our information technology systems;
 
    competitive product and pricing pressures;
 
    disruption of our operations due to natural disasters, strikes, terrorism, or other causes;
 
    intellectual property infringement claims by others and the ability to protect our intellectual property;
 
    regulatory and legislative changes related to the reporting and funding of pension and health care obligations;
 
    successfully addressing claims by taxing authorities resulting from cross-border global business operations;
 
    the ability to attract and retain qualified personnel;
 
    the uncertainties of litigation; and
 
    other risks and uncertainties, including but not limited to those detailed from time to time in our Securities and Exchange Commission filings.
     These forward-looking statements are made only as of the date hereof, and we undertake no obligation to update or revise the forward-looking statements, whether as a result of new information, future events or otherwise.
Non-GAAP Measures
     The following discussion includes sales excluding the effect of changes in currency exchange rates, income excluding the effect of certain tax and insurance recovery benefits and free cash flow, which are non-GAAP measures. See Supplemental Information for a reconciliation of reported sales to sales excluding the effect of changes in currency exchange rates and a discussion of why management believes this non-GAAP measure is useful to investors. See Objectives and Outlook for 2005 for a reconciliation of income excluding the effect of certain tax and insurance recovery benefits and a discussion of why management believes this non-GAAP measure is useful to investors. See Liquidity and Financial Condition for a reconciliation of cash flows from operating activities to free cash flow and a discussion of why management believes this non-GAAP measure is useful to investors.
Overview
     We are a leading global provider of industrial automation power, control and information products and services. We have two operating segments: Control Systems and Power Systems. Control Systems supplies industrial automation products, systems, software and services. Power Systems supplies mechanical power transmission products and industrial motors and drives. Both are focused on helping customers improve manufacturing processes.
     Overall demand for our products is driven by:
   
Investments in capacity, including upgrades, modifications, and expansions of existing manufacturing facilities, and the creation of new manufacturing facilities;
 
   
Industry factors that include our customers’ new product introductions, trends in the actual and forecasted demand for our customers’ products or services, and the regulatory and competitive environments in which our customers operate;
 
    Levels of global industrial production; and
 
    Regional factors that include local political, social, regulatory and economic circumstances.

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ROCKWELL AUTOMATION, INC.
U.S. Industrial Economic Trends
     In the third quarter of 2005, U.S. sales accounted for more than 61 percent of our total sales. The trend of improving conditions experienced in the U.S. manufacturing economy during 2004 continued into the third quarter of 2005, as reflected in the various indicators we use to gauge the direction and momentum of our served markets. These indicators include:
   
Industrial Equipment Spending, which is an economic statistic compiled by the Bureau of Economic Analysis (BEA). This statistic provides insight into spending trends in the broad U.S. industrial economy, which includes our primary customer base. This measure, over the longer term, has proven to have reasonable predictive value and to be a good directional indicator of our growth trend.
 
   
Capacity Utilization, which is an indication of plant operating activity published by the Federal Reserve. Historically, there has been a meaningful correlation between Capacity Utilization and the level of capital investment made by our customers in their manufacturing base.
 
   
The Purchasing Managers’ Index (PMI), as published by the Institute for Supply Management (ISM), which is an indication of the level of manufacturing activity in the U.S. According to the ISM, a PMI measure above 50 indicates that the manufacturing economy is generally expanding while a measure below 50 indicates that it is generally contracting.
     The table below depicts the continued gradual improvement in U.S. Industrial Equipment Spending and Capacity Utilization, and the continued expansion in manufacturing activity, as indicated by the PMI, since September 2003.
                         
    Industrial              
    Equipment     Capacity        
    Spending     Utilization        
    (in billions)     (percent)     PMI  
 
                       
Fiscal 2005
                       
June 2005
  $ (A)        80.0       53.8  
March 2005
    163.3        79.5       55.2  
December 2004
    159.6        79.2       57.3  
 
                       
Fiscal 2004
                       
September 2004
    155.2        78.0       59.1  
June 2004
    145.0        77.8       61.2  
March 2004
    143.1        77.4       62.3  
December 2003
    139.5        76.8       62.1  
 
                       
Fiscal 2003
                       
September 2003
    140.8        75.8       55.1  
 
(A)   Economic indicator, as published by the U.S. Department of Commerce Bureau of Economic Analysis, not available at time of filing.
 
Note: Economic indicators are subject to revisions by the issuing organizations.

