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Segment Information
12 Months Ended
Dec. 31, 2011
Segment Information  
Segment Information

Note 12. Segment Information

        The company has three reportable segments: steel operations, metals recycling and ferrous resources operations, and steel fabrication operations. These operations are described in Note 1 to the financial statements. Revenues included in the category "Other" are from subsidiary operations that are below the quantitative thresholds required for reportable segments and primarily consist of further processing, slitting, and sale of certain steel products and the resale of certain secondary and excess steel products. In addition, "Other" also includes certain unallocated corporate accounts, such as the company's senior secured credit facility, senior notes, convertible senior notes, certain other investments and certain profit sharing expenses.

        The company's operations are primarily organized and managed by operating segment. Operating segment performance and resource allocations are primarily based on operating results before income taxes. The accounting policies of the reportable segments are consistent with those described in Note 1 to the financial statements. Intra-segment sales and any related profits are eliminated in consolidation.

        The company's segment results for the years ended December 31, are as follows (in thousands):

For the Year Ended
December 31, 2011
  Steel Operations   Metals Recycling /
Ferrous Resources
  Steel Fabrication
Operations
  Other   Eliminations   Consolidated  

Net Sales

                                     

External

  $ 4,676,898   $ 2,473,511   $ 275,783   $ 92,856   $   $ 7,519,048  

External Non-U.S. 

    182,319     295,552         581         478,452  

Other segments

    211,089     1,383,505     625     11,711     (1,606,930 )    
                           

 

    5,070,306     4,152,568     276,408     105,148     (1,606,930 )   7,997,500  
                           

Operating income (loss)

    658,120     26,597     (6,584 )   (95,141) (1)   1,828 (2)   584,820  

Income (loss) before income taxes

    574,108     (16,706 )   (13,573 )   (121,233 )   1,723     424,319  

Depreciation and amortization

    108,477     101,893     6,751     5,690     (204 )   222,607  

Capital expenditures

    43,998     103,142     2,205     17,662         167,007  

As of December 31, 2011

                                     

Assets

    2,598,767     2,561,722     227,663     789,322 (3)   (198,248) (4)   5,979,226  

Liabilities

    495,425     528,629     13,768     2,759,894 (5)   (189,084) (6)   3,608,632  

Footnotes related to the twelve months ended December 31, 2011 segment results (in millions):

(1)   Corporate SG&A   $ (46.7 ) (2)   Gross profit increase from intra-company sales   $ 1.8  
                         
    Company-wide stock option expense     (14.8 )              
    Profit sharing     (35.1 )              
    Other, net     1.5                
                         
        $ (95.1 )              
                         
(3)   Cash and equivalents   $ 314.9   (4)   Elimination of intra-company receivables   $ (36.1 )
    Investments in short-term commercial paper     84.8       Elimination of intra-company debt     (152.8 )
    Income taxes receivable     16.7       Other     (9.3 )
                         
    Deferred income taxes     25.3           $ (198.2 )
                         
    Property, plant and equipment, net     85.7                
    Debt issuance costs     23.9                
    Intra-company debt     152.8                
    Other     85.2                
                         
        $ 789.3                
                         
(5)   Accounts payable   $ 28.7   (6)   Elimination of intra-company payables   $ (36.1 )
    Income taxes payable     11.1       Elimination of intra-company debt     (152.8 )
    Accrued interest     33.7       Other     (0.2 )
                         
    Accrued profit sharing     35.8           $ (189.1 )
                         
    Debt     2,341.9                
    Deferred income taxes     217.6                
    Other     91.1                
                         
        $ 2,759.9                
                         

For the Year Ended December 31, 2010
  Steel Operations   Metals Recycling /
Ferrous Resources
  Steel Fabrication
Operations
  Other   Eliminations   Consolidated  

Net Sales

                                     

External

  $ 3,726,869   $ 1,966,518   $ 177,055   $ 77,742   $   $ 5,948,184  

External Non-U.S. 

    103,061     248,870         772         352,703  

Other segments

    169,709     963,644     323     9,841     (1,143,517 )    
                           

 

    3,999,639     3,179,032     177,378     88,355     (1,143,517 )   6,300,887  
                           

Operating income (loss)

    439,795     19,686     (25,056 )   (66,189 )(1)   (3,483 )(2)   364,753  

Income (loss) before income taxes

    363,352     (26,988 )   (30,539 )   (88,007 )   (4,359 )   213,459  

Depreciation and amortization

    112,471     102,027     5,894     4,493     (187 )   224,698  

Capital expenditures

    51,695     55,982     492     28,857     (3,632 )   133,394  

As of December 31, 2010

                                     

Assets(7)

