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Description of the Business and Significant Accounting Policies
12 Months Ended
Dec. 31, 2017
Description of the Business and Significant Accounting Policies  
Description of the Business and Significant Accounting Policies



Note 1. Description of the Business and Summary of Significant Accounting Policies



Description of the Business

Steel Dynamics, Inc. (SDI), together with its subsidiaries (the company), is a domestic manufacturer of steel products and metals recycler. The company has three reporting segments: steel operations, metals recycling operations, and steel fabrication operations.  Approximately 9% of the company’s workforce in five locations is represented by collective bargaining agreements, and agreements affecting 0.4% of the company’s employees at one location expire during 2018.

Steel Operations Segment

Steel operations include the company’s Butler Flat Roll Division, Columbus Flat Roll Division, The Techs galvanizing lines, Structural and Rail Division, Engineered Bar Products Division, Vulcan Threaded Products, Inc. (Vulcan) – acquired August 1, 2016, Roanoke Bar Division, Steel of West Virginia, and Iron Dynamics (IDI), a liquid pig iron (scrap substitute) production facility that supplies solely the Butler Flat Roll Division. These operations include electric arc furnace steel mills, producing steel from ferrous scrap and scrap substitutes, utilizing continuous casting, automated rolling mills, with several downstream coating and bar processing lines. Steel operations accounted for 72% of the company’s consolidated net sales during 2017  and 2016, and 69% in 2015.  

Metals Recycling Operations Segment

Metals recycling operations consists solely of OmniSource Corporation (OmniSource), and includes both ferrous and nonferrous processing, transportation, marketing, brokerage, and scrap management services. Metals recycling operations accounted for 15% of the company’s consolidated net sales during 2017 and 2016 and 19% in 2015.  

Steel Fabrication Operations Segment

Steel fabrication operations include the company’s New Millennium Building Systems’ joist and deck plants located throughout the United States, and in Northern Mexico. Revenues from these plants are generated from the fabrication of trusses, girders, steel joists and steel deck used within the non-residential construction industry. Steel fabrication operations accounted for 9% of the company’s consolidated net sales during 2017, 2016, and 2015.

Other

Other operations consists of subsidiary operations that are below the quantitative thresholds required for reportable segments and primarily consist of our Minnesota ironmaking operations that have been idle since May 2015, and other smaller joint ventures. Also included in “Other” are certain unallocated corporate accounts, such as the company’s senior secured credit facility, senior notes, certain other investments and certain profit sharing expenses. 



Our idle Minnesota ironmaking operations consist of Mesabi Nugget, (owned 83% by us); our wholly-owned iron concentrate and potential future iron mining operations, Mesabi Mining; and our wholly-owned (as of December 31, 2016) iron tailings operations, Mining Resources. As of December 31, 2016, the company acquired all $15.1 million of the Mining Resources noncontrolling investor’s redeemable noncontrolling units for cancellation and discharge of all obligations owed to Mining Resources and termination of all existing agreements with the noncontrolling investor.  Prior to this transaction, the company owned 82% of Mining Resources. 

Summary of Significant Accounting Policies

Principles of Consolidation

The consolidated financial statements include the accounts of SDI, together with its wholly- and majority-owned or controlled subsidiaries, after elimination of intercompany accounts and transactions. Noncontrolling interests represent the noncontrolling owner’s proportionate share in the equity, income, or losses of the company’s majority-owned or controlled consolidated subsidiaries.

Use of Estimates

These consolidated financial statements are prepared in conformity with accounting principles generally accepted in the United States, and accordingly, include amounts that require management to make estimates and assumptions that affect the amounts reported in the consolidated financial statements and in the notes thereto. Significant items subject to such estimates and assumptions include the carrying value of property, plant and equipment, intangible assets, and goodwill; valuation allowances for trade receivables, inventories and deferred income tax assets; unrecognized tax benefits; potential environmental liabilities; and litigation claims and settlements. Actual results may differ from these estimates and assumptions.

Note 1. Description of the Business and Summary of Significant Accounting Policies (Continued) 

Revenue Recognition and Allowances for Doubtful Accounts



Except for the steel fabrication operations, the company recognizes revenues from sales and the allowance for estimated returns and claims from these sales at the time the title of the product transfers, upon shipment. Provision is made for estimated product returns and customer claims based on historical experience. If the historical data used in the estimates does not reflect future returns and claims trends, additional provision may be necessary. The company’s steel fabrication operations recognize revenues utilizing a percentage of completion methodology based on steel tons used on completed units to date as a percentage of estimated total steel tons required for each contract. The allowance for doubtful accounts for all operating segments is based on the company’s best estimate of probable credit losses, along with historical experience.