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ROCKWELL AUTOMATION, INC.
Non-U.S. Regional Trends
     Outside the U.S., demand is principally driven by the strength of the industrial economy in each region and by customers’ ability and propensity to invest in their manufacturing assets. These customers may include both multinational companies with expanding global presence and growing indigenous companies. Recent strength in demand has, in part, been driven by investment in both infrastructure in developing economies and in basic materials production capacity in response to higher end product pricing.
     The table below presents our actual sales for the three-month period ended June 30, 2005 by geographic region and the change in sales from the three-month period ended June 30, 2004 (in millions, except percentages):
                         
                    Change  
                    Adjusted for  
            Change vs.     Currency vs.  
    Three     Three     Three  
    Months     Months     Months  
    Ended     Ended     Ended  
    June 30, 2005     June 30, 2004     June 30, 2004(1)  
United States
  $ 777.7       9%        
Canada
    108.9       34%       23%  
Europe, Middle East, Africa
    205.9       3%       -2%  
Asia-Pacific
    120.5       19%       13%  
Latin America
    51.7       39%       27%  
 
                 
 
                       
Total Company Sales
  $ 1 ,264.7       11%       9%  
 
                 

  (1)   Change adjusted for currency excludes the effect of currency translation in sales. See Supplemental Information for information on this non-GAAP measure.

Industry Views
     We serve customers in a wide range of industries, including consumer products, transportation, basic materials, and oil and gas.
     Our consumer products customers are engaged in the food and beverage, brewing, consumer packaged goods and life sciences industries. This group is generally less cyclical than other heavy manufacturing customers.
     Sales to our transportation customers are affected by such factors as customer investment in new model introductions and more flexible manufacturing technologies.
     Our customers in the basic materials industry, including mining, aggregates, metals, forest products and cement, all benefit from higher commodities prices and higher global demand for basic materials, both of which encourage significant investment in capacity and productivity in these industries.
     As energy prices rise, customers in the oil and gas industry increase their investment in production and transmission capacity. In addition, higher energy prices have historically caused customers across all industries to consider new investment in more energy-efficient manufacturing processes and technologies.

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ROCKWELL AUTOMATION, INC.
Objectives and Outlook for 2005
     The following is a summary of our objectives for 2005:
    Expand our integrated architecture platform by accelerating the penetration of the batch/hybrid market and demonstrating the value of real-time information;
 
    Continue our geographic expansion and growth, particularly in emerging economies;
 
    Build additional domain expertise in the industries we serve; and
 
    Drive continued cost productivity.
     We made significant progress towards each of these objectives during the third quarter.
     Our outlook for 2005 assumes that the economic environment will remain favorable and that a sustainable industrial recovery will result in gradual sequential growth during the fourth quarter of 2005. While we expect demand for our products to benefit from this trend, we also assume that our growth will vary, and may exceed or lag trend levels in any given quarter.
     Based upon current economic conditions and business outlook, we expect 2005 organic revenue growth of approximately 10 to 11 percent, excluding the effect of changes in currency exchange rates. We expect full-year diluted earnings from continuing operations to be $2.60 to $2.65 per share, excluding the $0.10 income tax benefit and the $0.04 insurance recovery benefit, separately reported in the second quarter of 2005.
     The forward looking statements regarding our projected earnings per share from continuing operations for fiscal 2005 exclude $19.7 million ($0.10 per share) related to tax benefits described in Income Taxes and $7.8 million after-tax ($0.04 per share) related to an insurance recovery described in Nine Months Ended June 30, 2005 Compared to Nine Months Ended June 30, 2004. Management believes that income excluding such income tax and insurance recovery benefits, which is a non-GAAP financial measure, is useful to investors because the benefits are not indicative of the magnitude of benefits we may recognize in the future. Management uses income excluding such benefits to monitor our performance.

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ROCKWELL AUTOMATION, INC.
Summary of Results of Operations
     Our sales and operating earnings by segment, excluding intersegment sales, are summarized as follows (in millions):
                                 
    Three Months Ended     Nine Months Ended  
    June 30,     June 30,  
    2005     2004     2005     2004  
Sales
                               
Control Systems
  $ 1,035.4     $ 933.3     $ 3,019.5     $ 2,659.1  
Power Systems
    229.3       201.7       648.5       545.8  
 
                       
Total
  $ 1,264.7     $ 1,135.0     $ 3,668.0     $ 3,204.9  
 
                       
 
                               
Segment Operating Earnings
                               
Control Systems
  $ 188.6     $ 143.8     $ 565.4     $ 376.3  
Power Systems
    32.6       23.3       88.1       46.2  
 
                       
Total
  $ 221.2     $ 167.1     $ 653.5     $ 422.5  
 
                       
     See Note 13 in the Condensed Consolidated Financial Statements for the definition of segment operating earnings and reconciliation of segment operating earnings to income from continuing operations.
     In September 2004, we sold our FirstPoint Contact business. FirstPoint Contact is classified as a discontinued operation in the condensed consolidated financial statements for all periods presented.
2005 Third Quarter Compared to 2004 Third Quarter
                       
(in millions, except per share amounts)   2005     2004     Increase
 
 
                     
Sales
  $ 1,264.7     $ 1,135.0     $ 129.7
 
                     
Income from continuing operations
    127.3       125.5       1.8
 
                       
Diluted earnings per share from continuing operations
    0.68       0.66       0.02
 
                     
 