    2,551,885     2,464,835     206,810     562,961 (3)   (196,557 )(4)   5,589,934  

Liabilities(7)

    422,764     444,170     18,361     2,746,798 (5)   (173,289 )(6)   3,458,804  

Footnotes related to the twelve months ended December 31, 2010 segment results (in millions):

(1)   Corporate SG&A   $ (31.6 ) (2)   Gross profit reduction from intra-company sales   $ (3.5 )
                         
    Company-wide stock option expense     (12.5 )              
    Profit sharing     (21.1 )              
    Other, net     (1.0 )              
                         
        $ (66.2 )              
                         

(3)

 

Cash and equivalents

 

$

175.3

 

(4)

 

Elimination of intra-company receivables

 

$

(36.0

)
    Income taxes receivable     37.3       Elimination of intra-company debt     (134.8 )
    Deferred income taxes     20.7       Other     (25.8 )
                         
    Property, plant and equipment, net     70.7           $ (196.6 )
                         
    Debt issuance costs     23.3                
    Intra-company debt     134.8                
    Other     100.9                
                         
        $ 563.0                
                         

(5)

 

Accounts payable

 

$

32.5

 

(6)

 

Elimination of intra-company payables

 

$

(36.0

)
    Income taxes payable     5.2       Elimination of intra-company debt     (134.8 )
    Accrued interest     33.7       Other     (2.5 )
                         
    Accrued profit sharing     21.5           $ (173.3 )
                         
    Debt     2,341.0                
    Deferred income taxes     242.7                
    Other     70.2                
                         
        $ 2,746.8                
                         
(7)
Certain segment deferred tax asset and liability accounts have been reclassified at December 31, 2010, to conform to the December 31, 2011 presentation. These reclassifications had no impact to the previously reported segment income statement information or consolidated income statements as previously reported, nor did they impact previously reported consolidated total assets or liabilities.

For the Year Ended December 31, 2009
  Steel Operations   Metals Recycling /
Ferrous Resources
  Steel Fabrication
Operations
  Other   Eliminations   Consolidated  

Net Sales

                                     

External

  $ 2,443,709   $ 1,121,803   $ 156,499   $ 50,937   $   $ 3,772,948  

External Non-U.S. 

    67,394     118,351         113         185,858  

Other segments

    95,866     441,979     1,509     5,796     (545,150 )    
                           

 

    2,606,969     1,682,133     158,008     56,846     (545,150 )   3,958,806  
                           

Operating income (loss)

    196,225     (4,709 )   (6,356 )   (45,356 )(1)   (20,273 )(2)   119,531  

Income (loss) before income taxes

    127,701     (42,360 )   (11,861 )   (68,793 )   (22,924 )   (18,237 )

Depreciation and amortization

    104,184     105,627     6,060     5,555         221,426  

Capital expenditures

    68,968     251,695     (473 )   12,443     (2,581 )   330,052  

As of December 31, 2009

                                     

Assets(7)

    2,373,700     2,318,827     169,416     469,389 (3)   (201,460 )(4)   5,129,872  

Liabilities(7)

    330,949     453,225     25,208     2,514,423 (5)   (197,198 )(6)   3,126,607  

Footnotes related to the twelve months ended December 31, 2009 segment results (in millions):

(1)   Corporate SG&A   $ (26.5 ) (2)   Gross profit reduction from intra-company sales   $ (20.3 )
                         
    Company-wide stock option expense     (13.2 )              
    Profit Sharing     (2.2 )              
    Other, net     (3.5 )              
                         
        $ (45.4 )              
                         

(3)

 

Income taxes receivable

 

$

137.0

 

(4)

 

Elimination of intra-company receivables

 

$

(27.0

)
    Deferred income taxes     21.5       Elimination of intra-company debt     (174.9 )
    Property, plant and equipments, net     44.5       Other     0.4  
                         
    Debt issuance costs     24.0           $ (201.5 )
                         
    Intra-company debt receivable     174.9                
    Other     67.5                
                         
        $ 469.4                
                         

(5)

 

Accounts payable

 

$

37.8

 

(6)

 

Elimination of intra-company payables

 

$

(27.0

)
    Income taxes payable     5.7       Elimination of intra-company debt     (174.9 )
    Accrued interest     27.3       Other     4.7  
                         
    Accrued profit sharing     2.3           $ (197.2 )
                         
    Debt     2,158.2                
    Deferred income taxes     220.9                
    Other     62.2                
                         
        $ 2,514.4                
                         
(7)
Certain segment deferred tax asset and liability accounts have been reclassified at December 31, 2009, to conform to the December 31, 2011 presentation. These reclassifications had no impact to the previously reported segment income statement information or consolidated income statements as previously reported, nor did they impact previously reported consolidated total assets or liabilities.