Cash and Equivalents

Cash and equivalents include all highly liquid investments with a maturity of three months or less at the date of acquisition. Restricted cash is primarily funds held in escrow as required by various insurance and government organizations.



Inventories

Inventories are stated at lower of cost or net realizable value. Cost is determined using a weighted average cost method for raw materials and supplies, and on a first-in, first-out basis for other inventory. Inventory consisted of the following at December 31 (in thousands):







 

 

 

 

 

 

 



 

2017

 

2016

 



Raw materials

$

675,715 

 

$

515,924 

 



Supplies

 

374,515 

 

 

383,134 

 



Work in progress

 

128,565 

 

 

103,606 

 



Finished goods

 

340,552 

 

 

272,547 

 



Total inventories

$

1,519,347 

 

$

1,275,211 

 



Property, Plant and Equipment

Property, plant and equipment are stated at cost, which includes capitalized interest on construction in progress amounts, and is reduced by proceeds received from certain state and local government grants and other capital cost reimbursements. The company assigns each fixed asset a useful life ranging from 3 to 20 years for plant, machinery and equipment, and 10 to 40 years for buildings and improvements. Repairs and maintenance are expensed as incurred. Depreciation is provided utilizing the straight-line depreciation methodology, or the units-of-production depreciation methodology for certain production related assets, based on units produced, subject to a minimum and maximum level. Depreciation expense was $263.7 million, $260.6 million, and $263.2 million for the years ended December 31, 2017,  2016, and 2015, respectively.   Refer to Impairment of Long-Lived Tangible and Definite-Lived Intangible Assets below in Note 1 for discussions regarding the impairments of various property, plant and equipment in 2016 and 2015.



The company’s property, plant and equipment consisted of the following at December 31 (in thousands):







 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 



 

 

2017

 

2016

 



Land and improvements

 

$

314,854 

 

$

311,005 

 



Buildings and improvements

 

 

723,504 

 

 

709,809 

 



Plant, machinery and equipment

 

 

4,035,717 

 

 

3,975,560 

 



Construction in progress

 

 

91,433 

 

 

70,615 

 



 

 

 

5,165,508 

 

 

5,066,989 

 



Less accumulated depreciation

 

 

2,489,604 

 

 

2,279,774 

 



Property, plant and equipment, net

 

$

2,675,904 

 

$

2,787,215 

 















Note 1. Description of the Business and Summary of Significant Accounting Policies (Continued) 

Intangible Assets

The company’s intangible assets consisted of the following at December 31 (in thousands):





 

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

 

 

Weighted

 



 

 

 

 

 

 

 

 

 

Average

 



 

 

 

 

 

 

 

Useful

 

Amortization

 



 

2017

 

2016

 

Life

 

Period

 



Customer and scrap generator relationships

$

394,062 

 

$

446,688 

 

5 to 25 years

 

21 years

 



Trade names

 

130,550 

 

 

130,550 

 

15 to 25 years

 

18 years

 



Other

 

2,165 

 

 

1,415 

 

3 to 5 years

 

4 years

 



 

 

526,777 

 

 

578,653 

 

 

 

20 years

 



Less accumulated amortization

 

269,868 

 

 

294,676 

 

 

 

 

 



 

$

256,909 

 

$

283,977 

 

 

 

 

 



The company utilizes an accelerated amortization methodology for customer and scrap generator relationships in order to follow the pattern in which the economic benefits of the amounts are anticipated to be consumed.  Trade names are amortized using a straight-line methodology. Amortization of intangible assets was $29.2 million, $28.8 million, and $24.2 million for the years ended December 31, 2017,  2016, and 2015, respectively. Estimated amortization expense related to amortizable intangibles for the years ending December 31 is as follows (in thousands):





 

 

 

 

 



 

 

 

 

 



2018

 

$

26,910 

 



2019

 

 

24,823 

 



2020

 

 

22,629 

 



2021

 

 

20,840 

 



2022

 

 

19,231 

 



Thereafter

 

 

142,476 

 



Total

 

$

256,909 

 



Impairment of Long-Lived Tangible and Definite‑Lived Intangible Assets

The company reviews long-lived assets for impairment whenever events or changes in circumstances indicate the carrying amount of such assets may not be fully recoverable.  Impairment losses are recorded on long-lived assets used in operations when indicators of impairment are present and the undiscounted cash flows estimated to be generated by those assets are less than the assets’ carrying amounts.  The impairment loss is measured by comparing the fair value of the assets to its carrying amount. The company considers various factors and determines whether an impairment test is necessary, including by way of examples, a significant and prolonged deterioration in operating results and/or projected cash flows, significant changes in the extent or manner in which an asset is used, technological advances with respect to assets which would potentially render them obsolete, our strategy and capital planning, and the economic climate in markets to be served.