     Sales increased 11 percent compared to the third quarter of 2004. Two percentage points of the growth was due to the effect of changes in currency exchange rates. Particularly strong sales growth experienced in the Americas and Asia-Pacific regions was partially offset by a slight decline in Europe, excluding the effect of changes in currency exchange rates. Excluding the effect of changes in currency exchange rates, sales increased by 8 percent at our Control Systems segment and by 13 percent at our Power Systems segment.
     Income from continuing operations in the third quarter of 2005 increased 1 percent compared to the third quarter of 2004. The third quarter of 2004 includes $34.5 million ($0.18 per share) of separately reported net tax benefits related to the resolution of certain income tax matters. The third quarter of 2005 benefited from higher volume, productivity and pricing, partially offset by the effect of cost inflation.
Control Systems
                       
(in millions, except percentages)   2005     2004     Increase  
 
 
                     
Sales
  $ 1,035.4     $ 933.3     $ 102.1
 
                     
Segment operating earnings
    188.6       143.8       44.8
 
                     
Segment operating margin
    18.2 %     15.4 %   2.8pts
 
     Control Systems sales increased 11 percent compared to the third quarter of 2004. Three percentage points of the sales increase was due to the effect of changes in currency exchange rates. U.S. sales increased 8 percent in the third quarter of 2005 compared to the third quarter of 2004. Non-U.S. sales increased 15 percent, 8 percent excluding the effect of changes in currency exchange rates. Particularly strong sales growth was experienced in the Americas and Asia-Pacific regions, while sales in Europe were slightly lower excluding the effect of changes in currency exchange rates.

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ROCKWELL AUTOMATION, INC.
2005 Third Quarter Compared to 2004 Third Quarter — (Continued)
Control Systems — (Continued)
     Sales growth in the quarter was led by particularly strong performance of our drives and motor control businesses. Our Logix integrated architecture platform and related product offerings grew by approximately 20 percent.
     Segment operating earnings increased by 31 percent in the third quarter of 2005 compared to 2004. Operating earnings and margins benefited from higher volume, productivity efforts and pricing, partially offset by the effect of cost inflation.
Power Systems
                       
(in millions, except percentages)   2005     2004     Increase  
 
 
                     
Sales
  $ 229.3     $ 201.7     $ 27.6
 
                     
Segment operating earnings
    32.6       23.3       9.3
 
                     
Segment operating margin
    14.2 %     11.6 %   2.6pts
 
     Power Systems sales increased 14 percent compared to the third quarter of 2004 with significant growth in both our Mechanical and Electrical businesses. We experienced strong demand from the mining, aggregates and energy industries.
     Segment operating earnings increased by 40 percent in the third quarter of 2005 compared to 2004. The increase in segment operating earnings is attributable to volume leverage, productivity efforts and an improved price/cost environment. Operating margins benefited from the cost and productivity initiatives launched in the second quarter of 2004.
General Corporate-Net
     General corporate expenses were $15.9 million in the third quarter of 2005 compared to $20.4 million in the third quarter of 2004. The decrease is primarily the result of higher estimated costs for environmental remediation at two legacy sites recognized in the third quarter of 2004.
Interest Expense
     Interest expense was $11.7 million in the third quarter of 2005 compared to $10.1 million in the third quarter of 2004. The increase was due to higher interest rates associated with our interest rate swap (see Note 6 in the Condensed Consolidated Financial Statements).
Nine Months Ended June 30, 2005 Compared to Nine Months Ended June 30, 2004
                       
(in millions, except per share amounts)   2005     2004     Increase
 
 
                     
Sales
  $ 3,668.0     $ 3,204.9     $ 463.1
 
                     
Income from continuing operations
    391.9       257.5       134.4
 
                     
Diluted earnings per share from continuing operations
    2.08       1.34       0.74
 
     Sales increased 14 percent in the first nine months of 2005 compared to the first nine months of 2004. Two percentage points of the growth was due to the effect of changes in currency exchange rates, primarily resulting from the strength of the major European currencies in relation to the U.S. dollar. Sales grew in all regions and nearly all of our businesses, with particularly strong sales growth experienced in the Americas and Asia-Pacific regions. Excluding the effect of changes in currency exchange rates, sales grew 11 percent in our Control Systems segment and 18 percent at our Power Systems segment.

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ROCKWELL AUTOMATION, INC.
Nine Months Ended June 30, 2005 Compared to Nine Months Ended June 30, 2004 — (Continued)
     Income from continuing operations in the first nine months of 2005 increased 52 percent from the first nine months of 2004. Results for the first nine months of 2005 include $19.7 million ($0.10 per share) of separately reported net tax benefits primarily related to the resolution of claims and other tax matters in connection with the closure of the 1998 through 2002 federal audit and $7.8 million after-tax ($0.04 per share) of benefits related to an insurance settlement. The first nine months of 2004 include $38.8 million ($0.20 per share) of separately reported tax benefits resulting from the resolution of state and non-U.S. income tax matters. The first nine months of 2005 benefited from volume leverage, cost control and broad-based productivity improvements realized across most of our businesses and geographic regions.
Control Systems
                       
(in millions, except percentages)   2005     2004     Increase
 
 
                     
Sales
  $ 3,019.5     $ 2,659.1     $ 360.4
 
                     
Segment operating earnings
    565.4       376.3       189.1
 
                     
Segment operating margin
    18.7 %     14.2 %   4.5pts
 
     Control Systems sales increased 14 percent compared to the first nine months of 2004. Three percentage points of the sales increase was due to the effect of changes in currency exchange rates, primarily resulting from the strength of the major European currencies in relation to the U.S. dollar. U.S. sales increased 12 percent in the first nine months of 2005 compared to the first nine months of 2004. Sales outside of the U.S. increased 16 percent, 10 percent excluding the effect of changes in currency exchange rates. Particularly strong growth was reported in the Americas and Asia-Pacific regions.
     Control Systems benefited from continued strength in our customers’ investment in automation and productivity in the first nine months of 2005. Sales growth was led by particularly strong performance in our drives and motor control businesses. Additionally, our Logix integrated architecture platform and related product offerings grew by 25 percent during the first nine months of 2005 compared to 2004.
     Segment operating earnings increased by 50 percent in the first nine months of 2005 compared to 2004. Segment operating earnings in the first nine months of 2005 include $11.4 million (pre-tax) of benefits related to an insurance settlement. Operating earnings and margins benefited from higher volume, productivity efforts and pricing, that partially offset the effects of cost inflation.
Power Systems
                       
(in millions, except percentages)   2005     2004     Increase
 
 
                     
Sales
  $ 648.5     $ 545.8     $ 102.7
 
                     
Segment operating earnings
    88.1       46.2       41.9
 
                     
Segment operating margin
    13.6 %     8.5 %   5.1pts
 
     Power Systems sales increased 19 percent compared to the first nine months of 2004 with growth in both our Mechanical and Electrical businesses. Strong demand was experienced from the mining, aggregates and energy industries as the market continued to invest in industrial capacity and productivity initiatives.
     Segment operating earnings increased by 91 percent in the first nine months of 2005 compared to 2004. The increase in segment operating earnings is attributable to volume leverage, productivity and an improved price/cost environment. Operating margins benefited from the cost and productivity initiatives launched in the second quarter of 2004. Segment operating earnings in the first nine months of 2004 included approximately $4.0 million of restructuring charges associated with cost and productivity initiatives.

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ROCKWELL AUTOMATION, INC.
Nine Months Ended June 30, 2005 Compared to Nine Months Ended June 30, 2004 — (Continued)
General Corporate-Net
     General corporate expenses were $55.2 million in the first nine months of 2005 compared to $59.8 million in the first nine months of 2004. The decrease in expenses is attributed to increased interest income and decreased environmental costs.
Interest Expense
     Interest expense was $34.3 million in the first nine months of 2005 compared to $30.8 million in the first nine months of 2004. The increase was due to higher interest rates associated with our interest rate swap (see Note 6 in the Condensed Consolidated Financial Statements).
Income Taxes
     The effective tax rate for the first nine months of 2005 was 28.9 percent compared to 17.3 percent in the first nine months of 2004. Income taxes for the nine months ended June 30, 2005 included a net benefit of $19.7 million recorded in the second quarter related to the resolution of claims and other tax matters in connection with the closure of the federal audit for the years 1998 through 2002. Income taxes for the nine months ended June 30, 2004 included a net benefit of $38.8 million recorded in the third quarter resulting from the resolution of certain tax matters. See Note 10 in the Condensed Consolidated Financial Statements for additional information. We now expect that the effective income tax rate for the remainder of 2005 will be approximately 32.5 percent, an increase from our previous estimate of 32 percent, excluding the income tax expense or benefit related to discrete items, if any, that will be separately reported or items reported net of their related tax effects. Current and projected growth in income in higher tax jurisdictions have resulted, and may continue to result, in an increasing effective tax rate over time.
Discontinued Operations
     See Note 12 in the Condensed Consolidated Financial Statements regarding discontinued operations.

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ROCKWELL AUTOMATION, INC.
Liquidity and Financial Condition
     The following is a summary of our cash flows from operating, investing and financing activities, as reflected in the Condensed Consolidated Statement of Cash Flows (in millions):
                 
    Nine Months Ended  
    June 30,  
    2005     2004  
 
               
Cash provided by (used for):
               
Operating activities
  $ 465.5     $ 354.6  
Investing activities
    (78.9 )     (55.9 )
Financing activities
    (405.7 )     (220.6 )
Effect of exchange rate changes on cash
    (5.8 )     (2.7 )
 
           
 
               
Cash (Used for) provided by continuing operations
  $ (24.9 )   $ 75.4  
 
           
 
               
The following table summarizes free cash flow (in millions):
               
 
               
Cash provided by operating activities
  $ 465.5     $ 354.6  
Capital expenditures
    (85.7 )     (58.6 )
 
           
 