A long-lived asset is classified as held for sale upon meeting specified criteria related to ability and intent to sell. An asset classified as held for sale is measured at the lower of its carrying amount or fair value less cost to sell. As of December 31, 2017 and 2016, the company reported $8.7 and $29.3 million, respectively, of assets held for sale within other current assets in our consolidated balance sheet.  An impairment loss is recognized for any initial or subsequent write-down of the asset held for sale to its fair value less cost to sell.  For assets determined to be classified as held for sale in the year ended December 31, 2017 and 2016, the asset carrying amounts approximated their fair value less cost to sell. The company recorded a $10.3 million asset impairment charge in the consolidated statement of operations for assets determined to be classified as held for sale in the year ended December 31, 2015.  The company determined fair value using Level 3 fair value inputs as provided for under ASC 820, consisting of information provided by brokers and other external sources along with management’s own assumptions.



Significant events occurred during the fourth quarter of 2016, including the previously noted termination of all existing agreements with the Mining Resources noncontrolling investor, that represented impairment indicators related primarily to Mining Resources and Mesabi Mining fixed assets within our Minnesota ironmaking operations. The company therefore undertook a fourth quarter 2016 assessment of the recoverability of the carrying amounts of primarily our Mining Resources and Mesabi Mining operation’s fixed assets.  With the company’s outlook at the time of this 2016 assessment regarding future cash flows, the company concluded that the carrying amounts of the fixed assets were no longer fully recoverable, and they were in fact impaired. This 2016 assessment resulted in a non-cash asset impairment charge of $127.3 million, including amounts attributable to noncontrolling interests of $13.1 million, which reduced net income attributable to Steel Dynamics, Inc. by $72.9 million for the year ended December 31, 2016.  The carrying values of the impaired assets were adjusted to their estimated fair values at that time as determined primarily on the cost approach, as well as expected future discounted cash flows (an income approach), using Level 3 fair value inputs as provided for under ASC 820.

Note 1. Description of the Business and Summary of Significant Accounting Policies (Continued) 

Goodwill

The company’s goodwill is allocated to the following reporting units at December 31 (in thousands):



 

 

 

 

 

 

 

 



 

 

2017

 

2016

 



Steel Operations Segment

 

 

 

 

 

 

 



  Columbus Flat Roll Division

 

$

19,682 

 

$

19,682 

 



  The Techs

 

 

142,783 

 

 

142,783 

 



  Vulcan Threaded Products

 

 

7,824 

 

 

7,824 

 



  Roanoke Bar Division

 

 

29,041 

 

 

29,041 

 



Metals Recycling Operations Segment

 

 

 

 

 

 

 



  OmniSource

 

 

90,638 

 

 

97,096 

 



  Indiana Steel Mills

 

 

95,000 

 

 

95,000 

 



Steel Fabrication Operations Segment – New Millennium Building Systems

 

 

1,925 

 

 

1,925 

 



 

 

$

386,893 

 

$

393,351 

 



OmniSource goodwill decreased $6.5 million in 2017 in recognition of the 2017 tax benefit related to the normal amortization of the component of OmniSource tax-deductible goodwill in excess of book goodwill.  In 2016, a $5.5 million OmniSource goodwill impairment charge was recorded in conjunction with OmniSource entering into a definitive sale agreement with a third-party pertaining to certain OmniSource long-lived assets (classified and reported as held for sale as of December 31, 2016), inventory and spare parts, as provided under ASC 350.  In 2015, a $341.3 million OmniSource goodwill impairment charge was recorded pursuant to the company’s annual review for impairment of goodwill and indefinite-lived intangible assets, as discussed further under “Impairment of Goodwill and Indefinite-Lived Intangible Assets” below. Cumulative OmniSource goodwill impairment charges were $346.8 million at December 31, 2017 and 2016.