               
Free cash flow
  $ 379.8     $ 296.0  
 
           
     Our definition of free cash flow, which is a non-GAAP financial measure, takes into consideration capital investment required to maintain the operations of our businesses and execute our strategy. In our opinion, free cash flow provides useful information to investors regarding our ability to generate cash from business operations that is available for acquisitions and other investments, service of debt principal, dividends and share repurchases. We use free cash flow as one measure to monitor and evaluate performance. Our definition of free cash flow may be different from definitions used by other companies.
     Free cash flow was $379.8 million for the nine months ended June 30, 2005 compared to $296.0 million for the nine months ended June 30, 2004. The increase in free cash flow is largely due to lower voluntary pension trust contributions and increased pretax earnings partially offset by increased working capital needs.
     Capital expenditures for the first nine months of the year include higher investments in information technology and certain long-lived asset replacements.
     When necessary, we utilize commercial paper as our principal source of short-term financing. At June 30, 2005 and September 30, 2004, we had no commercial paper borrowings outstanding. During the first nine months of 2005 and 2004, we did not have significant commercial paper borrowings due to our cash position.
     We repurchased approximately 7.7 million shares of our common stock at a cost of $390.3 million in the first nine months of 2005. At June 30, 2005, we had approximately 2.8 million shares remaining for stock repurchases under existing board authorizations. We repurchased approximately 5.3 million shares of our common stock at a cost of $174.0 million in the first nine months of 2004. We anticipate continuing to repurchase stock in 2005, the amount of which will depend ultimately on business conditions, stock price and other cash requirements. See Part II, Item 2, Unregistered Sales of Equity Securities and Use of Proceeds, for additional information regarding share repurchases.
     Future significant uses of cash are expected to include dividends to shareowners, capital expenditures, repurchases of common stock, acquisitions of businesses and may include contributions to our pension plans. We increased our quarterly cash dividend by 36 percent from $0.165 to $0.225 per share beginning effective with our dividend declared on April 6, 2005. We expect capital expenditures in 2005 to be about $140 million. We expect to fund each of these future uses of cash with existing cash balances, cash generated by operating activities, commercial paper borrowings, a new issue of debt or issuance of other securities.
     In addition to cash generated by operating activities, we have access to existing financing sources, including the public debt markets and unsecured credit facilities with various banks. Our debt-to-total-capital ratio, calculated as short-term debt and long-term debt as a percentage of short-term debt, long-term debt and shareowners’ equity, was 28.4 percent at June 30, 2005 and 28.9 percent at September 30, 2004.

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ROCKWELL AUTOMATION, INC.
Liquidity and Financial Condition — (Continued)
     In October 2004, we entered into a five-year $600.0 million unsecured revolving credit facility that replaced our then existing $675.0 million credit facilities. Borrowings under our credit facility bear interest based on short-term money market rates in effect during the period the borrowings are outstanding. The terms of our credit facility contain a covenant under which we would be in default if our debt-to-total-capital ratio were to exceed 60 percent. In addition to our $600.0 million credit facility, short-term unsecured credit facilities are available to foreign subsidiaries.
The following is a summary of our credit ratings as of June 30, 2005:
                 
    Short-Term   Long-Term
Credit Rating Agency   Rating   Outlook   Rating   Outlook
 
               
Standard & Poor’s
  A-1   Stable   A   Stable
Moody’s
  P-2   Stable   A3   Stable
Fitch Ratings
  F1   Stable   A   Stable
     Moody’s changed its long-term outlook from negative to stable during the second quarter of 2005 to reflect our leading position in the global industrial automation market, our healthy balance sheet and solid cash flow generation.
     Among other things, our credit facility is a standby liquidity facility that can be drawn, if needed, to repay our outstanding commercial paper as it matures. This access to funds to repay maturing commercial paper is an important factor in maintaining the ratings set forth in the table above that have been given to our commercial paper. While we are not required to do so, under our current policy with respect to these ratings, we expect to limit our other borrowings under the credit facility, if any, to amounts that would leave enough credit available under the facility so that we could borrow, if needed, to repay all of our then outstanding commercial paper as it matures.
     Should our access to the commercial paper market be adversely affected due to a change in market conditions or otherwise, we expect to rely on a combination of available cash and the unsecured committed credit facilities to provide short-term funding. In such event, the cost of borrowings under the unsecured committed credit facilities could be higher than the cost of commercial paper borrowings.
Environmental
     Information with respect to the effect on us and our manufacturing operations of compliance with environmental protection requirements and resolution of environmental claims is contained in Note 17 of the Consolidated Financial Statements in Item 8, Financial Statements and Supplementary Data, of our Annual Report on Form 10-K for the fiscal year ended September 30, 2004. We believe that at June 30, 2005, there has been no material change to this information. The nine-month period ended June 30, 2005 included charges of $6.9 million due to higher estimated costs for environmental remediation as described in Critical Accounting Policies and Estimates.

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ROCKWELL AUTOMATION, INC.
Supplemental Information
Effect of Currency Translation on Sales
     We translate sales of subsidiaries operating outside of the United States using exchange rates in effect during the respective period. Therefore, reported sales are affected by changes in currency exchange rates, which are outside our control. We believe that sales excluding the effect of changes in currency exchange rates, which is a non-GAAP financial measure, provides useful information to investors since it reflects regional performance from our activities without the effect of changes in currency rates. We use sales excluding the effect of changes in currency exchange rates to monitor and evaluate our regional performance. We determine the effect of changes in currency exchange rates by translating the respective period’s sales using the same exchange rates as were in effect the preceding year.
     The following is a reconciliation of our reported sales to sales excluding the effect of changes in currency exchange rates (in millions):
                                 
    Three Months Ended     Three Months Ended  
    June 30, 2005     June 30, 2004  
                    Sales        
                    Excluding        
            Effect     the Effect        
            of Changes     of Changes        
            in Currency     in Currency        
            Exchange     Exchange        
    Sales     Rates     Rates   Sales  
 
                               
United States
  $ 777.7     $     $ 777.7   $ 715.1  
Canada
    108.9       (8.7 )     100.2     81.5  
Europe, Middle East, Africa
    205.9       (9.0 )     196.9     200.2  
Asia-Pacific
    120.5       (6.3 )     114.2     100.9  
Latin America
    51.7       (4.4 )     47.3     37.3  
 
                     
 
                               
Total Company Sales
  $ 1,264.7     $ (28.4 )   $ 1,236.3   $ 1,135.0  
 
                     
                                 
    Nine Months Ended     Nine Months Ended  
    June 30, 2005     June 30, 2004  
                    Sales        
                    Excluding        
            Effect     the Effect        
            of Changes     of Changes        
            in Currency     in Currency        
            Exchange     Exchange        
    Sales     Rates     Rates   Sales  
 
                               
United States
  $ 2,244.6     $     $ 2,244.6   $ 1,985.7  
Canada
    297.5       (22.5 )     275.0     244.6  
Europe, Middle East, Africa
    622.3       (37.2 )     585.1     573.3  
Asia-Pacific
    349.2       (14.8 )     334.4     288.1  
Latin America
    154.4       (4.5 )     149.9     113.2  
 
                     
 
                               
Total Company Sales
  $ 3,668.0     $ (79.0 )   $ 3,589.0   $ 3,204.9  
 
                     

28


 

ROCKWELL AUTOMATION, INC.
Supplemental Information — (Continued)
Effect of Currency Translation on Sales — (Continued)
     The following is a reconciliation of our reported sales of our Control Systems segment to sales excluding the effect of changes in currency exchange rates (in millions):
                                 
    Three Months Ended     Three Months Ended  
    June 30, 2005     June 30, 2004  
                    Sales        
                    Excluding        
            Effect     the Effect        
            of Changes     of Changes        
            in Currency     in Currency        
            Exchange     Exchange        
    Sales     Rates     Rates   Sales  
 
                               
United States
  $ 574.8     $     $ 574.8   $ 532.8  
Canada
    94.5       (7.8 )     86.7     72.2  
Europe, Middle East, Africa
    204.2       (9.0 )     195.2     197.1  
Asia-Pacific
    113.8       (6.3 )     107.5     96.9  
Latin America
    48.1       (4.3 )     43.8     34.3  
 
                     
 
                               
Total Control Systems Sales
  $ 1,035.4     $ (27.4 )   $ 1,008.0   $ 933.3  
 
                     
                                 
    Nine Months Ended     Nine Months Ended  
    June 30, 2005     June 30, 2004  
                    Sales        
                    Excluding        
            Effect     the Effect        
            of Changes     of Changes        
            in Currency     in Currency        
            Exchange     Exchange        
    Sales     Rates     Rates   Sales  
 
                               
United States
  $ 1,665.3     $     $ 1,665.3   $ 1,492.4  
Canada
    261.2       (20.0 )     241.2     218.0  
Europe, Middle East, Africa
    616.1       (36.8 )     579.3     562.5  
Asia-Pacific
    333.4       (14.8 )     318.6     281.2  
Latin America
    143.5       (4.5 )     139.0     105.0  
 
                     
 
                               
Total Control Systems Sales
  $ 3,019.5     $ (76.1 )   $ 2,943.4   $ 2,659.1  
 
                     

29


 