Impairment of Goodwill and Indefinite‑Lived Intangible Assets

At least once annually (as of October 1) or when indicators of impairment exist, the company performs an impairment test for goodwill. Goodwill is allocated to various reporting units, which are generally one level below the company’s operating segments. The company utilizes a two-stepped approach to evaluate goodwill impairment. The first step of the test determines if there is potential goodwill impairment. In this step, the company compares the fair value of the reporting unit to its carrying amount (which includes goodwill). The fair value of the reporting unit is determined by using an estimate of future cash flows utilizing a risk-adjusted discount rate to calculate the net present value of future cash flows (income approach), and by using a market approach based upon an analysis of valuation metrics of comparable peer companies, using Level 3 fair value inputs as provided for under ASC 820. If the fair value exceeds the carrying value, there is no impairment. If the carrying amount exceeds the fair value, the company performs the second step of the test, which measures the amount of impairment loss to be recorded. In the second step, the company compares the carrying amount of the goodwill to the implied fair value of the goodwill based on the net fair value of the recognized and unrecognized assets and liabilities of the reporting unit to which it is allocated. If the implied fair value is less than the carrying value, an impairment loss is recorded to the extent that the fair value of the goodwill is less than its carrying value.

At least once annually (as of October 1) or when indicators of impairment exist, the company tests indefinite-lived intangible assets for impairment through the comparison of the fair value of the specific intangible asset with its carrying amount. The fair value of the intangible asset is determined by using an estimate of future cash flows attributable to the asset and a risk-adjusted discount rate to compute a net present value of future cash flows (income approach). If the fair value is less than the carrying value, an impairment loss is recorded in an amount equal to the excess in carrying value. 

During the company’s 2015 annual goodwill and indefinite-lived intangible asset impairment analysis, the company determined that the fair value of OmniSource was less than its carrying value, and upon the completion of the second step of the impairment analysis, that the goodwill and trade name indefinite-lived intangible assets were impaired.  The OmniSource goodwill and trade name indefinite-lived intangible assets were written down to their respective fair values at that time, resulting in non-cash asset impairment charge of $341.3 million and $68.5 million, respectively, that are reflected in asset impairment charge in the consolidated statement of operations for the year ended December 31, 2015, within the metals recycling operations.  No impairment was identified during the company’s 2017 and 2016 annual goodwill and indefinite-lived intangible asset impairment analysis.

Equity‑Based Compensation

The company has several stock‑based employee compensation plans which are more fully described in Note 6 Equity-Based Incentive Plans. Compensation expense for restricted stock units, deferred stock units, restricted stock, and performance awards is recorded over the vesting periods using the fair value as determined by the closing fair market value of the company’s common stock on the grant date, and with respect to performance awards, an estimate of probability of award achievement during the performance period. The company recognizes forfeitures as they

Note 1. Description of the Business and Summary of Significant Accounting Policies (Continued) 

occur.  Compensation expense for these stock‑based employee compensation plans was $36.6 million, $30.4 million, and $27.1 million for the years ended December 31, 2017,  2016, and 2015, respectively.

Income Taxes

The company accounts for income taxes and the related accounts under the liability method. Deferred tax liabilities and assets are determined based on the difference between the financial statement and tax bases of assets and liabilities using enacted rates expected to be in effect during the year in which the basis differences reverse.

Earnings Per Share

Basic earnings per share is based on the weighted average shares of common stock outstanding during the period. Diluted earnings per share assumes the weighted average dilutive effect of common share equivalents outstanding during the period applied to the company’s basic earnings per share. Common share equivalents represent potentially dilutive restricted stock units, deferred stock units, restricted stock, and performance awards, and are excluded from the computation in periods in which they have an anti-dilutive effect. There were no anti-dilutive common stock equivalents as of and for the years ended December 31, 2017 and 2016. There were 1.5 million anti-dilutive common stock equivalents as of and for the year ended December 31, 2015

The following table presents a reconciliation of the numerators and the denominators of the company’s basic and diluted earnings per share computations for the years ended December 31 (in thousands, except per share data):









 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

2017

 

 

2016



 

Net Income

 

Shares

 

Per Share

 

 

Net Income

 

Shares

 

Per Share



 

(Numerator)

 

(Denominator)

 

Amount

 

 

(Numerator)

 

(Denominator)

 

Amount

Basic earnings per share

 

$

812,741 

 

 

240,132 

 

$

3.38 

 

 

$

382,115 

 

 

243,576 

 

$

1.57 

    Dilutive common share equivalents

 

 

 -

 

 

1,649 

 

 

 

 

 

 

 -

 

 

1,722 

 

 

 

Diluted earnings per share

 

$

812,741 

 

 

241,781 

 

$

3.36 

 

 

$

382,115 

 

 

245,298 

 

$

1.56 







 

 

 

 

 

 

 

 

 



2015

 



Net Loss

 

Shares

 

Per Share

 



(Numerator)

 

(Denominator)

 

Amount

 

Basic earnings per share

$

(130,311)

 

 

242,017 

 

$

(0.54)

 

    Dilutive common share equivalents

 

 -

 

 

 -

 

 

 

 

Diluted earnings per share

$

(130,311)

 

 

242,017 

 

$

(0.54)

 



 

 

 

 

 

 

 

 

 



Concentration of Credit Risk

Financial instruments that potentially subject the company to significant concentrations of credit risk principally consist of temporary cash investments and accounts receivable. The company places its temporary cash investments with high credit quality financial institutions and companies, and limits the amount of credit exposure from any one entity. The company is exposed to credit risk in the event of nonpayment by customers. The company mitigates its exposure to credit risk, which it generally extends initially on an unsecured basis, by performing ongoing credit evaluations and taking further action if necessary, such as requiring letters of credit or other security interests to support the customer receivable. Management’s estimation of the allowance for doubtful accounts is based upon known credit risks, historical loss experience and current economic conditions affecting the company’s customers. Customer accounts receivable are charged off when all collection efforts have been exhausted and the amounts are deemed uncollectible. Heidtman Steel Products (Heidtman), a related party, accounted for 2% and 3% of the company’s net accounts receivable at December 31, 2017, and December 31, 2016.

Derivative Financial Instruments 

The company recognizes all derivatives as either assets or liabilities in the consolidated balance sheets and measures those instruments at fair value. Derivatives that are not designated as hedges must be adjusted to fair value through earnings. Changes in the fair value of derivatives that are designated as hedges, depending on the nature of the hedge, are recognized as either an offset against the change in fair value of the hedged balance sheet item in the case of fair value hedges or as other comprehensive income in the case of cash flow hedges, until the hedged item is recognized in earnings. The ineffective portion of a derivative’s change in fair value is immediately recognized in earnings. The company offsets fair value amounts recognized for derivative instruments executed with the same counterparty under master netting agreements.

Note 1. Description of the Business and Summary of Significant Accounting Policies (Continued) 

In the normal course of business, the company has derivative financial instruments in the form of forward contracts in various commodities, may have involvement with derivative financial instruments related to managing fluctuations in foreign exchange rates, and in the past has had derivative financial instruments related to managing fluctuations in interest rates. At the time of acquiring these financial instruments, the company designates and assigns these instruments as hedges of specific assets, liabilities or anticipated transactions. When hedged assets or liabilities are sold or extinguished, or the anticipated transaction being hedged is no longer expected to occur, the company recognizes the gain or loss on the designated hedged financial instrument.

The company routinely enters into forward contracts in various commodities, primarily nonferrous metals (specifically aluminum and copper) in our metals recycling operations, to reduce exposure to commodity related price fluctuations. The company does not enter into these derivative financial instruments for speculative purposes.

Recently Adopted/Issued Accounting Standards



In May 2014, the FASB issued ASU 2014-09, which is codified in ASC 606, Revenue Recognition – Revenue from Contracts with Customers, which amends the guidance in former ASC 605, Revenue Recognition.  FASB has since issued clarifying guidance in the form of ASU 2016-08, Revenue from Contracts with Customers: Principal versus Agent Consideration (Reporting Revenue Gross versus Net), ASU 2016-10, Revenue from Contract with Customers: Identifying Performance Obligations and Licensing, and ASU 2016-12, Revenue from Contracts with Customers: Narrow-Scope Improvements and Practical Expedients, collectively (ASC 606). The core principle of ASC 606 is that an entity should recognize revenue to depict the transfer of promised goods or services to customers in an amount that reflects the consideration to which the entity expects to be entitled in exchange for those goods or services. ASC 606 also requires additional disclosures to help users of financial statements better understand the nature, amount, timing, and potential uncertainty of revenue that is recognized. ASC 606 guidance is effective for annual and interim periods beginning after December 15, 2017, but could have been early adopted for annual and interim periods ending after December 15, 2016, using a full retrospective or modified retrospective approach. The company has completed its adoption plan in which it identified revenue streams, and analyzed those revenue streams, based on a detailed review of its business and contracts, pursuant to the new accounting requirements.  The company concluded that there will be no change in the amount or timing of revenue recognized under the new standard, or significant changes required to the company’s functions, processes or systems. The company has adopted ASC 606 in the first quarter of 2018 using the modified retrospective approach.

In February 2016, the FASB issued ASU 2016-02, Leases (Topic 842): which establishes a new lease accounting model that requires lessees to recognize a right of use asset and related lease liability for most leases having lease terms of more than 12 months (ASU 2016-02).  Leases with a term of 12 months or less will be accounted for similar to existing guidance for operating leases.  This new guidance is effective for annual and interim periods beginning after December 15, 2018, but can be early adopted.  The company is currently evaluating the impact of the provisions of ASU 2016-02, and anticipates adopting on January 1, 2019.