ROCKWELL AUTOMATION, INC.
Critical Accounting Policies and Estimates
     We have prepared the condensed consolidated financial statements in accordance with accounting principles generally accepted in the United States, which require us to make estimates and assumptions that affect the reported amounts of assets and liabilities at the date of the consolidated financial statements and revenues and expenses during the periods reported. Actual results could differ from those estimates. Information with respect to our critical accounting policies that we believe could have the most significant effect on our reported results or require subjective or complex judgments by management is contained in Item 7, Management’s Discussion and Analysis of Financial Condition and Results of Operations, of our Annual Report on Form 10-K for the fiscal year ended September 30, 2004. We believe that at June 30, 2005, there have been no material changes to this information, except as follows:
     We have evaluated and revised our planned actuarial assumptions to be used in determining our 2005 obligations and our 2006 expense for our pension and postretirement benefit plans. Our assessment included an analysis of historical experience and market based factors. Based on our revised actuarial assumptions, we estimate that our 2006 pension expense will increase by approximately $40 to $50 million compared to 2005. The change is primarily the result of a decrease in the U.S. discount rate from 6.25 to 5.25 percent. We estimate that our 2006 postretirement benefits expense will increase by approximately $10 to $15 million compared to 2005. The increase is primarily the result of changes in our assumptions for retirement age, mortality and turnover.
     The estimated change in the pension projected benefit obligation, including the revised actuarial assumptions, is approximately $450 million and the estimated increase in the postretirement projected benefit obligation is approximately $90 million.
     The nine-month period ended June 30, 2005 included charges of $6.9 million due to higher estimated costs for environmental remediation at several legacy and operating sites.
     We now expect that the effective tax rate for the remainder of 2005 will be approximately 32.5 percent, an increase from our previous estimate of 32 percent, excluding the income tax expense or benefit related to discrete items, if any, that will be separately reported or items reported net of their related tax effects. Current and projected growth in income in higher tax jurisdictions have resulted, and may continue to result, in an increasing effective tax rate over time.
Recent Accounting Pronouncements
     See Note 2 in the Condensed Consolidated Financial Statements regarding recent accounting pronouncements.

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ROCKWELL AUTOMATION, INC.
Item 3.    
Quantitative and Qualitative Disclosures About Market Risk
 
   
Information with respect to our exposure to interest rate risk and foreign currency risk is contained in Item 7A, Quantitative and Qualitative Disclosures About Market Risk, of our Annual Report on Form 10-K for the fiscal year ended September 30, 2004. We believe that at June 30, 2005, there has been no material change to this information.
Item 4.     Controls and Procedures
 
   
We carried out an evaluation, under the supervision and with the participation of our management, including the Chief Executive Officer and Chief Financial Officer, of the effectiveness, as of June 30, 2005, of the design and operation of our disclosure controls and procedures pursuant to Exchange Act Rule 13a-15. Based upon that evaluation, the Chief Executive Officer and Chief Financial Officer concluded that our disclosure controls and procedures were effective as of June 30, 2005. During 2005, we continue to make improvements to the design and effectiveness of our internal controls over financial reporting, including those related to our information technology systems, as part of a previously existing overall program of internal control and as part of the process of preparing for compliance with Section 404 of the Sarbanes-Oxley Act of 2002. Some of these changes, especially to our internal controls related to information technology systems, could be deemed to have materially improved our internal control over financial reporting. We anticipate that improvements will continue to be made.
PART II.   OTHER INFORMATION
Item 1.     Legal Proceedings.
 
   
Information with respect to our legal proceedings is contained in Part II, Item 1, Legal Proceedings, of our Quarterly Report on Form 10-Q for the quarter ended March 31, 2005. We believe that at June 30, 2005, there has been no material change to this information, except that the section entitled “Asbestos” is updated in its entirety as follows:
 
   
Asbestos. Like thousands of other companies, we (including our subsidiaries) have been named as a defendant in lawsuits alleging personal injury as a result of exposure to asbestos that was used in certain components of our products many years ago. Currently there are thousands of claimants in lawsuits that name us, together with hundreds of other companies, as defendants. The great bulk of the complaints, however, do not identify any of our products or specify which of these claimants, if any, were exposed to asbestos attributable to our products; and past experience has shown that the vast majority of the claimants will never identify any of our products. In addition, when our products appear to be identified, they are frequently from divested businesses, and we are indemnified for most of the costs. For those claimants who do show that they worked with our products, we nevertheless believe we have meritorious defenses, in substantial part due to the integrity of our products, the encapsulated nature of any asbestos-containing components, and the lack of any impairing medical condition on the part of many claimants. We defend those cases vigorously. Historically, we have been dismissed from the vast majority of these claims with no payment to claimants.
 
   
We have maintained insurance coverage that we believe covers indemnity and defense costs, over and above self-insured retentions, for most of these claims. We initiated litigation in the Milwaukee County Circuit Court on February 12, 2004 to enforce the insurance policies against Nationwide Indemnity Company and Kemper Insurance, the insurance carriers that provided liability insurance coverage to our former subsidiary Allen-Bradley. As a result of this litigation, which is now settled, the insurance carriers have paid a total of $15.9 million for past defense and indemnity costs, and have agreed to pay for the substantial majority of future defense and indemnity costs for Allen-Bradley asbestos claims, subject to policy limits. If either carrier becomes insolvent, we may be required under preference laws to refund the amounts that we have collected and will continue to collect in the applicable preference period prior to the insolvency. If either carrier becomes insolvent or the policy limits of either carrier are exhausted, our share of future defense and indemnity costs may increase. However, coverage under excess policies may be available to pay some or all of these costs.

31


 

ROCKWELL AUTOMATION, INC.
Item 1.   Legal Proceedings — (Continued)
 
   
The uncertainties of asbestos claim litigation and the long term solvency of our insurance carriers make it difficult to predict accurately the ultimate outcome of asbestos claims. That uncertainty is increased by the possibility of adverse rulings or new legislation affecting asbestos claim litigation or the settlement process. Subject to these uncertainties and based on our experience defending asbestos claims, we do not believe these lawsuits will have a material adverse effect on our financial condition.
Item 2.   Unregistered Sales of Equity Securities and Use of Proceeds
 
    Share Repurchases
 
   
The table below sets forth information with respect to purchases made by or on behalf of us or any “affiliated purchaser” (as defined in Rule 10b-18(a)(3) under the Securities Exchange Act of 1934) of shares of our common stock during the three months ended June 30, 2005:
                                 
                    Total Number of        
                    Shares     Maximum  
                    Purchased as     Number of  
    Total             Part of Publicly     Shares that May Yet  
    Number of     Average     Announced     Be Purchased  
    Shares     Price Paid     Plans or     Under the Plans or  
Period   Purchased (1)     per Share (2)     Programs (3)     Programs (3)  
April 1 - 30, 2005
    985,000     $ 52.0033       985,000       4,364,500  
May 1 - 31, 2005
    717,100     $ 48.6972       715,600       3,648,900  
June 1 - 30, 2005
    845,000     $ 49.2754       845,000       2,803,900  
 
                           
Total
    2,547,100     $ 50.1675       2,545,600          
 
                           
 
 
 
  (1)  
All of the shares purchased during the quarter ended June 30, 2005 were acquired pursuant to the repurchase program described in (3) below, except for 1,500 shares that were acquired in May 2005 from an employee. These shares were acquired in connection with a stock swap exercise of employee stock options and the surrender of shares to us to pay the exercise price.
 
  (2)   Average price paid per share includes brokerage commissions.
 
  (3)  
On December 1, 2004, we announced a one year, 9 million share repurchase program, effective December 2, 2004, that was approved by our Board of Directors, replacing our former repurchase program in effect since December 4, 1996. The program allows management to repurchase shares at its discretion, except during quarter-end “quiet periods”, defined as the period of time from quarter-end until two days following the filing of our quarterly earnings results with the SEC on Form 8-K. During quarter-end quiet periods, shares are repurchased at our broker’s discretion pursuant to a share repurchase plan subject to previously established price and volume parameters. As of June 30, 2005, approximately 2.8 million shares remain subject to repurchase under the program.

32


 

ROCKWELL AUTOMATION, INC.
         
Item 6.                    Exhibits
       

         
Exhibit 10*
  -   Summary of Non-Employee Director Compensation and Benefits as of July 1, 2005.
 
       
Exhibit 12
  -   Computation of Ratio of Earnings to Fixed Charges for the Nine Months Ended June 30, 2005.
 
       
Exhibit 15
  -   Letter of Deloitte & Touche LLP regarding Unaudited Financial Information.
 
       
Exhibit 31.1
  -   Certification of Periodic Report by the Chief Executive Officer pursuant to Rule 13a-14(a) of the Securities Exchange Act of 1934.
 
       
Exhibit 31.2
  -   Certification of Periodic Report by the Chief Financial Officer pursuant to Rule 13a-14(a) of the Securities Exchange Act of 1934.
 
       
Exhibit 32.1
  -   Certification of Periodic Report by the Chief Executive Officer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.
 
       
Exhibit 32.2
  -   Certification of Periodic Report by the Chief Financial Officer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.

 
*   Management contract or compensatory plan or arrangement.

33


 

SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.
ROCKWELL AUTOMATION, INC.
                   (Registrant)
             
Date:
 
       July 28, 2005       
  By   /s/ James V. Gelly
           
          James V. Gelly
Senior Vice President and
Chief Financial Officer
(Principal Financial Officer)
 
Date:
 
       July 28, 2005       
  By   /s/ David M. Dorgan
           
          David M. Dorgan
Vice President and Controller
(Principal Accounting Officer)

34


 

INDEX TO EXHIBITS
     
Exhibit No.   Exhibits
10
  Summary of Non-Employee Director Compensation and Benefits as of July 1, 2005.
 
   
12
  Computation of Ratio of Earnings to Fixed Charges for the Nine Months Ended June 30, 2005.
 
   
15
  Letter of Deloitte & Touche LLP regarding Unaudited Financial Information.
 
   
31.1
  Certification of Periodic Report by the Chief Executive Officer pursuant to Rule 13a-14(a) of the Securities Exchange Act of 1934.
 
   
31.2
  Certification of Periodic Report by the Chief Financial Officer pursuant to Rule 13a-14(a) of the Securities Exchange Act of 1934.
 
   
32.1
  Certification of Periodic Report by the Chief Executive Officer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.
 
   
32.2
  Certification of Periodic Report by the Chief Financial Officer pursuant to Section 906 of the Sarbanes-Oxley Act of 2002.